CN204649150U - A kind of vector magnetic sensor array - Google Patents
A kind of vector magnetic sensor array Download PDFInfo
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Abstract
一种矢量磁传感器阵列,包括多个磁敏矢量传感器、驱动芯片,控制电路及PCB电路板,磁敏矢量传感器与所述驱动芯片连接,磁敏矢量传感器与驱动芯片位于所述PCB电路板的顶层,控制电路被设计为对所述驱动芯片进行参数配置和数据的读取,并通过RS-232串口工作方式传输数据给上位机,控制电路位于所述PCB电路板的底层,与驱动电路通过过孔连接。该矢量磁传感器阵列通过定位模具辅助焊接,保证了X方向、Y方向、Z方向磁敏电感的位置精度和正交性,具有良好的位移测量精度。电路结构紧凑,体积小,功耗低,易于规模集成,制作方法简单,实用性强。
A vector magnetic sensor array, comprising a plurality of magnetosensitive vector sensors, a driver chip, a control circuit and a PCB circuit board, the magnetosensitive vector sensor is connected to the driver chip, and the magnetosensitive vector sensor and the driver chip are located on the PCB circuit board On the top layer, the control circuit is designed to configure parameters and read data from the driver chip, and transmit data to the host computer through the RS-232 serial port. The control circuit is located at the bottom of the PCB circuit board, and the driver circuit passes through Via connection. The vector magnetic sensor array ensures the position accuracy and orthogonality of the X-direction, Y-direction, and Z-direction magneto-sensitive inductance through the auxiliary welding of the positioning mold, and has good displacement measurement accuracy. The circuit structure is compact, the volume is small, the power consumption is low, the scale integration is easy, the manufacturing method is simple, and the practicability is strong.
Description
技术领域technical field
本实用新型涉及传感器技术领域,具体而言涉及一种矢量磁传感器阵列,该矢量磁传感器阵列适用于滑坡体深层的位移监测,也可以用于其它非接触位移测量。The utility model relates to the technical field of sensors, in particular to a vector magnetic sensor array, which is suitable for displacement monitoring of deep layers of landslide bodies, and can also be used for other non-contact displacement measurements.
背景技术Background technique
滑坡体的地下位移测量是监测滑坡体稳定性的有效手段,传统监测方法是采用钻孔测斜仪进行监测。该方法需要先从滑坡地表向下钻孔至滑动面以下若干米,安装具有滑槽的精密测斜管,然后对测斜管外部进行混凝土灌浆,使测斜管与滑坡体结合牢固,再通过在滑槽中放置测斜仪,通过测斜仪监测测斜管内壁倾斜度的变化。通常测取测斜管埋设早期的状态曲线作为基准曲线,后续测得的曲线和基准曲线(或先期测得的曲线)比较,来获取滑动面的位移变形及滑动面准确的高程位置。然而,这种测试方式存在如下问题:1)测斜管的施工复杂,安装工程量大,费用高昂。测斜孔需要进行专业的地质钻孔,钻孔孔径较大,深度需要跨越滑动面,且对测斜孔的内壁和线性度要求高。为了保证测量精度,安装的测斜管多采用特种材料成型,在通过精密机械加工出滑槽,测斜管价格昂贵!2)钻孔测斜仪的可靠性低,维护困难。单根测斜管的长度通常小于3米,对于大多数滑坡体而言,需要将多根测斜管进行衔接,而当衔接点接近复杂地况位置时,如溶洞区,很容易因灌浆不足导致局部架空,受力后产生脱节,从而导致整个测斜管废弃。而当滑坡体变形量过大时,测斜管局部变形超量,也会阻塞测斜探头,导致测斜管提前报废。此外,测斜管露出地面部分需要严格保护,任何异物堵塞管道,都会导致测斜管废弃。基于钻孔测斜仪存在的问题,探索适用于滑坡体深层位移监测的新方法,具有重要的经济价值和现实意义。The underground displacement measurement of landslide mass is an effective means to monitor the stability of landslide mass. The traditional monitoring method is to use borehole inclinometer for monitoring. This method needs to drill down from the surface of the landslide to several meters below the sliding surface, install a precision inclinometer tube with a chute, and then carry out concrete grouting on the outside of the inclinometer tube to make the inclinometer tube and the landslide body firmly combined, and then pass An inclinometer is placed in the chute, and the inclination of the inner wall of the inclinometer is monitored by the inclinometer. Usually, the state curve at the early stage of inclinometer pipe embedding is taken as the reference curve, and the subsequent measured curve is compared with the reference curve (or the previously measured curve) to obtain the displacement deformation of the sliding surface and the accurate elevation position of the sliding surface. However, this test method has the following problems: 1) The construction of the inclinometer pipe is complicated, the installation work is large, and the cost is high. The inclinometer hole requires professional geological drilling, the borehole diameter is large, the depth needs to cross the sliding surface, and the inner wall and linearity of the inclinometer hole have high requirements. In order to ensure the measurement accuracy, the installed inclinometer tubes are mostly made of special materials. After the chute is processed by precision machining, the inclinometer tubes are expensive! 2) The reliability of the borehole inclinometer is low and maintenance is difficult. The length of a single inclinometer tube is usually less than 3 meters. For most landslides, multiple inclinometer tubes need to be connected, and when the connection point is close to complex terrain conditions, such as karst caves, it is easy to cause insufficient grouting. As a result, some parts are overhead, and disconnection occurs after the force is applied, which leads to the abandonment of the entire inclinometer tube. And when the deformation of the landslide body is too large, the local deformation of the inclinometer pipe is excessive, and the inclinometer probe will also be blocked, causing the inclinometer pipe to be scrapped in advance. In addition, the part of the inclinometer pipe exposed to the ground needs to be strictly protected. Any foreign matter blocking the pipe will cause the inclinometer pipe to be discarded. Based on the problems of borehole inclinometers, it is of great economic value and practical significance to explore a new method suitable for deep displacement monitoring of landslides.
基于磁定位方法对滑坡深层位移进行监测,将探测点和标的点进行分离,采用永磁体构成标的点,将深层发生的大距离滑移转化为局部磁场的变化,通过监测磁场的变化,进而解算出滑坡体深部的位移变化,如公示的专利申请“一种基于磁定位实现滑坡深层位移测量的在线监测方法”(申请号:201310352732.2),能很好地规避钻孔测斜仪的问题,具有很好地应用前景。但仿真分析和实验研究表明,要获得标的点mm级的位移变化,需要构建磁矢量传感器阵列,同时探测因标的点位移引起磁场在不同探测位置上的变化,传感器的灵敏度越高、自身位置精度越准确,可探测标的点的位移分辨率越高。因此,开发灵敏度高、位置精度准确的矢量磁传感器阵列,是磁定位方法检测滑坡深层位移的关键。目前,实用化的磁传感器主要有磁通门传感器、AMR磁传感器、霍尔磁传感器等,其中磁通门传感器、AMR磁传感器的灵敏度可以达到亚nT级,但需要配置复杂的信号调理和提取电路,系统体积大,价格昂贵,单套矢量磁传感器的价格在数万元,很难进行阵列集成。霍尔磁传感器体积小,但灵敏度不高(亚mT级),不易进行精确测量。2011年底,美国PNI公司推出一种基于精密磁敏电感的传感器,其体积只有6mm*1.5mm*2mm,匹配专用驱动芯片,可实现0.1uT级的高精度测量,且成本低廉,外围电路设计简单,多传感器集成方便,具有良好的应用前景。此外,基于磁定位方法进行非接触位移测量,对矢量传感器各分量的位置精度及正交性也有严格的要求。目前,PCB电路板作工艺非常成熟,焊盘加工精度已经可以达到0.01mm,因此焊接后矢量传感器的位置精度及正交性完全取决于器件的贴装工艺。传统的焊接方法主要有手工焊接和SMT表面贴装。普通的手工焊接,器件的定位误差在mm级,X方向、Y方向、Z方向的正交性很难保证,且阵列制作质量与技术人员的素质相关,很难保证阵列的品质;SMT表面贴装工艺是一种全自动化的电路板焊接技术,贴装精度精度较高但价格昂贵,且需要定制专门的贴装钢网和上料夹具,制作工期长。尽管该技术能较好的保证器件的位置精度,但由于Z方向磁敏电感形状特殊,贴装时Z方向与X方向、Y方向的正交性也很难保证,这将大幅降低Z方向传感器的测量精度。因此,探索新的电路制作方法对保证矢量磁传感阵列的精度非常关键,但目前尚未检索到涉及高灵敏度矢量磁传感器阵列制作的具体方法。Based on the magnetic positioning method, the deep displacement of the landslide is monitored, the detection point and the target point are separated, and the permanent magnet is used to form the target point, and the large-distance slip that occurs in the deep layer is converted into the change of the local magnetic field. By monitoring the change of the magnetic field, and then solved Calculate the displacement changes in the deep part of the landslide body, such as the publicized patent application "On-line monitoring method for landslide deep displacement measurement based on magnetic positioning" (application number: 201310352732.2), which can well avoid the problem of borehole inclinometers, and has Nice application foreground. However, simulation analysis and experimental research show that in order to obtain the mm-level displacement change of the target point, it is necessary to construct a magnetic vector sensor array, and at the same time detect the change of the magnetic field at different detection positions caused by the target point displacement. The higher the sensitivity of the sensor, the higher the position accuracy. The more accurate, the higher the displacement resolution of the detectable target points. Therefore, the development of a vector magnetic sensor array with high sensitivity and accurate position accuracy is the key to detect the deep displacement of landslide by magnetic positioning method. At present, the practical magnetic sensors mainly include fluxgate sensors, AMR magnetic sensors, Hall magnetic sensors, etc. Among them, the sensitivity of fluxgate sensors and AMR magnetic sensors can reach sub-nT level, but complex signal conditioning and extraction are required. Circuits and systems are bulky and expensive, and the price of a single set of vector magnetic sensors is tens of thousands of yuan, making it difficult to integrate arrays. The Hall magnetic sensor is small in size, but its sensitivity is not high (sub-mT level), and it is difficult to carry out accurate measurement. At the end of 2011, the American PNI company launched a sensor based on precision magnetic inductance, its volume is only 6mm*1.5mm*2mm, matched with a dedicated driver chip, it can achieve 0.1uT-level high-precision measurement, and the cost is low, and the peripheral circuit design is simple , multi-sensor integration is convenient, and has a good application prospect. In addition, the non-contact displacement measurement based on the magnetic positioning method also has strict requirements on the position accuracy and orthogonality of each component of the vector sensor. At present, the PCB circuit board manufacturing process is very mature, and the processing accuracy of the pad can reach 0.01mm. Therefore, the position accuracy and orthogonality of the vector sensor after welding depend entirely on the mounting process of the device. Traditional soldering methods mainly include manual soldering and SMT surface mount. Ordinary manual soldering, the positioning error of the device is at the mm level, it is difficult to guarantee the orthogonality of the X direction, the Y direction, and the Z direction, and the quality of the array production is related to the quality of the technicians, it is difficult to guarantee the quality of the array; SMT surface mount The assembly process is a fully automated circuit board welding technology. The mounting accuracy is high but the price is expensive. It also requires custom-made special mounting stencils and loading fixtures, and the production period is long. Although this technology can better guarantee the position accuracy of the device, due to the special shape of the Z-direction magneto-sensitive inductor, it is difficult to guarantee the orthogonality of the Z-direction, X-direction, and Y-direction during mounting, which will greatly reduce the sensor capacity in the Z-direction. measurement accuracy. Therefore, it is very important to explore new circuit fabrication methods to ensure the accuracy of vector magnetic sensor arrays, but no specific methods related to the fabrication of high-sensitivity vector magnetic sensor arrays have been retrieved yet.
发明内容Contents of the invention
本实用新型所要解决的技术问题是提供一种矢量磁传感器阵列,该阵列采用精密磁敏电感作为传感单元,通过特定的制作方法,构建矢量磁传感器阵列。该传感器阵列具有位移测量精度高、体积小、功耗低、灵敏度高、价格便宜等优点,制作方法设计巧妙。The technical problem to be solved by the utility model is to provide a vector magnetic sensor array, which uses precision magneto-sensitive inductors as sensing units, and constructs a vector magnetic sensor array through a specific manufacturing method. The sensor array has the advantages of high displacement measurement precision, small size, low power consumption, high sensitivity, cheap price, etc., and the manufacturing method is ingeniously designed.
为解决上述技术问题,本实用新型采取的技术方案为:In order to solve the above-mentioned technical problems, the technical scheme that the utility model takes is:
一种矢量磁传感器阵列,包括多个磁敏矢量传感器、驱动模块,控制模块、PCB电路板,磁敏矢量传感器与驱动模块连接,磁敏矢量传感器与驱动模块位于PCB电路板的顶层,控制模块用于对驱动模块进行参数配置和数据的读取,并通过RS-232串口工作方式传输数据给上位机,所述控制模块位于所述PCB电路板的底层,与所述驱动模块通过过孔连接。A vector magnetic sensor array, including a plurality of magnetosensitive vector sensors, a drive module, a control module, a PCB circuit board, the magnetosensitive vector sensor is connected to the drive module, the magnetosensitive vector sensor and the drive module are located on the top layer of the PCB circuit board, and the control module It is used to configure parameters and read data of the drive module, and transmit data to the host computer through the RS-232 serial port. The control module is located at the bottom of the PCB circuit board and is connected to the drive module through via holes .
所述磁敏矢量传感器由X方向、Y方向、Z方向正交排布的三个磁敏电感组成;The magneto-sensitive vector sensor is composed of three magneto-sensitive inductors arranged orthogonally in the X direction, the Y direction and the Z direction;
所述X方向磁敏电感构成一个的传感阵列,电感中心间距的位置误差小于+/-0.1mm;The X-direction magneto-sensitive inductance constitutes a sensing array, and the position error of the inductance center distance is less than +/-0.1mm;
所述Y方向磁敏电感构成一个的传感阵列,电感中心间距的位置误差小于+/-0.1mm;The magneto-sensitive inductance in the Y direction constitutes a sensing array, and the position error of the inductance center distance is less than +/-0.1mm;
所述Z方向磁敏电感构成一个的传感阵列,电感中心间距的位置误差小于+/-0.1mm。The Z-direction magneto-sensitive inductance constitutes a sensing array, and the position error of the inductance center distance is less than +/-0.1mm.
所述X方向、Y方向、Z方向磁敏电感通过定位模具辅助定位,保证位置精度和正交性。The X-direction, Y-direction, and Z-direction magneto-sensitive inductors are assisted in positioning by a positioning mold to ensure position accuracy and orthogonality.
所述X方向、Y方向、Z方向磁敏电感的焊盘均采用2个Φ1mm的过孔与电路板底层的导热焊盘连接;所述PCB电路板的顶层和底层之间还设有信号地层,用于隔离控制模块对所述磁矢量传感器的电磁影响。The pads of the X-direction, Y-direction, and Z-direction magneto-sensitive inductors are connected to the heat conduction pads on the bottom layer of the circuit board using two Φ1mm via holes; a signal ground layer is also provided between the top layer and the bottom layer of the PCB circuit board , used to isolate the electromagnetic influence of the control module on the magnetic vector sensor.
依据上述本实用新型的方案,本实用新型的矢量磁传感器是基于磁敏电感传感器,当标的点位移变化引起测量点的磁场变化时,磁敏电感的感量发生变化,通过预先配置和校准,驱动电路将上述变化转化为数字信号,再通过控制电路将数据信息传递给上位机。磁敏电感采用专用芯片进行驱动,其感量变化直接转换成数字量输出,省去通常的A/D转换,电路的硬件结构简单,体积小、功耗低、灵敏度高,方便构成复杂的阵列。According to the above scheme of the utility model, the vector magnetic sensor of the utility model is based on the magneto-sensitive inductance sensor. When the change of the target point displacement causes the magnetic field of the measurement point to change, the inductance of the magneto-sensitive inductor changes. Through pre-configuration and calibration, The driving circuit converts the above changes into digital signals, and then transmits the data information to the host computer through the control circuit. The magneto-sensitive inductance is driven by a dedicated chip, and its inductance changes are directly converted into digital output, eliminating the usual A/D conversion. The hardware structure of the circuit is simple, small in size, low in power consumption, and high in sensitivity, making it easy to form complex arrays. .
一种矢量磁传感器阵列的制作方法,所述矢量磁传感器阵列包括多个磁敏矢量传感器、所述磁敏矢量传感器的驱动模块,控制模块及PCB电路板,所述磁敏矢量传感器与驱动模块连接,所述磁敏矢量传感器与驱动模块位于所述PCB电路板的顶层,所述控制模块被设计为对驱动模块进行参数配置和数据的读取,并通过RS-232串口工作方式传输数据给上位机,所述控制模块位于所述PCB电路板的底层,与所述驱动模块通过过孔连接。A method for making a vector magnetic sensor array, the vector magnetic sensor array comprising a plurality of magneto-sensitive vector sensors, a drive module of the magneto-sensitive vector sensor, a control module and a PCB circuit board, the magneto-sensitive vector sensor and the drive module connected, the magnetosensitive vector sensor and the drive module are located on the top layer of the PCB circuit board, the control module is designed to perform parameter configuration and data reading of the drive module, and transmit data to the In the upper computer, the control module is located at the bottom layer of the PCB circuit board, and is connected to the drive module through via holes.
所述矢量磁传感器阵列的制作方法包括如下步骤:The manufacturing method of the vector magnetic sensor array comprises the following steps:
将PCB电路板与钢网通过定位孔叠装,在钢网上的磁敏电感焊盘上涂刷焊锡膏;Stack the PCB circuit board and the stencil through the positioning holes, and apply solder paste on the magneto-sensitive inductance pad on the stencil;
取下钢网,将开有磁敏电感限位孔阵列的定位模具通过定位孔与PCB电路板进行叠装,并采用螺丝锁紧;Remove the stencil, stack the positioning mold with the magneto-sensitive inductance limit hole array with the PCB circuit board through the positioning holes, and lock it with screws;
将磁敏电感依次放入定位模具的限位孔,均匀加压,保证磁敏电感与焊盘接触;Put the magneto-sensitive inductors into the limit holes of the positioning mold in turn, and apply pressure evenly to ensure that the magneto-sensitive inductors are in contact with the pads;
将PCB电路板四角固定在专用的焊接架上,其它部位悬空,采用口径Φ5mm的热风枪对PCB电路板底层的导热焊盘和过孔恒温加热,温度控制在300℃~350℃,风速4档(约500L/min),热风枪风口与PCB电路板保持45度夹角,加热时间10秒;Fix the four corners of the PCB circuit board on a special soldering frame, and hang the other parts in the air. Use a heat gun with a diameter of Φ5mm to heat the thermal pads and vias on the bottom of the PCB circuit board at a constant temperature. The temperature is controlled at 300 ° C ~ 350 ° C, and the wind speed is 4 levels (about 500L/min), the air outlet of the heat gun and the PCB circuit board maintain an angle of 45 degrees, and the heating time is 10 seconds;
所有导热焊盘和过孔恒温加热完毕,松开定位装置,取下定位模具,检查磁敏电感的焊盘是否完整;After all the thermal pads and vias are heated at constant temperature, loosen the positioning device, remove the positioning mold, and check whether the pads of the magneto-sensitive inductor are complete;
采用万用表的电阻档测量磁敏电感的两极,根据电阻的大小判断是否虚焊,对于虚焊的磁敏电感引脚,通过手工在顶层进行补焊。Use the resistance of the multimeter to measure the two poles of the magneto-sensitive inductor, and judge whether there is a weak soldering according to the resistance. For the magneto-sensitive inductor pins that are soldered, repair the soldering on the top layer by hand.
根据电路设计,手工焊接其它电子器件。According to the circuit design, manually solder other electronic devices.
一种矢量磁传感器阵列,应用于滑坡体深层位移监测。A vector magnetic sensor array is applied to the deep displacement monitoring of landslide body.
依据上述实用新型的方案,在PCB电路板上设计导热结构,采用定位模具对磁敏电感进行辅助定位装配,采用热风枪背面加热焊接,无需制作专用的工装夹具和SMT贴片加工,即可实现磁敏电感的高精度焊接,器件的定位精度和正交性主要由定位模具保证。该阵列的制作方法简单,成本低廉,构思巧妙,可操作性好。According to the scheme of the above-mentioned utility model, the heat conduction structure is designed on the PCB circuit board, the positioning mold is used to assist the positioning and assembly of the magneto-sensitive inductor, and the back of the heat gun is used for heating and welding, and it can be realized without making special fixtures and SMT patch processing. The high-precision welding of the magneto-sensitive inductor, the positioning accuracy and orthogonality of the device are mainly guaranteed by the positioning mold. The manufacturing method of the array is simple, the cost is low, the concept is ingenious, and the operability is good.
与现有技术相比,本实用新型的有益效果在于:Compared with the prior art, the utility model has the beneficial effects of:
1)、磁敏电感灵敏度在15nT,磁场变化可探测精度高于0.1uT,基于磁敏电感构建的矢量磁传感阵列灵敏度高,具备高精度位移测量的潜力;1) The sensitivity of the magnetic inductance is 15nT, and the detection accuracy of the magnetic field change is higher than 0.1uT. The vector magnetic sensor array constructed based on the magnetic inductance has high sensitivity and has the potential of high-precision displacement measurement;
2)、磁敏电感传感器体积小(如6mm*1.5mm*2mm),且磁电转换过程无需增加信号调理电路,省去A/D转电路,电路结构紧凑,体积小,功耗低,价格便宜,易于规模集成。2) The magneto-inductive sensor is small in size (such as 6mm*1.5mm*2mm), and the magnetoelectric conversion process does not need to increase the signal conditioning circuit, save the A/D conversion circuit, the circuit structure is compact, the volume is small, the power consumption is low, and the price Inexpensive and easy to integrate at scale.
3)、通过在PCB电路板上设计导热结构,采用定位模具辅助装配,手动贴装即可实现磁敏电感器件的高精度焊接,制作方法简单,成本低廉。3) By designing the heat conduction structure on the PCB circuit board, using positioning molds to assist assembly, and manual mounting, the high-precision welding of the magnetic sensitive inductance device can be realized. The manufacturing method is simple and the cost is low.
附图说明Description of drawings
图1-1为本实用新型矢量磁传感器阵列一个实施例的正面结构示意图;Fig. 1-1 is the schematic diagram of the front structure of an embodiment of the vector magnetic sensor array of the present invention;
图1-2为本实用新型矢量磁传感器阵列一个实施例的背面结构示意图;Fig. 1-2 is the back structure schematic diagram of an embodiment of the vector magnetic sensor array of the present invention;
图2为定位模具的外观图;Fig. 2 is the exterior drawing of positioning mold;
图中:1—矢量磁传感器,2—驱动模块,3—控制模块,4—PCB电路板,5—X方向磁敏电感,6—Y方向磁敏电感,7—Z方向磁敏电感。In the figure: 1—vector magnetic sensor, 2—drive module, 3—control module, 4—PCB circuit board, 5—X direction magnetic sensitive inductor, 6—Y direction magnetic sensitive inductor, 7—Z direction magnetic sensitive inductor.
图3为矢量磁传感器阵列应用于滑坡体深层位移监测的示意图。Fig. 3 is a schematic diagram of the application of the vector magnetic sensor array in the deep displacement monitoring of the landslide body.
具体实施方式Detailed ways
以下结合附图对本实用新型的具体实施例作进一步的详细描述:Below in conjunction with accompanying drawing, specific embodiment of the present utility model is described in further detail:
如图1所示,矢量磁传感器阵列一个实施例,本实施例包括9个磁敏矢量传感器1、9个磁敏矢量传感器的驱动模块2,控制模块3及PCB电路板4,磁敏矢量传感器1与驱动模块2连接,磁敏矢量传感器1与驱动模块2位于所述PCB电路板4的顶层,控制模块3被设计为对驱动模块2进行参数配置和数据的读取,并通过RS-232串口工作方式传输数据给上位机,控制模块3位于所述PCB电路板4的底层,与驱动模块2通过过孔连接,驱动模块2选用美国PNI公司的PNI 12927,控制模块3选用STC12LE2052AD单片机,单片机与上位机接口采用RS-232连接。As shown in Figure 1, an embodiment of the vector magnetic sensor array, the present embodiment comprises 9 magnetic sensitive vector sensors 1, the driving module 2 of 9 magnetic sensitive vector sensors, the control module 3 and the PCB circuit board 4, the magnetic sensitive vector sensor 1 is connected to the drive module 2, the magnetic sensitive vector sensor 1 and the drive module 2 are located on the top layer of the PCB circuit board 4, the control module 3 is designed to perform parameter configuration and data reading for the drive module 2, and transmit The serial port work mode transmits data to the upper computer, the control module 3 is located at the bottom of the PCB circuit board 4, and is connected with the drive module 2 through a via hole, the drive module 2 is selected from the PNI 12927 of the American PNI company, the control module 3 is selected from the STC12LE2052AD single-chip microcomputer, and the single-chip microcomputer The interface with the upper computer adopts RS-232 connection.
磁敏矢量传感器1由X方向、Y方向、Z方向正交排布的三个磁敏电感组成;The magnetosensitive vector sensor 1 is composed of three magnetosensitive inductances arranged orthogonally in the X direction, the Y direction and the Z direction;
X方向磁敏电感5构成一个的传感阵列,选用美国PNI公司SEN-R65,规格为:6mm*1.5mm*2mm,电感中心间距的位置误差小于+/-0.1mm;The X-direction magnetically sensitive inductor 5 forms a sensor array, which is selected from the American PNI company SEN-R65. The specification is: 6mm*1.5mm*2mm, and the position error of the inductor center distance is less than +/-0.1mm;
Y方向磁敏电感6构成一个的传感阵列,选用美国PNI公司SEN-R65,规格为:6mm*1.5mm*2mm,电感中心间距的位置误差小于+/-0.1mm;Y-direction magneto-sensitive inductor 6 constitutes a sensor array, select SEN-R65 from American PNI company, the specification is: 6mm*1.5mm*2mm, the position error of the inductance center distance is less than +/-0.1mm;
Z方向磁敏电感7构成一个的传感阵列,选用美国PNI公司SEN-Z65,规格为:6mm*2mm*2mm,电感中心间距的位置误差小于+/-0.1mm。Z-direction magneto-sensitive inductor 7 constitutes a sensor array, select SEN-Z65 from American PNI company, specification: 6mm*2mm*2mm, position error of inductance center distance is less than +/-0.1mm.
X方向、Y方向、Z方向磁敏电感通过定位模具8辅助定位,保证位置精度和正交性,定位模具4采用厚度2mm的不锈钢材料,通过数控加工中心CNC制作,位置误差小于0.05mm,垂直度误差小于0.1°;X-direction, Y-direction, and Z-direction magneto-sensitive inductors are assisted in positioning by positioning mold 8 to ensure position accuracy and orthogonality. Positioning mold 4 is made of stainless steel material with a thickness of 2mm and is made by CNC machining center. The position error is less than 0.05mm, vertical Degree error is less than 0.1°;
X方向、Y方向、Z方向磁敏电感的焊盘均采用2个Φ1mm的过孔与电路板底层的导热焊盘连接,导热焊盘为2mm*2mm;PCB电路板4的顶层和底层之间还设有信号地层,用于隔离所述控制电路对所述磁矢量传感器的电磁影响;The solder pads of the magneto-sensitive inductors in the X direction, Y direction, and Z direction are connected to the heat conduction pad on the bottom layer of the circuit board with 2 Φ1mm via holes, and the heat conduction pad is 2mm*2mm; between the top layer and the bottom layer of the PCB circuit board 4 A signal ground layer is also provided for isolating the electromagnetic influence of the control circuit on the magnetic vector sensor;
上述实施例的制作方法,包括如下步骤:The manufacturing method of the above-mentioned embodiment comprises the following steps:
将PCB电路板4与钢网通过定位孔叠装,在钢网上的磁敏电感焊盘上涂刷焊锡膏;Stack the PCB circuit board 4 and the stencil through the positioning holes, and paint solder paste on the magneto-sensitive inductance pad on the stencil;
取下钢网,将开有磁敏电感限位孔阵列的定位模具8通过定位孔与PCB电路板4进行叠装,并采用螺丝锁紧。Remove the stencil, stack the positioning mold 8 with the magneto-sensitive inductance limit hole array with the PCB circuit board 4 through the positioning holes, and lock them with screws.
将磁敏电感依次放入定位模具8的限位孔,均匀加压,保证磁敏电感与焊盘接触。Put the magneto-sensitive inductors into the limit holes of the positioning mold 8 in sequence, and apply pressure evenly to ensure that the magneto-sensitive inductors are in contact with the pads.
将PCB电路板4四角固定在专用的焊接架上,其它部位悬空,采用口径Φ5mm的热风枪对PCB电路板4底层的导热焊盘和过孔恒温加热,温度控制在300℃~350℃,风速4档(约500L/min),热风枪风口与PCB电路板4保持45°夹角,加热时间10秒。Fix the four corners of the PCB circuit board 4 on a special soldering frame, and suspend other parts in the air. Use a heat gun with a diameter of Φ5mm to heat the heat-conducting pads and via holes on the bottom layer of the PCB circuit board 4 at a constant temperature. The temperature is controlled at 300°C to 350°C. 4 gears (about 500L/min), the air outlet of the heat gun and the PCB circuit board 4 maintain an angle of 45°, and the heating time is 10 seconds.
所有导热焊盘和过孔恒温加热完毕,松开定位装置,取下定位模具8,检查磁敏电感的焊盘是否完整;After all the heat conduction pads and vias are heated at constant temperature, loosen the positioning device, remove the positioning mold 8, and check whether the pads of the magneto-sensitive inductor are complete;
采用万用表的电阻档测量磁敏电感的两极,根据电阻的大小判断是否虚焊,对于虚焊的磁敏电感引脚,通过手工在顶层进行补焊。Use the resistance of the multimeter to measure the two poles of the magneto-sensitive inductor, and judge whether there is a weak soldering according to the resistance. For the magneto-sensitive inductor pins that are soldered, repair the soldering on the top layer by hand.
根据电路设计,手工焊接其它电子器件。According to the circuit design, manually solder other electronic devices.
如图2所示,是辅助装配的定位模具8示意图。As shown in FIG. 2 , it is a schematic diagram of a positioning mold 8 for auxiliary assembly.
X方向、Y方向、Z方向磁敏电感的外形尺寸与定位模具8的孔尺寸精密配合,误差小于0.1mm。The external dimensions of the magneto-sensitive inductors in the X direction, Y direction and Z direction are precisely matched with the hole size of the positioning mold 8, and the error is less than 0.1 mm.
本实用新型所涉及的单片机控制电路、RS232通信电路等,都属于已有技术,在自动控制领域已有多种形式和应用。在此只是列举部分实现方式,不对电路的细部特征再做具体叙述。The single-chip microcomputer control circuit, RS232 communication circuit, etc. involved in the utility model all belong to the prior art, and have various forms and applications in the field of automatic control. Only some implementation methods are listed here, and the detailed features of the circuit are not described in detail.
一种矢量磁传感器阵列应用于滑坡体深层位移监测,如图3所示,先将永久磁铁9埋设在滑坡体稳定层7的一侧,再将所述的矢量传感器阵列(9个矢量传感器:1#~9#呈矩形排列)埋设滑坡体滑移面8的另一侧,读取初始状态下阵列中各探头的磁参数。当滑移面8受环境因素影响产生移动时,永久磁铁9相对于矢量磁传感器阵列的空间位置发生变化,其磁影响发生变化,从而引起阵列上各探头的测量结果产生相应的变化。根据实验预先确定的算法,建立磁分量变化与相对位移的关系,解算磁矢量变化对应的位移变化,即可获取滑坡体空间位置上的位移。具体实现如下:A kind of vector magnetic sensor array is applied to landslide body deep layer displacement monitoring, as shown in Figure 3, first permanent magnet 9 is embedded in the side of landslide body stable layer 7, then described vector sensor array (9 vector sensors: 1# to 9# are arranged in a rectangle) to bury the other side of the sliding surface 8 of the landslide body, and read the magnetic parameters of each probe in the array in the initial state. When the sliding surface 8 is affected by environmental factors and moves, the spatial position of the permanent magnet 9 relative to the vector magnetic sensor array changes, and its magnetic influence changes, thus causing corresponding changes in the measurement results of each probe on the array. According to the algorithm pre-determined in the experiment, the relationship between the change of the magnetic component and the relative displacement is established, and the displacement change corresponding to the change of the magnetic vector is calculated to obtain the displacement in the spatial position of the landslide body. The specific implementation is as follows:
本实用新型中由于探测器对应的探测点与永磁体距离远大于永磁体本身的线度,此时永磁体可以等效为一个磁偶极子,其在探测点所在区域将形成一个稳定的磁场环境。将磁探测器对应的坐标系设为空间全局坐标系,由于永磁体空间位置不变,可将永磁体中心设定为坐标原点。探测点的空间坐标分别为(x1,y1,z1),检测到的磁感应强度分量分别为B1x、B1y、B1z。两个探测点相对于永磁体中心的空间距离分别为永磁体的等效磁矩为Pm,在坐标系下的方位角和仰角分别为α和β。根据探测点磁场分量求解的坐标变换关系有:In the utility model, since the distance between the detection point corresponding to the detector and the permanent magnet is far greater than the linearity of the permanent magnet itself, the permanent magnet can be equivalent to a magnetic dipole at this time, which will form a stable magnetic field in the area where the detection point is located. environment. The coordinate system corresponding to the magnetic detector is set as the spatial global coordinate system. Since the spatial position of the permanent magnet remains unchanged, the center of the permanent magnet can be set as the coordinate origin. The spatial coordinates of the detection points are (x 1 , y 1 , z 1 ), and the detected magnetic induction components are B 1x , B 1y , and B 1z . The spatial distances of the two detection points relative to the center of the permanent magnet are The equivalent magnetic moment of the permanent magnet is P m , and the azimuth and elevation angles in the coordinate system are α and β respectively. The coordinate transformation relationship solved according to the magnetic field component of the detection point is as follows:
基于上述关系,建立其它8个探测点的未知量即两个探测点的坐标(x,y,z)以及α和β,再考虑9个探测点在电路上的位置关系,通过计算机程序设计可求得各自的坐标(x,y,z)以及α和β,这样也就确定了探测点的空间位置。事实上,基于卫星定位原理,理论上3个磁矢量探测器即可定位永磁体达的位置,这里采用9个磁矢量探测器进行探测,其目的在于进一步提高系统的探测精度。Based on the above relationship, establish the unknowns of the other 8 detection points, that is, the coordinates (x, y, z) and α and β of the two detection points, and then consider the positional relationship of the 9 detection points on the circuit, through computer programming. The respective coordinates (x, y, z) and α and β are obtained, so as to determine the spatial position of the detection point. In fact, based on the principle of satellite positioning, three magnetic vector detectors can theoretically locate the position of the permanent magnet. Here, nine magnetic vector detectors are used for detection, and the purpose is to further improve the detection accuracy of the system.
当探测点出现滑坡情况时,探测器的空间方位以及探测点的磁感应强度分量随探测点变化都将发生改变,基于上述的定位原理上,对滑坡位移进行坐标(x',y',z')以及α'和β'重新求解,即可求得滑动后的新位置。以阵列中心探测点的位移作为滑坡位移,则可计算:When a landslide occurs at the detection point, the spatial orientation of the detector and the magnetic induction intensity component of the detection point will change with the change of the detection point. Based on the above positioning principle, the coordinates (x', y', z') of the landslide displacement ) and α' and β' are re-solved to obtain the new position after sliding. Taking the displacement of the detection point at the center of the array as the landslide displacement, it can be calculated as:
本实用新型涉及的磁定位及位移解算方法已经能够在滑坡和土木工程获得应用,这里也不再做具体叙述。The magnetic positioning and displacement calculation method involved in the utility model has already been applied in landslides and civil engineering, and will not be described in detail here.
本实用新型的核心在于从磁定位的原理出发,选用精密电感作为磁场感测元件,构建高灵敏度的矢量磁传感器阵列;通过对PCB电路板进行导热设计,利用定位模具辅助焊接,有效保证传感元件的位置精度和正交性。The core of the utility model is to start from the principle of magnetic positioning, select precision inductance as the magnetic field sensing element, and construct a high-sensitivity vector magnetic sensor array; design the heat conduction of the PCB circuit board, use the positioning mold to assist welding, and effectively ensure the sensing Positional accuracy and orthogonality of components.
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CN112963495A (en) * | 2021-03-03 | 2021-06-15 | 哈尔滨工业大学 | Strain gauge and piezoelectric ceramic combined magnetic noise suppression active vibration isolation device |
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CN112963495A (en) * | 2021-03-03 | 2021-06-15 | 哈尔滨工业大学 | Strain gauge and piezoelectric ceramic combined magnetic noise suppression active vibration isolation device |
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