CN204710875U - A kind of crimp processing mold preparing Ultra-fine Grained beta-titanium alloy - Google Patents
A kind of crimp processing mold preparing Ultra-fine Grained beta-titanium alloy Download PDFInfo
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Abstract
本实用新型公布了一种制备超细晶β钛合金的挤压变形加工模具,它包括上模及下模,上模内设置有垂直模腔,下模内设置水平模腔,垂直模腔内设置挤压杆,以及挤压杆末端设置的石墨垫块,外圆角下模包括下模夹件及其中间设置的下模活动件;外圆角水平模腔下半部分设置在下模活动件上;外圆角上模与下模活动件之间设置有镶块;外圆角下模下端设置有模具定位座;外圆角下模活动件上端设置有背压块将水平模腔末端封闭;外圆角垂直模腔与水平模腔的通道截面大小及形状相同;外圆角垂直模腔与水平模腔相交处设置有内圆角及外圆角;外圆角设置在镶块末端。该模具可用于制备超细晶β钛合金,且使用寿命长,能增加材料的流动性,提高材料应变分布的均匀性。
The utility model discloses an extrusion deformation processing mold for preparing ultrafine-grained β-titanium alloy, which includes an upper mold and a lower mold, a vertical mold cavity is arranged in the upper mold, a horizontal mold cavity is arranged in the lower mold, and a horizontal mold cavity is arranged in the vertical mold cavity. Set the extrusion rod, and the graphite pad set at the end of the extrusion rod, the bullnose lower die includes the lower die clamp and the lower die movable part set in the middle; the lower half of the bullnose horizontal die cavity is set on the lower die movable part Upper: There is an insert between the bullnose upper mold and the lower mold movable part; the lower end of the bullnose lower mold is provided with a mold positioning seat; the upper end of the bullnose lower mold movable part is provided with a back pressure block to close the end of the horizontal cavity ; The size and shape of the channel section of the vertical mold cavity of the bullnose and the horizontal mold cavity are the same; the intersection of the vertical mold cavity of the bullnose and the horizontal mold cavity is provided with an inner fillet and a bullnose; the bullnose is arranged at the end of the insert. The mold can be used to prepare ultra-fine-grained β-titanium alloy, and has a long service life, can increase the fluidity of the material, and improve the uniformity of the strain distribution of the material.
Description
技术领域 technical field
本实用新型涉及到合金材料的研制技术领域,尤其涉及到一种制备超细晶β钛合金的挤压变形加工模具。 The utility model relates to the technical field of research and development of alloy materials, in particular to an extrusion deformation processing die for preparing ultra-fine grain beta titanium alloy.
背景技术 Background technique
β型钛合金,具有冷成型性好、时效强度和断裂韧性高、淬透深度大、耐蚀性好等优点,广泛应用于星弹连接带、航空用铆钉及紧固件、超速离心机转头、弹性元件等。获得具有亚微米晶粒结构的超细晶β钛合金可以有效提高材料的强度,同时还可以提高材料的塑性和韧性,扩大其应用范围。 β-type titanium alloy has the advantages of good cold formability, high aging strength and fracture toughness, large hardening depth, and good corrosion resistance. It is widely used in star bomb connecting belts, aviation rivets and fasteners, ultracentrifuge rotors head, elastic elements, etc. Obtaining an ultrafine-grained β-titanium alloy with a submicron grain structure can effectively improve the strength of the material, and at the same time improve the plasticity and toughness of the material and expand its application range.
近年来,采用塑性变形的方法制取超细晶材料的新工艺—等通道弯角挤压成型技术受到了特别的关注,等通道弯角挤压是将多晶试样压入一个特别设计的模具中以实现大变形量的剪切变形工艺,与蒸发凝聚-原位冷压成形法、高能球磨法、非晶晶化法等制备超细晶材料的方法相比,等通道弯角挤压避免了研磨中可能带入的杂质以及超细微粉冷压合成法制备的超细晶材料中存在的大量的微空隙,得到的材料具有无孔洞、致密性好、材料纯净等优点,是制备三维大尺寸的致密超细晶块体材料的有效工艺,具有很大的工业应用潜力;与传统的金属材料塑性加工工艺相比,由于变形过程中不改变材料的横截面面积和截面形状,故只需较低的工作压力,实现材料的反复定向、均匀剪切变形,在特别大的变形量下使材料获得均匀、显著细化的晶粒组织。 In recent years, the new process of preparing ultra-fine-grained materials by plastic deformation—equal channel angle extrusion technology has received special attention. Equal channel angle extrusion is to press polycrystalline samples into a specially designed Compared with the methods of preparing ultra-fine-grained materials such as evaporation condensation-in-situ cold pressing forming method, high-energy ball milling method, and amorphous crystallization method, the shear deformation process in the mold to achieve large deformation, equal channel angle extrusion It avoids the impurities that may be brought in during grinding and the large number of microvoids in the ultrafine crystal material prepared by the ultrafine powder cold pressing synthesis method. The obtained material has the advantages of no holes, good compactness, and pure material. The effective process of large-scale dense ultra-fine grain bulk materials has great potential for industrial application; compared with the traditional plastic processing of metal materials, since the cross-sectional area and cross-sectional shape of the material are not changed during the deformation process, only Low working pressure is required to achieve repeated orientation and uniform shear deformation of the material, and the material can obtain a uniform and significantly refined grain structure under a particularly large amount of deformation.
最初Segal提出的等通道弯角挤压模具模型为图1所示,模具只考虑一个内角Φ;Iwahashi等人对Segal 的模型进行了改进并提出了图2的模具模型,相比之前Segal的模型多了个外角ψ。对于这两种模具结构来说,内角均存在锋锐的尖角过渡,外角部位与模具内壁不相切,因而,在实际等通道弯角挤压过程中,尖角处易会快速磨损、损伤工件表面,此外,由于Ψ内角与模具内壁不相切,会导致材料变形时流动不均匀。 The equal channel angle extrusion die model originally proposed by Segal is shown in Figure 1, and the die only considers one internal angle Φ; Iwahashi et al. improved Segal's model and proposed the die model in Figure 2, compared with the previous Segal model There is an extra exterior angle ψ. For these two mold structures, there is a sharp corner transition in the inner corner, and the outer corner is not tangent to the inner wall of the mold. Therefore, in the actual equal channel angle extrusion process, the sharp corner is prone to rapid wear and damage The surface of the workpiece, in addition, because the Ψ inner angle is not tangent to the inner wall of the mold, it will cause uneven flow when the material is deformed.
因此设计一种可以延长模具使用寿命,增加材料流动性,减少材料应变分布的不均匀性且用于制备超细晶β钛合金的新型等通道弯角挤压模具,是先进钛合金构件制造企业的必然需求。 Therefore, designing a new type of equal-channel angle extrusion die that can prolong the service life of the die, increase the fluidity of the material, reduce the inhomogeneity of the strain distribution of the material, and be used to prepare ultra-fine-grained β-titanium alloy is an advanced titanium alloy component manufacturing enterprise. inevitable needs.
通过专利检索,存在以下已知的现有技术方案: Through patent search, there are the following known prior art solutions:
专利1: Patent 1:
申请号:200710092779.4,申请日:2007.9.28,授权公告日:2008.04.09,本实用新型公开了一种镁合金挤压变形加工方法及模具,采用单向挤压径向流动变径角成型的挤压模,挤压比为4~60,把模具加热后在模具挤压通道腔内均匀涂抹润滑剂,然后将经过均匀化处理的镁合金坯料加热后放入在已加热的模具的挤压腔中,通过挤压模具向下运动的凸模,同时以0.5m/min~3m/min的挤压速度、3MPa~35MPa的挤压力,从镁合金坯料的上端进行等速挤压,使镁合金坯料由上部向模具挤压腔径向的变径型腔通道流动挤压变形。本实用新型采用单向挤压径向变径角流动挤压变形,既能够极大地提高镁合金晶粒的细化效果,使镁合金材料的综合力学性能得到提高,又能够实现在低温挤压状态下不降低挤压速度,不降低成型样品的质量,从而提高镁合金挤压变形加工的生产效率。 Application number: 200710092779.4, application date: 2007.9.28, authorized announcement date: 2008.04.09, the utility model discloses a magnesium alloy extrusion deformation processing method and mold, which are formed by unidirectional extrusion radial flow Extrusion die, the extrusion ratio is 4~60, after heating the die, evenly apply lubricant in the extrusion channel cavity of the die, and then heat the homogenized magnesium alloy billet and put it into the heated die for extrusion In the cavity, the punch moving downward through the extrusion die is extruded at the same speed from the upper end of the magnesium alloy billet at the extrusion speed of 0.5m/min~3m/min and the extrusion force of 3MPa~35MPa, so that The magnesium alloy billet is flowed and deformed from the upper part to the variable-diameter cavity channel in the radial direction of the extrusion cavity of the die. The utility model adopts unidirectional extrusion radial variable diameter angular flow extrusion deformation, which can not only greatly improve the refinement effect of magnesium alloy grains, improve the comprehensive mechanical properties of magnesium alloy materials, but also realize extrusion at low temperature. In this state, the extrusion speed is not reduced, and the quality of the formed sample is not reduced, thereby improving the production efficiency of the magnesium alloy extrusion deformation process.
专利2: Patent 2:
申请号:201310379830.5,申请日:2013.08.27,授权公告日:2013.12.18,本实用新型公开了一种粉末高温合金制坯的等通道挤压模具,是一种用于改善粉末高温合金坯料组织特征的等通道挤压模具,锻坯进入模具后,其截面分别经过圆截面到椭圆截面扭转到圆截面,这种变形为扭转剪切变形和挤压变形的结合,实现了一道次挤压过程中多种变形模式的组合。在变形扭转过渡段,由于椭圆扭转面的扭转变形,坯料在剪切应力的作用下,发生转动和剪切应变,实现晶粒的剪切破碎,达到细化晶粒的效果。同时,由于坯料受到型腔的限制,处于压应力状态下的坯料晶间变形困难,可抑制变形体原存在的各种微观缺陷的发展。由于挤压过程晶粒细化效果明显,原始颗粒边界消除彻底,粉末高温合金坯料的综合力学性能得到明显提高。 Application number: 201310379830.5, application date: 2013.08.27, authorization announcement date: 2013.12.18, the utility model discloses an equal-channel extrusion die for powder superalloy billet making, which is a kind of powder superalloy blank microstructure improvement The characteristic equal-channel extrusion die, after the forging blank enters the die, its cross-section is twisted from a circular cross-section to an elliptical cross-section to a circular cross-section. This deformation is a combination of torsional shear deformation and extrusion deformation, realizing a single extrusion process. Combination of multiple deformation modes in . In the deformation torsion transition section, due to the torsional deformation of the elliptical torsion surface, under the action of shear stress, the billet undergoes rotation and shear strain, which realizes the shearing and breaking of grains and achieves the effect of refining grains. At the same time, because the blank is limited by the cavity, the intergranular deformation of the blank under compressive stress is difficult, which can inhibit the development of various microscopic defects that originally existed in the deformed body. Due to the obvious grain refinement effect during the extrusion process and the complete elimination of the original grain boundaries, the comprehensive mechanical properties of the powder superalloy billet are significantly improved.
专利3: Patent 3:
申请号:03132471.1,申请日:2003.06.30,授权公告日:2005.01.19,本实用新型提出一种镁合金不等径弯道挤压-剪切诱导等温处理球化半固态坯的制备方法。将镁合金铸坯经过不等径弯道挤压,产生大的剪切变形诱导,然后加热到半固态温区进行等温处理。通过控制好等温处理的时间和温度,可获得细小、球晶结构的半固态坯。本实用新型为半固态成形工艺在镁合金加工领域的推广应用,将产生积极的效果。 Application number: 03132471.1, application date: 2003.06.30, authorized announcement date: 2005.01.19, the utility model proposes a preparation method of magnesium alloy unequal-diameter bend extrusion-shear induction isothermal treatment spheroidized semi-solid billet. The magnesium alloy billet is extruded through unequal bends to induce large shear deformation, and then heated to the semi-solid temperature zone for isothermal treatment. By controlling the time and temperature of isothermal treatment, a semi-solid billet with fine and spherulite structure can be obtained. The utility model is the popularization and application of the semi-solid forming technology in the field of magnesium alloy processing, and will produce positive effects.
通过以上的检索发现,以上技术方案不能影响本实用新型的新颖性;并且以上专利文件的相互组合不能破坏本实用新型的创造性。 Through the above search, it is found that the above technical solutions cannot affect the novelty of the utility model; and the mutual combination of the above patent documents cannot destroy the creativity of the utility model.
实用新型内容 Utility model content
针对以上问题,本实用新型提供了一种制备超细晶β钛合金的挤压变形加工模具,该模具可用于制备超细晶β钛合金,且使用寿命长,能增加材料的流动性,提高材料应变分布的均匀性。 In view of the above problems, the utility model provides an extrusion deformation processing die for preparing ultra-fine-grained β-titanium alloys. Uniformity of material strain distribution.
为了实现以上目的,本实用新型采用的技术方案是:它包括一种制备超细晶β钛合金的挤压变形加工模具,它包括中部开有垂直模腔(11)右半部分,下部开有水平模腔(3)上半部分的上模(5)及上部开有水平模腔(3)下半部分并与上模(5)配合的下模,以及垂直模腔(11)内设置的可自动退出的挤压杆(9),以及挤压杆(9)上端设置的挤压杆固定板(6)及与之配合的垫块(7)及将之固定的小螺栓(8),以及挤压杆(9)末端设置的石墨垫块(12),所述下模包括下模夹件(16)及其中间设置的下模活动件(2);所述水平模腔(3)下半部分设置在下模活动件(2)上;所述上模(5)与下模活动件(2)之间设置有镶块(14);所述下模下端设置有模具定位座(1);所述下模活动件(2)上端设置有背压块(21)将水平模腔(3)末端封闭;所述垂直模腔(11)与水平模腔(3)的通道截面大小及形状相同;所述垂直模腔(11)与水平模腔(3)相交处设置有内圆角(51)及外圆角(141);所述外圆角(141)设置在镶块(14)末端。 In order to achieve the above purpose, the technical solution adopted by the utility model is: it includes a kind of extrusion deformation processing mold for preparing ultra-fine-grained β titanium alloy, which includes the right half of the vertical mold cavity (11) in the middle, and the right half of the lower part. The upper mold (5) on the upper part of the horizontal mold cavity (3) and the lower mold with the lower half of the horizontal mold cavity (3) on the upper part and matched with the upper mold (5), and the upper mold provided in the vertical mold cavity (11) The extruding rod (9) that can be withdrawn automatically, and the extruding rod fixing plate (6) set on the upper end of the extruding rod (9) and the matching pad (7) and the small bolt (8) that fix it, And the graphite pad (12) provided at the end of the extrusion rod (9), the lower die includes a lower die clamp (16) and the lower die movable part (2) arranged in the middle; the horizontal die cavity (3) The lower half is arranged on the movable part (2) of the lower mold; an insert (14) is arranged between the upper mold (5) and the movable part (2) of the lower mold; the lower end of the lower mold is provided with a mold positioning seat (1 ); the upper end of the lower mold movable part (2) is provided with a back pressure block (21) to close the end of the horizontal mold cavity (3); the channel cross-sectional size of the vertical mold cavity (11) and the horizontal mold cavity (3) and The shape is the same; the intersection of the vertical mold cavity (11) and the horizontal mold cavity (3) is provided with an inner fillet (51) and an outer fillet (141); the outer fillet (141) is arranged on the insert (14 ) end.
进一步的,所述内圆角(51)大小为3-6mm;所述外圆角(141)大小为2-5mm。 Further, the size of the inner fillet (51) is 3-6mm; the size of the outer fillet (141) is 2-5mm.
进一步的,所述内圆角(51)大小为5mm;所述外圆角(141)大小为4mm。 Further, the size of the inner fillet (51) is 5mm; the size of the outer fillet (141) is 4mm.
进一步的,所述背压块(21)处于水平模腔(3)内的一面设置有石墨副垫(4)。 Further, the side of the back pressure block (21) in the horizontal mold cavity (3) is provided with a graphite sub-pad (4).
进一步的,所述石墨副垫(4)厚度为2mm。 Further, the thickness of the graphite sub-pad (4) is 2mm.
进一步的,所述镶块(14)与上模(5)通过螺栓(14)与螺帽(10)连接固定;所述上模(5)与下模夹件(16)之间通过螺栓(14)与螺帽(10)连接固定,且其之间还设置有定位销(15)。 Further, the insert (14) and the upper mold (5) are connected and fixed by bolts (14) and nuts (10); the upper mold (5) and the lower mold clamp (16) are connected and fixed by bolts ( 14) It is connected and fixed with the nut (10), and a positioning pin (15) is arranged between them.
进一步的,所述模具定位座(1)中间设置有滑槽(101);所述下模活动件(2)设置在滑槽(101)内。 Further, a chute (101) is arranged in the middle of the mold positioning seat (1); the movable part (2) of the lower mold is arranged in the chute (101).
本实用新型的有益效果: The beneficial effects of the utility model:
1、上下模之间设置有带外圆角的镶块,镶块处的外圆角弧面承受β钛合金挤压成型过程中最大挤压力,镶块可方便的替换,该设置降低了模具维护频率,提高了模具的使用寿命,提高了生产效率。 1. There is an insert with outer fillet between the upper and lower dies. The outer fillet arc surface of the insert bears the maximum extrusion force during the extrusion molding of β titanium alloy. The insert can be easily replaced. This setting reduces the The frequency of mold maintenance improves the service life of the mold and improves production efficiency.
2、下模设置有背压结构,且水平模腔下半部分设置在下模活动件中,下模活动件能在模具定位座的滑槽中滑动,可降低钛合金材料在通道中挤压移动时对通道壁产生的摩擦力,降低钛合金材料的塑性变形,提高钛合金材料超细晶获得率,提高钛合金材料超细晶组织均匀度,同时提高了模具使用寿命。 2. The lower mold is equipped with a back pressure structure, and the lower half of the horizontal mold cavity is set in the movable part of the lower mold. The movable part of the lower mold can slide in the chute of the mold positioning seat, which can reduce the extrusion movement of the titanium alloy material in the channel The friction force generated on the channel wall can reduce the plastic deformation of the titanium alloy material, increase the rate of ultra-fine grain of the titanium alloy material, improve the uniformity of the ultra-fine grain structure of the titanium alloy material, and increase the service life of the mold at the same time.
3、垂直模腔与水平模腔交接处设置有内圆角与外圆角,且内圆角半径为3-6mm,外圆角半径为2-5mm,该设置能使得钛合金材料在该模具内进行多次反复挤压而不破裂,当内圆角半径为5mm,外圆角半径为4mm,使得钛合金的超细晶获得率达到最大化,微观组织均匀度达到最好,且提高模具使用寿命。 3. There are inner fillets and outer fillets at the junction of the vertical cavity and the horizontal cavity, and the radius of the inner fillet is 3-6mm, and the radius of the outer fillet is 2-5mm. This setting can make the titanium alloy material in the mold Repeated extrusion without breaking. When the radius of the inner fillet is 5mm and the radius of the outer fillet is 4mm, the ultra-fine grain acquisition rate of titanium alloy can be maximized, the microstructure uniformity can be the best, and the mold can be improved. service life.
4、本模具使用寿命长,维修方便,维护费用低,实用性强。 4. The mold has long service life, convenient maintenance, low maintenance cost and strong practicability.
附图说明 Description of drawings
图中所示数字标注表示为:1、模具定位座,2、下模活动件,3、水平模腔,4、石墨副垫,5、上模,6、挤压杆固定板,7、垫块,8、小螺栓,9、挤压杆,10、螺帽,11、垂直模腔,12、石墨垫块,13、螺栓,14、镶块,15、定位销,16、下模夹件,21、背压块,51、内圆角,101、滑槽,141、外圆角。 The numbers shown in the figure are marked as: 1. Mold positioning seat, 2. Movable parts of the lower die, 3. Horizontal cavity, 4. Graphite auxiliary pad, 5. Upper die, 6. Extrusion rod fixing plate, 7. Pad Block, 8, small bolt, 9, extrusion rod, 10, nut, 11, vertical cavity, 12, graphite spacer, 13, bolt, 14, insert, 15, positioning pin, 16, lower die clamp , 21, back pressure block, 51, fillet, 101, chute, 141, fillet.
图1为Segal的等通道弯角挤压模型。 Figure 1 shows the equal channel angle extrusion model of Segal.
图2为Iwahashi的等通道弯角挤压模型。 Figure 2 is the Iwahashi Equal Channel Angular Extrusion model.
图3为本实用新型的整体结构示意图。 Fig. 3 is a schematic diagram of the overall structure of the utility model.
图4为图3中B-B剖视图。 Fig. 4 is a cross-sectional view of B-B in Fig. 3 .
图5为图3的左视图。 Fig. 5 is a left view of Fig. 3 .
图6为图3中局部A的放大图。 FIG. 6 is an enlarged view of part A in FIG. 3 .
图7为图3中D-D剖视图。 Fig. 7 is a D-D sectional view in Fig. 3 .
图8为β钛合金经内圆角为5mm,外圆角为4mm的模具进行等通道弯角挤压前的显微组织。 Fig. 8 shows the microstructure of β-titanium alloy before equal channel angle extrusion through a die with an inner fillet of 5 mm and an outer fillet of 4 mm.
图9为β钛合金经内圆角为5mm,外圆角为4mm的模具进行等通道弯角挤压后纵剖截面的显微组织。 Figure 9 shows the microstructure of the longitudinal cross-section of the β-titanium alloy after equal-channel angle extrusion through a mold with an inner fillet of 5 mm and an outer fillet of 4 mm.
具体实施方式 Detailed ways
为了使本领域技术人员更好地理解本实用新型的技术方案,下面结合附图对本实用新型进行详细描述,本部分的描述仅是示范性和解释性,不应对本实用新型的保护范围有任何的限制作用。 In order to enable those skilled in the art to better understand the technical solution of the utility model, the utility model will be described in detail below in conjunction with the accompanying drawings. The description of this part is only exemplary and explanatory, and should not have any influence on the protection scope of the utility model. restrictive effect.
如图1-7所示,本实用新型的结构连接关系为:它包括中部开有垂直模腔11右半部分,下部开有水平模腔3上半部分的上模5及上部开有水平模腔3下半部分并与上模5配合的下模,以及垂直模腔11内设置的可自动退出的挤压杆9,以及挤压杆9上端设置的挤压杆固定板6及与之配合的垫块7及将之固定的小螺栓8,以及挤压杆9末端设置的石墨垫块12,所述下模包括下模夹件16及其中间设置的下模活动件2;所述水平模腔3下半部分设置在下模活动件2上;所述上模5与下模活动件2之间设置有镶块14;所述下模下端设置有模具定位座1;所述下模活动件2上端设置有背压块21将水平模腔3末端封闭;所述垂直模腔11与水平模腔3的通道截面大小及形状相同;所述垂直模腔11与水平模腔3相交处设置有内圆角51及外圆角141;所述外圆角141设置在镶块14末端。 As shown in Fig. 1-7, the structural connection relation of the present utility model is: it comprises middle part to have vertical die cavity 11 right half part, lower part has upper die 5 of upper half of horizontal die cavity 3 and upper part has horizontal die The bottom half of the cavity 3 and the lower mold that cooperates with the upper mold 5, and the extrusion rod 9 that can automatically withdraw from the vertical cavity 11, and the extrusion rod fixing plate 6 that is arranged on the upper end of the extrusion rod 9 and cooperates with it The cushion block 7 and the small bolt 8 that fix it, and the graphite cushion block 12 provided at the end of the extruding rod 9, the lower mold includes the lower mold clamping part 16 and the lower mold movable part 2 arranged in the middle; the horizontal The lower half of the mold cavity 3 is arranged on the movable part 2 of the lower mold; an insert 14 is arranged between the upper mold 5 and the movable part 2 of the lower mold; a mold positioning seat 1 is arranged at the lower end of the lower mold; the movable part of the lower mold The upper end of the part 2 is provided with a back pressure block 21 to close the end of the horizontal cavity 3; the vertical cavity 11 and the horizontal cavity 3 have the same channel cross-section size and shape; the intersection of the vertical cavity 11 and the horizontal cavity 3 is set There are inner rounded corners 51 and outer rounded corners 141 ; the outer rounded corners 141 are arranged at the end of the insert 14 .
优选的,所述内圆角51大小为3-6mm;所述外圆角141大小为2-5mm。 Preferably, the size of the inner fillet 51 is 3-6 mm; the size of the outer fillet 141 is 2-5 mm.
优选的,所述内圆角51大小为5mm;所述外圆角141大小为4mm。 Preferably, the size of the inner fillet 51 is 5mm; the size of the outer fillet 141 is 4mm.
优选的,所述背压块21处于水平模腔3内的一面设置有石墨副垫4。 Preferably, the side of the back pressure block 21 inside the horizontal cavity 3 is provided with a graphite sub-pad 4 .
优选的,所述石墨副垫4厚度为2mm。 Preferably, the graphite sub-pad 4 has a thickness of 2mm.
优选的,所述镶块14与上模5通过螺栓14与螺帽10连接固定;所述上模5与下模夹件16之间通过螺栓14与螺帽10连接固定,且其之间还设置有定位销15。 Preferably, the insert 14 and the upper mold 5 are connected and fixed by the bolt 14 and the nut 10; the upper mold 5 and the lower mold clamp 16 are connected and fixed by the bolt 14 and the nut 10, and there is also a Locating pins 15 are provided.
优选的,所述模具定位座1中间设置有滑槽101;所述下模活动件2设置在滑槽101内。 Preferably, a chute 101 is arranged in the middle of the mold positioning seat 1 ; and the movable part 2 of the lower mold is arranged in the chute 101 .
本实用新型具体使用时,通过挤压杆9将β钛合金试样挤压进入垂直模腔11中,继续挤压,β钛合金试样在垂直模腔11与水平模腔3处的90°转角处移动时,产生剪切变形,使得β钛合金材料内部形成细化结晶结构;当β钛合金材料进入水平模腔3后,水平模腔3处设置有背压块21,背压块21对β钛合金材料施加有反向作用力,提高挤压效果,提高其细化结晶效果;由于水平模腔3下半部份设置在下模活动件2上,当挤压杆产生的挤压力达到临界值后,β钛合金材料对背压块21产生的推力超过下模活动件2与滑槽101的摩擦力时,下模活动件2随β钛合金材料一起向前移动,当下模活动件2滑动到滑槽101的终点时,挤压结束;此时可将β钛合金材料取出,旋转90°或者180°后再次放入本模具中进行反复挤压,由此形成超细晶β钛合金材料。 When the utility model is specifically used, the β titanium alloy sample is extruded into the vertical cavity 11 by the extrusion rod 9, and the extrusion is continued. When the corner moves, shear deformation occurs, which makes the β-titanium alloy material form a refined crystal structure; when the β-titanium alloy material enters the horizontal cavity 3, a back pressure block 21 is provided at the horizontal cavity 3, and the back pressure block 21 A reverse force is applied to the β-titanium alloy material to improve the extrusion effect and its refined crystallization effect; since the lower half of the horizontal cavity 3 is set on the movable part 2 of the lower die, when the extrusion force generated by the extrusion rod After reaching the critical value, when the thrust generated by the β titanium alloy material on the back pressure block 21 exceeds the friction force between the lower mold movable part 2 and the chute 101, the lower mold movable part 2 moves forward together with the β titanium alloy material, and the lower mold moves When the piece 2 slides to the end of the chute 101, the extrusion ends; at this time, the β titanium alloy material can be taken out, rotated 90° or 180°, and then put into the mold again for repeated extrusion, thereby forming ultra-fine grain β Titanium alloy material.
本实用新型的模具中设置有镶块,镶块末端的外圆角为等通道弯角挤压的过渡部分,挤压时受力大,容易磨损,当磨损过度时,可只更换镶块而不用将上模与下模全部更换,由此降低了模具的维护费用,增加了产品经济效益。 The mold of the utility model is provided with inserts, and the outer fillet at the end of the inserts is the transition part of equal-channel bending angle extrusion. When extruded, the force is large and it is easy to wear. When the wear is excessive, only the inserts can be replaced. There is no need to completely replace the upper mold and the lower mold, thereby reducing the maintenance cost of the mold and increasing the economic benefits of the product.
本实用新型中的下模设计为底座滑动式背压结构,等通道转角挤压过程中,若试样与通道无摩擦,试样在通道交接的平面处发生单纯的剪切变形,材料各处形变均匀;有摩擦时,材料将在通道交接的平面附近产生一扇形区域,在顶角处不发生变形,只在扇形区域发生塑性变形,导致材料在模具里变形不均匀,得到不均匀的微观组织。实际等通道转角挤压过程中,模具与试样间总是存有很大的摩擦力,直接影响挤压效果。本模具中滑动底座结构的下模设计为下模活动件2与下模夹件16,由于下模活动件2可随试样一起移动,故挤压时可使试样所受的摩擦力尽可能地减小;也相当于给试样一个反向推力,可很好地改善材料在等通道转角挤压中的加工性能,使材料在变形过程中形变更均匀。 The lower mold in the utility model is designed as a base sliding back pressure structure. During the extrusion process of equal channel corners, if there is no friction between the sample and the channel, the sample will undergo simple shear deformation at the plane where the channels meet, and the material will be everywhere. The deformation is uniform; when there is friction, the material will produce a fan-shaped area near the plane where the channels meet, and no deformation will occur at the top corner, and only plastic deformation will occur in the fan-shaped area, resulting in uneven deformation of the material in the mold, resulting in uneven microscopic organize. In the actual equal channel angular extrusion process, there is always a large friction force between the mold and the sample, which directly affects the extrusion effect. The lower mold of the sliding base structure in this mold is designed as the lower mold movable part 2 and the lower mold clamping part 16. Since the lower mold movable part 2 can move together with the sample, the friction force on the sample can be maximized during extrusion. It is also equivalent to giving the sample a reverse thrust, which can well improve the processing performance of the material in the equal channel angular extrusion, and make the deformation of the material more uniform during the deformation process.
本实用新型中模具设计了内外圆角,外圆角R=2-5mm,内圆角r=3-6mm,通过实验证明,该设置能使得挤压组织均匀性达到最佳。 In the utility model, the mold is designed with inner and outer rounded corners, the outer rounded corners R=2-5mm, and the inner rounded corners r=3-6mm. It is proved by experiments that this setting can make the uniformity of the extruded structure reach the best.
实验用数据:通道截面:9mm × 9mm ,模具拐角:Ф=90°,入口通道长:L入=120mm,出口通道长:L出=120mm。 Experimental data: channel section: 9mm × 9mm, mold corner: Ф = 90°, entrance channel length: L in = 120mm, outlet channel length: L out = 120mm.
设定内圆角rint取值分别为1,3,5,7,9mm,外圆角Rext取值分别为2,3,4,5mm,利用有限元软件计算不同rint和Rext取值组合时钛合金坯料经等通道弯角挤压后等效应变场分布情况,分析结果得出,当rint值固定,随着Rext值的增大,钛合金等通道弯角挤压后的最大等效应变值降低;当Rext值固定,随着rint值的增大,坯料下部等效应变程度也在逐渐增加并向上部扩展;靠近内角处即坯料上部的应变值高于靠近外角处即坯料下部的应变值。比较不同rint和Rext组合模拟结果,rint=5mm,Rext=4mm时,挤压后坯料整体应变最为均匀,最大应变值达到了1.0。 Set the rint values of the inner fillet to 1, 3, 5, 7, 9mm respectively, and the Rext values of the outer fillet to 2, 3, 4, 5mm respectively, and use the finite element software to calculate different combinations of rint and Rext values. The distribution of the equivalent strain field of the alloy billet after equal channel angle extrusion. The analysis results show that when the rint value is fixed, as the Rext value increases, the maximum equivalent strain value of the titanium alloy after equal channel angle extrusion decrease; when the Rext value is fixed, with the increase of the rint value, the equivalent strain of the lower part of the billet is gradually increasing and expanding to the upper part; the strain value near the inner corner, that is, the upper part of the billet, is higher than that near the outer corner, that is, the strain value of the lower part of the billet . Comparing the simulation results of different rint and Rext combinations, when rint=5mm and Rext=4mm, the overall strain of the billet after extrusion is the most uniform, and the maximum strain value reaches 1.0.
为了进一步确认合适的rint和Rext取值,比较了rint为5mm,Rext分别为3,4,5mm时的整体等效应变场分布状况,随着Rext的增加,最大等效应变数值从1.33降至1.0,坯料整体应变分布仍在rint=5mm,Rext=4mm时最为均匀,在R=3mm时,从坯料底部至上部等效应变数值逐渐降低;在R=5mm时,从坯料底部至上部等效应变数值反而逐渐增大;当R=4mm时截面可以获得均匀的应变数值分布。 In order to further confirm the appropriate values of rint and Rext, the distribution of the overall equivalent strain field was compared when rint was 5mm and Rext were 3, 4, and 5mm respectively. With the increase of Rext, the maximum equivalent strain value decreased from 1.33 to 1.0, the overall strain distribution of the billet is still the most uniform when rint=5mm, and Rext=4mm. When R=3mm, the equivalent strain value gradually decreases from the bottom to the upper part of the billet; when R=5mm, the equivalent strain value from the bottom to the upper part of the billet On the contrary, the variable value increases gradually; when R=4mm, the section can obtain a uniform distribution of strain value.
因此,综合以上分析结果,模具内角为5mm、外角为4mm的模具设计适合用于β钛合金等通道弯角挤压,可以获得整体应变均匀性较好的变形件。 Therefore, based on the above analysis results, the mold design with an inner angle of 5 mm and an outer angle of 4 mm is suitable for channel angle extrusion of β-titanium alloy, and deformed parts with better overall strain uniformity can be obtained.
为了确认分析结果,通过实际实验验证之,我们利用现有的β-Ti合金进行验证,选用的β-Ti合金成分为Ti-5Mo-5V-8Cr-3Al,对其进行实验分析,获得模具内角为5mm、外角为4mm时的等效应变场分布,然后采用内角为5mm、外角为4mm的模具进行600℃,1.0mm/s条件下的等通道弯角挤压实验,将挤压后试样沿长度方向剖开,经金相制样后观察其显微组织,并进行纵截面硬度分布测试,以衡量其变形均匀程度,并与有限元模拟结果进行对比所示。 In order to confirm the analysis results and verify it through actual experiments, we use the existing β-Ti alloy for verification. The selected β-Ti alloy composition is Ti-5Mo-5V-8Cr-3Al, and conduct experimental analysis on it to obtain the inner angle of the mold. Equivalent strain field distribution when the angle is 5mm and the outer angle is 4mm, and then the equal-channel angle extrusion experiment is carried out at 600°C and 1.0mm/s using a mold with an inner angle of 5mm and an outer angle of 4mm, and the extruded sample Cut along the length direction, observe its microstructure after metallographic sample preparation, and conduct a longitudinal section hardness distribution test to measure the uniformity of its deformation, and compare it with the finite element simulation results.
观察β钛合金经等通道弯角挤压后的坯料外观后,发现在实际实验坯料前端产生了部分材料折叠现象,导致坯料前端较为尖锐,纵截面宏观流线分布集中且细密,对比等通道弯角挤压前后的光学显微组织,原始坯料为β钛锻棒,具有明显的加工态组织,基体为单一的β基体,沿坯料长度方向被拉长、变形,在β晶粒内部有颗粒状的α相析出;经等通道弯角挤压后β钛合金组织明显细化,平均晶粒尺寸约30um,如图8-9所示;经多次等通道弯角挤压后β钛合金组织获得了超细晶粒,平均晶粒尺寸在微米级以下,达到了纳米超细晶粒尺寸,根据显微硬度测试结果,等通道弯角挤压后试样长度方向近两端端部的硬度值较低,这是由于试样两端部等效应变值较小,而试样中间部分显微硬度均匀性较好,但硬度测试值存在些许波动,波动范围值约30,认为其属于正常测量误差范围。计算所有测量点的显微硬度平均值,靠近试样上部的显微硬度平均值为390.5,试样中部的显微硬度平均值为396.6,接近试样底部的显微硬度平均值为399.1,与有限元模拟结果中的趋势相同,且均高于原始坯料的平均显微硬度302.4。 After observing the appearance of the billet of β-titanium alloy after equal-channel angle extrusion, it was found that some material folding phenomenon occurred at the front end of the billet in the actual experiment, resulting in a sharper front end of the billet, and the distribution of macro streamlines in the longitudinal section was concentrated and dense. The optical microstructure before and after angular extrusion, the original billet is β titanium forged rod, with obvious processed structure, the matrix is a single β matrix, which is elongated and deformed along the length direction of the billet, and there are granular particles inside the β grains The α phase precipitates out; the structure of β titanium alloy is obviously refined after equal channel angle extrusion, and the average grain size is about 30um, as shown in Figure 8-9; the structure of β titanium alloy after multiple times of equal channel angle extrusion Obtained ultra-fine grains, the average grain size is below the micron level, reaching the nano-ultra-fine grain size, according to the microhardness test results, the hardness of the near two ends of the sample length direction after equal channel angle extrusion The value is low, because the equivalent strain value at both ends of the sample is small, and the microhardness uniformity in the middle part of the sample is better, but there are some fluctuations in the hardness test value, and the fluctuation range is about 30, which is considered normal Measurement margin of error. Calculate the average value of microhardness at all measurement points, the average value of microhardness near the upper part of the sample is 390.5, the average value of microhardness in the middle of the sample is 396.6, and the average value of microhardness near the bottom of the sample is 399.1, which is the same as The trend in the finite element simulation results is the same, and they are all higher than the average microhardness of the original billet of 302.4.
综合对比数值模拟结果和实际实验结果,可认为β钛合金采用内角为5mm、外角为4mm的模具,经600℃,1.0mm/s条件下的等通道弯角挤压实验后整体变形组织均匀性较好,即通过β钛合金的等通道弯角挤压实验验证了等通道弯角挤压工艺有限元模拟预测的正确性。 Comparing the numerical simulation results and the actual experimental results, it can be considered that the β-titanium alloy adopts a mold with an inner angle of 5 mm and an outer angle of 4 mm. It is good, that is, the correctness of the finite element simulation prediction of the equal channel angle extrusion process is verified by the equal channel angle extrusion experiment of β titanium alloy.
通过有限元分析与实际实验分析后,我们在本实用新型的模具中水平模腔尾端添加了背压结构,该结构可有效的改善钛合金材料两端的等效应变值,提高其均匀度。 After finite element analysis and actual experimental analysis, we added a back pressure structure at the end of the horizontal cavity in the mold of the utility model, which can effectively improve the equivalent strain value at both ends of the titanium alloy material and improve its uniformity.
需要说明的是,在本文中,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括哪些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。 It should be noted that, in this document, the term "comprising", "comprising" or any other variation thereof is intended to cover a non-exclusive inclusion, such that a process, method, article or device comprising a series of elements not only includes those elements, It also includes other elements not expressly listed, or elements inherent in the process, method, article, or apparatus.
本文中应用了具体个例对本实用新型的原理及实施方式进行了阐述,以上实例的说明只是用于帮助理解本实用新型的方法及其核心思想。以上所述仅是本实用新型的优选实施方式,应当指出,由于文字表达的有限性,而客观上存在无限的具体结构,对于本技术领域的普通技术人员来说,在不脱离本实用新型原理的前提下,还可以做出若干改进、润饰或变化,也可以将上述技术特征以适当的方式进行组合;这些改进润饰、变化或组合,或未经改进将实用新型的构思和技术方案直接应用于其它场合的,均应视为本实用新型的保护范围。 In this paper, specific examples are used to illustrate the principle and implementation of the present invention. The description of the above examples is only used to help understand the method and core idea of the present invention. The above is only a preferred embodiment of the utility model, it should be pointed out that due to the limitation of literal expression, objectively there are infinite specific structures, for those of ordinary skill in the art, without departing from the principle of the utility model Under the premise of the invention, some improvements, modifications or changes can also be made, and the above technical features can also be combined in an appropriate way; these improvements, modifications, or combinations, or the ideas and technical solutions of the utility model can be directly applied without improvement In other occasions, all should be regarded as the protection scope of the present utility model.
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CN107671159A (en) * | 2017-10-18 | 2018-02-09 | 大连理工大学 | Ultrasonic Vibration-Assisted Demolding Constrained Molding Die and Grain Refinement Method |
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CN104841711A (en) * | 2015-04-28 | 2015-08-19 | 中南林业科技大学 | Extrusion deformation processing die and process for preparation of ultrafine-grained beta titanium alloy |
CN107671159A (en) * | 2017-10-18 | 2018-02-09 | 大连理工大学 | Ultrasonic Vibration-Assisted Demolding Constrained Molding Die and Grain Refinement Method |
CN107671159B (en) * | 2017-10-18 | 2020-02-18 | 大连理工大学 | Restrictive molding die and grain refinement method for ultrasonic vibration-assisted demolding |
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