CN101285591A - Integral fuel jet radial swirler pre-mixing preevaporated low pollution combustion-chamber - Google Patents
Integral fuel jet radial swirler pre-mixing preevaporated low pollution combustion-chamber Download PDFInfo
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- 239000000446 fuel Substances 0.000 title claims abstract description 67
- 238000002156 mixing Methods 0.000 title claims abstract description 26
- 238000002485 combustion reaction Methods 0.000 claims abstract description 298
- 238000002347 injection Methods 0.000 claims abstract description 100
- 239000007924 injection Substances 0.000 claims abstract description 100
- 230000008020 evaporation Effects 0.000 claims abstract description 17
- 238000001704 evaporation Methods 0.000 claims abstract description 17
- 239000000203 mixture Substances 0.000 claims abstract description 9
- 238000000889 atomisation Methods 0.000 claims abstract description 3
- 239000007789 gas Substances 0.000 claims description 20
- 239000000295 fuel oil Substances 0.000 claims description 19
- 238000001816 cooling Methods 0.000 claims description 6
- 239000000567 combustion gas Substances 0.000 claims description 3
- 239000003344 environmental pollutant Substances 0.000 abstract description 5
- 231100000719 pollutant Toxicity 0.000 abstract description 5
- 238000009841 combustion method Methods 0.000 abstract description 4
- 230000002093 peripheral effect Effects 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 17
- 239000003921 oil Substances 0.000 description 16
- MWUXSHHQAYIFBG-UHFFFAOYSA-N nitrogen oxide Inorganic materials O=[N] MWUXSHHQAYIFBG-UHFFFAOYSA-N 0.000 description 15
- 230000004323 axial length Effects 0.000 description 4
- 238000009792 diffusion process Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 2
- 238000005496 tempering Methods 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 229910002091 carbon monoxide Inorganic materials 0.000 description 1
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Abstract
一种一体化燃油喷射径向旋流器预混预蒸发低污染燃烧室,燃烧室为单环腔结构,由燃烧室头部和火焰筒组成,其中燃烧室头部包括位于中心的预燃级和外围的主燃级;主燃级包含有直射式空气雾化喷嘴和主燃级径向旋流器;采用将主燃级燃油的喷射和主燃级径向旋流器一体化,直射式空气雾化喷嘴喷出的主燃级燃油进入到主燃级径向旋流器叶片的主燃级径向旋流器叶片通道内,并与主燃级径向旋流器的旋流空气混合,预混的油气混合物再经过主燃级混合腔进入到燃烧区中燃烧,该燃烧方式能有效的降低燃烧室污染物的排放,同时可以减小燃烧室的长度;本发明主要用于航空发动机燃烧室,亦可用于工业燃气轮机和舰船燃气轮机燃烧室中,以减少排向大气中的污染物。
An integrated fuel injection radial swirler premixed pre-evaporation low-pollution combustion chamber, the combustion chamber is a single-ring cavity structure, composed of a combustion chamber head and a flame tube, wherein the combustion chamber head includes a pre-combustion stage in the center and the peripheral main combustion stage; the main combustion stage includes a direct-injection air atomization nozzle and a main combustion stage radial swirler; the injection of the main combustion stage fuel and the main combustion stage radial swirler are integrated, and the direct injection The main combustion grade fuel sprayed by the air atomizing nozzle enters the main combustion stage radial swirler vane channel of the main combustion stage radial swirler vane and mixes with the swirling air of the main combustion stage radial swirler , the premixed oil-air mixture enters the combustion zone through the main fuel stage mixing chamber for combustion. This combustion method can effectively reduce the emission of pollutants in the combustion chamber, and at the same time can reduce the length of the combustion chamber; the invention is mainly used for aero-engines Combustion chambers can also be used in industrial gas turbine and marine gas turbine combustion chambers to reduce pollutants discharged into the atmosphere.
Description
技术领域 technical field
本发明涉及一种低污染排放燃烧室,特别涉及一种一体化燃油喷射径向旋流器预混预蒸发低污染燃烧室。The invention relates to a low-pollution emission combustion chamber, in particular to an integrated fuel injection radial swirler premixing pre-evaporation low-pollution combustion chamber.
背景技术 Background technique
航空发动机燃烧室主要发展趋势是低污染燃烧。航空发动机燃烧室必须满足日益严格的航空发动机污染排放标准。目前采用的CAEP4(Committee on Aviation EnvironmentalProtection)标准的要求已经非常严格,特别是对NOx污染排放要求,而2008年后将采用的CAEP6标准则更为严格。工业燃气轮机的污染排放要求达到个位数——万分之一浓度排放要求。The main development trend of aero-engine combustors is low-pollution combustion. Aeroengine combustors must meet increasingly stringent aeroengine pollution emission standards. The currently adopted CAEP4 (Committee on Aviation Environmental Protection) standard has very strict requirements, especially for NOx pollution emission requirements, while the CAEP6 standard that will be adopted after 2008 is even more stringent. The pollution emission requirements of industrial gas turbines reach single digits—one ten-thousandth concentration emission requirements.
一般来说,航空发动机污染物可分为两类:由于高的火焰温度产生的污染物是氮氧化物(NOx);由于低的火焰温度产生的污染物是一氧化碳和未燃碳氢(CO和UHC)。根据污染物产生的机理以及实验结果可知,燃烧室燃烧区当量比在很小的一个范围内(0.6~0.8),上述两大类污染物排放达到最小。对于常规燃烧室来说,在高功率状态时,由于采用液雾扩散燃烧方式,燃烧区局部当量比总是在1附近,远超过上述低污染燃烧所需当量比范围要求,因此CO和UHC的排放小,但是NOx的排放达到最大。在低功率状态时,燃烧区当量比又很低,远低于上述低污染燃烧所需当量比区间,NOx排放低,但CO和UHC排放又很高,因此对于常规燃烧室来说,无法满足在整个发动机工作范围内的低污染要求。In general, aeroengine pollutants can be divided into two categories: nitrogen oxides (NOx) due to high flame temperatures; carbon monoxide and unburned hydrocarbons (CO and UHC). According to the mechanism of pollutant generation and the experimental results, the equivalent ratio of the combustion zone of the combustion chamber is within a small range (0.6-0.8), and the emission of the above two types of pollutants reaches the minimum. For conventional combustors, in high power state, due to the liquid mist diffusion combustion method, the local equivalence ratio of the combustion zone is always around 1, far exceeding the equivalence ratio range requirements for low-pollution combustion mentioned above, so CO and UHC The emission is small, but the emission of NOx reaches the maximum. In low power state, the equivalence ratio of the combustion zone is very low, far below the equivalence ratio range required for low-pollution combustion. NOx emissions are low, but CO and UHC emissions are high, so for conventional combustion chambers, it cannot meet the requirements. Low pollution requirements over the entire engine operating range.
GE发动机公司提出了一种低污染燃烧室-TAPS(Twin Annular Premixing Swirler),燃烧室头部包括主燃级和预燃级,主燃级和预燃级分别供油,实现分区燃烧方式。根据这一思路,GE公司申请了几项美国专利。申请号分别为6389815、6354072、0178732和6381964的美国专利提出的主燃级方案是:主燃级燃油喷入到径向旋流器后部拐弯后的某一位置,形成预混预蒸发油气混合物。从这些专利的附图可知,燃油喷射点到燃烧区入口处距离大约是燃烧室头部结构高度的一半,对于这种分级燃烧室来说,头部结构高度大于常规燃烧室的头部结构高度,因此燃烧室头部的轴向长度太长,从而影响燃烧室乃至发动机的长度和重量要求。在申请号为6453660美国专利中同样存在这种问题,燃油喷射点到燃烧区入口处距离大约是燃烧室头部结构高度的三分之一,而且主燃级燃油喷射系统非常复杂,导致燃烧室头部结构非常复杂。上述几个美国专利都实现了整个发动机工作范围内的低污染要求,但是主燃级燃油喷射点离径向旋流器出口都有一段距离,而这段距离增加了燃烧室头部轴向长度。GE Engine Company proposed a low-pollution combustor - TAPS (Twin Annular Premixing Swirler). The head of the combustor includes a main combustion stage and a pre-combustion stage. Following this line of thinking, GE applied for several US patents. The US patents with application numbers 6389815, 6354072, 0178732 and 6381964 respectively proposed the main combustion stage scheme: the main combustion stage fuel oil is injected into a certain position after the turn at the rear of the radial swirler to form a premixed pre-evaporated oil-gas mixture . It can be seen from the drawings of these patents that the distance from the fuel injection point to the entrance of the combustion zone is about half the height of the head structure of the combustion chamber. For this staged combustion chamber, the height of the head structure is greater than that of the conventional combustion chamber. , so the axial length of the combustion chamber head is too long, which affects the length and weight requirements of the combustion chamber and even the engine. This problem also exists in the US Patent Application No. 6453660. The distance from the fuel injection point to the entrance of the combustion zone is about one-third of the height of the head structure of the combustion chamber, and the fuel injection system of the main fuel stage is very complicated, causing the combustion chamber The head structure is very complex. The above-mentioned US patents all achieve low pollution requirements in the entire engine operating range, but the fuel injection point of the main combustion stage is a certain distance from the outlet of the radial swirler, and this distance increases the axial length of the combustion chamber head .
发明内容 Contents of the invention
本发明要解决的技术问题是:克服上述现有技术的不足,采用一体化燃油喷射/径向旋流器方案,通过在径向旋流器叶片通道内的燃油喷射方式以及径向旋流器通道内的油气混合物在径向旋流器出口的拐弯流动,减小燃油喷射点到燃烧区入口的距离,从而减小燃烧室头部结构的轴向长度,同时能够有效的降低燃烧室污染排放The technical problem to be solved by the present invention is: to overcome the deficiencies of the above-mentioned prior art, adopt the integrated fuel injection/radial swirler scheme, through the fuel injection method in the radial swirler blade channel and the radial swirler The oil-air mixture in the channel flows at the turn of the outlet of the radial swirler, reducing the distance from the fuel injection point to the entrance of the combustion zone, thereby reducing the axial length of the combustion chamber head structure, and effectively reducing the pollution emissions of the combustion chamber
本发明解决其技术问题所采用的技术方案是:一种一体化燃油喷射径向旋流器预混预蒸发低污染燃烧室,由燃烧室头部26和火焰筒组成,其特征在于:燃烧室为单环腔结构,燃烧室头部26包括位于中心的预燃级24和外圈的主燃级25;主燃级25又包含有直射式空气雾化喷嘴33和主燃级径向旋流器34;采用将主燃级燃油41的喷射和主燃级径向旋流器34一体化,直射式空气雾化喷嘴33喷出的主燃级燃油41进入到主燃级径向旋流器叶片37的主燃级径向旋流器叶片通道42内,并与主燃级径向旋流器34的旋流空气混合,预混的油气混合物再经过主燃级混合腔36进入到燃烧区16中燃烧,实现一体化燃油喷射/径向旋流器方案。The technical solution adopted by the present invention to solve the technical problem is: an integrated fuel injection radial swirler premixed pre-evaporation low-pollution combustion chamber, which is composed of a
所述主燃级25直射式空气雾化喷嘴33喷射点38位于主燃级径向旋流器左侧壁43上,喷射点数量与叶片数量相同。The injection points 38 of the
所述主燃级25直射式空气雾化喷嘴33喷射点39位于主燃级径向旋流器叶片37两侧任意位置,每个叶片上的喷射点数量可以是1个,或者2个,或者多个组合。The
所述主燃级25直射式空气雾化喷嘴33喷射点40位于主燃级径向旋流器右侧壁44上,喷射点数量与叶片数量相同。The
所述主燃级25直射式空气雾化喷嘴33位置包括喷射点38,喷射点39和喷射点40中的任意一个,两个或者三个的组合。The position of the direct air atomizing
所述的主燃级燃油喷射点到燃烧区入口处距离49x与燃烧室头部结构高度48y之间的关系是:
所述主燃级25的气量占燃烧室头部气量的65%~95%,预燃级24的气量占5%~35%。The gas volume of the
所述燃烧用气量全部从燃烧室头部26供入,火焰筒上没有主燃孔,只有冷却孔、外掺混孔21和内掺混孔22。The amount of gas used for combustion is all supplied from the
所述主燃级收扩件35收缩角度47在0°至180°内可调。The
本发明的工作原理:主燃级径向旋流器通道内的燃油在旋流器气流的作用下形成预混预蒸发油气混合物进入到燃烧区中燃烧,形成预混燃烧方式,预燃级采用离心喷嘴和旋流器结构,形成扩散燃烧方式,兼顾燃烧稳定和污染排放两个矛盾的性能要求。这种燃烧方式能够控制燃烧室在不同状态下的当量比,使该当量比始终保持在低污染排放的区间内,从而有利于控制污染排放。燃烧室火焰筒上没有主燃孔,只有冷却孔和掺混孔,燃烧用气量全部从燃烧室头部进入。主燃级和预燃级保持合适的气量分配,以适应不同发动机燃烧室工况要求。控制冷却空气流动,避免产生过多的CO和UHC。The working principle of the present invention: the fuel oil in the radial swirler channel of the main combustion stage forms a premixed pre-evaporated oil-gas mixture under the action of the swirler airflow and enters the combustion zone for combustion, forming a premixed combustion mode. The pre-combustion stage adopts The centrifugal nozzle and swirler structure form a diffusion combustion mode, taking into account the two contradictory performance requirements of combustion stability and pollution emission. This combustion method can control the equivalence ratio of the combustion chamber in different states, so that the equivalence ratio can always be kept in the range of low pollution emissions, which is beneficial to control pollution emissions. There are no main combustion holes on the flame tube of the combustion chamber, only cooling holes and mixing holes, and all the gas used for combustion enters from the head of the combustion chamber. The main combustion stage and the pre-combustion stage maintain an appropriate gas volume distribution to meet the requirements of different engine combustion chamber conditions. Control the flow of cooling air to avoid excessive CO and UHC.
预燃级在慢车等低功率状态下启动,保持低功率状态时燃烧区的当量比落在上述低污染燃烧当量比区间内,使燃烧的稳定性好,容易起动。当发动机工作在高功率状态时才启动主燃级,控制燃烧区的当量比在上述低污染燃烧当量比区间,主燃级是预混预蒸发模式,能够保证燃烧区内局部当量比的均匀性。采用这种低污染燃烧室头部结构,可确保在航空发动机燃烧室所有的工作状态下,燃烧区的当量比控制在低污染燃烧的区间内,同时通过控制主燃级油雾均匀度、混合度和蒸发度来控制燃烧区的当量比均匀度,从而达到污染排放低,稳定性好等航空发动机燃烧室性能要求。The pre-combustion stage is started under low-power conditions such as idling, and the equivalent ratio of the combustion zone falls within the above-mentioned low-pollution combustion equivalent ratio range when the low-power condition is maintained, so that the combustion stability is good and it is easy to start. The main combustion stage is started only when the engine is working in a high power state, and the equivalence ratio of the combustion zone is controlled to be within the above low-pollution combustion equivalence ratio range. The main combustion stage is in the premixing and pre-evaporation mode, which can ensure the uniformity of the local equivalence ratio in the combustion zone . The head structure of this low-pollution combustor can ensure that the equivalence ratio of the combustion zone is controlled within the range of low-pollution combustion under all working conditions of the aero-engine combustor. The equivalence ratio uniformity of the combustion zone is controlled by controlling the degree of evaporation and the degree of evaporation, so as to meet the performance requirements of the aero-engine combustor such as low pollution emissions and good stability.
在某一参数(进口流速和温度压力等)条件下,燃油达到某一混合度下所需要的距离定义为L,从污染排放角度考虑,这个长度越大越好,但是从回火和自燃角度考虑,这个长度又不宜太大,因此对应于某一参数时,综合考虑上述两个因素,这个长度应该是个定值。对于TAPS主燃级径向旋流器方案来说,主燃级燃油喷射点到燃油达到某一混合度时的长度为L,而旋流器出口到喷射点的距离为Lsi,旋流器长度为Ls,这样从旋流器进口到燃油达到某一混合度时的长度为L+Lsi+Ls。本发明采用一体化燃油喷射/径向旋流器方案,燃油喷射和径向旋流器集成一体,在相同的径向旋流器进口参数下,达到相同的混合度时的长度为L1+L,其中L1不大于Ls,不仅去掉了旋流器出口到喷射点的距离Lsi,而且还充分利用了旋流器的长度Ls,从而大大缩短了燃烧室头部的长度,减小了燃烧室的长度和重量。Under a certain parameter (inlet flow rate, temperature and pressure, etc.), the distance required for the fuel to reach a certain degree of mixing is defined as L. From the perspective of pollution emissions, the longer the length, the better, but from the perspective of tempering and spontaneous combustion , this length should not be too large, so when corresponding to a certain parameter, considering the above two factors comprehensively, this length should be a fixed value. For the TAPS main fuel stage radial swirler scheme, the length from the main fuel stage fuel injection point to when the fuel reaches a certain degree of mixing is L, while the distance from the swirler outlet to the injection point is Lsi, and the length of the swirler is Ls, so the length from the swirler inlet to when the fuel reaches a certain degree of mixing is L+Lsi+Ls. The present invention adopts the integrated fuel injection/radial swirler scheme, the fuel injection and the radial swirler are integrated, and under the same inlet parameters of the radial swirler, the length when the same mixing degree is achieved is L1+L , where L1 is not greater than Ls, which not only removes the distance Lsi from the swirler outlet to the injection point, but also makes full use of the length Ls of the swirler, thereby greatly shortening the length of the combustion chamber head and reducing the combustion chamber length and weight.
本发明与现有技术相比的优点如下:The advantages of the present invention compared with prior art are as follows:
1.本发明的主燃级燃油在径向旋流器通道内的喷射,达到相同的混合度和蒸发度时,需要的距离大大缩短,减小了燃烧室的长度。1. When the injection of the main combustion grade fuel oil of the present invention in the radial swirler channel reaches the same mixing degree and evaporation degree, the required distance is greatly shortened, and the length of the combustion chamber is reduced.
2.本发明的主燃级径向旋流器内的油气混合物,由于径向旋流器下游的拐弯流动,达到相同的混合度和蒸发度时,需要的距离进一步缩短,从而进一步减小燃烧室的长度。2. The oil-gas mixture in the radial swirler of the main combustion stage of the present invention, due to the turning flow downstream of the radial swirler, when reaching the same degree of mixing and evaporation, the required distance is further shortened, thereby further reducing the combustion chamber length.
3.本发明的燃烧室燃烧气量全部由头部供入,冷却及掺混等用气则从火焰筒进入,增加燃烧室功效的同时简化燃烧室的结构。3. The combustion gas volume of the combustion chamber of the present invention is all supplied from the head, and the gas used for cooling and mixing enters from the flame tube, which increases the efficiency of the combustion chamber and simplifies the structure of the combustion chamber.
4.本发明的预燃级扩散燃烧与主燃级预混预蒸发燃烧的复合燃烧方式,实现了航空发动机燃烧室的宽稳定工作范围和低污染排放等性能要求。4. The combined combustion mode of the pre-combustion stage diffusion combustion and the main combustion stage premixed pre-evaporative combustion of the present invention realizes the performance requirements such as wide stable working range and low pollution emission of the aeroengine combustion chamber.
附图说明Description of drawings
图1为发动机结构示意图;Fig. 1 is a schematic diagram of the engine structure;
图2为燃烧室结构示意图;Fig. 2 is the schematic diagram of combustion chamber structure;
图3为燃烧室的区域3的放大示意图;Figure 3 is an enlarged schematic view of area 3 of the combustion chamber;
图4为第一种主燃级燃油喷射点的喷射情况示意图;其中图4a为主视图,图4b和图4c为正二等侧图(三维视图);Fig. 4 is a schematic diagram of the injection situation of the fuel injection point of the first main combustion stage; wherein Fig. 4a is a front view, and Fig. 4b and Fig. 4c are positive second-class side views (three-dimensional views);
图5为第二种主燃级燃油喷射点的喷射情况示意图;其中图5a为主视图,图5b为图5a主视图中的剖视图,图5c为图5b主视图中的剖视图,图5d为正二等侧图(三维视图);Fig. 5 is a schematic diagram of the injection situation of the fuel injection point of the second main combustion stage; wherein Fig. 5a is a front view, Fig. 5b is a sectional view in the front view of Fig. 5a, Fig. 5c is a sectional view in the front view of Fig. 5b, and Fig. 5d is a positive two Isometric view (3D view);
图6为第三种主燃级燃油喷射点的喷射情况示意图;其中图6a为主视图,图6b为图6a为主视图中的剖视图,图6c为正二等侧图(三维视图);Fig. 6 is a schematic diagram of the injection situation of the fuel injection point of the third main combustion stage; wherein Fig. 6a is a main view, Fig. 6b is a cross-sectional view in the main view of Fig. 6a, and Fig. 6c is a second isometric view (three-dimensional view);
图7为主燃级油路整流环示意图;其中图7a为整流环主视图,图7b为图7a主视图中的剖视图;Fig. 7 is a schematic diagram of the rectification ring of the main fuel stage oil circuit; Fig. 7a is a front view of the rectification ring, and Fig. 7b is a cross-sectional view of the front view of Fig. 7a;
图8为燃油喷射系统示意图,其中图A为燃油喷射到横向射流中的示意图,图B为TAPS主燃级燃油喷射示意图,图C为本发明主燃级燃油喷射示意图;Fig. 8 is a schematic diagram of a fuel injection system, wherein Fig. A is a schematic diagram of fuel injection into a transverse jet, Fig. B is a schematic diagram of TAPS main combustion stage fuel injection, and Fig. C is a schematic diagram of main combustion stage fuel injection of the present invention;
图中:10发动机,11低压压气机,12高压压气机,13燃烧室,14高压涡轮,15低压涡轮,16燃烧区,17外机匣,18内机匣,19外火焰筒壁,20内火焰筒壁,21外掺混孔,22内掺混孔,23头部端壁,24预燃级,25主燃级,26头部结构,27预燃级离心喷嘴,28预燃级旋流器,29预燃级收扩件,30预燃级混合腔,31预燃级离心喷嘴燃油,32预燃级旋流器叶片,33直射式空气雾化喷嘴,34主燃级径向旋流器,35主燃级收扩件,36主燃级混合腔,37主燃级径向旋流器叶片,38喷射点,位于主燃级径向旋流器左侧壁上,39喷射点,位于主燃级径向旋流器叶片两侧任一位置,40喷射点,位于主燃级径向旋流器右侧壁上,41主燃级燃油,42主燃级径向旋流器叶片通道,43主燃级径向旋流器左侧壁,44主燃级径向旋流器右侧壁,45主燃级喷嘴入口,46主燃级油路整流环,47主燃级收扩件收缩角度,48燃烧室头部结构高度,49主燃级燃油喷射点到燃烧区入口的距离。In the figure: 10 engine, 11 low-pressure compressor, 12 high-pressure compressor, 13 combustion chamber, 14 high-pressure turbine, 15 low-pressure turbine, 16 combustion zone, 17 outer casing, 18 inner casing, 19 outer flame tube wall, 20 inner Flame cylinder wall, 21 outer mixing hole, 22 inner mixing hole, 23 head end wall, 24 pre-combustion level, 25 main combustion level, 26 head structure, 27 pre-combustion level centrifugal nozzle, 28 pre-combustion level swirl Device, 29 pre-combustion level expansion parts, 30 pre-combustion level mixing chamber, 31 pre-combustion level centrifugal nozzle fuel oil, 32 pre-combustion level swirler blades, 33 direct-firing air atomizing nozzles, 34 main combustion level radial swirl Device, 35 main combustion stage retractable parts, 36 main combustion stage mixing chamber, 37 main combustion stage radial swirler blades, 38 injection points, located on the left side wall of the main combustion stage radial swirler, 39 injection points, Located at any position on both sides of the radial swirler vane of the main combustion stage, 40 injection points, located on the right side wall of the radial swirler of the main combustion stage, 41 fuel oil of the main combustion stage, 42 radial swirler blades of the main combustion stage Channel, 43 left side wall of main combustion stage radial swirler, 44 main combustion stage radial swirler right side wall, 45 main combustion stage nozzle inlet, 46 main combustion stage oil circuit rectification ring, 47 main combustion stage retraction and expansion Component shrinkage angle, 48 height of the combustion chamber head structure, 49 distance from the fuel injection point of the main combustion stage to the entrance of the combustion zone.
具体实施方式 Detailed ways
下面结合附图及具体实施方式详细介绍本发明。The present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments.
图1是一个发动机10的示意图,发动机10包括低压压气机11,高压压气机12,燃烧室13,高压涡轮14和低压涡轮15。发动机10工作时,空气经过低压压气机11压缩后,再进入高压压气机12,高压空气进入到燃烧室13中燃烧,燃油喷射系统向高压气流中喷油,在燃烧室13中进行充分有效地燃烧,燃烧后形成高温高压燃气,进入到高压涡轮14和低压涡轮15,从而推动涡轮做功。图2是燃烧室13的示意图,燃烧室为单环腔结构。图3是图2中的区域3放大视图,是燃烧室头部的详细结构。燃烧室13包括一个燃烧区16,燃烧区16的外边界是外火焰筒壁19,内边界是内火焰筒壁20,环形的内火焰筒壁20和外火焰筒壁19在环形的内机匣18和外机匣17之间。在内、外火焰筒壁面上安排有内掺混孔22和外掺混孔21,用于调整燃烧室出口温度分布,内外火焰筒壁面上还安排冷却孔(图中未示出),用于冷却火焰筒壁面,保证燃烧室的寿命。在燃烧区16的上游是头部结构26,头部结构26通过头部端壁23与火焰筒壁面连接。头部结构26包括预燃级24和主燃级25,因为没有主燃孔,因此所有的燃烧用气量都从燃烧室头部加入,这样燃烧室头部就是一个贫油头部,有利于减小NOx污染排放,预燃级24气量占燃烧室头部气量的5%~35%,主燃级25气量占燃烧室头部气量的65%~95%。FIG. 1 is a schematic diagram of an
中心预燃级24包括中心喷嘴27、预燃级旋流器28和收扩件29。收扩件29形成了预燃级混合腔30。中心喷嘴27采用离心喷嘴,离心喷嘴喷出的预燃级离心喷嘴燃油31与预燃级旋流器28的旋流空气在预燃级混合腔30中混合后再进入到烧室的燃烧区中燃烧。The central
外圈主燃级25包括直射式空气雾化喷嘴33、主燃级径向旋流器34和收扩件35,收扩件35与预燃级收扩件29的外壁面形成了主燃级混合腔36,收扩件35的收缩角度47在0°至180°内可调,以适应不同发动机燃烧室工况要求。直射式空气雾化喷嘴33喷出的主燃级燃油41进入到主燃级径向旋流器叶片37的主燃级径向旋流器叶片通道42内,并与主燃级径向旋流器34的旋流空气混合,预混的油气混合物再经过主燃级混合腔36进入到燃烧区中燃烧。主燃级径向旋流器34为一级径向旋流器。主燃级空气雾化喷嘴33的喷射点38、喷射点39和喷射点40在主燃级径向旋流器叶片通道42内的分布位置有三个:主燃级径向旋流器左侧壁43上的喷射点38、主燃级径向旋流器叶片37两侧的喷射点39和主燃级径向旋流器右侧壁44喷射点40,分别如图4、图5、图6所示。对应于三种不同的喷射点38、喷射点39和喷射点40,主燃级燃油41入口都是从主燃级喷嘴入口45进入,整流环46用于平均分配每个喷射点的燃油,整流环上的小孔直径和数量根据主燃级雾化情况调节。在图4中,主燃级燃油41经过主燃级燃油入口45进入到主燃级径向旋流器左侧壁43上,经过主燃级油路整流环46将燃油平均分布到整流环后部的集油环中,再经过喷射点38喷入到主燃级径向旋流器叶片通道42中,其中图4a为喷射点38位置处的主视图,图4b和图4c为正二等侧图(三维视图)。在图5中,主燃级燃油41经过主燃级喷嘴入口45进入到主燃级径向旋流器左侧壁43上,经过主燃级油路整流环46将燃油平均分布到整流环后部的集油环中,集油环与叶片内通道相通,燃油再经过这个相通的通道在喷射点39喷入到叶片通道42中,喷射点39是叶片两侧任意一个位置;其中图5a为喷射点39位置处的主视图,图5b为图5a主视图中的剖视图,图5c为图5b主视图中的剖视图,图5d为正二等侧图(三维视图)。在图6中,主燃级燃油41经过主燃级喷嘴入口45进入到主燃级径向旋流器左侧壁43上,经过主燃级油路整流环46将燃油平均分布到整流环后部的集油环中,主燃级径向旋流器左侧壁43的集油环和主燃级径向旋流器右侧壁44的集油环通过叶片内通道相通,燃油经过这个通道进入到主燃级径向旋流器右侧壁44的集油环中,再在喷射点40喷入到叶片通道42中,其中图6a为喷射点40位置处的主视图,图6b为图6a为主视图中的剖视图,图6c为正二等侧图(三维视图)。其中主燃级油路整流环示意图如图7所示,图7a为整流环主视图,图7b为图7a主视图中的剖视图;主燃级径向旋流器叶片通道42和主燃级燃油喷嘴喷射点38、喷射点39和喷射点40的数量根据叶片数量而定。主燃级空气雾化喷嘴33的喷射点位置可以是喷射点38、喷射点39和喷射点40中的任意一个、两个或者三个的组合。上述主燃级燃油喷射点到燃烧区入口距离49为燃烧室头部结构高度48的五分之一,这些喷射点位于主燃级径向旋流器叶片通道内,去掉了径向旋流器出口到喷射点的距离Lsi,如图8C所示,对比图8A所示的燃油喷射到横向射流中的示意图,和图8B所示的TAPS主燃级燃油喷射示意图,同时由于主燃级径向旋流器下游拐弯流动,可以知道本发明能够大大缩短燃烧室头部结构的轴向长度,从而减小燃烧室和发动机的长度及重量。The
发动机10起动或者慢车等低功率状态时,只有燃烧室的预燃级24供油,主燃级25只有空气经过而不供油,预燃级的离心喷嘴27使得燃烧室燃烧区16形成扩散燃烧方式,从而保证了发动机燃烧室可靠的稳定性和起动特性,并降低CO和UHC污染排放。发动机10工作在起飞或爬升等高功率状态时,主燃级25和预燃级24同时供油,而主燃级直射式空气雾化喷嘴33的燃油41进入到主燃级径向旋流器叶片通道42内,主燃级径向旋流器34的旋流使油气形成预混预蒸发状态,再进入到燃烧区16中燃烧,形成预混燃烧方式,能有效的降低航空发动机NOx污染排放,同时保证了高的燃烧效率和均匀的燃烧室出口温度分布等性能。而主燃级25和预燃级24的主燃级收扩件35和预燃级收扩件29能很好的防止喷嘴积碳和回火。When the
燃烧室安装及连接形式如下:预燃级旋流器28的叶片32与收扩件29和预燃级旋流器内壁连接成一体。主燃级径向旋流器左侧壁43分成两部分,左边部分开集油环和主燃级喷嘴入口45的油孔,再将整流环46连接在集油环内部,然后将左侧壁左边、右边部分连接成一体,最后整个主燃级径向旋流器左侧壁43与预燃级收扩件29连接成一体。主燃级径向旋流器左侧壁上开孔,便于燃油通过。主燃级径向旋流器叶片37分别与主燃级径向旋流器左侧壁43和主燃级收扩件35连接,这样预燃级和主燃级旋流器形成了一个整体,最后将燃油喷嘴27插入到预燃级旋流器内,并与主燃级喷嘴入口45连接。发动机燃烧室安装时,火焰筒与机匣安装完成后,从燃烧室前端的喷嘴安装座处插入上述的头部结构,与头部端壁23连接,头部端壁23与头部结构26通过一个活动环连接,避免燃烧室的轴向和径向的热应力。The installation and connection form of the combustion chamber is as follows: the
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