CN204905286U - COB light source - Google Patents
COB light source Download PDFInfo
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- CN204905286U CN204905286U CN201520585210.1U CN201520585210U CN204905286U CN 204905286 U CN204905286 U CN 204905286U CN 201520585210 U CN201520585210 U CN 201520585210U CN 204905286 U CN204905286 U CN 204905286U
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- substrate
- light source
- cob light
- heat dissipation
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- 239000000758 substrate Substances 0.000 claims abstract description 27
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 13
- 239000000741 silica gel Substances 0.000 claims abstract description 13
- 229910002027 silica gel Inorganic materials 0.000 claims abstract description 13
- 239000003292 glue Substances 0.000 claims abstract description 9
- 238000009423 ventilation Methods 0.000 claims abstract description 5
- 239000013078 crystal Substances 0.000 claims abstract 7
- 230000008878 coupling Effects 0.000 claims 8
- 238000010168 coupling process Methods 0.000 claims 8
- 238000005859 coupling reaction Methods 0.000 claims 8
- 239000007787 solid Substances 0.000 abstract 3
- 230000017525 heat dissipation Effects 0.000 description 50
- 229920001296 polysiloxane Polymers 0.000 description 20
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 230000000452 restraining effect Effects 0.000 description 2
- 238000007711 solidification Methods 0.000 description 2
- 230000008023 solidification Effects 0.000 description 2
- 239000000919 ceramic Substances 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
Landscapes
- Arrangement Of Elements, Cooling, Sealing, Or The Like Of Lighting Devices (AREA)
Abstract
Description
技术领域 technical field
本实用新型涉及COB光源。 The utility model relates to a COB light source.
背景技术 Background technique
COB光源一般属于大功率光源,大功率COB光源在工作时,会产生大量的热量,由于LED芯片被荧光胶所封装,因此,LED芯片所产生的热量大部分需要通过基板散失,目前使用在COB光源上的基板主要有铝基板和陶瓷基板,但其散热性能还有待提高。 COB light sources are generally high-power light sources. When high-power COB light sources are working, they will generate a lot of heat. Since the LED chip is encapsulated by fluorescent glue, most of the heat generated by the LED chip needs to be dissipated through the substrate. Currently used in COB The substrates on the light source mainly include aluminum substrates and ceramic substrates, but their heat dissipation performance needs to be improved.
发明内容 Contents of the invention
为了提高COB光源的散热效率,本实用新型提供了一种COB光源。 In order to improve the heat dissipation efficiency of the COB light source, the utility model provides a COB light source.
为达到上述目的,一种COB光源,包括基板、LED芯片和荧光胶,基板上具有固晶区,在基板上位于固晶区外围设有硅胶围坝,LED芯片设在固晶区上,荧光胶封装在位于硅胶围坝内的LED芯片上;基板内设有二个以上横向延伸的通孔,通孔的轴线相互平行,在通孔内插设有散热管;所述的散热管包括管体和设在管体内壁上的二个以上的散热环片,散热环片朝向一个方向倾斜,散热环片的中心具有通风孔。 In order to achieve the above purpose, a COB light source includes a substrate, an LED chip and a fluorescent glue. The glue is packaged on the LED chip located in the silica gel dam; there are more than two through holes extending transversely in the substrate, the axes of the through holes are parallel to each other, and a heat dissipation pipe is inserted in the through hole; the heat dissipation pipe includes a tube Body and more than two heat dissipation ring fins arranged on the inner wall of the pipe, the heat dissipation ring fins are inclined towards one direction, and the center of the heat dissipation ring fins has a ventilation hole.
上述结构,由于在基板内开设了通孔,通孔内设置了散热管,这样,LED芯片到散热管之间的距离会减小,LED芯片热量的传递距离减小,其热量能快速的传递到散热管上;由于散热管由管体和散热环片组成,且散热环片的中心具有通风孔,这样,当热量传递到散热管上后,散热管的面积大,而且会在散热管内形成风流,更有利于将热量带出基板,从而提高了散热效率。由于散热环片朝着一个方向倾斜设置,因此,在散热管内的风流阻力小,能更快的带走热量,进一步提高了散热效率。 In the above structure, since a through hole is opened in the substrate, and a heat dissipation pipe is arranged in the through hole, the distance between the LED chip and the heat dissipation pipe will be reduced, the heat transfer distance of the LED chip will be reduced, and the heat can be transferred quickly. to the heat dissipation pipe; since the heat dissipation pipe is composed of a pipe body and a heat dissipation ring, and the center of the heat dissipation ring has a vent hole, so that when the heat is transferred to the heat dissipation pipe, the area of the heat dissipation pipe is large, and it will form in the heat dissipation pipe. Wind flow is more conducive to taking heat out of the substrate, thereby improving heat dissipation efficiency. Since the heat dissipation rings are inclined in one direction, the air flow resistance in the heat dissipation pipe is small, and heat can be taken away faster, thereby further improving heat dissipation efficiency.
进一步的,所述的散热管由二节以上的管节依次相连接,每一管节包括管节本体及所述的散热环片,散热环片自管节本体的一端向内侧延伸,管节本体的另一端具有连接头,连接头的内径与管节本体一端的外径相等,具有散热环片的管节一端插设在相邻管节的连接头上。该结构,便于加工散热管。 Further, the heat radiating pipes are connected sequentially by more than two pipe joints, each pipe joint includes a pipe joint body and the heat dissipation ring, the heat dissipation ring extends from one end of the pipe joint body to the inside, and the pipe joint The other end of the body has a connector, the inner diameter of the connector is equal to the outer diameter of one end of the pipe joint body, and the end of the pipe joint with the heat dissipation ring is inserted on the connector of the adjacent pipe joint. This structure is convenient for processing the heat dissipation pipe.
进一步的,在散热环片上设有横向延伸的槽。该结构,一方面能增大散热面积,另一方面能减小散热环片对风流的阻力,从而进一步提高了散热效率。 Further, grooves extending transversely are provided on the cooling ring. This structure, on the one hand, can increase the heat dissipation area, and on the other hand, can reduce the resistance of the heat dissipation ring to the air flow, thereby further improving the heat dissipation efficiency.
进一步的,在基板上位于固晶区的外围设有环形槽,硅胶围坝的下端设置在环形槽内。该结构,在成型硅胶围坝时,环形槽的上边缘形成了边界,因此,硅胶不容易流出环形槽,不容易出现硅胶下榻的现象,另外,环形槽对硅胶围坝还能起到定位的作用,使得硅胶围坝的位置精度更高,而且当硅胶围坝成型固化后,在环形槽侧壁的作用下,硅胶围坝不容易发生位移,因此,连接的牢固性好。 Further, an annular groove is arranged on the periphery of the crystal-bonding area on the substrate, and the lower end of the silica gel dam is arranged in the annular groove. With this structure, when the silicone dam is formed, the upper edge of the annular groove forms a boundary. Therefore, the silicone is not easy to flow out of the annular groove, and it is not easy for the silicone to stay. In addition, the annular groove can also play a role in positioning the silicone dam. The effect makes the position accuracy of the silicone dam higher, and when the silicone dam is formed and solidified, under the action of the side wall of the annular groove, the silicone dam is not easy to shift, so the connection is firm.
进一步的,环形槽的底部为锯齿形,硅胶围坝的底部为与环形槽底部配合的锯齿形。在成型硅胶围坝时,由于硅胶在固化前为流动状,因此,当环形槽底部为锯齿形时,硅胶围坝的底部自然形成锯齿形,这样,硅胶围坝底部与环形槽底部的连接面积增大,相互的牵制力增大,使得硅胶围坝与基板的连接更加的牢固、可靠。 Further, the bottom of the annular groove is zigzag, and the bottom of the silicone dam is zigzag matched with the bottom of the annular groove. When molding the silicone dam, since the silicone is fluid before solidification, when the bottom of the annular groove is zigzag, the bottom of the silicone dam will naturally form a zigzag shape, so that the connection area between the bottom of the silicone dam and the bottom of the annular groove increase, the mutual restraining force increases, making the connection between the silicone dam and the substrate more firm and reliable.
进一步的,环形槽的侧壁为锯齿形,硅胶围坝与环形槽侧壁对应的侧壁为锯齿形。该结构,锯齿形的环形槽侧壁对硅胶围坝具有限制力,因此,硅胶围坝与基板的连接更加的牢固、可靠。 Further, the sidewall of the annular groove is zigzag, and the sidewall of the silicone dam corresponding to the sidewall of the annular groove is zigzag. In this structure, the side wall of the zigzag annular groove has a restrictive force on the silicone dam, so the connection between the silicone dam and the base plate is more firm and reliable.
附图说明 Description of drawings
图1为COB光源的示意图。 Figure 1 is a schematic diagram of a COB light source.
图2为COB光源的俯视图。 Figure 2 is a top view of the COB light source.
图3为管节的剖视图。 Figure 3 is a cross-sectional view of the pipe joint.
图4为两管节连接的示意图。 Figure 4 is a schematic diagram of the connection of two pipe joints.
图5为图1中A的放大图。 Fig. 5 is an enlarged view of A in Fig. 1 .
具体实施方式 Detailed ways
下面结合附图和具体实施方式对本实用新型进行进一步详细说明。 The utility model will be described in further detail below in conjunction with the accompanying drawings and specific embodiments.
如图1和图2所示,COB光源包括基板1、LED芯片2、荧光胶3、硅胶围坝4和散热管5。 As shown in Figure 1 and Figure 2, the COB light source includes a substrate 1, an LED chip 2, a fluorescent glue 3, a silicone dam 4 and a heat dissipation pipe 5.
在本实施例中,基板1为铝基板。基板1内设有二个以上横向延伸的通孔11,在本实用新型中,如图1所示,横向方向为X轴方向,通孔11的轴线相互平行。基板1上具有固晶区12。在基板1上位于固晶区12的外围设有环形槽13,环形槽13的底部和侧壁呈锯齿形。 In this embodiment, the substrate 1 is an aluminum substrate. The substrate 1 is provided with more than two through holes 11 extending transversely. In the present invention, as shown in FIG. 1 , the transverse direction is the direction of the X axis, and the axes of the through holes 11 are parallel to each other. The substrate 1 has a crystal-bonding region 12 . An annular groove 13 is disposed on the periphery of the crystal-bonding area 12 on the substrate 1 , and the bottom and sidewalls of the annular groove 13 are zigzag-shaped.
如图1所示,在通孔11插设有所述的散热管5。如图3和图4所示,散热管5由二节以上的管节51依次相连接,每一管节51包括管节本体511及所述的散热环片512,散热环片512自管节本体511的一端向内侧斜向延伸,管节本体511的另一端具有连接头513,连接头513的内径与管节本体511一端的外径相等,具有散热环片的管节一端插设在相邻管节的连接头上,该结构,容易成型散热环片512,而且采用插接的结构,便于连接各管节51。在管节本体511的中部外壁设有台阶,这样,当管节插接连接后,能保证各管节外壁在同一圆周上,将连接好的散热管插接到通孔11内后,散热管11能与通孔内壁紧密接触,提高热量的传递效率。当所有管节51插接好后,所有的管节本体构成管体,在管体内壁上,所有散热环片朝向一个方向倾斜,散热环片512的中心具有通风孔514,使得在管体内形成贯通的风道。为了提高散热面积,在散热环片上设有横向延伸的槽。 As shown in FIG. 1 , the heat dissipation pipe 5 is inserted in the through hole 11 . As shown in Fig. 3 and Fig. 4, the radiating pipe 5 is connected successively by more than two pipe joints 51, and each pipe joint 51 includes a pipe joint body 511 and the described heat dissipation ring sheet 512, and the heat dissipation ring sheet 512 is formed from the pipe joint. One end of the body 511 extends obliquely inwardly, and the other end of the pipe joint body 511 has a connector 513. The inner diameter of the connector 513 is equal to the outer diameter of one end of the pipe joint body 511, and one end of the pipe joint with a cooling ring is inserted in the corresponding On the connecting head adjacent to the pipe section, this structure makes it easy to form the heat dissipation ring piece 512 , and adopts the plug-in structure to facilitate the connection of each pipe section 51 . The outer wall of the middle part of the pipe joint body 511 is provided with a step. In this way, when the pipe joints are plugged and connected, it can be ensured that the outer walls of each pipe joint are on the same circumference. 11 can be in close contact with the inner wall of the through hole to improve the heat transfer efficiency. After all pipe joints 51 are plugged in, all pipe joint bodies form a pipe body, and on the inner wall of the pipe, all heat dissipation rings are inclined in one direction, and the center of heat dissipation rings 512 has a ventilation hole 514, so that a Through air duct. In order to increase the heat dissipation area, a transversely extending groove is arranged on the heat dissipation ring sheet.
在本实施例中,由于在基板1内开设了通孔11,通孔11内设置了散热管5,这样,LED芯片2到散热管5之间的距离会减小,LED芯片2热量的传递距离减小,其热量能快速的传递到散热管5上;由于散热管5由管体和散热环片512组成,且散热环片512的中心具有通风孔514,而且散热环片512上开设有槽,这样,当热量传递到散热管5上后,散热管的面积大,而且会在散热管5内形成风流,更有利于将热量带出基板1,从而提高了散热效率。由于散热环片512朝着一个方向倾斜设置,且开设了槽,因此,在散热管5内的风流阻力小,能更快的带走热量,进一步提高了散热效率。 In this embodiment, since the through hole 11 is provided in the substrate 1, and the heat dissipation pipe 5 is arranged in the through hole 11, the distance between the LED chip 2 and the heat dissipation pipe 5 will be reduced, and the heat transfer of the LED chip 2 will be reduced. The distance decreases, and its heat can be quickly transferred to the heat dissipation pipe 5; because the heat dissipation pipe 5 is composed of a pipe body and a heat dissipation ring sheet 512, and the center of the heat dissipation ring sheet 512 has a ventilation hole 514, and the heat dissipation ring sheet 512 is provided with a In this way, when the heat is transferred to the heat dissipation pipe 5, the area of the heat dissipation pipe is large, and an airflow will be formed in the heat dissipation pipe 5, which is more conducive to taking the heat out of the substrate 1, thereby improving the heat dissipation efficiency. Since the heat dissipation ring 512 is inclined in one direction and has grooves, the airflow resistance in the heat dissipation pipe 5 is small, and heat can be taken away faster, thereby further improving the heat dissipation efficiency.
所述的LED芯片2安装在固晶区12内。硅胶围坝4形成在环形槽13上,在成型硅胶围坝4时,由于硅胶在固化前为流动状,因此,如图5所示,当环形槽13底部和侧壁为锯齿形时,硅胶围坝的底部和对应于环形槽侧壁的侧部自然形成锯齿形,这样,硅胶围坝与环形槽的连接面积增大,而且相互会产生更大的牵制力,使得硅胶围坝4与基板1的连接更加的牢固、可靠。 Said LED chips 2 are installed in the die-bonding area 12 . The silica gel dam 4 is formed on the annular groove 13. When molding the silica gel dam 4, since the silica gel is fluid before solidification, as shown in Figure 5, when the bottom and side walls of the annular groove 13 are zigzag, the silica gel The bottom of the dam and the side corresponding to the side wall of the annular groove naturally form a zigzag shape, so that the connection area between the silicone dam and the annular groove increases, and a greater restraining force will be generated each other, so that the silicone dam 4 and the substrate 1 connection is more firm and reliable.
所述的荧光胶3封装在硅胶围坝内。 The fluorescent glue 3 is packaged in a silicone dam.
Claims (6)
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CN201520585210.1U CN204905286U (en) | 2015-08-06 | 2015-08-06 | COB light source |
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CN201520585210.1U CN204905286U (en) | 2015-08-06 | 2015-08-06 | COB light source |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN111453190A (en) * | 2020-04-17 | 2020-07-28 | 上海唐科新型包装材料有限公司 | Degradable medical epidemic prevention packaging film and production process thereof |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN111453190A (en) * | 2020-04-17 | 2020-07-28 | 上海唐科新型包装材料有限公司 | Degradable medical epidemic prevention packaging film and production process thereof |
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Granted publication date: 20151223 Termination date: 20180806 |