CN204657592U - A kind of indexable rack milling cutter dish - Google Patents
A kind of indexable rack milling cutter dish Download PDFInfo
- Publication number
- CN204657592U CN204657592U CN201520277902.XU CN201520277902U CN204657592U CN 204657592 U CN204657592 U CN 204657592U CN 201520277902 U CN201520277902 U CN 201520277902U CN 204657592 U CN204657592 U CN 204657592U
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- blade
- cutter
- outer shroud
- tooth
- inner circular
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Abstract
The utility model discloses a kind of indexable rack milling cutter dish, comprise cutter hub, outer shroud teeth cutter blade, inner circular tooth blade, center tooth blade and pushing broach screw.Cutterhead has ten middle level cutting teeths and ten non-middle level cutting teeths, LNE434-02 type outer shroud teeth cutter blade and the inner circular tooth blade of specification of the same race non-middle level cutting teeth be equipped with, the LNE446R01 type outer shroud teeth cutter blade that middle level cutting teeth is equipped with, three blade plane tilt staggered mutually, three blades are fixed by the pushing broach screw of specification of the same race, cutter head center has the centre bore installing turning cylinder, and centre bore has the screw that screwed hole is arranged on fixation cutter head on tumbler up and down.The utility model adopts vertically-mounted blade, and blade has larger bearing capacity, intensity larger, shock-resistant, and because product workpiece modulus is large, roller seating space groove depth, cutterhead design is single angle Gear shape process, rough milling at twice, solves a large modulus tooth bar processing difficult problem.
Description
Technical field:
The utility model relates to machining tool technical field, relates to a kind of indexable rack milling cutter dish in particular.
Background technology:
When processing M24 large modulus tooth bar, because tooth bar is long and thick, after modified, hardness is high, with common integral high-speed steel tool cut tooth bar quick abrasion, efficiency is low, and adjustment lathe, tool position are time-consuming, can have influence on normal activity in production.How designing wear-resisting, efficient, tool setting, to be easy to rack milling cutter be a problem demanding prompt solution.
Utility model content:
The purpose of this utility model is exactly that the wearability existed for existing M24 tooth bar milling cutter processing instrument is low, tool setting problem not easily proposes improvement project, devise indexable rack milling cutter dish, improve wearability, the adjustment of cutter is also convenient, effectively improves the working (machining) efficiency of M24 tooth bar.
Technology solution of the present utility model is as follows:
A kind of indexable rack milling cutter dish, is made up of cutter hub, outer shroud teeth cutter blade, inner circular tooth blade, center tooth blade and pushing broach screw.Cutterhead has ten middle level cutting teeths and ten non-middle level cutting teeths, non-middle level cutting teeth has the equal insert groove of two sizes, be respectively outer shroud serrated knife film trap and inner circular tooth insert groove, outer shroud teeth cutter blade slot is in tooth bar top, inner circular tooth insert groove is positioned at tooth bar root, respectively outer shroud teeth cutter blade and inner circular tooth blade are installed, two blades are LNE434-02 type blade, two blade plane are that 15 ° of inclinations angle are staggered, middle level cutting teeth is opened larger-size center tooth insert groove and center tooth blade is installed, the radius of center tooth blade is between inner circular tooth blade and outer shroud teeth cutter blade radius, center tooth blade is LNE446R01 type blade, three blade plane tilt staggered mutually, three blades are fixed by the pushing broach screw of specification of the same race, cutter head center has the centre bore installing turning cylinder, centre bore has the screw that screwed hole is arranged on fixation cutter head on tumbler up and down.
Preferred as technique scheme, the material of described cutter hub is 42CrMo.
Preferred as technique scheme, described cutter hub has four little fabrication holes and four large fabrication holes.
Preferred as technique scheme, the chip removal groove that described outer shroud teeth cutter blade, inner circular tooth blade and center tooth blade side want milling larger.
Preferred as technique scheme, described outer shroud teeth cutter blade, inner circular tooth blade and center tooth blade will have the amount of lap of 1.2 ~ 2.5mm.
Preferred as technique scheme, the cutting angle of described outer shroud teeth cutter blade, inner circular tooth blade and center tooth blade is all 6 °.
The beneficial effects of the utility model are: indexable rack milling cutter dish of the present utility model have employed the symmetrical key design in two sides and is convenient to cutterhead transposition adjustment, in cutterhead, in, outer three layers of zigzag tooth vertical dress blades aligned, owing to adopting vertically-mounted blade, blade has larger bearing capacity, intensity larger, shock-resistant, because product workpiece modulus is large, roller seating space groove depth, cutterhead design is single angle Gear shape process, rough milling at twice, solves a large modulus tooth bar processing difficult problem.
Accompanying drawing illustrates:
The following drawings is only intended to schematically illustrate the utility model and explain, does not limit scope of the present utility model.Wherein:
Fig. 1 is front view of the present utility model;
Fig. 2 is A-A schematic cross-section in Fig. 1;
Fig. 3 is B-B schematic cross-section in Fig. 1;
Fig. 4 is C-C schematic cross-section in Fig. 1
In figure, 1, cutter hub; 2, outer shroud teeth cutter blade; 3, inner circular tooth blade; 4, center tooth blade; 5, pushing broach screw.
Detailed description of the invention:
Embodiment: the following embodiment that utility model is described by particular specific embodiment, those skilled in the art can understand other advantages of the present utility model and effect easily by content disclosed in the present specification.
Indexable rack milling cutter dish is made up of cutter hub 1, outer shroud teeth cutter blade 2, inner circular tooth blade 3, center tooth blade 4 and pushing broach screw 5.Cutter hub 1 has ten middle level cutting teeths 105 and ten non-middle level cutting teeths 104, non-middle level cutting teeth 104 has the equal insert groove of two sizes, be respectively outer shroud serrated knife film trap and inner circular tooth insert groove, outer shroud teeth cutter blade slot is in tooth bar top, inner circular tooth insert groove is positioned at tooth bar root, respectively outer shroud teeth cutter blade 2 and inner circular tooth blade 3 are installed, two blades are LNE434-02 type blade, two blade plane are that 15 ° of inclinations angle are staggered, middle level cutting teeth 105 is opened larger-size center tooth insert groove and center tooth blade 4 is installed, the radius of center tooth blade 4 is between inner circular tooth blade 3 and outer shroud teeth cutter blade 2 radius, center tooth blade 4 is LNE446R01 type blade, three blade plane tilt staggered mutually, three blades are fixed by the M5 pushing broach screw 5 of specification of the same race, cutter hub 1 center has the centre bore installing turning cylinder, centre bore has the M6 screw that screwed hole 101 is arranged on fixation cutter head on tumbler up and down.
As shown in Figure 1, as the quenching degree that the material require high strength of cutter hub 1, high tenacity are become reconciled, and 42CrMo can meet above-mentioned requirements well, 42CrMo material is without obvious temper brittleness, and after fine finishining nitrogen treatment, have higher fatigue limit and anti-this impact capacities many, low-temperature impact toughness is good, is the material of outstanding rack milling cutter.
As shown in Figure 1, cutter hub 1 milling cutter card circumference has four little fabrication holes 102 and four large fabrication holes 103, and opening fabrication hole, to effectively reduce the quality of cutter hub 1 cost-saving, and eight fabrication holes are distributed on milling cutter card respectively, and technique angle of spot hole E is 90 °.
As shown in Figure 3 and Figure 4, the cutting teeth limit that outer shroud teeth cutter blade 2, inner circular tooth blade 3 and center tooth blade 4 are installed all has deep-slotted chip breaker, this is the chip area designed to ensure cutting swarf to discharge smoothly, the non-middle level cutting teeth 104 of cutter hub 1 is provided with outer shroud teeth cutter blade 2 and inner circular tooth blade 3, and and contiguous center tooth blade 4 interval nearer, the cutting swarf stayed after three's processing is discharged smoothly through respective chip area, can not influence each other.
As shown in Figure 1, outer shroud teeth cutter blade 2, inner circular tooth blade 3 and the interlaced arrangement of center tooth blade 4, but not have no to occur simultaneously, when manufacturing gear strip groove, outer shroud teeth cutter blade 2 pairs of tooth bar workpiece are rough milled for the first time, inner circular tooth blade 3 and center tooth blade 4 carry out secondary and rough mill, and namely have certain amount of lap between three, overlap joint is of a size of 1.2 ~ 2.5mm.
As shown in Figure 3 and Figure 4, the cutting angle F of outer shroud teeth cutter blade 2 is 8 °, and the cutting angle G of center tooth blade 4 is 8 °, and the equal and opposite in direction of the cutting angle of inner circular tooth blade 3 and the cutting angle F of outer shroud teeth cutter blade 2 is also 8 °.Large cutting angle can make blade bear less operating pressure, but too small cutting angle then may cause unstable machine cuts, in addition, when cutting speed is higher, the process heat produced can not be discharged from blade fully, cutter thus can be subject to very large thermal force.Take cutting angle to be that the cutter of 8 ° can reach best cutting effect, namely cutting force is little, and cutting edge is stablized, and weares and teares little.
Described embodiment in order to illustrative the utility model, but not for limiting the utility model.Any those skilled in the art all without prejudice under spirit of the present utility model and category, can modify to described embodiment, therefore rights protection scope of the present utility model, should listed by claim of the present utility model.
Claims (6)
1. an indexable rack milling cutter dish, is characterized in that, comprising: cutter hub (1), outer shroud teeth cutter blade (2), inner circular tooth blade (3), center tooth blade (4) and pushing broach screw (5), cutter hub (1) has ten middle level cutting teeths (105) and ten non-middle levels cutting teeth (104), non-middle level cutting teeth (104) has the equal insert groove of two sizes, be respectively outer shroud serrated knife film trap and inner circular tooth insert groove, outer shroud teeth cutter blade slot is in tooth bar top, inner circular tooth insert groove is positioned at tooth bar root, respectively outer shroud teeth cutter blade (2) and inner circular tooth blade (3) are installed, two blades are LNE434-02 type blade, two blade plane tilt to be staggered, middle level cutting teeth (105) is opened larger-size center tooth insert groove and center tooth blade (4) is installed, the radius of center tooth blade (4) is between inner circular tooth blade (3) and outer shroud teeth cutter blade (2) radius, center tooth blade (4) is LNE446R01 type blade, three blade plane tilt staggered mutually, three blades are fixed by the pushing broach screw (5) of specification of the same race, cutter hub (1) center has the centre bore installing turning cylinder, centre bore has the screw that screwed hole (101) is arranged on fixation cutter head on tumbler up and down.
2. indexable rack milling cutter dish according to claim 1, is characterized in that: the material of described cutter hub (1) is 42CrMo.
3. indexable rack milling cutter dish according to claim 2, is characterized in that: described cutter hub (1) has four little fabrication holes (102) and four large fabrication holes (103).
4. indexable rack milling cutter dish according to claim 1, is characterized in that: the chip removal groove that described outer shroud teeth cutter blade (2), inner circular tooth blade (3) and center tooth blade (4) side want milling larger.
5. indexable rack milling cutter dish according to claim 1, is characterized in that: described outer shroud teeth cutter blade (2), inner circular tooth blade (3) and center tooth blade (4) will have the amount of lap of 1.2 ~ 2.5mm.
6. indexable rack milling cutter dish according to claim 1, is characterized in that: the cutting angle of described outer shroud teeth cutter blade (2), inner circular tooth blade (3) and center tooth blade (4) is all 6 °.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201520277902.XU CN204657592U (en) | 2015-05-04 | 2015-05-04 | A kind of indexable rack milling cutter dish |
Applications Claiming Priority (1)
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CN201520277902.XU CN204657592U (en) | 2015-05-04 | 2015-05-04 | A kind of indexable rack milling cutter dish |
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CN204657592U true CN204657592U (en) | 2015-09-23 |
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CN201520277902.XU Expired - Fee Related CN204657592U (en) | 2015-05-04 | 2015-05-04 | A kind of indexable rack milling cutter dish |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104785836A (en) * | 2015-05-04 | 2015-07-22 | 吴江市宏宇机械有限公司 | Indexable rack milling cutter disc |
CN107363311A (en) * | 2017-09-14 | 2017-11-21 | 广东东方精工科技股份有限公司 | A kind of trapezoidal slotting cutter |
-
2015
- 2015-05-04 CN CN201520277902.XU patent/CN204657592U/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104785836A (en) * | 2015-05-04 | 2015-07-22 | 吴江市宏宇机械有限公司 | Indexable rack milling cutter disc |
CN107363311A (en) * | 2017-09-14 | 2017-11-21 | 广东东方精工科技股份有限公司 | A kind of trapezoidal slotting cutter |
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Legal Events
Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150923 Termination date: 20160504 |