CN204961141U - Air atomizing fuel spray nozzle device - Google Patents
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Abstract
本实用新型涉及一种空气雾化燃油喷嘴装置,应用于高温升燃烧室,头部旋流器包括中心值班级单元和外围主燃级单元,中心值班级单元采用两级轴向旋流器结构,值班级燃油形成的油膜在值班级内外两级轴向旋流空气的剪切作用下发生雾化,在值班级形成富油扩散燃烧方式,避免高温升燃烧室由于头部气量较大引起的小功率下燃烧不稳定问题;主燃级采用具有弱旋流设计的两级反向旋转的组合式旋流器结构,内级为轴向旋流器,外级为径向旋流器,主燃级燃油通过多个燃油喷射孔向主燃级外级径向旋流器叶片通道下游喷射,经过主燃级内外两级旋流空气的雾化混合,主燃级预混通道内的油气混合物分布均匀,形成预混燃烧方式,避免高温升燃烧室在高功率下的燃烧室出口排气冒烟问题。本实用新型主要应用于航空发动机高温升高油气比燃烧室,也可用于民用航空发动机和工业燃气轮机低污染燃烧室,以改善燃烧室内油气混合,降低燃烧室出口污染物排放。
The utility model relates to an air atomization fuel nozzle device, which is applied to a high-temperature rising combustion chamber. The head swirler includes a central duty unit and a peripheral main combustion unit, and the central duty unit adopts a two-stage axial swirler structure , the oil film formed by the fuel on duty is atomized under the shearing action of the two-stage axial swirling air inside and outside the duty class, forming an oil-rich diffusion combustion mode in the duty class to avoid the high-temperature rise combustion chamber caused by the large gas volume at the head Combustion instability problem under low power; the main combustion stage adopts a two-stage counter-rotating combined swirler structure with a weak swirl design, the inner stage is an axial swirler, the outer stage is a radial swirler, and the main The combustion-grade fuel is sprayed downstream of the radial swirler vane channel of the outer stage of the main combustion stage through multiple fuel injection holes, and after the atomization and mixing of the two-stage swirling air inside and outside the main combustion stage, the oil-air mixture in the premixing channel of the main combustion stage The distribution is uniform, forming a premixed combustion mode, and avoiding the problem of exhaust smoke at the outlet of the combustion chamber under high power of the high-temperature rise combustion chamber. The utility model is mainly used in a high-temperature combustion chamber of an aero-engine with an increased oil-gas ratio, and can also be used in a low-pollution combustion chamber of a civil aero-engine and an industrial gas turbine, so as to improve the mixing of oil and gas in the combustion chamber and reduce the discharge of pollutants at the outlet of the combustion chamber.
Description
技术领域 technical field
本实用新型适用于航空发动机高温升高油气比燃烧室,涉及一种空气雾化燃油喷嘴装置。 The utility model is suitable for a combustion chamber of an aero-engine with high-temperature-raised oil-gas ratio, and relates to an air atomization fuel nozzle device.
背景技术 Background technique
军用航空发动机推重比越来越高,要求不断提高燃烧室的温升。高温升与高油气比相对应,在高油气比环境下,若采用常规旋流杯式油气混合方案,由于主燃孔和掺混孔进气,实际参与头部燃烧的空气量较少,使得头部当量比将远远超过1,大功率下燃烧室出现严重的冒烟现象。然而,航空发动机排气不可见冒烟是环境保护的要求,更是军用发动机的战术要求。因为排气冒烟意味着很多炽热的细微碳粒子,这些炽热碳粒子会触发远红外,而许多空空导弹装有远红外制导装置。因此,在高温升燃烧室中,为解决排气可见冒烟问题,需要大大增加头部进气量,去掉主燃孔进气,减少甚至消除掺混孔进气。当头部气量较多时,如果仍采用常规燃烧室单路供油方案,存在低功率下燃烧不稳定问题,解决该问题的方法是采用类似于低污染燃烧室TAPS(TwinAnnualPremixingSwirler)的供油方案,即在低功率下仅靠中心值班级供油保证燃烧稳定性的要求,大功率下值班级和主燃级同时供油,满足高温升燃烧室排气不可见冒烟的要求。 The thrust-to-weight ratio of military aeroengines is getting higher and higher, which requires continuous improvement of the temperature rise of the combustion chamber. The high temperature rise corresponds to a high oil-gas ratio. In a high-oil-gas ratio environment, if the conventional swirl cup type oil-gas mixing scheme is adopted, the amount of air actually participating in the head combustion is small due to the intake air from the main combustion hole and the mixing hole. The head equivalence ratio will be far more than 1, and there will be serious smoke in the combustion chamber under high power. However, invisible smoke from the exhaust of aero-engines is a requirement for environmental protection, and it is also a tactical requirement for military engines. Because the exhaust smoke means a lot of hot fine carbon particles, these hot carbon particles will trigger the far infrared, and many air-to-air missiles are equipped with far infrared guidance devices. Therefore, in order to solve the problem of visible smoke in the high-temperature rise combustion chamber, it is necessary to greatly increase the air intake at the head, remove the intake air from the main combustion hole, and reduce or even eliminate the intake air from the mixing hole. When there is a large amount of gas in the head, if the single-channel fuel supply scheme of the conventional combustion chamber is still used, there will be a problem of unstable combustion at low power. The solution to this problem is to adopt a fuel supply scheme similar to the low-pollution combustion chamber TAPS (TwinAnnualPremixingSwirler). That is to say, at low power, only the fuel supply of the center duty stage is required to ensure the combustion stability, and at high power, the duty stage and the main combustion stage are simultaneously supplied with fuel to meet the requirement of no visible smoke from the exhaust of the high-temperature rise combustion chamber.
参考TAPS解决方案,北京航空航天大学申请了几项关于一体化燃油喷射的低污染燃烧室专利,申请号分别为200810104684.4、200810104686.3和200810105061.9,这些专利的主要特点在于主燃级旋流器类型和燃油喷射方式上的差异。如在申请号为200810104684.4和200810105061.9的专利中,主燃级采用一级径向旋流器结构,燃油沿轴向向主燃级预混通道内喷射,不同之处在于主燃级直射式空气雾化喷嘴的位置。申请号为200810104686.3的专利主燃级为一级轴向旋流器,主燃级燃油喷射点的位置位于主燃级内环、主燃级叶片中间或主燃级外环。这些专利提出了燃烧室头部结构及油气混合方案能够满足头部进气量较少油气比相对较低的低污染燃烧室的设计要求,但对于大头部进气量高油气比环境下的高温升燃烧室,主燃级旋流器级数较少,旋流组织较为单一,难以实现燃烧室头部高效快速的油气混合。 Referring to the TAPS solution, Beijing University of Aeronautics and Astronautics applied for several patents on low-pollution combustors with integrated fuel injection, the application numbers are 200810104684.4, 200810104686.3 and 200810105061.9. Differences in spray patterns. For example, in the patents with application numbers 200810104684.4 and 200810105061.9, the main combustion stage adopts a one-stage radial swirler structure, and the fuel is injected axially into the premixing channel of the main combustion stage. position of the spray nozzle. The patented main combustion stage with application number 200810104686.3 is a first-stage axial swirler, and the fuel injection point of the main combustion stage is located in the inner ring of the main combustion stage, in the middle of the blades of the main combustion stage or in the outer ring of the main combustion stage. These patents propose a combustor head structure and an oil-gas mixing scheme that can meet the design requirements of a low-pollution combustor with a relatively low air intake in the head and a relatively low oil-air ratio. In the high-temperature rise combustor, the number of swirlers in the main combustion stage is small, and the swirl structure is relatively simple, so it is difficult to achieve efficient and rapid oil-gas mixing at the head of the combustor.
在GE公司申请的一些专利中,采用主燃级强旋流值班级弱旋流设计,使燃烧室内回流由主燃级来主导,这样的设计思路对于高油气比环境下的高温升燃烧室,气量占多的外围主燃级空气对燃油较富中心值班级的作用较弱,使得值班级油气混合不均匀,不利于燃烧室出口温度分布的改善。 In some patents applied by GE, the strong swirl flow design of the main combustion stage and the weak swirl flow design of the duty stage are adopted, so that the return flow in the combustion chamber is dominated by the main combustion stage. The air of the peripheral main combustion stage with more gas volume has a weaker effect on the fuel-rich central duty stage, which makes the duty stage oil and gas mix unevenly, which is not conducive to the improvement of the temperature distribution of the combustion chamber outlet.
实用新型内容 Utility model content
本实用新型要解决的技术问题是:克服上述现有技术的不足,采用多级组合式旋流器结构来加强头部燃油与空气的混合,避免燃烧室出口可见冒烟;采用值班级强旋流主燃级弱旋流的设计思路,由值班旋流来主导燃烧室回流,加强值班级油气混合,从而改善燃烧室出口温度分布。 The technical problem to be solved by the utility model is: to overcome the deficiencies of the above-mentioned prior art, adopt a multi-stage combined cyclone structure to strengthen the mixing of fuel and air in the head, and avoid visible smoke at the outlet of the combustion chamber; The design idea of the weak swirl flow in the main combustion stage of the main flow is that the swirl flow on duty is used to dominate the return flow of the combustion chamber, and the oil-gas mixing at the duty level is strengthened, thereby improving the temperature distribution at the exit of the combustion chamber.
本实用新型解决其技术问题所采用的技术方案是:一种空气雾化燃油喷嘴装置,所述头部旋流器包括中心值班级单元和外围主燃级单元,其特征在于: The technical solution adopted by the utility model to solve the technical problem is: an air atomized fuel nozzle device, the head swirler includes a central duty class unit and a peripheral main combustion unit, and is characterized in that:
--所述中心值班级单元包括由内到外且同轴布置的中心导流锥体、值班级内级轴向旋流器、值班级油膜喷嘴和值班级外级轴向旋流器,其中, --The central duty level unit includes a central diversion cone arranged coaxially from the inside to the outside, the duty level inner axial swirler, the duty level oil film nozzle and the duty level outer axial swirler, wherein ,
所述值班级油膜喷嘴为带有夹层的环形套筒结构,包括依次连接的进口段、过渡段和出口段;所述值班级油膜喷嘴的内壁面和中心导流锥体之间的空间构成第一气流通道; The on-duty oil film nozzle is an annular sleeve structure with a sandwich, including an inlet section, a transition section and an outlet section connected in sequence; the space between the inner wall surface of the on-duty oil film nozzle and the central diversion cone constitutes the second an airflow channel;
所述值班级油膜喷嘴中的夹层构成值班级供油通道,所述夹层包括基本位于所述值班级油膜喷嘴进口段上的值班级油腔以及位于所述值班级油膜喷嘴过渡段和出口段上的值班级油路,该值班级油路一端与所述值班级油腔联通,另一端与设置在所述值班级油膜喷嘴出口段内壁面上的狭缝联通,该狭缝构成值班级油膜喷口; The interlayer in the duty-level oil film nozzle constitutes the duty-level oil supply channel, and the interlayer includes a duty-level oil cavity basically located on the inlet section of the duty-level oil film nozzle and a transition section and an outlet section of the duty-level oil film nozzle. One end of the duty-grade oil circuit communicates with the duty-grade oil cavity, and the other end communicates with the slit arranged on the inner wall surface of the outlet section of the duty-grade oil film nozzle, and the slit constitutes the duty-grade oil film nozzle ;
--所述外围主燃级单元包括过渡环形套筒、环形主燃级供油板、外围环形套筒、主燃级内级轴向旋流器和主燃级外级径向旋流器,其中, --The peripheral main combustion stage unit includes a transitional annular sleeve, an annular main combustion stage oil supply plate, a peripheral annular sleeve, the main combustion stage inner stage axial swirler and the main combustion stage outer stage radial swirler, in,
所述过渡环形套筒套设在所述值班级油膜喷嘴的出口段上,二者之间设置所述值班级外级轴向旋流器,所述过渡环形套筒内壁面构成第二气流通道,所述过渡环形套筒进口段的内壁面和所述值班级油膜喷嘴出口段的外壁面之间的空间构成第二气流通道的进口段,该气流通道的出口段与中心轴线具有一定的夹角;所述过渡环形套筒超出所述值班级油膜喷嘴之外的内壁面部分构成第二气流通道的扩张段; The transitional annular sleeve is sleeved on the outlet section of the duty-level oil film nozzle, and the duty-level outer axial swirler is arranged between the two, and the inner wall of the transitional annular sleeve constitutes the second air flow channel , the space between the inner wall surface of the inlet section of the transition annular sleeve and the outer wall surface of the outlet section of the duty-grade oil film nozzle constitutes the inlet section of the second airflow channel, and the outlet section of the airflow channel has a certain clamping distance with the central axis Angle; the inner wall part of the transition annular sleeve beyond the duty grade oil film nozzle constitutes the expansion section of the second airflow channel;
所述环形主燃级供油板包括设置于其内圆周处的主燃级分层隔板、位于其背侧的主燃级油腔和位于其外侧表面且与所述主燃级油腔连通的主燃级燃油喷射孔;所述主燃级内级轴向旋流器设置于所述过渡环形套筒进口段和所述主燃级分层隔板之间的第三气流通道中;所述主燃级外级径向旋流器设置于所述环形主燃级供油板和所述外围环形套筒之间的第四气流通道中; The annular main fuel stage oil supply plate includes a main fuel stage layered partition arranged at its inner circumference, a main fuel stage oil chamber located on its back side, and a main fuel stage oil chamber located on its outer surface and communicating with the main fuel stage oil chamber The fuel injection hole of the main combustion stage; the axial swirler of the internal stage of the main combustion stage is arranged in the third airflow channel between the inlet section of the transition annular sleeve and the layered partition of the main combustion stage; the The outer stage radial swirler of the main combustion stage is arranged in the fourth airflow passage between the annular main combustion stage oil supply plate and the peripheral annular sleeve;
所述主燃级内级轴向旋流器和主燃级外级径向旋流器之间由所述主燃级分层隔板隔开;所述外围环形套筒的内壁面构成主燃级预混通道。 The internal stage axial swirler of the main combustion stage and the radial swirler of the external stage of the main combustion stage are separated by the layered partition of the main combustion stage; the inner wall surface of the peripheral annular sleeve constitutes the main combustion stage stage premix channel.
本实用新型的空气雾化燃油喷嘴装置中,中心值班级单元采用两级旋流器结构,包括与中心导流锥体同轴布置的值班级内级轴向旋流器和值班级外级轴向旋流器;值班级燃油进入值班级油腔,流过值班级油路后形成周向均匀分布的油膜,油膜受到值班级内级轴向旋流器和值班级外级轴向旋流器旋流剪切作用,在值班级扩张通道内形成值班级油雾。外围主燃级单元采用两级组合式旋流器结构,包括主燃级内级轴向旋流器和主燃级外级径向旋流器,内外级旋流器之间用主燃级分层隔板隔开。主燃级燃油进入主燃级油腔,主燃级油腔中的燃油通过主燃级燃油喷射孔向主燃级外级径向旋流器叶片通道下游直接喷射,形成多股主燃级燃油射流,先后受到主燃级内外两级反向旋转旋流空气的雾化混合作用,在主燃级预混通道中形成均匀分布的油气混合物,最后再进入燃烧区中燃烧,达到改善高温升燃烧室内油气混合的目的。 In the air atomizing fuel nozzle device of the present utility model, the central duty class unit adopts a two-stage swirler structure, including the duty class inner axial swirler and the duty class outer shaft coaxially arranged with the central diversion cone. The duty-grade fuel enters the duty-grade oil cavity, and forms an oil film evenly distributed in the circumferential direction after flowing through the duty-grade oil circuit. The swirling shear effect forms duty-grade oil mist in the duty-grade expansion channel. The peripheral main combustion stage unit adopts a two-stage combined swirler structure, including the main combustion stage inner stage axial swirler and the main combustion stage outer stage radial swirler. layer dividers. The main fuel oil enters the main fuel chamber, and the fuel in the main fuel chamber is directly injected downstream of the main fuel stage radial swirler vane channel through the main fuel injection hole, forming multiple main fuel oil streams The jet flow is successively subjected to the atomization and mixing of the two reverse-rotating swirling air inside and outside the main combustion stage, forming a uniformly distributed oil-gas mixture in the premixing channel of the main combustion stage, and finally entering the combustion zone for combustion to improve high-temperature rise combustion The purpose of indoor oil and gas mixing.
优选地,所述值班级内级轴向旋流器的气流旋转方向与值班级外级轴向旋流器的气流旋转方向相同或相反。 Preferably, the airflow rotation direction of the duty-level inner-stage axial swirler is the same as or opposite to the airflow rotation direction of the duty-stage outer-stage axial swirler.
优选地,所述主燃级内级轴向旋流器的气流旋转方向与值班级外级轴向旋流器的气流旋转方向相同或相反,主燃级外级径向旋流器的气流旋转方向与主燃级内级轴向旋流器的气流旋转方向垂直。 Preferably, the rotation direction of the airflow of the axial swirler in the main combustion stage is the same as or opposite to that of the axial swirler in the outer stage of the duty stage, and the rotation direction of the radial swirler in the outer stage of the main combustion stage is The direction is perpendicular to the airflow rotation direction of the axial swirler in the main combustion stage.
优选地,所述主燃级燃油喷射孔位于主燃级外级径向旋流器叶片通道下游,主燃级外级径向旋流器叶片通道数目为主燃级燃油喷射孔数目的整数倍,主燃级燃油喷射孔沿圆周均匀分布。 Preferably, the main combustion stage fuel injection hole is located downstream of the main combustion stage outer radial swirler vane channel, and the number of main combustion stage outer radial swirler vane passages is an integer multiple of the main combustion stage fuel injection hole number , The main fuel injection holes are evenly distributed along the circumference.
优选地,所述主燃级燃油喷射孔孔径范围在0.4mm~1.2mm之间,。 Preferably, the diameter of the fuel injection hole of the main combustion stage ranges from 0.4 mm to 1.2 mm.
优选地,所述主燃级燃油喷射孔径向高度与主燃级分层隔板径向高度的比值在1.1~1.3范围内。 Preferably, the ratio of the radial height of the main combustion stage fuel injection hole to the radial height of the main combustion stage stratified partition is in the range of 1.1-1.3.
优选地,所述主燃级分层隔板长度与主燃级燃油喷射孔距主燃级旋流器出口的比值在0~0.5范围内。 Preferably, the ratio of the length of the layered partitions of the main combustion stage to the fuel injection hole of the main combustion stage to the outlet of the swirler of the main combustion stage is in the range of 0-0.5.
优选地,所述中心值班级单元的气量占燃烧室总进气量的10%-20%,外围主燃级单元的气量占燃烧室总进气量的65%-75%,值班级内级轴向旋流器气量占中心值班级单元气量的30%-70%,主燃级内级轴向旋流器气量占外围主燃级单元气量的20%-80%。 Preferably, the air volume of the central duty class unit accounts for 10%-20% of the total intake air volume of the combustion chamber, the air volume of the peripheral main combustion stage units accounts for 65%-75% of the total air intake volume of the combustion chamber, and the duty class internal stage The gas volume of the axial swirler accounts for 30%-70% of the gas volume of the central duty unit, and the gas volume of the axial swirler in the main combustion stage accounts for 20%-80% of the gas volume of the peripheral main combustion unit.
优选地,用于燃烧所需气量全部从头部旋流器进入,火焰筒上没有主燃孔和掺混孔,只有冷却孔。 Preferably, all the gas required for combustion enters from the head swirler, and there are no main combustion holes and mixing holes on the flame tube, only cooling holes.
本实用新型的工作原理:中心值班级单元采用预膜式空气雾化方式,油膜在值班级内外两级不同速度的旋流空气作用下发生破碎,形成富油扩散燃烧。主燃级燃油通过多点喷射形成的燃油射流在主燃级外级径向旋流作用下与空气进行快速混合,然后再受到主燃级内级轴向反向旋流空气的作用,使燃油在主燃级预混通道内混合更加均匀,实现主燃级预混燃烧。这种燃烧方式可以兼顾高温升燃烧室在低功率下燃烧稳定性和大功率下排气不可见冒烟。燃烧室火焰筒上没有开设主燃孔和掺混孔,只有冷却孔,目的是为了增加头部进气量,降低头部当量比,进一步控制燃烧室出口排气冒烟。 The working principle of the utility model: the central duty class unit adopts the pre-film air atomization method, and the oil film is broken under the action of swirling air at two levels of different speeds inside and outside the duty class, forming oil-rich diffusion combustion. The fuel jet formed by the multi-point injection of the main combustion fuel is rapidly mixed with the air under the action of the radial swirl of the outer stage of the main combustion stage, and then is subjected to the action of the axial reverse swirling air of the inner stage of the main combustion stage, so that the fuel The mixing is more uniform in the main combustion stage premixing channel, and the main combustion stage premixing combustion is realized. This combustion method can take into account the combustion stability of the high-temperature combustion chamber at low power and the invisible smoke of the exhaust gas at high power. There are no main combustion holes and mixing holes on the flame tube of the combustion chamber, but only cooling holes. The purpose is to increase the air intake at the head, reduce the equivalence ratio of the head, and further control the exhaust smoke at the outlet of the combustion chamber.
中心值班级单元在慢车等低功率状态下启动,采用富油的扩散燃烧方式,避免高温升燃烧室由于头部进气量增加导致的燃烧不稳定问题。当发动机功率增加时,开始启动外围主燃级单元,由于外围主燃级单元采用的是预混燃烧方式,燃烧室主燃区的总当量比低于1.2,避免高温升燃烧室由于油气比较高可能出现的排气可见冒烟问题。 The central duty unit is started under low power conditions such as idling, and adopts a fuel-rich diffusion combustion method to avoid the problem of combustion instability caused by the increase in the head intake air volume of the high-temperature rise combustion chamber. When the engine power increases, start the peripheral main combustion unit. Since the peripheral main combustion unit adopts the premixed combustion method, the total equivalent ratio of the main combustion area of the combustion chamber is lower than 1.2, so as to avoid the high temperature rise of the combustion chamber due to the high ratio of oil and gas. Possible exhaust visible smoke problems.
虽然从燃烧组织上值班级采用扩散燃烧、主燃级采用预混燃烧可以解决高温升燃烧室中出现的低功率与高功率工作状态下的矛盾,但主燃级油气混合的均匀性是影响高温升燃烧室在大工况下是否出现可见冒烟的直接因素。主燃级采用两级组合式旋流器结构,可以有效避免由于旋流组织单一导致的燃烧室内局部富油区域,使燃油与空气混合更加均匀。 Although from the perspective of combustion organization, the use of diffusion combustion in the on-duty stage and premixed combustion in the main combustion stage can solve the contradiction between low-power and high-power working conditions in the high-temperature rise combustion chamber, the uniformity of oil-gas mixing in the main combustion stage is the main factor that affects the high temperature. The direct factor of whether there is visible smoke in the liter combustion chamber under large working conditions. The main combustion stage adopts a two-stage combined swirler structure, which can effectively avoid local fuel-rich areas in the combustion chamber caused by a single swirl structure, and make the fuel and air mix more uniformly.
由于高温升燃烧室头部进气量较大,火焰筒上不开设主燃孔和掺混孔,采用值班级强旋流主燃级弱旋的设计思路,由值班级来主导燃烧室内的回流,有利于将主燃级内层空气卷吸至值班级回流区中,强化值班级油气混合,降低值班级温度峰值,从而改善无掺混孔进气燃烧室出口温度分布。 Due to the large air intake at the head of the high-temperature rise combustion chamber, the main combustion hole and the mixing hole are not set on the flame tube, and the design idea of strong swirl flow in the main combustion stage and weak swirl in the duty class is adopted, and the return flow in the combustion chamber is dominated by the duty class , which is conducive to entraining the inner layer air of the main combustion stage into the recirculation area of the duty stage, strengthening the oil-gas mixing of the duty stage, reducing the peak temperature of the duty stage, thereby improving the outlet temperature distribution of the combustion chamber without mixing holes.
本实用新型与现有技术相比的优点如下: The utility model has the following advantages compared with the prior art:
1.本实用新型的主燃级采用两级组合式旋流器结构,主燃级燃油在主燃级外级径向旋流器叶片通道下游喷射,与径向旋流空气进行初次混合,在主燃级两级旋流器之间的分层隔板之后,油气混合物与主燃级内级轴向旋流空气再次混合,加强了主燃级预混通道内燃油与空气的混合,有效避免局部富油区域的出现。 1. The main fuel stage of the utility model adopts a two-stage combined swirler structure, and the fuel oil of the main fuel stage is sprayed downstream of the blade channel of the radial swirler on the outer stage of the main fuel stage, and is mixed with the radial swirl air for the first time. After the layered partition between the two-stage cyclone of the main combustion stage, the oil-air mixture is mixed with the axial swirl air in the main combustion stage, which strengthens the mixing of fuel and air in the premixing channel of the main combustion stage, effectively avoiding Emergence of localized oil-rich regions.
2.本实用新型的主燃级内外两级旋流器之间的气量分配根据实际油气混合效果调整至最佳比例。主燃级燃油喷射孔孔径、数目以及径向位置也可根据实际油气混合效果调整。 2. The gas volume distribution between the inner and outer two-stage cyclone of the main combustion stage of the utility model is adjusted to the optimal ratio according to the actual oil-gas mixing effect. The diameter, number and radial position of the fuel injection holes of the main combustion stage can also be adjusted according to the actual oil-air mixing effect.
3.本实用新型的值班级两级轴向旋流器气流旋转方向相同或相反,调整值班级内外两级旋流器之间的气量分配,使值班级形成强旋流;主燃级内级轴向旋流器与外级径向旋流器的气流旋转方向相反,使主燃级形成弱旋流,实现由值班级主导燃烧室内回流。 3. The two-stage axial cyclone of the duty class of the utility model has the same or opposite rotation direction of the airflow, and the air volume distribution between the two-stage cyclone inside and outside the duty class is adjusted to make the duty class form a strong swirl; the internal stage of the main combustion stage The rotation direction of the airflow of the axial swirler and the radial swirler of the outer stage is opposite, so that the main combustion stage forms a weak swirl, and realizes that the duty stage dominates the return flow in the combustion chamber.
4.本实用新型的燃烧室燃烧所需空气全部从头部进入,火焰筒上不开设主燃孔和掺混孔,以便降低主燃区平均当量比,避免大工况下冒烟。 4. All the air required for combustion in the combustion chamber of the utility model enters from the head, and the main combustion hole and the mixing hole are not opened on the flame tube, so as to reduce the average equivalent ratio of the main combustion area and avoid smoking under heavy working conditions.
5.本实用新型的值班级扩散燃烧与主燃级预混燃烧的分层燃烧方式,兼顾了高温升燃烧室低功率下的稳定工作和高功率下的不可见排气冒烟。 5. The layered combustion method of the duty-level diffusion combustion and the main combustion-level premixed combustion of the utility model takes into account the stable operation of the high-temperature rising combustion chamber at low power and the invisible exhaust smoke at high power.
附图说明 Description of drawings
图1为高温升燃烧室结构示意图; Fig. 1 is a schematic diagram of the structure of a high temperature rising combustion chamber;
图2为头部旋流器的放大示意图; Figure 2 is an enlarged schematic view of the head cyclone;
图3为主燃级燃油喷射孔径向位置示意图。 Figure 3 is a schematic diagram of the radial position of the main fuel injection hole.
具体实施方式 detailed description
为使本实用新型的目的、技术方案及优点更加清楚明白,以下参照附图并举实施例,对本实用新型进一步详细说明。 In order to make the purpose, technical solutions and advantages of the utility model clearer, the utility model will be further described in detail below with reference to the accompanying drawings and examples.
图1是一个高温升高油气比燃烧室10的示意图,该燃烧室为直流型单环腔结构,10包括扩压器11,外机匣12,内机匣13,帽罩14,头部端壁15,外火焰筒16,内火焰筒17和头部旋流器18。高压空气经扩压器11减速扩压后分为三路,第一路空气通过头部旋流器18与燃油混合后进入燃烧区19参与燃烧,二、三路空气分别流过外机匣12与外火焰筒16和内机匣13与内火焰筒17之间的两个环腔,进入外火焰筒16和内火焰17上开设的冷却孔(图中未示意),用于冷却火焰筒壁面,保证燃烧室寿命。内外火焰筒壁面上未开设任何主燃孔和掺混孔,只有冷却孔。第一路气量占燃烧室进气量的75%~85%,目的是为了降低燃烧区19的平均当量比,避免大工况下出现冒烟。图2是图1中头部旋流器18的放大视图,结构上包括中心值班级单元20和外围主燃级单元21。中心值班级单元20气量占燃烧室进气量的10%~20%,外围主燃级单元21气量占燃烧室进气量的65%~75%。 Fig. 1 is a schematic diagram of a combustion chamber 10 with a high-temperature raising oil-gas ratio, which is a straight-line single-annular cavity structure, and 10 includes a diffuser 11, an outer casing 12, an inner casing 13, a cap 14, and a head end Wall 15, outer flame tube 16, inner flame tube 17 and head swirler 18. The high-pressure air is decelerated and diffused by the diffuser 11 and divided into three routes. The first route of air passes through the head swirler 18 and mixes with the fuel, and then enters the combustion zone 19 to participate in combustion. The second and third routes of air flow through the outer casing 12 respectively. The two annular cavities between the outer flame tube 16 and the inner casing 13 and the inner flame tube 17 enter the cooling holes (not shown in the figure) provided on the outer flame tube 16 and the inner flame tube 17 for cooling the wall surface of the flame tube , to ensure the life of the combustion chamber. There are no main combustion holes and mixing holes on the wall of the inner and outer flame tubes, only cooling holes. The first air volume accounts for 75% to 85% of the intake air volume of the combustion chamber, the purpose of which is to reduce the average equivalence ratio of the combustion zone 19 and avoid smoking under heavy working conditions. FIG. 2 is an enlarged view of the head swirler 18 in FIG. 1 , which structurally includes a central shift unit 20 and a peripheral main combustion unit 21 . The air volume of the central duty class unit 20 accounts for 10%-20% of the intake air volume of the combustion chamber, and the air volume of the peripheral main combustion level unit 21 accounts for 65%-75% of the air intake volume of the combustion chamber.
中心值班级单元20包括由内到外且同轴布置的中心导流锥体201、值班级内级轴向旋流器22、值班级油膜喷嘴202和值班级外级轴向旋流器23,参见图2,中心导流锥体201包括位于气流进口侧的圆柱段和靠近气流出口侧的圆锥段,值班级内级轴向旋流器22套设于中心导流锥体201的圆柱段上;值班级油膜喷嘴202为带有夹层的环形套筒结构,包括依次连接的进口段、过渡段和出口段,其中进口段的尺寸大于出口段的尺寸;值班级油膜喷嘴202的内壁面和中心导流锥体201之间的空间构成第一气流通道,该气流通道进口段的直径大于其出口段的直径;值班级油膜喷嘴202中的夹层构成值班级供油通道,夹层包括基本位于值班级油膜喷嘴进口段上的值班级油腔25以及位于值班级油膜喷嘴过渡段和出口段上的值班级油路26,该值班级油路26一端与值班级油腔25联通,另一端与设置在值班级油膜喷嘴202出口段内壁面上的狭缝联通,该狭缝构成值班级油膜喷口。值班级外级轴向旋流器23套设于值班级油膜喷嘴202的出口段上。 The central duty level unit 20 includes a central diversion cone 201 coaxially arranged from the inside to the outside, a duty level inner axial swirler 22, a duty level oil film nozzle 202 and a duty level outer axial swirler 23, Referring to Fig. 2, the central diversion cone 201 includes a cylindrical section on the airflow inlet side and a conical section near the airflow outlet side, and the duty-level inner stage axial swirler 22 is sleeved on the cylindrical section of the central diversion cone 201 The oil film nozzle 202 on duty is an annular sleeve structure with interlayer, including an inlet section, a transition section and an outlet section connected in sequence, wherein the size of the inlet section is greater than the size of the outlet section; the inner wall surface and the center of the oil film nozzle 202 on duty The space between the diversion cones 201 constitutes the first air flow channel, the diameter of the inlet section of the air flow channel is greater than the diameter of the outlet section; The duty level oil cavity 25 on the oil film nozzle inlet section and the duty level oil circuit 26 located on the duty level oil film nozzle transition section and the exit section, one end of the duty level oil circuit 26 communicates with the duty level oil cavity 25, and the other end is connected to the The slit on the inner wall surface of the outlet section of the on-duty oil film nozzle 202 is connected, and the slit constitutes the on-duty oil film nozzle. The duty level outer axial swirler 23 is sleeved on the outlet section of the duty level oil film nozzle 202 .
外围主燃级单元21包括过渡环形套筒211、环形主燃级供油板212、外围环形套筒213、主燃级内级轴向旋流器20和主燃级外级径向旋流器31,过渡环形套筒211套设在值班级油膜喷嘴202的出口段上,二者之间设置值班级外级轴向旋流器23,过渡环形套筒211内壁面构成第二气流通道,过渡环形套筒211进口段的内壁面和值班级油膜喷嘴202出口段的外壁面之间的空间构成第二气流通道的进口段,该气流通道的出口段与中心轴线具有一定的夹角;过渡环形套筒211超出值班级油膜喷嘴202之外的内壁面部分构成第二气流通道的扩张段。 The peripheral main combustion stage unit 21 includes a transitional annular sleeve 211, an annular main combustion stage oil supply plate 212, a peripheral annular sleeve 213, the main combustion stage inner stage axial swirler 20 and the main combustion stage outer stage radial swirler 31. The transitional annular sleeve 211 is sleeved on the outlet section of the duty-level oil film nozzle 202, and the duty-level outer-stage axial swirler 23 is arranged between the two. The inner wall of the transitional annular sleeve 211 constitutes the second air flow channel, and the transition The space between the inner wall surface of the inlet section of the annular sleeve 211 and the outer wall surface of the duty-grade oil film nozzle 202 outlet section constitutes the inlet section of the second airflow channel, and the outlet section of the airflow channel has a certain angle with the central axis; the transition ring The part of the inner wall surface of the sleeve 211 beyond the on-duty oil film nozzle 202 constitutes the expansion section of the second airflow channel.
环形主燃级供油板212包括设置于其内圆周处的主燃级分层隔板30、位于其背侧的主燃级油腔33和位于其外侧表面且与主燃级油腔连通的主燃级燃油喷射孔34;主燃级内级轴向旋流器29设置于过渡环形套筒211进口段和主燃级分层隔板30之间的第三气流通道中;主燃级外级径向旋流器31设置于环形主燃级供油板212和外围环形套筒213之间的第四气流通道中。主燃级内级轴向旋流器29和主燃级外级径向旋流器31之间由主燃级分层隔板30隔开;外围环形套筒30的内壁面构成主燃级预混通道36。 The annular main fuel stage oil supply plate 212 includes a main fuel stage layered separator 30 arranged at its inner circumference, a main fuel stage oil cavity 33 located on its back side and a The fuel injection hole 34 of the main combustion stage; the axial swirler 29 of the internal stage of the main combustion stage is arranged in the third airflow channel between the inlet section of the transition annular sleeve 211 and the layered partition plate 30 of the main combustion stage; The stage radial swirler 31 is arranged in the fourth air flow passage between the annular main fuel stage oil supply plate 212 and the peripheral annular sleeve 213 . The inner stage axial swirler 29 of the main combustion stage and the radial swirler 31 of the outer stage of the main combustion stage are separated by a layered partition 30 of the main combustion stage; Mix channel 36.
值班级燃油24进入值班级油腔25,流过较长的值班级油路26后沿周向形成油膜,油膜在值班级内级轴向旋流器22和值班级外级轴向旋流器23旋流剪切作用下发生破碎,并在值班级扩张通道28内形成一定锥角的值班级油雾。随着值班级强旋流作用,油雾扩散至燃烧区19燃烧。 Duty grade fuel oil 24 enters the duty grade oil chamber 25, flows through the longer duty grade oil passage 26, and forms an oil film along the circumferential direction. 23 breaks under the action of swirl shear, and forms duty-grade oil mist with a certain cone angle in the duty-grade expansion channel 28. With the strong swirling effect of the duty class, the oil mist spreads to the combustion zone 19 for combustion.
外围主燃级21包括主燃级内级轴向旋流器29、主燃级分层隔板30、主燃级外级径向旋流器31。主燃级燃油32进入主燃级油腔34,燃油从多个主燃级燃油喷射孔34射出,在主燃级外级径向旋流器叶片通道40下游形成多股主燃级燃油射流35,在主燃级外级径向旋流器31旋流空气作用下燃油与空气进行初次混合,当油气混合物流过主燃级分层隔板之后,主燃级内级轴向旋流器23旋流空气参与主燃级21内的油气混合,使主燃级预混通道36内的燃油分布更加均匀,有效避免了由于局部富油导致的排气冒烟。 The peripheral main combustion stage 21 includes the main combustion stage inner stage axial swirler 29 , the main combustion stage layered separator 30 , and the main combustion stage outer stage radial swirler 31 . The main fuel oil 32 enters the main fuel cavity 34, and the fuel is ejected from multiple main fuel injection holes 34, forming multiple main fuel jets 35 downstream of the main fuel radial swirler vane channel 40 , under the action of the swirling air of the outer stage radial swirler 31 of the main combustion stage, the fuel and air are mixed for the first time. The swirling air participates in the mixing of oil and gas in the main combustion stage 21, so that the fuel oil in the premixing channel 36 of the main combustion stage is distributed more evenly, effectively avoiding exhaust smoke caused by local rich oil.
对于既无主燃孔也无掺混孔的燃烧室而言,采用值班级强旋流主燃级弱旋流设计,目的是为了由值班级旋流来形成燃烧室内的回流,有利于将主燃级部分空气卷吸至中心富油燃烧区域,加强该区域内油气混合,降低值班级温度峰值,从而改善燃烧室出口温度分布。因此,值班级内级轴向旋流器22与值班级外级轴向旋流器23的气流旋转方向可以相同或相反,通过调整值班级20内外两级旋流器之间的气量分配,使值班级20达到强旋流;主燃级内级轴向旋流器29与主燃级外级径向旋流器31的气流旋转方向相反,目的是为了减弱主燃级21旋流强度,同时强化主燃级预混通道36内的油气混合;值班级外级轴向旋流器23与主燃级内级轴向旋流器29之间的气流旋转方向可以相同或相反,这由实际燃烧室的工作性能决定,如燃烧室的点熄火极限等参数。 For combustion chambers with neither main combustion holes nor mixing holes, the duty-level strong swirl main combustion-level weak swirl design is adopted, the purpose of which is to form the backflow in the combustion chamber by the duty-level swirl, which is beneficial to the main Part of the air in the combustion stage is entrained to the central oil-rich combustion area, which strengthens the oil-gas mixing in this area and reduces the peak temperature of the duty stage, thereby improving the temperature distribution at the outlet of the combustion chamber. Therefore, the rotation direction of the air flow of the duty class inner stage axial swirler 22 and the duty class outer stage axial swirler 23 can be the same or opposite, by adjusting the air volume distribution between the duty class 20 inner and outer two stage swirlers, so that The duty level 20 reaches a strong swirl flow; the airflow rotation direction of the main combustion stage inner stage axial swirler 29 and the main combustion stage outer stage radial swirler 31 is opposite, the purpose is to weaken the main combustion stage 21 swirl intensity, and at the same time Strengthen the oil-gas mixing in the premixing channel 36 of the main combustion stage; the direction of rotation of the airflow between the outer stage axial swirler 23 of the duty stage and the inner stage axial swirler 29 of the main combustion stage can be the same or opposite, which is determined by the actual combustion The working performance of the chamber is determined, such as the ignition limit of the combustion chamber and other parameters.
考虑主燃级燃油射流35在主燃级外级径向旋流器31横向气流中的雾化效果,需要合理选择主燃级燃油喷射孔孔径41和主燃级燃油喷射孔34数目,一般主燃级燃油喷射孔孔径41在0.4~1.2mm之间,主燃级外级径向旋流器叶片通道40数目为主燃级燃油喷射孔34数目的整数倍。为了使主燃级预混通道内36的油气混合更加均匀,需要合理布置主燃级燃油喷射孔34的位置,图3表示主燃级燃油喷射孔径向位置,一般选择主燃级燃油喷射孔径向高度42与主燃级分层隔板径向高度的比值在1.1~1.3范围内,使得主燃级旋流器出口37的燃油沿径向合理分布。 Considering the atomization effect of the main combustion stage fuel jet 35 in the lateral air flow of the main combustion stage outer radial swirler 31, it is necessary to reasonably select the main combustion stage fuel injection hole diameter 41 and the number of main combustion stage fuel injection holes 34. Generally, the main combustion stage The fuel injection hole diameter 41 of the combustion stage is between 0.4mm and 1.2mm, and the number of the radial swirler vane passages 40 of the outer stage of the main combustion stage is an integral multiple of the number of the fuel injection holes 34 of the main combustion stage. In order to make the oil-gas mixture in the premixing channel 36 of the main combustion stage more uniform, the position of the fuel injection hole 34 of the main combustion stage needs to be arranged reasonably. Figure 3 shows the radial position of the fuel injection hole of the main combustion stage. The ratio of the height 42 to the radial height of the main combustion stage layered partition is in the range of 1.1-1.3, so that the fuel oil at the outlet 37 of the main combustion stage swirler is reasonably distributed in the radial direction.
调整图1中主燃级分层隔板30的长度38可以控制主燃级外级径向旋流器31对主燃级燃油射流35的初次雾化混合长度以及主燃级内级轴向旋流器29对主燃级燃油射流35的再次混合长度,主燃级分层隔板30越短,主燃级外级径向旋流器31初始混合长度就会越短而主燃级内级轴向旋流器29的再次混合长度就越长,选择主燃级分层隔板长度38与主燃级燃油喷射孔距主燃级旋流器出口距离39的比值在0~0.5范围内,以获得均匀性最佳的主燃级油气混合物。 Adjusting the length 38 of the main combustion stage layered separator 30 in Fig. 1 can control the primary atomization mixing length of the main combustion stage outer stage radial swirler 31 to the main combustion stage fuel jet 35 and the main combustion stage internal stage axial swirl. The remixing length of the flow device 29 to the main combustion stage fuel jet 35, the shorter the main combustion stage layered partition 30, the shorter the initial mixing length of the main combustion stage outer radial swirler 31 and the main combustion stage internal stage The longer the remixing length of the axial swirler 29 is, the ratio of the length 38 of the main combustion stage stratified partition to the distance 39 from the main combustion stage fuel injection hole to the outlet of the main combustion stage swirler is selected within the range of 0 to 0.5, To obtain the best homogeneity of the main fuel grade oil-air mixture.
当发动机启动或工作在低功率状态时,中心值班级单元20供油,外围主燃级单元21只有空气进入而不供油,值班级油雾27在燃烧区19内形成扩散燃烧方式,从而保证了高温升燃烧室由于头部进气量较大情况下的燃烧稳定性。当发动机工作在爬升或巡航等高功率状态时,值班级20和主燃级21同时供油,主燃级燃油32经主燃级燃油喷射孔34射出的多股燃油射流35受到主燃级21内外两级旋流空气的横向射流雾化,在主燃级预混通道36内形成预混油气,进入到燃烧区19中形成预混燃烧方式,使主燃区当量比低于1.2,从而保证了高温升燃烧室在高功率下出口不可见排气冒烟。 When the engine starts or works in a low-power state, the central duty class unit 20 supplies oil, and the peripheral main combustion unit 21 only enters air without supplying oil, and the duty class oil mist 27 forms a diffusion combustion mode in the combustion zone 19, thereby ensuring It improves the combustion stability of the high-temperature rise combustion chamber due to the large intake air volume at the head. When the engine works in a high-power state such as climbing or cruising, the duty stage 20 and the main fuel stage 21 supply oil at the same time, and the multiple fuel jets 35 injected by the main fuel stage fuel oil 32 through the main fuel stage fuel injection hole 34 are received by the main fuel stage 21. The horizontal jet atomization of the inner and outer two-stage swirling air forms premixed oil and gas in the premixing channel 36 of the main combustion stage, and enters the combustion zone 19 to form a premixed combustion mode, so that the equivalent ratio of the main combustion zone is lower than 1.2, thereby ensuring The high-temperature rise of the combustion chamber is not visible at the outlet of the high-power exhaust smoke.
以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内,所做的任何修改、等同替换、改进等,均应包含在本实用新型的范围之内。 The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. within the spirit and principles of the present utility model shall include Within the scope of the present utility model.
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