CN206217063U - An Insert Rotating Mechanism for Two-Color Mold - Google Patents
An Insert Rotating Mechanism for Two-Color Mold Download PDFInfo
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- CN206217063U CN206217063U CN201621146881.9U CN201621146881U CN206217063U CN 206217063 U CN206217063 U CN 206217063U CN 201621146881 U CN201621146881 U CN 201621146881U CN 206217063 U CN206217063 U CN 206217063U
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Abstract
本实用新型涉及一种用于双色模具的镶件旋转机构,包括A板、B板、前模仁和后模仁,前模仁固定安装在A板,后模仁固定安装在B板,产品在前模仁和后模仁之间成型,它还包括旋转镶件、转轴、圆套座、齿轮、齿条、油缸和底板,旋转镶件安装于后模仁内部,转轴前端穿过后模仁固定连接旋转镶件,转轴穿过底板,转轴下方外周测套装圆套座,圆套座与转轴同步旋转,圆套座外周测套装齿轮,齿轮与圆套座同步旋转,齿轮与齿条相互啮合,齿条活动安装在底板内部,齿条一端连接油缸的活塞杆,油缸固定安装在底板的边侧。
The utility model relates to an insert rotating mechanism for a two-color mold, comprising an A plate, a B plate, a front mold core and a rear mold core, wherein the front mold core is fixedly mounted on the A plate, the rear mold core is fixedly mounted on the B plate, and a product is formed between the front mold core and the rear mold core, and further comprising a rotating insert, a rotating shaft, a round sleeve seat, a gear, a rack, an oil cylinder and a bottom plate, wherein the rotating insert is mounted inside the rear mold core, the front end of the rotating shaft passes through the rear mold core and is fixedly connected to the rotating insert, the rotating shaft passes through the bottom plate, a round sleeve seat is fitted on the outer periphery below the rotating shaft, the round sleeve seat rotates synchronously with the rotating shaft, a gear is fitted on the outer periphery of the round sleeve seat, the gear rotates synchronously with the round sleeve seat, the gear and the rack mesh with each other, the rack is movably mounted inside the bottom plate, one end of the rack is connected to the piston rod of the oil cylinder, and the oil cylinder is fixedly mounted on the side of the bottom plate.
Description
技术领域technical field
本实用新型涉及双色模具,具体涉及一种用于双色模具的镶件旋转机构。The utility model relates to a two-color mold, in particular to an insert rotating mechanism for a two-color mold.
背景技术Background technique
在塑料模具领域,常见的双色产品都是通过双色模具或者二次成型加工注塑而成。双色模具是一种将两种塑胶材料在同一台注塑机上注塑,分两次成型,但是产品只出模一次的模具,双色模具在使用时,需配备专门的双射咀及带旋转功能的注塑机,才能正常注塑脱模,这样就会限制了双色模具的使用范围,很多精密的双色产品无法由双色模具制成,并且使用专门的设备会增加生产成本。因此,有部分双色产品是采用二次成型工艺制成,二次成型就是两种塑胶材料不一定在同一台注塑机上注塑,分两次成型;产品从一套模具中出模取出后,再放入另外一套模具中进行第二次注塑成型。这种模塑工艺由于由2套模具和两台注塑机完成,产品的成型温度、冷却时间等不好控制,产品表面会出现龟裂现象,外观质量不好,不良品较多,而且需要人工更换产品,生产效率低下,自动化程度低,不能满足市场的需求。In the field of plastic molds, common two-color products are injection molded through two-color molds or secondary molding. Two-color mold is a kind of mold that injects two plastic materials on the same injection molding machine and molds them twice, but the product is only released once. When using a two-color mold, it needs to be equipped with a special double-injector and a rotating function. The injection molding machine can be normally injected and demolded, which will limit the use range of the two-color mold. Many precision two-color products cannot be made by the two-color mold, and the use of special equipment will increase the production cost. Therefore, some two-color products are made by the secondary molding process. The secondary molding means that the two plastic materials are not necessarily injected on the same injection molding machine, but are molded in two parts; Put it into another set of molds for the second injection molding. Since this molding process is completed by two sets of molds and two injection molding machines, the molding temperature and cooling time of the product are not easy to control, cracks will appear on the product surface, the appearance quality is not good, there are many defective products, and manual labor is required. Replacement of products, low production efficiency, low degree of automation, can not meet the needs of the market.
从上述分析可看出,无论是采用双色模具或者二次成型,它们都有一定的缺点,但由于双色模具生产出的产品表面光滑、外观漂亮、容易换颜色,因此,市面上大多厂家会采用双色模具来制造双色产品。为此,在现有双色模具的结构基础上做一定的改善,使其不需配备专门的双射咀及带旋转功能的注塑机就可正常使用,显得尤为迫切。From the above analysis, it can be seen that whether two-color molds or secondary molding are used, they all have certain shortcomings. However, because the products produced by two-color molds have smooth surfaces, beautiful appearances, and easy color changes, most manufacturers on the market will use them. Two-color molds are used to manufacture two-color products. For this reason, it is particularly urgent to make certain improvements on the structural basis of the existing two-color mold so that it can be used normally without being equipped with a special double-injection nozzle and an injection molding machine with a rotating function.
实用新型内容Utility model content
为了解决上述问题,本实用新型提供一种用于双色模具的镶件旋转机构,具体技术方案如下:In order to solve the above problems, the utility model provides an insert rotating mechanism for a two-color mold, and the specific technical scheme is as follows:
一种用于双色模具的镶件旋转机构,包括A板、B板、前模仁和后模仁,前模仁固定安装在A板,后模仁固定安装在B板,产品在前模仁和后模仁之间成型,它还包括旋转镶件、转轴、圆套座、齿轮、齿条、油缸和底板,旋转镶件安装于后模仁内部,转轴前端穿过后模仁固定连接旋转镶件,转轴穿过底板,转轴下方外周测套装圆套座,圆套座与转轴同步旋转,圆套座外周测套装齿轮,齿轮与圆套座同步旋转,齿轮与齿条相互啮合,齿条活动安装在底板内部,齿条一端连接油缸的活塞杆,油缸固定安装在底板的边侧。An insert rotating mechanism for two-color molds, including A plate, B plate, front mold core and rear mold core, the front mold core is fixedly installed on A plate, the rear mold core is fixedly installed on B plate, and the product Forming between mold cores, it also includes rotating inserts, rotating shafts, ring seats, gears, racks, oil cylinders and bottom plates. Pass through the bottom plate, the outer periphery of the rotating shaft is fitted with a circular sleeve seat, the circular sleeve seat and the rotating shaft are rotated synchronously, the outer periphery of the circular sleeve seat is fitted with gears, the gear and the circular sleeve seat are rotated synchronously, the gear and the rack are meshed with each other, and the rack is movably installed on the bottom plate Inside, one end of the rack is connected to the piston rod of the oil cylinder, and the oil cylinder is fixedly installed on the side of the bottom plate.
优选的,所述的齿条和油缸各设有有两个,两个齿条分别与齿轮啮合并对此安装在底板内部,两个齿条一端分别连接1个油缸的活塞杆,两个油缸对称安装在底板左右两侧。Preferably, two racks and two oil cylinders are respectively provided, and the two racks are respectively engaged with the gears and installed inside the bottom plate. One end of the two racks is connected to the piston rod of one oil cylinder respectively, and the two oil cylinders Symmetrically installed on the left and right sides of the bottom plate.
优选的,所述圆套座内周侧设有两根凸条,转轴设有凹槽,圆套座通过凸条和凹槽的配合实现与转轴同步旋转。Preferably, two convex lines are provided on the inner peripheral side of the circular sleeve seat, and a groove is provided on the rotating shaft, and the circular sleeve seat realizes synchronous rotation with the rotating shaft through the cooperation of the convex lines and the grooves.
优选的,所述圆套座外周测设有键,齿轮设有键槽,圆套座通过键和键槽的配合实现与齿轮同步旋转。Preferably, a key is provided on the outer circumference of the ring seat, and a keyway is provided on the gear, and the ring seat can rotate synchronously with the gear through the cooperation of the key and the keyway.
优选的,所述后模仁设有定位旋转镶件的定位柱。Preferably, the rear mold core is provided with a positioning column for positioning the rotary insert.
优选的,所述齿条下方设有齿条耐磨块。Preferably, a rack wear block is provided under the rack.
优选的,所述底板设有齿条定位块。Preferably, the bottom plate is provided with rack positioning blocks.
本实用新型的有益效果:采用本实用新型的镶件旋转机构时,两侧的油缸驱动齿条前行,齿条驱动齿轮转动,齿轮通过圆套座驱动转轴转动,转轴带动旋转镶件转动180°,旋转镶件带着产品通过注塑机的顶棍,这样就实现了注塑产品的换位,结构简单合理,无需配备专门的双射咀和带旋转功能的注塑机,扩大了使用范围,节约了生产成本。Beneficial effects of the utility model: when the insert rotating mechanism of the utility model is adopted, the oil cylinders on both sides drive the rack to move forward, the rack drives the gear to rotate, the gear drives the rotating shaft to rotate through the ring seat, and the rotating shaft drives the rotating insert to rotate 180° °, the rotating insert takes the product through the top rod of the injection molding machine, so that the transposition of the injection molding product is realized. The structure is simple and reasonable, and there is no need to equip a special double-injection nozzle and an injection molding machine with a rotating function, which expands the scope of use and saves production cost.
附图说明Description of drawings
图1是本实用新型的立体图;Fig. 1 is a perspective view of the utility model;
图2是本实用新型的分解图;Fig. 2 is an exploded view of the utility model;
图3是本实用新型的B板、后模仁、旋转镶件的安装示意图;Fig. 3 is the installation sketch map of B plate of the present utility model, rear die core, rotary insert;
图4是本实用新型的转轴和圆套座的立体图。Fig. 4 is a perspective view of the rotating shaft and the ring seat of the utility model.
具体实施方式detailed description
下面结合附图,对本实用新型的具体实施方式做进一步说明:Below in conjunction with accompanying drawing, the specific embodiment of the present utility model is described further:
如图1~3所示,一种用于双色模具的镶件旋转机构,包括A板、B板1、前模仁和后模仁2,前模仁固定安装在A板,后模仁2固定安装在B板1,产品在前模仁和后模仁2之间成型,它还包括旋转镶件3、转轴4、圆套座5、齿轮6、齿条7、油缸8和底板9,后模仁2内部设有定位柱,旋转镶件3通过定位柱嵌入到后模仁2内部,转轴4前端穿过后模仁2固定连接旋转镶件3,转轴4穿过底板9,转轴4下方外周测套装圆套座5,圆套座5与转轴4同步旋转,圆套座5外周测套装齿轮6,齿轮6与圆套座5同步旋转,齿轮6与齿条7相互啮合,齿条7活动安装在底板9内部,齿条7一端连接油缸8的活塞杆,油缸8固定安装在底板9的边侧。As shown in Figures 1 to 3, an insert rotation mechanism for two-color molds, including A plate, B plate 1, front mold core and rear mold core 2, the front mold core is fixed on the A plate, and the rear mold core 2 is fixed Installed on board B 1, the product is formed between the front mold core and the rear mold core 2, which also includes a rotating insert 3, a rotating shaft 4, a circular sleeve seat 5, a gear 6, a rack 7, an oil cylinder 8 and a bottom plate 9, and the rear mold There is a positioning column inside the core 2, and the rotating insert 3 is embedded into the inside of the rear mold core 2 through the positioning column. The front end of the rotating shaft 4 passes through the rear mold core 2 and is fixedly connected to the rotating insert 3. Set the ring seat 5, the ring seat 5 rotates synchronously with the rotating shaft 4, the outer circumference of the ring seat 5 measures the set gear 6, the gear 6 and the ring seat 5 rotate synchronously, the gear 6 and the rack 7 mesh with each other, and the rack 7 is movable Inside the base plate 9 , one end of the rack 7 is connected to the piston rod of the oil cylinder 8 , and the oil cylinder 8 is fixedly installed on the side of the base plate 9 .
具体地,齿条7和油缸8各设有两个,两个齿条7分别与齿轮6啮合并对此安装在底板9内部,两个齿条7一端分别连接1个油缸8的活塞杆,两个油缸8通过固定板11对称安装在底板9左右两侧。两个油缸8的活塞杆伸出,带动两个齿条7相内移动,从而驱动齿轮6旋转,运动平稳,驱动齿轮6的扭矩力足够大,保证齿轮转动。Specifically, two racks 7 and two cylinders 8 are respectively provided, and the two racks 7 are engaged with the gear 6 respectively and installed inside the bottom plate 9. One end of the two racks 7 is respectively connected to the piston rod of one oil cylinder 8, The two oil cylinders 8 are symmetrically installed on the left and right sides of the bottom plate 9 through the fixing plate 11 . The piston rods of the two oil cylinders 8 stretch out, driving the two racks 7 to move inwardly, thereby driving the gear 6 to rotate, the movement is stable, and the torque force of the driving gear 6 is large enough to ensure the rotation of the gear.
如图4所示,在圆套座5内周侧设有两根凸条51,转轴4设有凹槽41,当圆套座5旋转时,通过凸条51和凹槽41的配合,转轴4随着圆套座5同步旋转。凸条51和凹槽41滑动配合,转轴4能沿着凸条51的轨迹上下移动。同时,所述圆套座5外周测设有键,齿轮6设有键槽,当齿轮转动时,通过键和键槽的配合,圆套座5会随着齿轮6同步旋转。As shown in Figure 4, two convex lines 51 are provided on the inner peripheral side of the circular sleeve seat 5, and the rotating shaft 4 is provided with a groove 41. When the circular sleeve seat 5 rotates, through the cooperation of the convex lines 51 and the grooves 41, the rotating shaft 4 rotates synchronously with the ring seat 5. The protrusion 51 and the groove 41 are slidably matched, and the rotating shaft 4 can move up and down along the track of the protrusion 51 . Simultaneously, described circular sleeve seat 5 is provided with key, and gear 6 is provided with keyway, and when gear rotates, through the cooperation of key and keyway, circular sleeve seat 5 can rotate synchronously with gear 6.
为了保证齿条7的运动轨迹,在底部9上安装齿条定位块10,定位块10中部设有供齿条7穿过的开口,齿条7一端连接油缸活塞杆;另一端穿过定位块10。另外,在齿条7的下方,位于齿条7的运动轨迹中设有齿条耐磨块12,齿条耐磨块12采用耐磨材料制成,是为了保护齿条7。In order to ensure the movement track of the rack 7, a rack positioning block 10 is installed on the bottom 9, the middle of the positioning block 10 is provided with an opening for the rack 7 to pass through, and one end of the rack 7 is connected to the piston rod of the oil cylinder; the other end passes through the positioning block 10. In addition, below the rack 7 , a rack wear-resistant block 12 is arranged in the movement track of the rack 7 , and the rack wear-resistant block 12 is made of wear-resistant material to protect the rack 7 .
本实用新型的工作原理:双色模具完成第一次合模后,前后模开模,转轴向上移动,把旋转镶件顶出,旋转镶件带着产品从模仁内部顶出,油缸驱动齿条前移,齿条驱动齿轮转动,齿轮驱动圆套座转动,圆套座驱动旋转镶件旋转180度,改变产品的方位,旋转镶件下移,模具再次合模,这样便实现在普通双色模具内把产品换位合模的功能。The working principle of the utility model: after the first mold closing of the two-color mold, the front and rear molds are opened, the rotating shaft moves upward, and the rotating insert is pushed out, and the rotating insert is ejected from the inside of the mold with the product, and the oil cylinder drives the rack Move forward, the rack drives the gear to rotate, the gear drives the ring seat to rotate, and the ring seat drives the rotating insert to rotate 180 degrees, changing the orientation of the product, the rotating insert moves down, and the mold is closed again. The function of changing the position of the product and closing the mold.
总之,本实用新型的模具在选择注塑机没有局限性,不需要专门的注塑机,可用任何普通的注塑机生产,只需采用副射咀及调整下注塑机的信号源,在生产完双色模后又可恢复生产普通模具,解决了因二次成型导致的缺点,改善了产品品质,减少了人工成本,缩短了注塑成型周期,提高了生产效率。In a word, the mold of the present utility model has no limitations in selecting injection molding machines, does not need a special injection molding machine, and can be produced by any ordinary injection molding machine. It only needs to use the auxiliary nozzle and adjust the signal source of the injection molding machine. Afterwards, the production of ordinary molds can be resumed, which solves the shortcomings caused by secondary molding, improves product quality, reduces labor costs, shortens the injection molding cycle, and improves production efficiency.
以上内容是结合具体的优选实施方式对本实用新型所作的进一步详细说明,不能认定本实用新型的具体实施只局限于这些说明,对于本实用新型所属技术领域的普通技术人员来说,在不脱离本实用新型构思的前提下,还可以做出若干简单推演或替换,都应当视为属于本实用新型的保护范围。The above content is a further detailed description of the utility model in conjunction with specific preferred embodiments. It cannot be determined that the specific implementation of the utility model is only limited to these descriptions. Under the premise of the concept of the utility model, some simple deduction or replacement can also be made, which should be regarded as belonging to the protection scope of the utility model.
Claims (7)
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Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
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CN107939925A (en) * | 2017-11-17 | 2018-04-20 | 中山市华志模具精密设备科技有限公司 | Transmission mechanism of mold insert |
CN108724653A (en) * | 2018-03-12 | 2018-11-02 | 苏州品翔电通有限公司 | A kind of mold ejection mechanism and the mold comprising the ejecting mechanism |
CN108724636A (en) * | 2018-03-12 | 2018-11-02 | 苏州品翔电通有限公司 | It is a kind of can twice ejaculating forming mold |
CN109624221A (en) * | 2018-12-20 | 2019-04-16 | 深圳市利众汇科技有限公司 | Spectacle-frame injection mold |
CN109702971A (en) * | 2019-03-07 | 2019-05-03 | 无锡模达科技有限公司 | A kind of valve body and its mold of oil tank valve |
CN110480936A (en) * | 2019-08-29 | 2019-11-22 | 张家港中天精密模塑有限公司 | A kind of end cover injection mold |
CN110712342A (en) * | 2019-09-05 | 2020-01-21 | 苏州优耐鑫模具科技有限公司 | In-mold rotary type double-color injection mold |
CN112092279A (en) * | 2020-09-23 | 2020-12-18 | 深圳市方品科技有限公司 | Double-color mold rotating core and double-color mold |
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Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
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CN107939925A (en) * | 2017-11-17 | 2018-04-20 | 中山市华志模具精密设备科技有限公司 | Transmission mechanism of mold insert |
CN108724653A (en) * | 2018-03-12 | 2018-11-02 | 苏州品翔电通有限公司 | A kind of mold ejection mechanism and the mold comprising the ejecting mechanism |
CN108724636A (en) * | 2018-03-12 | 2018-11-02 | 苏州品翔电通有限公司 | It is a kind of can twice ejaculating forming mold |
CN108724636B (en) * | 2018-03-12 | 2024-02-23 | 苏州品翔电通有限公司 | Mold capable of being formed by secondary injection |
CN108724653B (en) * | 2018-03-12 | 2024-02-23 | 苏州品翔电通有限公司 | Mold ejection mechanism and mold comprising same |
CN109624221A (en) * | 2018-12-20 | 2019-04-16 | 深圳市利众汇科技有限公司 | Spectacle-frame injection mold |
CN109702971A (en) * | 2019-03-07 | 2019-05-03 | 无锡模达科技有限公司 | A kind of valve body and its mold of oil tank valve |
CN110480936A (en) * | 2019-08-29 | 2019-11-22 | 张家港中天精密模塑有限公司 | A kind of end cover injection mold |
CN110712342A (en) * | 2019-09-05 | 2020-01-21 | 苏州优耐鑫模具科技有限公司 | In-mold rotary type double-color injection mold |
CN112092279A (en) * | 2020-09-23 | 2020-12-18 | 深圳市方品科技有限公司 | Double-color mold rotating core and double-color mold |
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