CN204609898U - A kind of concrete filled steel tube roadside support system for big cross section gob side entry retaining - Google Patents
A kind of concrete filled steel tube roadside support system for big cross section gob side entry retaining Download PDFInfo
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Abstract
本实用新型提供一种用于大断面沿空留巷的钢管混凝土巷旁支护系统,该系统包括紧贴顶板的Π型钢梁、支撑顶板Π型钢梁的钢管混凝土立柱、套在钢管混凝土立柱下部的椭圆环底座、以椭圆环底座为铰接支点的倾斜液压千斤顶,其端头支撑充填墙体表面的Π型钢梁和金属网。由钢管混凝土立柱形成的桁架结构对顶板起主要支护作用,与充填墙体协同控制顶板的下沉变形,在此过程中钢管混凝土立柱可适度扎底让压,增加钢管混凝土立柱在垂直方向的稳定性,那么倾斜布置的液压千斤顶以椭圆环底座为铰接支点,可提供较大的作用力支撑充填墙体表面的Π型钢梁压金属网。随着大断面沿空留巷顶板进一步变形,其侧表面的变形被倾斜液压千斤顶支撑Π型钢梁压金属网所限制,充填墙体受力状态被改善,此时充填墙体对顶板支护作用显著增强,与钢管混凝土桁架协同控制顶板变形;当围岩变形达到一定状态后,桁架结构与充填墙体也都趋于稳定,两者最终形成有效的巷旁协同控制系统。
The utility model provides a concrete-filled steel pipe roadside support system for large-section gob-side entry retention. The system includes a Π-shaped steel beam close to the roof, a steel-filled steel pipe concrete column supporting the Π-shaped steel beam on the roof, and a steel-filled steel pipe concrete column. The lower elliptical ring base, the tilting hydraulic jack with the elliptical ring base as the fulcrum, and its ends support the Π-shaped steel beam and metal mesh filling the wall surface. The truss structure formed by the concrete-filled steel tube columns plays a major role in supporting the roof, and cooperates with the filling wall to control the sinking deformation of the roof. Stability, then the obliquely arranged hydraulic jack takes the elliptical ring base as the fulcrum, which can provide a large force to support the Π-shaped steel beam pressing the metal mesh on the surface of the filling wall. With the further deformation of the roof of the large-section gob-side entry retention, the deformation of its side surface is restricted by the inclined hydraulic jack supporting the Π-shaped steel beam and the metal mesh, and the stress state of the filling wall is improved. At this time, the filling wall supports the roof The effect is significantly enhanced, and it cooperates with the concrete-filled steel tube truss to control the deformation of the roof; when the deformation of the surrounding rock reaches a certain state, the truss structure and the filling wall also tend to be stable, and the two finally form an effective roadside collaborative control system.
Description
技术领域 technical field
本实用新型属于煤矿巷道支护技术领域,尤其涉及一种用于大断面沿空留巷的钢管混凝土巷旁支护系统。 The utility model belongs to the technical field of coal mine roadway support, in particular to a steel pipe concrete roadside support system for large-section gob-side roadway retention.
背景技术 Background technique
沿空留巷是指将已采工作面后方的回采巷道用一定的方法沿采空区边缘保留下来,作为下一工作面的回采巷道。沿空留巷不仅可以取消区段保护煤柱,提高煤炭资源回采率,缓解采掘接替紧张,同时还可实现工作面“Y”型通风,从根本上解决上工作面瓦斯超限及其上隅角瓦斯积聚难题。到目前为止,我国在沿空留巷理论与技术研究方面做了大量的工作,在条件较好的薄及中厚煤层采煤工作面的沿空留巷技术已日趋完善,巷旁支护、巷内支护、加强支护及煤帮加固技术已趋成熟,但在条件困难的中厚煤层或厚煤层较大断面巷道中采用沿空留巷技术仍存在着一些技术难题。例如综放开采、大采高等条件的大断面沿空留巷,采场围岩结构和运动规律与薄及中厚煤层有着显著不同,其开采扰动剧烈,矿压显现强烈,更易造成沿空留巷巷旁支护结构的破坏失稳,尤其是巷旁充填墙体。 Gobside retaining refers to retaining the mining roadway behind the mined working face along the edge of the goaf in a certain way, as the mining roadway of the next working face. The gob-side retaining can not only cancel the section protection coal pillars, improve the recovery rate of coal resources, and relieve the tension of mining replacement, but also realize the "Y" ventilation of the working face, fundamentally solve the problem of gas over-limit and the upper corner of the upper working face. Corner Gas Accumulation Conundrum. So far, my country has done a lot of work on the theory and technology research of gob-side entry retention. The technology of gob-side entry retention in the thin and medium-thick coal seam coal mining face with better conditions has been perfected day by day. The technologies of internal support, reinforced support and coal side reinforcement have become mature, but there are still some technical difficulties in adopting gob-side retaining technology in the medium-thick coal seam or thick coal seam with large cross-section roadways with difficult conditions. For example, in fully mechanized caving mining, large mining height and other conditions of large-section gob-side entry retention, the structure and movement law of the surrounding rock in the stope are significantly different from those of thin and medium-thick coal seams. The damage and instability of the supporting structure beside the lane, especially the filling wall beside the lane.
目前,巷旁充填墙体主要以高水材料和混凝土膏体材料为主,支护效果得到大幅度改善。但在综放开采、大采高等条件大断面沿空留巷,其上覆岩层活动剧烈,而巷旁充填墙体高度也较大,造成其结构稳定性相对较差。大量实践表明:沿空留巷巷旁充填墙体各个部位的矿压显现特征有较为明显的区别,巷旁充填墙体侧面中上部压裂片落现象严重,中下部向巷内移近量较大。巷内即使采用架设木点柱、单体液压支柱等方式也不能有效防止巷旁充填墙体侧面大面积压裂片落,木点柱劈裂或折断、单体液压支柱弯曲变形严重,进而导致巷旁充填墙体承载能力下降,易诱发巷旁支护结构破坏失稳,使得一些矿井在应用大断面沿空留巷技术时没有取得预期的效果,甚至留巷失败,从而限制了沿空留巷技术在我国更广泛地推广应用。 At present, the filling wall beside the roadway is mainly made of high-water materials and concrete paste materials, and the supporting effect has been greatly improved. However, under the conditions of fully-mechanized caving mining and large mining height, the overlying strata move violently, and the height of the filling wall next to the roadway is relatively high, resulting in relatively poor structural stability. A large number of practices have shown that: there are obvious differences in the mine pressure appearance characteristics of various parts of the filling wall beside the gob-side entry retaining. big. Even if the way of erecting wooden point columns and single hydraulic props in the roadway cannot effectively prevent large-area fracturing chips on the side of the filling wall beside the roadway, the wooden point columns are split or broken, and the single hydraulic props are seriously bent and deformed, which leads to The load-carrying capacity of the filling wall at the side of the roadway is reduced, and it is easy to induce the damage and instability of the roadside support structure, so that some mines do not achieve the expected effect when applying the technology of large-section gob-side entry retention, or even fail to retain the entryway, thus limiting the gob-side entry retention Technology is more widely promoted and applied in our country.
实用新型内容 Utility model content
本实用新型的目的就是为了克服上述现有技术存在的问题,提供一种结构简单、稳定性好,且适用于大断面沿空留巷的钢管混凝土巷旁支护系统及 支护方法。 The purpose of this utility model is to overcome the above-mentioned problems in the prior art, and provide a concrete-filled steel tube roadside support system and support method with simple structure, good stability, and suitable for large-section gob-side entry retention.
为实现本实用新型的上述目的,本实用新型提供一种用于大断面沿空留巷的钢管混凝土巷旁支护系统,该系统主要包括紧贴顶板的Π型钢梁、支撑顶板Π型钢梁的钢管混凝土立柱、套在钢管混凝土立柱下部的椭圆环底座、以椭圆环底座为铰接支点的倾斜液压千斤顶,该倾斜液压千斤顶端头支撑在充填墙体表面的竖向Π型钢梁和金属网上。 In order to achieve the above purpose of the utility model, the utility model provides a concrete-filled steel pipe roadside support system for large-section gob-side entry retention. concrete-filled steel pipe column, the elliptical ring base set at the lower part of the steel tube concrete column, and the tilting hydraulic jack with the elliptical ring base as the articulated fulcrum, the tip of the tilting hydraulic jack is supported on the vertical Π-shaped steel beam on the surface of the filling wall and the metal mesh .
所述的钢管混凝土立柱包括8寸钢管、5寸钢管、橡皮塞、填充混凝土、垂直液压千斤顶、环式管卡。 The concrete-filled steel pipe column includes 8-inch steel pipes, 5-inch steel pipes, rubber plugs, filled concrete, vertical hydraulic jacks, and ring-type pipe clips.
其中,8寸钢管和5寸钢管等长,5寸钢管套在8寸钢管内,两钢管轴心相同;在两端分别焊接2~3根横钢筋固定两根钢管,横钢筋一端焊接在8寸钢管内壁,另一端焊接在5寸钢管外壁,以固定两根钢管;在8寸钢管外部固定有多个环式管卡(2~4个),环式管卡之间保持一定间距,固定环式管卡的数量及间距依据8寸钢管长度而定;在距离钢管一端0.3m的5寸钢管内安装橡皮塞,橡皮塞直径与5寸钢管内径匹配,用于堵塞5寸钢管;然后在另一端5寸钢管内及8寸钢管和5寸钢管之间填充混凝土,确保内部密实。 Among them, the 8-inch steel pipe and the 5-inch steel pipe have the same length, the 5-inch steel pipe is set inside the 8-inch steel pipe, and the axes of the two steel pipes are the same; 2 to 3 horizontal steel bars are welded at both ends to fix the two steel pipes, and one end of the horizontal steel bar is welded on the 8-inch steel pipe. inch steel pipe inner wall, the other end is welded on the outer wall of 5 inch steel pipe to fix the two steel pipes; there are multiple ring-type pipe clips (2 to 4) fixed on the outside of the 8-inch steel pipe, with a certain distance between the ring-type pipe clips, fixed The number and spacing of ring-type pipe clamps are determined according to the length of the 8-inch steel pipe; a rubber stopper is installed in the 5-inch steel pipe 0.3m away from one end of the steel pipe, and the diameter of the rubber stopper matches the inner diameter of the 5-inch steel pipe to block the 5-inch steel pipe; Concrete is filled in the 5-inch steel pipe at the other end and between the 8-inch steel pipe and the 5-inch steel pipe to ensure that the interior is compact.
其中,所述垂直液压千斤顶安装在钢管混凝土立柱上端头,其顶盖与顶板Π型钢梁接触,用于支撑顶板Π型钢梁,柱筒插入钢管混凝土立柱5寸钢管内无注浆段,柱筒外径与5寸钢管内径相匹配,柱筒插入5寸钢管内无注浆段后不会摇摆晃动。当巷道高度较大时,可升起柱筒使顶盖与顶板Π型钢梁接触;当巷道高度较小时,可降低柱筒使顶盖与顶板Π型钢梁接触,以适应不同巷道高度顶板支护,可调范围在0.3m内。 Wherein, the vertical hydraulic jack is installed on the upper end of the concrete-filled steel pipe column, and its top cover is in contact with the top plate Π-shaped steel beam for supporting the top plate Π-shaped steel beam. The outer diameter of the cylinder matches the inner diameter of the 5-inch steel pipe, and the cylinder will not shake after being inserted into the 5-inch steel pipe without the grouting section. When the height of the roadway is large, the column can be raised to make the top cover contact with the roof Π-shaped steel beam; when the height of the roadway is small, the column can be lowered to make the top cover contact with the roof Π-shaped steel beam to adapt to the roof of different roadway heights Support, the adjustable range is within 0.3m.
所述支撑杆为直径80mm的钢筋,两端分别有卡槽,卡槽上布设有圆孔,圆孔与螺栓直径匹配,用于螺栓穿过固定;所述环式管卡为圆环状钢板,圆环状钢板内径与8寸钢管外径匹配,能够固定在8寸钢管上;圆环状钢板边缘设置有4个附耳,附耳上均钻有圆孔,用于螺栓穿过;圆环状钢板上的附耳可嵌入支撑杆两端卡槽,卡槽上的圆孔与圆环状钢板附耳上圆孔一一对应,再安装螺栓可连接两根立柱。 The support rod is a steel bar with a diameter of 80mm, and there are card slots at both ends, and a round hole is arranged on the card slot. The round hole matches the diameter of the bolt, and is used for the bolt to pass through and fix; the ring-type pipe clip is a circular steel plate , the inner diameter of the ring-shaped steel plate matches the outer diameter of the 8-inch steel pipe, and can be fixed on the 8-inch steel pipe; there are 4 attachment ears on the edge of the ring-shaped steel plate, and round holes are drilled on the attachment ears for bolts to pass through; the ring shape The lugs on the steel plate can be inserted into the slots at both ends of the support rod, and the round holes on the slot correspond to the round holes on the ring-shaped steel lugs one by one, and then the bolts can be installed to connect the two columns.
所述充填墙体表面整体布置有金属网,再沿充填墙体长度方向每间隔一定间距竖向布置一根Π型钢梁,充填墙体上的竖向Π型钢梁上端头与顶板Π型钢梁铰 接,其间距与钢管混凝土立柱间距相同,竖向Π型钢梁长度与充填墙体高度一致,紧压在充填墙体表面金属网上。 Metal mesh is arranged on the surface of the filling wall as a whole, and a Π-shaped steel beam is vertically arranged at a certain interval along the length direction of the filling wall, and the upper end of the vertical Π-shaped steel beam on the filling wall is connected to the Π-shaped top plate. The steel beams are hinged, and the spacing is the same as that of the concrete-filled steel pipe columns. The length of the vertical Π-shaped steel beams is consistent with the height of the filling wall, and is pressed tightly on the metal mesh on the surface of the filling wall.
所述钢管混凝土立柱靠近充填墙体一侧沿巷道走向布置两排,间排距=700×500mm(可依据具体情况调整),交错迈步式布置,最靠近墙体侧一排立柱距离充填墙体250mm,布置在该排立柱上的顶板Π型钢梁呈“丁”字形,相邻两立柱上垂直液压千斤顶顶盖支撑在“丁”字形顶板Π型钢梁两端,其第三端与充填墙体的竖向Π型钢梁上端头铰接;距离充填墙体最远的一排立柱之间均布置“一”字型Π型钢梁。 The concrete-filled steel pipe columns are arranged in two rows along the direction of the roadway on the side close to the filling wall, and the distance between rows = 700×500mm (can be adjusted according to specific conditions), arranged in a staggered step, and the distance between the column closest to the wall and the filling wall 250mm, the roof Π-shaped steel beam arranged on the row of columns is in the shape of a "D", and the vertical hydraulic jack top cover on the two adjacent columns is supported on the two ends of the "D"-shaped roof Π-shaped steel beam, and the third end is connected to the filling The upper ends of the vertical Π-shaped steel beams of the wall are hinged; "one"-shaped Π-shaped steel beams are arranged between the rows of columns farthest from the filling wall.
所述椭圆环底座套在距离充填墙体较远的该排钢管混凝土立柱底部,并与巷道底板接触;所述椭圆环底座包括椭圆环底盘、管状端头、附耳及螺栓。椭圆环底盘外轮廓为椭圆形状,内轮廓为圆形,偏心布置于椭圆长轴一侧,其直径与8寸钢管外径匹配;管状端头为短钢管,其内径与8寸钢管外径匹配;管状端头与椭圆环底盘上内轮廓对齐,并焊接在椭圆环底盘上,用于套入钢管混凝土立柱;所述管状端头焊接有一对附耳,该附耳沿椭圆长轴延伸到该长轴另一侧,附耳上均设置有孔,所述倾斜液压千斤顶底部嵌入该对附耳中间,所述螺栓穿过该孔与该对附耳固定,形成铰接结构,所述倾斜液压千斤顶另一端倾斜支撑在所述充填墙体表面的竖向Π型钢梁上,当顶板压力过大时,所述充填墙体向下压缩变形,倾斜液压千斤顶端部能够向下旋转,以保证对充填墙体有足够的支撑力,防止充填墙体压裂片落或向巷内移近。立柱与椭圆环底座之间不固定,在顶板压力作用下,钢管混凝土立柱扎底过程中,椭圆环底座并不受影响。 The elliptical ring base is set on the bottom of the row of concrete-filled steel tube columns far from the filling wall, and is in contact with the bottom plate of the roadway; the elliptical ring base includes an elliptical ring chassis, a tubular end, attached ears and bolts. The outer contour of the elliptical ring chassis is elliptical, and the inner contour is circular, eccentrically arranged on one side of the long axis of the ellipse, and its diameter matches the outer diameter of an 8-inch steel pipe; the tubular end is a short steel pipe, whose inner diameter matches the outer diameter of an 8-inch steel pipe ; The tubular end is aligned with the inner contour of the elliptical ring chassis and welded on the elliptical ring chassis to be inserted into the steel pipe concrete column; the tubular end is welded with a pair of attached ears, and the attached ears extend along the major axis of the ellipse to the major axis On the other side, holes are provided on the attached ears. The bottom of the inclined hydraulic jack is embedded in the middle of the pair of attached ears. The bolt passes through the hole and is fixed with the pair of attached ears to form a hinged structure. The other end of the inclined hydraulic jack is supported obliquely on the On the vertical Π-shaped steel beam on the surface of the filling wall, when the pressure of the top plate is too large, the filling wall is compressed and deformed downwards, and the tip of the inclined hydraulic jack can rotate downwards to ensure sufficient pressure on the filling wall. The supporting force prevents the filling wall from fracturing and falling or moving closer to the roadway. The column and the elliptical ring base are not fixed, and under the pressure of the roof, the elliptical ring base is not affected during the bottoming process of the concrete filled steel pipe column.
所述支撑杆布置方式为,同一排的钢管混凝土立柱之间采用支撑杆连接固定后,支撑杆处于同一水平线上;由于两排钢管混凝土立柱采用交错迈步式布置,两排钢管混凝土立柱之间支撑杆则以水平斜交方式连接固定,从而形成每三个钢管混凝土立柱之间形成的一个等腰三角形结构,钢管混凝土立柱之间均采用该方法连接固定,最终形成一个稳定的桁架结构以支撑顶板。 The support rods are arranged in such a way that after the same row of concrete-filled steel pipe columns are connected and fixed by support rods, the support rods are on the same horizontal line; since the two rows of steel-filled steel pipe columns are arranged in a staggered step, the support between the two rows of steel-filled steel pipe columns The rods are connected and fixed in a horizontal oblique way, thus forming an isosceles triangle structure formed between every three concrete-filled steel tube columns, and the concrete-filled steel tube columns are all connected and fixed by this method, finally forming a stable truss structure to support the roof .
巷旁支护系统的控制原理:在沿空留巷顶板初期,由钢管混凝土立柱形成的桁架结构与充填墙体协同控制顶板下沉变形,桁架结构对顶板主要起到支护作用。在沿空留巷顶板剧烈活动期,顶板压力增加,下沉量增大。一方面,钢管混凝土立柱扎底让压,增加钢管混凝土立柱在垂直方向的稳定性,尤其是钢管混凝 土立柱下部最为稳定,那么倾斜液压千斤顶以套在钢管混凝土立柱下部的椭圆环底座为支点,可施加较大的作用力支撑充填墙体上的Π型钢梁。另一方面,充填墙体压缩让压,整体沉降,支撑在充填墙体Π型钢梁上的液压千斤顶以椭圆环底座为铰支点,不仅对充填墙体Π型钢梁提供较大支撑力,而且还能随充填墙体压缩下沉向下旋转,以适应充填墙体整体沉降。然后,随着大断面沿空留巷顶板进一步变形,充填墙体压缩趋于稳定,其侧表面的变形被倾斜液压千斤顶压Π型钢梁和金属网所限制,充填墙体受力状态被改善,此时充填墙体对顶板支护作用显著增强,与钢管混凝土桁架结构协同控制顶板变形;当围岩变形达到一定状态后,钢管混凝土桁架结构与充填墙体也都趋于稳定,两者最终形成有效的巷旁协同控制系统。 The control principle of the roadside support system: in the initial stage of the roof of the gob-side entry retention, the truss structure formed by the concrete-filled steel tube column and the filling wall cooperate to control the sinking deformation of the roof, and the truss structure mainly supports the roof. During the intense activity period of the roof of gob-side retaining, the pressure of the roof increases and the amount of subsidence increases. On the one hand, the concrete-filled steel pipe column is grounded to give way to the pressure, which increases the stability of the concrete-filled steel column in the vertical direction, especially the lower part of the concrete-filled column is the most stable, so the inclined hydraulic jack uses the elliptical ring base set at the lower part of the steel-filled column as the fulcrum , a larger force can be applied to support the Π-shaped steel beam on the filling wall. On the other hand, the filling wall is compressed and subsides, and the whole subsides. The hydraulic jack supported on the Π-shaped steel beam of the filling wall uses the elliptical ring base as the pivot point, which not only provides a large supporting force for the Π-shaped steel beam of the filling wall, Moreover, it can also rotate downward with the compression and sinking of the filling wall to adapt to the overall settlement of the filling wall. Then, with the further deformation of the roof of the large-section gob-side entry retention, the compression of the filling wall tends to be stable, and the deformation of its side surface is limited by the inclined hydraulic jack pressing Π-shaped steel beams and metal mesh, and the stress state of the filling wall is improved , at this moment, the supporting effect of the filling wall on the roof is significantly enhanced, and it cooperates with the concrete-filled steel tube truss structure to control the deformation of the roof; Form an effective roadside cooperative control system.
有益效果 Beneficial effect
巷旁支护完成后,在顶板变形初期,由钢管混凝土立柱形成的桁架结构对顶板起主要支护作用,充填墙体协同控制顶板的稳定性,在此过程中钢管混凝土立柱扎底让压;之后,随着大断面沿空留巷顶板进一步变形,充填墙体压缩趋于稳定,其侧表面的变形被倾斜液压千斤顶、Π型钢梁和金属网所限制,充填墙体受力状态被改善,此时充填墙体对顶板支护作用显著增强,与钢管混凝土桁架结构协同控制顶板变形;当围岩变形达到一定状态后,钢管混凝土桁架结构与充填墙体也都趋于稳定,两者最终形成有效的巷旁协同控制系统。 After the roadside support is completed, at the initial deformation stage of the roof, the truss structure formed by the concrete-filled steel tube columns plays a major role in supporting the roof, and the filling wall cooperates to control the stability of the roof. , with the further deformation of the roof of the large-section gob-side entry retention, the compression of the filling wall tends to be stable, and the deformation of its side surface is limited by the inclined hydraulic jack, Π-shaped steel beams and metal mesh, and the stress state of the filling wall is improved. At this time, the supporting effect of the filling wall on the roof is significantly enhanced, and it cooperates with the concrete-filled steel tube truss structure to control the deformation of the roof; Effective roadside cooperative control system.
附图说明 Description of drawings
图1是本实用新型所述一种钢管混凝土巷旁支护系统用于大断面沿空留巷的主视图; Fig. 1 is a front view of a concrete-filled steel pipe roadside support system used for large-section gob-side entry retention according to the utility model;
图2是图1中沿I-I方向的俯视图; Fig. 2 is the top view along I-I direction among Fig. 1;
图3是钢管混凝土立柱示意图; Fig. 3 is a schematic diagram of a steel pipe concrete column;
图4是图3中II-II方向的剖面图; Fig. 4 is the sectional view of II-II direction in Fig. 3;
图5是图2中支撑杆与钢管混凝土立柱连接B-B示意图; Fig. 5 is a schematic diagram of connection B-B between the support rod and the concrete filled steel pipe column in Fig. 2;
图6是图1中椭圆环底座A-A示意图; Fig. 6 is a schematic diagram of the oval ring base A-A in Fig. 1;
图7是图6的俯视图; Figure 7 is a top view of Figure 6;
附图标记说明:1-巷道;2-实体煤帮;3-充填墙体;4-巷道顶板;5-钢管混凝土立柱;51-8寸钢管;52-5寸钢管;53-5寸钢管内橡皮塞;54-填充的 混凝土;55-垂直液压千斤顶;56-环式管卡;561-圆环状钢板;562-环式管卡上附耳;563-附耳上圆孔;6-支撑杆;62-支撑杆上圆孔;7a-顶板“一”字形Π型钢梁;7b-顶板“丁”字形Π型钢梁;8-倾斜液压千斤顶;9-椭圆环底座;91-椭圆环底盘;92-管状端头;93-椭圆环底座附耳;94-螺栓;10-紧贴充填墙体上的竖向Π型钢梁;11-金属网; Explanation of reference signs: 1- roadway; 2- solid coal side; 3- filling wall; 4- roadway roof; 5- steel pipe concrete column; 51-8 inch steel pipe; 52-5 inch steel pipe; Rubber stopper; 54-filled concrete; 55-vertical hydraulic jack; 56-ring pipe clamp; 561-circular steel plate; 62-round hole on the support rod; 7a-"one"-shaped Π-shaped steel beam on the top plate; 7b-"D"-shaped Π-shaped steel beam on the top plate; 8-tilted hydraulic jack; 9-elliptical ring base; 91-elliptical ring chassis; 92-tubular end; 93-elliptical ring base with ear; 94-bolt; 10-vertical Π-shaped steel beam close to the filling wall; 11-metal mesh;
具体实施方式 Detailed ways
根据图1-图7,本实用新型钢管混凝土巷旁支护系统主要包括紧贴顶板4的Π型钢梁7a、7b、支撑顶板Π型钢梁的钢管混凝土立柱5、套在钢管混凝土立柱5下部的椭圆环底座9、以椭圆环底座9为铰接支点的倾斜液压千斤顶8,该倾斜液压千斤顶8端头支撑在充填墙体3表面的竖向Π型钢梁10和金属网11上。 According to Fig. 1-Fig. 7, the concrete-filled steel pipe roadside supporting system of the utility model mainly includes Π-shaped steel beams 7a, 7b close to the roof 4, the concrete-filled steel pipe column 5 supporting the Π-shaped steel beam of the roof, and the lower part of the concrete-filled steel tube column 5 The elliptical ring base 9, the tilting hydraulic jack 8 with the elliptical ring base 9 as the fulcrum, the tip of the tilting hydraulic jack 8 is supported on the vertical Π-shaped steel beam 10 and the metal mesh 11 filling the surface of the wall 3 .
所述的钢管混凝土立柱5包括8寸钢管51、5寸钢管52、橡皮塞53、填充混凝土54、垂直液压千斤顶55、环式管卡56。 The concrete-filled steel pipe column 5 includes an 8-inch steel pipe 51, a 5-inch steel pipe 52, a rubber stopper 53, filled concrete 54, a vertical hydraulic jack 55, and a ring pipe clip 56.
其中,8寸钢管51和5寸钢管52等长,5寸钢管52套在8寸钢管51内,两钢管轴心相同;在两端分别焊接2~3根横钢筋固定两根钢管51、52,横钢筋一端焊接在8寸钢管51内壁,另一端焊接在5寸钢管52外壁,以固定两根钢管;在8寸钢管51外部固定有多个环式管卡56(2~4个),环式管卡56之间保持一定间距,固定环式管卡56的数量及间距依据8寸钢管51长度而定;在距离钢管一端0.3m的5寸钢管52内安装橡皮塞53,橡皮塞53直径与5寸钢管52内径匹配,用于堵塞5寸钢管52;然后在另一端5寸钢管52内及8寸钢管51和5寸钢管52之间填充混凝土54,确保内部密实。 Among them, the 8-inch steel pipe 51 and the 5-inch steel pipe 52 have the same length, the 5-inch steel pipe 52 is set in the 8-inch steel pipe 51, and the axes of the two steel pipes are the same; 2 to 3 horizontal steel bars are welded at both ends to fix the two steel pipes 51, 52 One end of the horizontal steel bar is welded on the inner wall of 8-inch steel pipe 51, and the other end is welded on the outer wall of 5-inch steel pipe 52 to fix the two steel pipes; a plurality of ring-type pipe clips 56 (2 to 4) are fixed outside the 8-inch steel pipe 51, A certain distance is kept between the ring-type pipe clips 56, and the quantity and spacing of the fixed ring-type pipe clips 56 are determined according to the length of the 8-inch steel pipe 51; a rubber stopper 53 and a rubber stopper 53 are installed in the 5-inch steel pipe 52 which is 0.3m away from one end of the steel pipe. Diameter matches with 5 cun steel pipe 52 internal diameters, is used for blocking 5 cun steel pipe 52; Then fills concrete 54 in the 5 cun steel pipe 52 of the other end and between 8 cun steel pipe 51 and 5 cun steel pipe 52, guarantees internal compactness.
其中,所述垂直液压千斤顶55安装在钢管混凝土立柱5上端头,其顶盖与顶板Π型钢梁7a、7b接触,用于支撑顶板Π型钢梁,柱筒插入钢管混凝土立柱5寸钢管52内无注浆段,柱筒外径与5寸钢管52内径相匹配,柱筒插入5寸钢管52内无注浆段后不会摇摆晃动。当巷道高度较大时,可升起柱筒使顶盖与顶板Π型钢梁7a、7b接触;当巷道高度较小时,可降低柱筒使顶盖与顶板Π型钢梁7a、7b接触,以适应不同巷道高度顶板支护,可调范围在0.3m内。 Wherein, the vertical hydraulic jack 55 is installed on the upper end of the concrete-filled steel pipe column 5, and its top cover is in contact with the roof Π-shaped steel beams 7a, 7b to support the roof Π-shaped steel beams, and the column tube is inserted into the 5-inch steel pipe 52 of the steel-filled steel tube concrete column. There is no grouting section in the interior, and the outer diameter of the cylinder matches the internal diameter of 5 cun steel pipes 52, and the cylinder can not shake after being inserted into the 5 cun steel pipes 52 without the grouting section. When the height of the roadway is large, the column can be raised to make the top cover contact with the roof Π-shaped steel beams 7a, 7b; To adapt to the roof support of different roadway heights, the adjustable range is within 0.3m.
所述支撑杆6为直径80mm的钢筋,两端分别有卡槽,卡槽上布设有圆孔62,圆孔62与螺栓直径匹配,用于螺栓穿过固定;所述环式管卡56包括圆环状 钢板561,圆环状钢板561内径与8寸钢管51外径匹配,能够固定在8寸钢管51上;圆环状钢板561边缘设置有4个附耳562,附耳上均钻有圆孔563,用于螺栓穿过;圆环状钢板561上的附耳562可嵌入支撑杆6两端卡槽,卡槽上的圆孔62与圆环状钢板附耳上圆孔563一一对应,再安装螺栓可连接两根立柱5。 The support rod 6 is a steel bar with a diameter of 80mm, and there are card slots at both ends, and a round hole 62 is arranged on the card slot, and the round hole 62 matches the diameter of the bolt, and is used for fixing the bolt through; Ring-shaped steel plate 561, the inner diameter of the ring-shaped steel plate 561 matches the outer diameter of the 8-inch steel pipe 51, and can be fixed on the 8-inch steel pipe 51; the edge of the ring-shaped steel plate 561 is provided with 4 attached ears 562, and round holes are drilled on the attached ears 563, used for bolts to pass through; the attached ears 562 on the annular steel plate 561 can be embedded in the slots at both ends of the support rod 6, and the round holes 62 on the slot correspond to the round holes 563 on the attached ears of the annular steel plate, and then install Bolts can connect two columns 5.
所述充填墙体3表面整体布置有金属网11,再沿充填墙体3长度方向每间隔一定间距竖向布置一根Π型钢梁10,充填墙体3上的竖向Π型钢梁10上端头与“丁”字形顶板Π型钢梁7b铰接,其间距与钢管混凝土立柱5间距相同,竖向Π型钢梁10长度与充填墙体3高度一致,紧压在充填墙体3表面金属网11上。 Metal mesh 11 is arranged on the surface of the filling wall 3 as a whole, and a Π-shaped steel beam 10 is vertically arranged at a certain interval along the length direction of the filling wall 3, and the vertical Π-shaped steel beam 10 on the filling wall 3 is The upper end is hinged with the "T"-shaped roof Π-shaped steel beam 7b, and its spacing is the same as that of the concrete-filled steel pipe column 5. The length of the vertical Π-shaped steel beam 10 is consistent with the height of the filling wall 3, and is pressed tightly against the metal surface of the filling wall 3. 11 on the net.
所述钢管混凝土立柱5靠近充填墙体3一侧沿巷道1走向布置两排,间排距=700×500mm(可依据具体情况调整),交错迈步式布置,最靠近墙体侧一排立柱距离充填墙体3为250mm,布置在该排立柱上的顶板Π型钢梁7b呈“丁”字形,相邻两立柱上垂直液压千斤顶55顶盖支撑在“丁”字形顶板Π型钢梁7b两端,其第三端与充填墙体3的竖向Π型钢梁10上端头铰接;距离充填墙体3最远的一排立柱之间均布置“一”字型Π型钢梁7a。 The concrete-filled steel pipe columns 5 are arranged in two rows along the direction of the roadway 1 on the side close to the filling wall 3, with the row spacing = 700×500mm (can be adjusted according to specific conditions), arranged in a staggered stepping manner, and the distance between a row of columns closest to the wall The filling wall 3 is 250 mm in length, and the roof Π-shaped steel beam 7b arranged on the row of columns is in the shape of a "D", and the vertical hydraulic jack 55 top cover on the adjacent two columns is supported on the "T"-shaped roof Π-shaped steel beam 7b. The third end is hinged with the upper end of the vertical Π-shaped steel beam 10 of the filling wall 3; a "one"-shaped Π-shaped steel beam 7a is arranged between the row of columns farthest from the filling wall 3.
所述椭圆环底座9套在距离充填墙体3较远的该排钢管混凝土立柱5底部,并与巷道底板接触;所述椭圆环底座9包括椭圆环底盘91、管状端头92、附耳93及螺栓94。椭圆环底盘91外轮廓为椭圆形状,内轮廓为圆形,偏心布置于椭圆长轴一侧,其直径与8寸钢管51外径匹配;管状端头92为短钢管,其内径与8寸钢管51外径匹配;管状端头92与椭圆环底盘91上内轮廓对齐,并焊接在椭圆环底盘91上,用于套入钢管混凝土立柱5;所述管状端头92焊接有一对附耳93,该附耳93沿椭圆长轴延伸到该长轴另一侧,附耳93上均设置有孔,所述倾斜液压千斤顶8底部嵌入该对附耳93中间,所述螺栓94穿过该孔与该对附耳93固定,形成铰接结构,所述倾斜液压千斤顶8另一端倾斜支撑在所述充填墙体3表面的竖向Π型钢梁10上,当顶板4压力过大时,所述充填墙体3向下压缩变形,倾斜液压千斤顶8端部能够向下旋转,以保证对充填墙体3有足够的支撑力,防止充填墙体3压裂片落或向巷内移近。立柱5与椭圆环底座9之间不固定,在顶板压力作用下,钢管混凝土立柱5扎底过程中,椭圆环底座9并不受影响。 The elliptical ring base 9 is set on the bottom of the row of concrete-filled steel tube columns 5 far away from the filling wall 3, and is in contact with the roadway floor; the elliptical ring base 9 includes an elliptical ring chassis 91, a tubular end 92, attached ears 93 and Bolt 94. The outer contour of the elliptical ring chassis 91 is an ellipse, and the inner contour is a circle. 51 outer diameter matching; the tubular end 92 is aligned with the inner contour of the elliptical ring chassis 91, and welded on the elliptical ring chassis 91 to be inserted into the steel pipe concrete column 5; the tubular end 92 is welded with a pair of attached ears 93, the The attachment ear 93 extends to the other side of the major axis along the long axis of the ellipse, and holes are provided on the attachment ear 93, and the bottom of the inclined hydraulic jack 8 is embedded in the middle of the pair of attachment ears 93, and the bolt 94 passes through the hole and the pair of attachment ears 93 fixed to form a hinged structure, the other end of the tilting hydraulic jack 8 is tilted and supported on the vertical Π-shaped steel beam 10 on the surface of the filling wall 3, and when the pressure on the top plate 4 is too large, the filling wall 3 is downward Compression and deformation, the end of the inclined hydraulic jack 8 can be rotated downwards to ensure sufficient support for the filling wall 3 and prevent the filling wall 3 from fracturing and falling or moving closer to the roadway. The column 5 and the elliptical ring base 9 are not fixed, and under the pressure of the roof, the elliptical ring base 9 is not affected during the bottoming process of the steel tube concrete column 5 .
所述支撑杆6布置方式为,同一排的钢管混凝土立柱5之间采用支撑杆6连 接固定时,支撑杆6处于同一水平线上;由于两排钢管混凝土立柱5采用交错迈步式布置,两排钢管混凝土立柱5之间支撑杆6则以水平斜交方式连接固定,从而形成每三个钢管混凝土立柱之间形成的一个等腰三角形结构,钢管混凝土立柱5之间均采用该方式连接固定,最终形成一个稳定的桁架结构以支撑顶板4。 The arrangement of the support rods 6 is that when the same row of concrete-filled steel pipe columns 5 are connected and fixed by the support rods 6, the support rods 6 are on the same horizontal line; The support rods 6 between the concrete-filled steel pipe columns 5 are connected and fixed in a horizontal oblique manner, thereby forming an isosceles triangle structure formed between every three concrete-filled steel pipe columns. A stable truss structure is formed to support the roof 4.
所述钢管混凝土巷旁支护系统在沿空留巷初期应开始进行施工,并紧随巷旁充填墙体。 The concrete-filled steel pipe roadside support system should start construction at the initial stage of gob-side entry retention, and fill the wall closely following the entryway.
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Cited By (2)
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CN104832188A (en) * | 2015-04-17 | 2015-08-12 | 中国矿业大学(北京) | Concrete filled steel tube roadside support system used for large-section gob-side entry retaining and support method thereof |
CN109881704A (en) * | 2019-03-14 | 2019-06-14 | 长沙矿山研究院有限责任公司 | A kind of quick disassembly and reuse of filling retaining wall |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN104832188A (en) * | 2015-04-17 | 2015-08-12 | 中国矿业大学(北京) | Concrete filled steel tube roadside support system used for large-section gob-side entry retaining and support method thereof |
CN104832188B (en) * | 2015-04-17 | 2017-02-01 | 中国矿业大学(北京) | Concrete filled steel tube roadside support system used for large-section gob-side entry retaining and support method thereof |
CN109881704A (en) * | 2019-03-14 | 2019-06-14 | 长沙矿山研究院有限责任公司 | A kind of quick disassembly and reuse of filling retaining wall |
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