CN204644245U - A kind of reactive system for unsaturated polyester resin - Google Patents
A kind of reactive system for unsaturated polyester resin Download PDFInfo
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- CN204644245U CN204644245U CN201520325437.2U CN201520325437U CN204644245U CN 204644245 U CN204644245 U CN 204644245U CN 201520325437 U CN201520325437 U CN 201520325437U CN 204644245 U CN204644245 U CN 204644245U
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Abstract
本实用新型涉及一种用于不饱和聚酯树脂的反应系统,包括反应釜和醇酸回收装置,所述反应釜侧壁为夹套,反应釜内设有盘管和搅拌器,在反应釜的一侧设有取样管,在反应釜的上方设有观察孔和惰性气体管;所述醇酸回收装置包括酸回收塔、醇回收塔、卧式冷凝器和水槽,所述酸回收塔和醇回收塔的进口均与反应釜顶端的出气口相连,所述酸回收塔和醇回收塔并联设置,所述酸回收塔和醇回收塔的顶端分别串联有一个立式冷凝器,两立式冷凝器的出口并联后与卧式冷凝器的入口相连,所述卧式冷凝器的出口与水槽相连。本实用新型设有盘管和搅拌器,使得生产周期得到控制,反应物温度均匀,酸回收塔和醇回收塔使酸和醇回收分离彻底,产物得率提高,减小环境污染。
The utility model relates to a reaction system for unsaturated polyester resin, which comprises a reaction kettle and an alkyd recovery device. One side of the reaction kettle is provided with a sampling pipe, and an observation hole and an inert gas pipe are arranged on the top of the reaction kettle; the alkyd recovery unit includes an acid recovery tower, an alcohol recovery tower, a horizontal condenser and a water tank, and the acid recovery tower and The inlets of the alcohol recovery towers are all connected to the gas outlet at the top of the reaction kettle, the acid recovery tower and the alcohol recovery tower are arranged in parallel, and the tops of the acid recovery tower and the alcohol recovery tower are respectively connected in series with a vertical condenser, two vertical The outlet of the condenser is connected in parallel with the inlet of the horizontal condenser, and the outlet of the horizontal condenser is connected with the water tank. The utility model is equipped with a coil pipe and a stirrer, so that the production cycle is controlled, the temperature of the reactants is uniform, the acid recovery tower and the alcohol recovery tower can completely recover and separate the acid and alcohol, the product yield is improved, and the environmental pollution is reduced.
Description
技术领域technical field
本实用新型涉及一种用于不饱和聚酯树脂的反应系统,属于不饱和聚酯树脂反应装置领域。The utility model relates to a reaction system for unsaturated polyester resin, which belongs to the field of reaction devices for unsaturated polyester resin.
背景技术Background technique
不饱和聚酯树脂,一般是由不饱和二元酸饱和二元醇或者饱和二元酸不饱和二元醇缩聚而成的具有酯键和不饱和双键的线型高分子化合物。通常,不饱和聚酯树脂缩聚反应在190~220℃进行,直至达到预期的酸值(或粘度),在不饱和聚酯树脂缩聚反应结束后,趁热加入一定量的乙烯基单体,配成粘稠的液体。Unsaturated polyester resin is generally a linear polymer compound with ester bonds and unsaturated double bonds formed by polycondensation of unsaturated dibasic acid saturated diols or saturated dibasic acid unsaturated diols. Usually, the polycondensation reaction of unsaturated polyester resin is carried out at 190-220°C until the expected acid value (or viscosity) is reached. After the polycondensation reaction of unsaturated polyester resin is completed, a certain amount of vinyl monomer is added while it is hot. into a viscous liquid.
反应釜是不饱和聚脂树脂缩聚反应过程中的关键设备,一般的反应釜是采用夹管加热,当釜的容积增加时,釜表面积增加的比例小于容积增加的比例,所以对于单位体积而言,有效的加热或冷却面积变小了,使得生产周期延长且难于控制。The reaction kettle is the key equipment in the polycondensation reaction process of unsaturated polyester resin. The general reaction kettle is heated by pinch tube. When the volume of the kettle increases, the ratio of the surface area of the kettle to increase is smaller than the ratio of the volume increase, so for the unit volume , the effective heating or cooling area becomes smaller, making the production cycle longer and difficult to control.
另外,反应过程生成的水受热形成水蒸汽,从反应釜顶端排出,水蒸汽中会夹杂较多的醇和酸,现有技术是在反应釜顶端直接连接分馏柱,分馏柱顶端依次连接竖式冷凝器和卧式冷凝器,通过分馏柱的分离,将水蒸汽分离出,醇和酸回用,但是采用单一的分馏柱,其分离效果差,仍有部分的醇和酸损失,从而降低不饱和聚酯树脂的得率,且增加后续废水的处理难度。In addition, the water generated in the reaction process is heated to form water vapor, which is discharged from the top of the reactor. The water vapor will be mixed with more alcohol and acid. The existing technology is to directly connect the fractionation column to the top of the reactor, and the top of the fractionation column is connected to the vertical condenser in turn. The water vapor is separated through the separation of the fractionation column, and the alcohol and acid are reused. However, the separation effect is poor when a single fractionation column is used, and part of the alcohol and acid is still lost, thereby reducing the unsaturated polyester. Resin yield, and increase the difficulty of subsequent wastewater treatment.
实用新型内容Utility model content
本实用新型针对上述现有技术存在的不足,提供一种用于不饱和聚酯树脂的反应系统。The utility model provides a reaction system for unsaturated polyester resin aiming at the deficiencies in the above-mentioned prior art.
本实用新型解决上述技术问题的技术方案如下:一种用于不饱和聚酯树脂的反应系统,其特殊之处在于,包括反应釜和醇酸回收装置,所述反应釜侧壁为夹套,反应釜内设有盘管和搅拌器,在反应釜的一侧设有取样管,在反应釜的上方设有观察孔和惰性气体管;所述醇酸回收装置包括酸回收塔、醇回收塔、卧式冷凝器和水槽,所述酸回收塔和醇回收塔的进口均与反应釜顶端的出气口相连,所述酸回收塔和醇回收塔并联设置,所述酸回收塔和醇回收塔的顶端分别串联有一个立式冷凝器,两立式冷凝器的出口并联后与卧式冷凝器的入口相连,所述卧式冷凝器的出口与水槽相连。The technical scheme of the utility model for solving the above-mentioned technical problems is as follows: a reaction system for unsaturated polyester resin, which is special in that it includes a reaction kettle and an alkyd recovery device, the side wall of the reaction kettle is a jacket, A coil pipe and an agitator are arranged in the reaction kettle, a sampling pipe is arranged on one side of the reaction kettle, an observation hole and an inert gas pipe are arranged on the top of the reaction kettle; the alkyd recovery device includes an acid recovery tower, an alcohol recovery tower , a horizontal condenser and a water tank, the inlets of the acid recovery tower and the alcohol recovery tower are all connected to the gas outlet at the top of the reactor, the acid recovery tower and the alcohol recovery tower are arranged in parallel, the acid recovery tower and the alcohol recovery tower A vertical condenser is connected in series at the top of the two vertical condensers, and the outlets of the two vertical condensers are connected in parallel to the inlets of the horizontal condensers, and the outlets of the horizontal condensers are connected to the water tank.
本实用新型的有益效果是:本实用新型在反应釜内设有盘管,使得生产周期得到控制,反应釜内设有的搅拌器在反应釜的中心线上,能使物料混合均匀,整个反应物温度均匀,防止了局部过热,设有的观察孔可用于工人进锅内检查锅壁腐蚀情况和内部设备完好情况,在釜上设有多个取样管,这样可以定期取样检验,以确定反应程度,提高生产效率经济效益。通过并联设置的酸回收塔和醇回收塔,在反应前期经过醇回收塔分离、反应后期经过酸回收塔分离,酸和醇回收分离较彻底,产物得率提高1-2%,且后续的废水处理容易,不会对环境造成污染。The beneficial effects of the utility model are: the utility model is equipped with a coil in the reactor, so that the production cycle is controlled, and the agitator provided in the reactor is on the center line of the reactor, so that the materials can be mixed evenly, and the whole reaction The temperature of the material is uniform, which prevents local overheating. The observation hole can be used for workers to enter the pot to check the corrosion of the pot wall and the integrity of the internal equipment. There are multiple sampling tubes on the pot, so that samples can be taken regularly to determine the reaction. Degree, improve production efficiency and economic benefits. The acid recovery tower and the alcohol recovery tower installed in parallel are separated by the alcohol recovery tower in the early stage of the reaction and separated by the acid recovery tower in the later stage of the reaction. The recovery and separation of acid and alcohol is relatively thorough, and the product yield is increased by 1-2%. It is easy to handle and will not pollute the environment.
在上述技术方案的基础上,本实用新型还可以做如下改进。On the basis of the above technical solutions, the utility model can also be improved as follows.
进一步,所述搅拌器连接于所述盘管之下。Further, the agitator is connected under the coil.
进一步,所述盘管用不锈钢管制成,呈螺旋状安装在反应釜内壁,由反应釜底开始向上延伸。Further, the coil is made of stainless steel pipe, installed in a spiral shape on the inner wall of the reaction kettle, and extends upward from the bottom of the reaction kettle.
采用上述进一步方案的有益效果是,使得反应物和热介质之间有较好的热交换,这种结构提高了工作效率。The beneficial effect of adopting the above further scheme is that better heat exchange is achieved between the reactant and the heat medium, and this structure improves the working efficiency.
进一步,所述搅拌器为螺旋桨式。Further, the agitator is propeller type.
采用上述进一步方案的有益效果是,能使物料混合均匀,使整个反应物温度均匀,防止局部过热,而且各种反应物互相接触良好,水分排出快,使反应加速,提高了工作效率。The beneficial effect of adopting the above-mentioned further scheme is that the materials can be mixed evenly, the temperature of the whole reactant is uniform, local overheating is prevented, and various reactants are in good contact with each other, the water is discharged quickly, the reaction is accelerated, and the work efficiency is improved.
附图说明Description of drawings
图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图中,1、反应釜;2、夹套;3、盘管;4、搅拌器;5、取样管;6、观察孔;7、惰性气体管;8、酸回收塔;9、醇回收塔;10、卧式冷凝器;11、水槽。In the figure, 1. Reactor; 2. Jacket; 3. Coil; 4. Stirrer; 5. Sampling tube; 6. Observation hole; 7. Inert gas tube; 8. Acid recovery tower; 9. Alcohol recovery tower ; 10, horizontal condenser; 11, water tank.
具体实施方式Detailed ways
以下结合实例对本实用新型的原理和特征进行描述,所举实例只用于解释本实用新型,并非用于限定本实用新型的范围。The principles and features of the present utility model are described below in conjunction with examples, which are only used to explain the utility model, and are not used to limit the scope of the utility model.
一种用于不饱和聚酯树脂的反应系统,其特殊之处在于,包括反应釜1和醇酸回收装置,所述反应釜1侧壁为夹套2,反应釜1内设有盘管3和搅拌器4,在反应釜1的一侧设有取样管5,在反应釜1的上方设有观察孔6和惰性气体管7;所述醇酸回收装置包括酸回收塔8、醇回收塔9、卧式冷凝器10和水槽11,所述酸回收塔8和醇回收塔9的进口均与反应釜1顶端的出气口相连,所述酸回收塔8和醇回收塔9并联设置,所述酸回收塔8和醇回收塔9的顶端分别串联有一个立式冷凝器,两立式冷凝器的出口并联后与卧式冷凝器10的入口相连,所述卧式冷凝器10的出口与水槽11相连。A reaction system for unsaturated polyester resin, which is special in that it includes a reaction kettle 1 and an alkyd recovery device, the side wall of the reaction kettle 1 is a jacket 2, and the reaction kettle 1 is provided with a coil 3 and agitator 4, a sampling tube 5 is provided on one side of the reactor 1, and an observation hole 6 and an inert gas pipe 7 are arranged on the top of the reactor 1; the alkyd recovery unit includes an acid recovery tower 8, an alcohol recovery tower 9. Horizontal condenser 10 and water tank 11, the inlets of the acid recovery tower 8 and the alcohol recovery tower 9 are all connected to the gas outlet at the top of the reactor 1, the acid recovery tower 8 and the alcohol recovery tower 9 are arranged in parallel, the The tops of the acid recovery tower 8 and the alcohol recovery tower 9 are respectively connected in series with a vertical condenser, and the outlets of the two vertical condensers are connected in parallel with the inlet of the horizontal condenser 10, and the outlet of the horizontal condenser 10 is connected with the horizontal condenser 10. Sink 11 links to each other.
所述搅拌器4连接于所述盘管3之下。The stirrer 4 is connected under the coil 3 .
所述盘管3用不锈钢管制成,呈螺旋状安装在反应釜1内壁,由反应釜1底开始向上延伸。Said coil pipe 3 is made of stainless steel pipe, which is spirally installed on the inner wall of the reaction kettle 1 and extends upward from the bottom of the reaction kettle 1 .
所述搅拌器4为螺旋桨式。The agitator 4 is a propeller type.
在反应前期,反应釜中的水蒸汽中主要夹带物质为醇,通过醇回收塔将其分离较为彻底;在反应后期,水蒸汽中主要夹带物质为酸,通过酸回收塔分离效果较好。In the early stage of the reaction, the main substance entrained in the water vapor in the reactor is alcohol, which is more thoroughly separated through the alcohol recovery tower; in the later stage of the reaction, the main substance entrained in the water vapor is acid, and the separation effect is better through the acid recovery tower.
以上所述仅为本实用新型的较佳实施例,并不用以限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present utility model shall be included in this utility model. within the scope of protection of utility models.
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Cited By (1)
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CN111185130A (en) * | 2020-01-17 | 2020-05-22 | 中国航空工业集团公司济南特种结构研究所 | Industrial online control prepolymerization kettle and method for cyanate ester resin |
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Cited By (1)
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CN111185130A (en) * | 2020-01-17 | 2020-05-22 | 中国航空工业集团公司济南特种结构研究所 | Industrial online control prepolymerization kettle and method for cyanate ester resin |
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Denomination of utility model: A reaction system for unsaturated polyester resin Effective date of registration: 20221229 Granted publication date: 20150916 Pledgee: China Postal Savings Bank Corporation Yantai Fushan District sub branch Pledgor: YANTAI FENGLIN ADVANCED MATERIALS Co.,Ltd. Registration number: Y2022980029689 |
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