CN204712398U - A four-station turntable mechanism with servo power - Google Patents
A four-station turntable mechanism with servo power Download PDFInfo
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- CN204712398U CN204712398U CN201420871492.7U CN201420871492U CN204712398U CN 204712398 U CN204712398 U CN 204712398U CN 201420871492 U CN201420871492 U CN 201420871492U CN 204712398 U CN204712398 U CN 204712398U
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Abstract
本实用新型涉及一种应用于多物料注塑机领域的伺服动力四工位转盘机构,主要包括底板,可绕设置于底板中心的转轴组件旋转的转盘,可通过连动齿轮啮合传动驱动转盘旋转的伺服电机,设置于转盘圆周边沿的定位插销组件等;该机构的120-180分度型式可实现如0-180-0(360),或0-120-240-0(360),或0-120-180-240-0(360)的旋转分度模式;该机构的90-180分度型式可实现如0-180-0(360),或0-90-180-0(360),或0-90-180-270-0(360)的旋转分度模式;该机构旋转快速,启停平稳,分度精准,具备多工位多模式的使用选择,丰富多样。
The utility model relates to a servo-powered four-station turntable mechanism applied to the field of multi-material injection molding machines, which mainly comprises a base plate, a turntable which can rotate around a rotating shaft assembly arranged at the center of the base plate, a servo motor which can drive the turntable to rotate through a linked gear meshing transmission, a positioning latch assembly arranged at the circumferential edge of the turntable, and the like; the 120-180 indexing type of the mechanism can realize a rotation indexing mode such as 0-180-0 (360), or 0-120-240-0 (360), or 0-120-180-240-0 (360); the 90-180 indexing type of the mechanism can realize a rotation indexing mode such as 0-180-0 (360), or 0-90-180-0 (360), or 0-90-180-270-0 (360); the mechanism has fast rotation, stable start and stop, precise indexing, and has a variety of multi-station and multi-mode use options.
Description
技术领域 technical field
本实用新型涉及一种伺服动力四工位转盘机构,应用于多物料注塑机领域。 The utility model relates to a four-station turntable mechanism with servo power, which is applied to the field of multi-material injection molding machines.
背景技术 Background technique
当前,常见的转盘机构一般使用液压马达驱动旋转,及配合普通开关式液压控制回路,不仅能量损失多,响应速度慢,而且控制精度低,生产效率低;一般的转盘机构通常只具备2个旋转工位(0度和180度),适用于2色(或2个种类)塑料制品的生产,却不能适用于近年来用户市场逐步增多需求的3色、4色,或更多颜色元素(或塑料种类)塑料制品的生产。如何实现高精准的控制,实现多样化的需求,成为亟待解决的问题。 At present, the common turntable mechanism generally uses a hydraulic motor to drive the rotation, and cooperates with the ordinary switch hydraulic control circuit, not only has a lot of energy loss, slow response speed, but also has low control accuracy and low production efficiency; the general turntable mechanism usually only has 2 rotations Stations (0 degrees and 180 degrees) are suitable for the production of 2-color (or 2 types) plastic products, but not suitable for 3-color, 4-color, or more color elements (or Plastic types) production of plastic products. How to achieve high-precision control and meet diversified needs has become an urgent problem to be solved.
本实用新型所述“2色”或“3色”字样是一种通称,是指不同颜色,或不同种类的塑胶原料。 The word "two colors" or "three colors" in the utility model is a general term, referring to different colors or different types of plastic raw materials.
实用新型内容 Utility model content
本实用新型之目的旨在提供一种伺服动力四工位转盘旋转分度结构和控制方案,具备启停平稳、旋转快速,角度到位精准、重复性高,节能降耗,生产效率高的特点。 The purpose of this utility model is to provide a servo-powered four-station turntable rotation indexing structure and control scheme, which has the characteristics of stable start and stop, fast rotation, accurate angle, high repeatability, energy saving and consumption reduction, and high production efficiency.
本实用新型的目的是这样实现的:一种伺服动力四工位转盘机构,主要包括作为整个转盘机构承载母体的底板,作为整个转盘机构工作平台的转盘,中心转轴组件和伺服电机,转盘通过转轴组件定位在底板的中心处,在转盘的圆周边沿设置有连动齿轮,连动齿轮和转盘圆周边沿的齿牙相啮合,传递转速和转矩至转盘,驱动转盘在底板的平面上绕转轴组件旋转,在底板的边沿固定设置有上压块、右压块、左压块和下压块,上压块、右压块、左压块和下压块组成一定的封闭空间;沿转盘圆周边设置四工位,所述的转盘圆周边沿设置有圆弧台阶,在圆弧台阶处,转盘设置四工位的分度定位作用机构,分度定位作用机构包括在圆弧台阶处的四个V型定位插槽,四个V型定位插槽按四工位的对应角度分布,在底板的左侧设置有中心线顺沿转盘径向的定位油缸组件,油缸组件的活塞杆端安装连接有V型插销,插销和插槽组成转盘的分度定位作用机构。 The purpose of this utility model is achieved in this way: a four-station turntable mechanism with servo power mainly includes the bottom plate as the carrier body of the whole turntable mechanism, the turntable as the working platform of the whole turntable mechanism, the central rotating shaft assembly and the servo motor, and the turntable passes through the rotating shaft The component is positioned at the center of the bottom plate, and a linkage gear is arranged on the periphery of the turntable. The linkage gear meshes with the teeth on the periphery of the turntable, and transmits the speed and torque to the turntable, and drives the turntable to revolve around the shaft assembly on the plane of the bottom plate Rotate, on the edge of the bottom plate, there are upper pressing block, right pressing block, left pressing block and lower pressing block. The upper pressing block, right pressing block, left pressing block and lower pressing block form a certain closed space; Four stations are set, and circular arc steps are arranged on the periphery of the turntable. At the arc steps, the turntable is provided with a four-station indexing and positioning mechanism. The four V-shaped positioning slots are distributed according to the corresponding angles of the four stations. On the left side of the bottom plate, there is a positioning oil cylinder assembly with the center line along the radial direction of the turntable. The piston rod end of the oil cylinder assembly is installed and connected with a V Type pins, pins and slots form the indexing and positioning mechanism of the turntable.
上述的伺服动力四工位转盘机构,V型插销处,设置有无接触电磁感应式的方头感应开关,分别用于检测插销的退回和伸出,当插销退回时,转盘被开锁,可旋转;当插销伸出插入到插槽的V型内斜面中,转盘被上锁止动,不可旋转。 The above-mentioned servo-powered four-station turntable mechanism is equipped with a non-contact electromagnetic induction square head induction switch at the V-shaped latch, which is used to detect the retraction and extension of the latch respectively. When the latch is retracted, the turntable is unlocked and can be rotated; When the latch is extended and inserted into the V-shaped inner slope of the slot, the turntable is locked and stopped and cannot be rotated.
上述的伺服动力四工位转盘机构,在右压块处设置有无接触电磁感应式的圆头感应开关,在转盘圆弧台阶处设置有与开关相适应的八个检测凹孔,检测凹孔按四工位的对应角度分布,开关的检测信号经逻辑组合,用于判断相应的转盘分度位置。 The above-mentioned servo power four-station turntable mechanism is provided with a non-contact electromagnetic induction round head induction switch at the right pressure block, and eight detection recesses suitable for the switches are provided at the circular arc steps of the turntable. According to the corresponding angle distribution of the four stations, the detection signals of the switches are logically combined to judge the corresponding indexing position of the turntable.
上述的伺服动力四工位转盘机构,分度定位作用机构的四工位的角度分布包括120-180分度型式和90-180分度型式。 In the aforementioned servo-powered four-station turntable mechanism, the angular distribution of the four-stations of the indexing and positioning action mechanism includes a 120-180 indexing type and a 90-180 indexing type.
上述的伺服动力四工位转盘机构,120-180分度型式具备0/360度、120度、180度、240度四个工作位,包括:在二工位180度旋转分度工作模式,即0-180-0/360旋转分度的动作循环;在三工位120度旋转分度工作模式,即0-120-240-0/360旋转分度的动作循环;在四工位旋转分度工作模式,即0-120-180-240-0/360旋转分度的动作循环。 The above-mentioned servo-powered four-position turntable mechanism, the 120-180 indexing type has four working positions of 0/360 degrees, 120 degrees, 180 degrees, and 240 degrees, including: in the two-station 180-degree rotating indexing mode, that is The action cycle of 0-180-0/360 rotary indexing; in the three-station 120-degree rotary indexing working mode, that is, the action cycle of 0-120-240-0/360 rotary indexing; in the four-station rotary indexing Working mode, that is, the action cycle of 0-120-180-240-0/360 rotation indexing.
上述的伺服动力四工位转盘机构,90-180分度型式具备0/360度、90度、180度、270度四个工作位,包括二工位180度旋转分度工作模式,即0-180-0/360旋转分度的动作循环;在三工位90度旋转分度工作模式,即0-90-180-0/360旋转分度的动作循环;在四工位90度旋转分度工作模式,即0-90-180-270-0/360旋转分度的动作循环。 The above-mentioned servo-powered four-position turntable mechanism, the 90-180 indexing type has four working positions of 0/360 degrees, 90 degrees, 180 degrees, and 270 degrees, including the two-station 180-degree rotating indexing mode, that is, 0- The action cycle of 180-0/360 rotary indexing; in the three-station 90-degree rotary indexing working mode, that is, the action cycle of 0-90-180-0/360 rotary indexing; in the four-station 90-degree rotary indexing Working mode, that is, the action cycle of 0-90-180-270-0/360 rotation indexing.
上述的伺服动力四工位转盘机构,该机构的分度方法,将所述的转盘按120-180分度型式设置分度定位作用机构,120-180分度型式设置0/360度、120度、180度、240度四个工作位,包括可实现二工位180度旋转分度模式、可实现三工位120度旋转分度模式和可实现四工位旋转分度模式,其中: The above-mentioned servo-powered four-station turntable mechanism, the indexing method of the mechanism, sets the indexing positioning mechanism on the turntable according to the 120-180 indexing pattern, and sets 0/360 degrees and 120 degrees in the 120-180 indexing pattern , 180 degrees, 240 degrees four working positions, including two-station 180-degree rotary indexing mode, three-station 120-degree rotary indexing mode and four-station rotary indexing mode, among which:
一、可实现二工位180度旋转分度模式,即0-180-0/360旋转分度的动作循环,在0度工位,注塑机完成第一种颜色(或种类)的塑料注射后,转盘2带动安装于其上的模具旋转至180度工位,进行第二种颜色(或种类)的塑料注射及相关动作,之后,转盘2带动模具回转至0度工位,或者转盘2可以从180度继续旋转至360度位置,此时注塑机已经完成一次生产动作循环,可以再进行一个新的动作循环。 1. It can realize the two-station 180-degree rotary indexing mode, that is, the action cycle of 0-180-0/360 rotary indexing. At the 0-degree station, after the injection molding machine completes the plastic injection of the first color (or type) , the turntable 2 drives the mold installed on it to rotate to the 180-degree station for plastic injection of the second color (or type) and related actions. After that, the turntable 2 drives the mold to rotate to the 0-degree station, or the turntable 2 can Continue to rotate from 180 degrees to 360 degrees. At this time, the injection molding machine has completed a production action cycle and can perform a new action cycle.
二、可实现三工位120度旋转分度模式,即0-120-240-0/360旋转分度的动作循环,如在0度工位,注塑机完成第一种颜色(或种类)的塑料注射后,转盘2带动安装于其上的模具旋转至120度工位,进行第二种颜色(或种类)的塑料注射,之后,继续旋转至240度工位,进行第三种颜色(或种类)的塑料注射及相关动作,最后,转盘2带动模具回转至0度工位,或者转盘2可以从240度继续旋转至360度位置,即达到相同的复位角度,为下一个新的动作循环做准备。 2. It can realize the three-station 120-degree rotary indexing mode, that is, the action cycle of 0-120-240-0/360 rotary indexing. For example, at the 0-degree station, the injection molding machine completes the first color (or type) After plastic injection, the turntable 2 drives the mold installed on it to rotate to the 120-degree station for plastic injection of the second color (or type), and then continues to rotate to the 240-degree station for the third color (or type) plastic injection. type) plastic injection and related actions, and finally, the turntable 2 drives the mold to rotate to the 0-degree position, or the turntable 2 can continue to rotate from 240 degrees to 360 degrees, that is, to reach the same reset angle, for the next new action cycle prepare for.
三、可实现四工位旋转分度模式,即0-120-180-240-0/360旋转分度的动作循环,如在0度工位,注塑机完成第一种颜色(或种类)的塑料注射后,转盘带动安装于其上的模具旋转至120度工位,进行第二种颜色(或种类)的塑料注射,之后,继续旋转至240度工位,进行第三种颜色(或种类)的塑料注射及相关动作,之后,继续旋转至360度工位,进行第四种颜色(或种类)的塑料注射及相关动作,最后,转盘2带动模具回转至0度工位,或者转盘2可以从240度继续旋转至360度位置,即达到相同的复位角度,为下一个新的动作循环做准备。 3. It can realize the four-station rotary indexing mode, that is, the action cycle of 0-120-180-240-0/360 rotary indexing. For example, at the 0-degree station, the injection molding machine completes the first color (or type) After plastic injection, the turntable drives the mold installed on it to rotate to the 120-degree station for plastic injection of the second color (or type), and then continues to rotate to the 240-degree station for the third color (or type) ) plastic injection and related actions, and then continue to rotate to the 360-degree station for plastic injection of the fourth color (or type) and related actions. Finally, turntable 2 drives the mold to rotate to 0-degree station, or turntable 2 It can continue to rotate from 240 degrees to 360 degrees, that is, to reach the same reset angle and prepare for the next new action cycle.
上述的伺服动力四工位转盘机构,该机构的分度方法,将所述的转盘按90-180分度型式设置分度定位作用机构,90-180分度型式设置0(360)度、90度、180度、270度四个工作位,包括:一、可实现二工位180度旋转分度模式,即0-180-0/360旋转分度的动作循环,可以注射二种颜色(或种类)的塑料;二、可实现三工位90度旋转分度模式,即0-90-180-0/360旋转分度的动作循环,可以注射三种颜色(或种类)的塑料;三、可实现四工位90度旋转分度模式,即0-90-180-270-0/360旋转分度的动作循环,可以注射四种颜色(或种类)的塑料。 The above-mentioned servo power four-station turntable mechanism, the indexing method of this mechanism, the described turntable is set according to the 90-180 indexing type indexing positioning mechanism, and the 90-180 indexing type is set to 0 (360) degree, 90 Degree, 180 degrees, 270 degrees four working positions, including: 1. It can realize the two-station 180-degree rotary indexing mode, that is, the action cycle of 0-180-0/360 rotary indexing, and can inject two colors (or type) of plastic; 2. It can realize the three-station 90-degree rotary indexing mode, that is, the action cycle of 0-90-180-0/360 rotary indexing, and can inject three colors (or types) of plastic; 3. It can realize the four-station 90-degree rotary indexing mode, that is, the action cycle of 0-90-180-270-0/360 rotary indexing, and can inject four colors (or types) of plastics.
本实用新型的伺服动力四工位转盘机构采用伺服驱动技术,实现了快速响应,节能降耗;控制系统有输出,有回馈,组成了完整的闭环控制系统,实现了高精准控制,提高生产效率;设置有上锁止动装置,保护了机构的安全性,提高使用寿命;设计了二种旋转分度型式,给客户提供了多工位多模式的使用选择,丰富多样。 The servo-powered four-station turntable mechanism of the utility model adopts servo drive technology, which realizes quick response, energy saving and consumption reduction; the control system has output and feedback, which forms a complete closed-loop control system, realizes high-precision control, and improves production efficiency ;It is equipped with a locking and stopping device, which protects the safety of the mechanism and improves the service life; two types of rotary indexing are designed to provide customers with multi-station and multi-mode use options, which are rich and varied.
附图说明 Description of drawings
下面将结合附图对本实用新型作进一步的详述,附图中所示的尺寸、数值等,仅为方便阐述本实用新型之用,不构成对本实用新型的任何技术限制。 The utility model will be further described in detail below in conjunction with the accompanying drawings. The dimensions and numerical values shown in the accompanying drawings are only for the convenience of explaining the utility model, and do not constitute any technical limitation to the utility model.
图1是本实用新型的关键组成元件和控制原理示意图; Fig. 1 is a schematic diagram of key components and control principles of the utility model;
图2是本实用新型的转盘结构示意图; Fig. 2 is a structural representation of the turntable of the present utility model;
图3是转盘的120-180分度型式检测凹孔分布示意图; Figure 3 is a schematic diagram of the distribution of concave holes for the 120-180 indexing type detection of the turntable;
图4是图3的K向视图; Fig. 4 is the K direction view of Fig. 3;
图5是转盘的90-180分度型式检测凹孔分布示意图; Fig. 5 is a schematic diagram of the distribution of concave holes for the 90-180 indexing type detection of the turntable;
图6是转盘完成1个分度动作的“时间-转速”示意图; Fig. 6 is a schematic diagram of "time-rotational speed" when the turntable completes one indexing action;
图7是转盘120-180分度型式的左转角度位置信号表; Fig. 7 is the left-turn angle position signal table of the 120-180 indexing type of the turntable;
图8是转盘90-180分度型式的左转角度位置信号表。 Fig. 8 is a left-turn angle position signal table of the 90-180 indexing type of the turntable.
图中:1为底板,2为转盘,3为连动齿轮,4为驱动齿轮,5为齿轮变速箱,6为伺服电机,7为上压块,8E、8F、8G、8H为插槽,9A、9B、9C为圆头感应开关,10为右压块,11为中心转轴组件,12为左压块,13M、13N为方头感应开关,14为定位油缸组件,15为插销,16为液压方向阀,17为伺服驱动器,18为控制电脑,201为转盘的圆弧台阶,202为转盘的齿牙台阶,203为圆头感应开关9C的感应区带,204为圆头感应开关9B和9A的感应区带,210、211、212、213、214、215、216、217为转盘的分度检测凹孔。 In the figure: 1 is the bottom plate, 2 is the turntable, 3 is the linkage gear, 4 is the driving gear, 5 is the gear box, 6 is the servo motor, 7 is the upper pressing block, 8E, 8F, 8G, 8H are the slots, 9A, 9B, and 9C are round head induction switches, 10 is the right pressure block, 11 is the center shaft assembly, 12 is the left pressure block, 13M, 13N are square head induction switches, 14 is the positioning cylinder assembly, 15 is the bolt, and 16 is the Hydraulic direction valve, 17 is the servo driver, 18 is the control computer, 201 is the circular arc step of the turntable, 202 is the tooth step of the turntable, 203 is the induction zone of the round head induction switch 9C, 204 is the round head induction switch 9B and The sensing zones of 9A, 210, 211, 212, 213, 214, 215, 216, 217 are the indexing detection concave holes of the turntable.
具体实施方式 Detailed ways
如图1~8所示,一种伺服动力四工位转盘机构,包括底板1,转盘2,中心转轴组件11和伺服电机6,转盘2通过转轴组件11定位在底板1的中心处,伺服电机6设置在底板1的上部,安装于齿轮变速箱5的输入端,通过齿轮变速箱5的作用,降低转速和增大转矩,再通过安装于齿轮变速箱5输出端的驱动齿轮4,带动连动齿轮3,啮合作用于转盘2圆周边沿的齿牙202,传递转速和转矩至转盘2,驱动转盘2在底板1的平面上绕中心转轴组件11旋转;在底板1的边沿固定设置有上压块7,右压块10,左压块12,组成一定的封闭空间,保护转盘2的齿牙202,避免生产使用环境中的异物掉入齿间,造成损坏;转盘2按四工位分度设置分度定位作用机构,在转盘2的圆周边沿设置有圆弧台阶201,在圆弧台阶201处设置有呈特定角度分布的V型定位插槽8(E,F,G,H),与转盘2相对固定,插槽8设置有V形内斜面,在与底板1相对固定的左压块12处设置有中心线顺沿转盘2径向的定位油缸组件14,油缸组件14的活塞杆端安装连接有与插槽8具备相吻合的V形外斜面的插销15,插销15和插槽8组成转盘2的分度定位作用机构。 As shown in Figures 1 to 8, a servo-powered four-station turntable mechanism includes a bottom plate 1, a turntable 2, a central shaft assembly 11 and a servo motor 6, the turntable 2 is positioned at the center of the bottom plate 1 through the shaft assembly 11, and the servo motor 6 is arranged on the upper part of the base plate 1, installed on the input end of the gear box 5, through the action of the gear box 5, the speed is reduced and the torque is increased, and then the drive gear 4 installed on the output side of the gear box 5 drives the connecting The moving gear 3 meshes with the teeth 202 on the periphery of the turntable 2, and transmits the rotational speed and torque to the turntable 2, and drives the turntable 2 to rotate around the central shaft assembly 11 on the plane of the bottom plate 1; The pressing block 7, the right pressing block 10, and the left pressing block 12 form a certain closed space to protect the teeth 202 of the turntable 2 and prevent foreign matter in the production and use environment from falling into the teeth and causing damage; the turntable 2 is divided into four stations. An indexing and positioning action mechanism is provided in degrees, and an arc step 201 is arranged on the periphery of the turntable 2, and V-shaped positioning slots 8 (E, F, G, H) distributed at a specific angle are arranged at the arc step 201, Relatively fixed to the turntable 2, the slot 8 is provided with a V-shaped inner slope, and the left pressure block 12 relatively fixed to the bottom plate 1 is provided with a center line along the radial direction of the turntable 2. The positioning cylinder assembly 14, the piston rod of the cylinder assembly 14 The end is installed and connected with the latch 15 of the V-shaped outer inclined surface that matches the slot 8, and the latch 15 and the slot 8 form the indexing and positioning mechanism of the turntable 2.
在插销15处,设置有固定于左压块12的无接触电磁感应式的方头感应开关13M和13N,分别用于检测插销15的退回和伸出,当插销15伸出吻合地插入到任一插槽8的V形内斜面中,转盘2被上锁止动,不可旋转;当插销15退回时,转盘2被开锁,可旋转。 At the pin 15, there are non-contact electromagnetic induction square head induction switches 13M and 13N fixed on the left pressing block 12, which are respectively used to detect the retraction and extension of the pin 15. When the pin 15 stretches out, it is inserted into any In the V-shaped inner slope of the slot 8, the turntable 2 is locked and stopped and cannot be rotated; when the latch 15 is retracted, the turntable 2 is unlocked and can be rotated.
在右压块10处设置有无接触电磁感应式的圆头感应开关9(A,B,C),在转盘2圆弧台阶201处设置有与开关9相适应的呈特定角度分布的检测凹孔(210、211、212、213、214、215、216、217),开关9的检测信号经逻辑组合,用于判断相应的转盘角度位置。在120-180分度型式具备如表1所列的信号组合,在90-180分度型式具备如表2所列的信号组合。可以看出在不同的分度型式下,0/360度、90度、120度、180度、240度、270度的特定角度位置,开关9A、9B、9C的信号组合是唯一的、不重复的。对其余非特定角度出现的重复信号组合, 控制电脑18的程序设定将其视作杂质信号过滤掉,不对特定角度的判定产生影响。 The right pressure block 10 is provided with a non-contact electromagnetic induction round head induction switch 9 (A, B, C), and the circular arc step 201 of the turntable 2 is provided with detection recesses in a specific angle distribution suitable for the switch 9. holes (210, 211, 212, 213, 214, 215, 216, 217), the detection signals of the switch 9 are logically combined to determine the corresponding angular position of the turntable. The 120-180 division type has the signal combination listed in Table 1, and the 90-180 division type has the signal combination listed in Table 2. It can be seen that under different indexing types, the signal combinations of switches 9A, 9B, and 9C are unique and non-repetitive at specific angular positions of 0/360°, 90°, 120°, 180°, 240°, and 270° of. For the rest of the repetitive signal combinations that appear at non-specific angles, the program setting of the control computer 18 regards them as impurity signals and filters them out, and does not affect the determination of specific angles.
检测凹孔212、214、215、217设置在感应区带203区域内,电磁感应开关9C受限于安装固定的位置和其自身发射出的电磁感应磁场范围,只能在203区带内感应获得变化信号,感应区带204区域内的凹孔或凹面不能使开关9C产生变化信号。本文定义,当开关9感应到金属物质时,获得数字感应信号1;当开关9对准凹孔或凹面(即感应不到金属物质)时,获得数字信号0。所以,当转盘2旋转,使检测凹孔212、214、215、217的任一孔对准开关9C时,开关9C即获得信号0,其余转盘2的旋转位置,开关9C则获得信号1。 The detection concave holes 212, 214, 215, 217 are arranged in the induction zone 203 area, and the electromagnetic induction switch 9C is limited by the fixed position of the installation and the range of the electromagnetic induction magnetic field emitted by itself, and can only be obtained by induction in the 203 area zone. A change signal, a hole or a concavity in the area of the sensing zone 204 cannot cause the switch 9C to generate a change signal. As defined in this paper, when the switch 9 senses a metal substance, a digital sensing signal 1 is obtained; when the switch 9 is aligned with a concave hole or a concave surface (that is, no metal substance is sensed), a digital signal 0 is obtained. Therefore, when the turntable 2 rotates so that any one of the detection holes 212, 214, 215, 217 is aligned with the switch 9C, the switch 9C obtains a signal of 0, and the rest of the rotation positions of the turntable 2, the switch 9C obtains a signal of 1.
当开关检测到凹孔,灭灯,信号0,开关检测到金属,亮灯,信号1,左转,逆时针。 When the switch detects a concave hole, the light is off, the signal is 0, the switch detects metal, the light is on, the signal is 1, turn left, counterclockwise.
检测凹孔210、211、213、216设置在感应区带204区域内,考虑不使转盘2的圆弧台阶201宽度尺寸太大,从而致使整个转盘机构的厚度尺寸过大,以经济性设计考量,插槽8(E、F、G、H)的内凹斜面与204区带有重叠部分,电磁感应开关9B和9A安装固定在与204感应区带相适应的位置,只能在204区带内感应获得变化信号,感应区带203区域内的凹孔不能使开关9B和9A产生变化信号。当转盘2旋转,使检测凹孔210、211、213、216的任一孔对准开关9B,或者插槽8E、8F、8G、8H的任一凹斜面对准开关9B时,开关9B即获得信号0,其余转盘2的旋转位置,开关9B则获得信号1;当转盘2旋转,使检测凹孔210、211、213、216的任一孔对准开关9A,或者插槽8E、8F、8G、8H的任一凹斜面对准开关9A时,开关9A即获得信号0,其余转盘2的旋转位置,开关9A则获得信号1。 The detection concave holes 210, 211, 213, 216 are arranged in the area of the sensing zone 204. It is considered that the width of the circular step 201 of the turntable 2 is not too large, so that the thickness of the entire turntable mechanism is too large. Considering economical design , the concave slope of the slot 8 (E, F, G, H) overlaps with the zone 204, and the electromagnetic induction switches 9B and 9A are installed and fixed at the positions suitable for the induction zone 204, which can only be used in the zone 204. The change signal is obtained by internal induction, and the concave hole in the area of the sensing zone 203 cannot cause the switches 9B and 9A to generate a change signal. When the turntable 2 is rotated so that any hole of the detection concave hole 210, 211, 213, 216 is aligned with the switch 9B, or any concave slope of the slot 8E, 8F, 8G, 8H is aligned with the switch 9B, the switch 9B is obtained. Signal 0, the rotation position of the other turntable 2, the switch 9B obtains signal 1; when the turntable 2 rotates, make any hole of the detection concave hole 210, 211, 213, 216 align with the switch 9A, or the slot 8E, 8F, 8G When any concave slope of 1, 8H is aligned with the switch 9A, the switch 9A obtains the signal 0, and the other rotation positions of the turntable 2, the switch 9A obtains the signal 1.
伺服驱动器17接收来自控制电脑18的目标指令,通过模块程序转换,输出PID控制模拟量给到伺服电机6,使伺服电机6作启动、加速、稳速、减速、停止的旋转动作,同时伺服电机6的编码器脉冲信号将回馈至控制电脑18,用于判定电机在旋转过程中所处的角位置,由此组成闭环控制系统,表现出如图6所示的在速度拐点处平滑变速的运行曲线,对应于整个转盘机构,即表现出在启停、加减速时平稳变速、无冲击。 The servo driver 17 receives the target instruction from the control computer 18, and through the module program conversion, outputs the PID control analog value to the servo motor 6, so that the servo motor 6 performs the rotation actions of starting, accelerating, stabilizing, decelerating, and stopping, and the servo motor 6 encoder pulse signals will be fed back to the control computer 18 to determine the angular position of the motor during rotation, thereby forming a closed-loop control system, showing smooth speed change at the speed inflection point as shown in Figure 6 The curve corresponds to the entire turntable mechanism, that is, it shows smooth speed change and no impact during start-stop, acceleration and deceleration.
本实用新型设计了二种分度型式,其中120-180分度型式设置0(360)度、120度、180度、240度四个工作位,可实现二工位180度旋转分度模式,即0-180-0/360旋转分度的动作循环,如在0度工位,注塑机完成第一种颜色(或种类)的塑料注射后,转盘2带动安装于其上的模具旋转至180度工位,进行第二种颜色(或种类)的塑料注射及相关动作,之后,转盘2带动模具回转至0度工位,或者转盘2可以从180度继续旋转至360度位置,此时注塑机已经完成一次生产动作循环,可以再进行一个新的动作循环。 The utility model designs two kinds of indexing types, among which the 120-180 indexing type is set with four working positions of 0 (360) degrees, 120 degrees, 180 degrees, and 240 degrees, which can realize the 180-degree rotating indexing mode of two stations, That is, the action cycle of 0-180-0/360 rotation indexing. For example, at the 0-degree station, after the injection molding machine completes the plastic injection of the first color (or type), the turntable 2 drives the mold installed on it to rotate to 180 degrees. The second color (or type) of plastic injection and related actions are carried out at the 0-degree station. After that, the turntable 2 drives the mold to rotate to the 0-degree station, or the turntable 2 can continue to rotate from 180 degrees to 360 degrees. At this time, the injection molding The machine has completed a production action cycle and can perform a new action cycle.
可实现三工位120度旋转分度模式,即0-120-240-0/360旋转分度的动作循环,如在0度工位,注塑机完成第一种颜色(或种类)的塑料注射后,转盘2带动安装于其上的模具旋转至120度工位,进行第二种颜色(或种类)的塑料注射,之后,继续旋转至240度工位,进行第三种颜色(或种类)的塑料注射及相关动作,最后,转盘2带动模具回转至0度工位,或者转盘2可以从240度继续旋转至360度位置,即达到相同的复位角度,为下一个新的动作循环做准备。 It can realize the three-station 120-degree rotary indexing mode, that is, the action cycle of 0-120-240-0/360 rotary indexing. For example, at the 0-degree station, the injection molding machine completes the plastic injection of the first color (or type) Finally, the turntable 2 drives the mold installed on it to rotate to the 120-degree station for plastic injection of the second color (or type), and then continues to rotate to the 240-degree station for the third color (or type) Finally, the turntable 2 drives the mold to rotate to the 0-degree position, or the turntable 2 can continue to rotate from 240 degrees to 360 degrees, that is, to reach the same reset angle and prepare for the next new action cycle .
可实现四工位旋转分度模式,即0-120-180-240-0/360旋转分度的动作循环,可以注射四种颜色(或种类)的塑料,其动作模式如前相似,不作赘述。 It can realize the four-station rotary indexing mode, that is, the action cycle of 0-120-180-240-0/360 rotary indexing, and can inject four colors (or types) of plastics. The action mode is similar to the previous one and will not be repeated. .
另一种90-180分度型式设置0(360)度、90度、180度、270度四个工作位,可实现二工位180度旋转分度模式,即0-180-0/360旋转分度的动作循环,可以注射二种颜色(或种类)的塑料;可实现三工位90度旋转分度模式,即0-90-180-0/360旋转分度的动作循环,可以注射三种颜色(或种类)的塑料;可实现四工位90度旋转分度模式,即0-90-180-270-0/360旋转分度的动作循环,可以注射四种颜色(或种类)的塑料。二工位、三工位、四工位的动作模式均如前相似,不作赘述。 Another 90-180 indexing type is set with four working positions of 0 (360) degrees, 90 degrees, 180 degrees, and 270 degrees, which can realize the two-station 180-degree rotary indexing mode, that is, 0-180-0/360 rotation The indexing action cycle can inject plastics of two colors (or types); it can realize the three-station 90-degree rotating indexing mode, that is, the action cycle of 0-90-180-0/360 rotating indexing can inject three different colors (or types) of plastic; it can realize the four-station 90-degree rotary indexing mode, that is, the action cycle of 0-90-180-270-0/360 rotary indexing, and can inject four colors (or types) plastic. The action modes of the two-station, three-station, and four-station are all similar as before, and will not be repeated.
二种分度型式和各种工位模式,供客户根据模具设计的型式和注塑生产的工艺等条件因素,按需选用。 Two types of indexing types and various station modes are available for customers to choose according to their needs according to the mold design type and injection molding production process and other conditions and factors.
下面以本转盘机构左转完成0度至120度一个基础旋转分度动作为例,具体说明转盘机构的动作控制形式。 Hereinafter, taking the turntable mechanism turning left to complete a basic rotation indexing action from 0° to 120° as an example, the action control form of the turntable mechanism will be described in detail.
当转盘2处于0度工作位置时,圆头感应开关9A、9B、9C的信号逻辑组合为000;插销15的V型外斜面与插槽8F的内斜面完整地贴合,方头感应开关13M和13N的信号逻辑组合为01,为上锁信号;伺服电机6处于停止状态,其编码器信号处于控制电脑18内置程序认定的零位。 When the turntable 2 is at the working position of 0 degrees, the signal logic combination of the round head sensor switches 9A, 9B, and 9C is 000; the V-shaped outer slope of the bolt 15 is completely attached to the inner slope of the slot 8F, and the square head sensor switch 13M The signal logic combination with 13N is 01, which is a locking signal; the servo motor 6 is in a stopped state, and its encoder signal is at the zero position identified by the built-in program of the control computer 18.
待注塑机完成0度工作位置的相关注射动作之后,依生产工艺程序设定,控制电脑18发出指令,要求转盘2从0度工位逆时针向左旋转至120度工位,一方面,液压方向阀16接收并执行该指令,控制油液充入油缸组件14的有杆腔,将插销15从插槽8F的V型内斜面中退出,直至开关13M和13N的信号组合变为10的开锁信号,则液压方向阀16的指令执行完毕,阀芯回中位,插销15已退回,转盘2被开锁;另一方面,伺服驱动器17接收该指令,并通过模块程序转换输出,控制伺服电机6启动旋转,驱动转盘2逆时针向左旋转,依照预定的 编码器脉冲信号加速、变速、稳速,直至减速刹车到预定的120度工位脉冲信号,且开关9A、9B、9C检测信号组合回馈为010时,伺服电机6则停止旋转,转盘2停止旋转,至此转盘2已从0度工位逆时针旋转至120度工位。 After the injection molding machine completes the relevant injection action at the 0-degree working position, according to the production process setting, the control computer 18 issues an instruction to require the turntable 2 to rotate counterclockwise from the 0-degree position to the 120-degree position. On the one hand, the hydraulic pressure The directional valve 16 receives and executes the command, controls oil to fill the rod cavity of the cylinder assembly 14, and withdraws the latch 15 from the V-shaped inner slope of the slot 8F until the signal combination of the switches 13M and 13N becomes 10 to unlock signal, the command of the hydraulic directional valve 16 is completed, the spool returns to the neutral position, the latch 15 has been retracted, and the turntable 2 is unlocked; on the other hand, the servo driver 17 receives the command and converts the output through the module program to control the servo motor 6 Start the rotation, drive the turntable 2 to rotate counterclockwise to the left, accelerate, change speed, and stabilize the speed according to the predetermined encoder pulse signal, until the deceleration brake reaches the predetermined 120-degree station pulse signal, and the combined feedback of the detection signals of switches 9A, 9B, and 9C When it is 010, the servo motor 6 stops rotating, and the turntable 2 stops rotating. So far, the turntable 2 has rotated counterclockwise from the 0-degree station to the 120-degree station.
在此时,控制电脑18发出指令,液压方向阀16控制油液充入油缸组件14的无杆腔,将插销15推出至插槽18E的内斜面中,至开关13M和13N的信号组合变为01的上锁信号,转盘2被定位上锁,不可旋转,则注塑机可以开展在120度工位的相关生产动作。 At this time, the control computer 18 issues an instruction, and the hydraulic directional valve 16 controls the oil filling into the rodless chamber of the cylinder assembly 14, pushes the latch 15 into the inner slope of the slot 18E, and the signal combination to the switches 13M and 13N becomes 01 lock signal, turntable 2 is positioned and locked, and cannot be rotated, then the injection molding machine can carry out related production actions at the 120-degree station.
本转盘机构采用伺服驱动技术,实现了快速响应,节能降耗;控制系统有输出,有回馈,组成了完整的闭环控制系统,实现了高精准控制,提高生产效率;设置有上锁止动装置,保护了机构的安全性,提高使用寿命;设计了二种旋转分度型式,给客户提供了多工位多模式的使用选择,丰富多样。 The turntable mechanism adopts servo drive technology, which realizes quick response, energy saving and consumption reduction; the control system has output and feedback, forming a complete closed-loop control system, which realizes high-precision control and improves production efficiency; it is equipped with a locking stop device , to protect the safety of the mechanism and improve the service life; two types of rotary indexing are designed to provide customers with multi-station and multi-mode use options, which are rich and varied.
综上所述,本实用新型已如说明书及图表所示内容,生产出实际成品,且经生产使用和测试,已达到本实用新型所预期之目的,可证明本实用新型符合生产实际,具备实用价值。以上所举实施例仅用来方便阐述本实用新型,并非对本实用新型作任何形式上的限制,任何所属技术领域中具有通常知识者,若在不脱离本实用新型所涉及技术特征的范围内,利用本实用新型所揭示技术内容所作出局部更改或修饰的等效实施例,并未脱离本实用新型的技术特征内容,均视作仍属于本实用新型技术特征的范畴。 In summary, the utility model has produced the actual finished product as shown in the manual and the chart, and has achieved the expected purpose of the utility model through production use and testing, which can prove that the utility model conforms to the actual production and has practical value. The above-mentioned embodiments are only used to facilitate the description of the utility model, and are not intended to limit the utility model in any form. Anyone with ordinary knowledge in the technical field, if within the scope of the technical characteristics involved in the utility model, Equivalent embodiments that are partially modified or modified by using the technical content disclosed in the utility model do not deviate from the technical features of the utility model, and are considered to still belong to the category of the utility model's technical features.
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CN104742341A (en) * | 2014-12-31 | 2015-07-01 | 东华机械有限公司 | Servo-power four-station rotary plate mechanism |
CN104742341B (en) * | 2014-12-31 | 2017-05-17 | 东华机械有限公司 | Servo-power four-station rotary plate mechanism |
DE102016009202B4 (en) * | 2015-08-04 | 2020-02-20 | Fanuc Corporation | Injection molding machine comprising mold turning device |
CN105619084A (en) * | 2016-02-23 | 2016-06-01 | 安徽省宁国顺昌机械有限公司 | Multi-station synchronous machining equipment for bearings |
CN107717628A (en) * | 2017-09-26 | 2018-02-23 | 重庆铁马工业集团有限公司 | A kind of four station hand-operated indexing means and its application method |
CN108394063A (en) * | 2018-03-29 | 2018-08-14 | 广东伊之密精密注压科技有限公司 | A kind of contactless rotating-table apparatus of ejection certainly of multi-component injection molding machine |
CN111231211A (en) * | 2020-01-19 | 2020-06-05 | 东莞市周翔塑胶科技有限公司 | Double-color injection equipment |
CN113846417A (en) * | 2021-09-17 | 2021-12-28 | 天津工业大学 | An automatic forming and indexing device for carbon fiber composite material preforms |
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