CN111720165A - A flexible roadway protection method for gob-side entry retention in large dip angle coal seams - Google Patents
A flexible roadway protection method for gob-side entry retention in large dip angle coal seams Download PDFInfo
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Abstract
Description
技术领域technical field
本发明属于沿空留巷巷旁支护技术领域,具体涉及一种大倾角煤层沿空留巷柔性护巷方法。The invention belongs to the technical field of gobside entry retaining and roadside support, and in particular relates to a flexible roadway protection method for gob-side entry retaining in a coal seam with a large dip angle.
技术背景technical background
沿空留巷是在工作面开采后沿采空区边缘维护原回采巷道的一项技术。采用沿空留巷技术可以防治矿井因煤柱留设导致的矿井灾害,同时提高煤炭回采率、降低巷道掘进率、降低吨煤成本、缓解采掘接替紧张的矛盾。Gob-side entry retention is a technology for maintaining the original mining roadway along the edge of the gob after the working face is mined. The use of gob-side entry retaining technology can prevent mine disasters caused by coal pillar retention, and at the same time improve the coal recovery rate, reduce the roadway excavation rate, reduce the cost per ton of coal, and alleviate the contradiction between mining and replacement tension.
我国煤炭资源开采条件复杂,大倾角(35°~55°)煤层煤炭产量约占全国煤炭总产量的10%左右。近年来,随着沿空留巷技术在近水平和缓倾斜煤层开采中的应用不断成熟,国内部分矿井也逐渐将沿空留巷技术应用于大倾角煤层开采。目前,国内沿空留巷巷旁支护技术通常有:矸石充填、混凝土砌块、密集支柱、膏体充填、高水充填和强制切顶等。如:发明专利CN111173511A公开了一种沿空留巷切顶方法,该技术采用定向钻机在基本顶上方布置锯线,利用线锯机带动锯线对直接顶、基本顶进行切割,当锯线穿透直接顶、基本顶后即完成沿空留巷切顶工艺。但该方法仅针对近水平或缓斜煤层坚硬顶板效果较好,在顶底板条件较差或煤层倾角较大时则不适用。发明专利CN108222938B公开了一种大倾角煤层采空区组合注浆充填开采方法,该技术在大倾角煤层工作面回风巷安设沿空留巷充填模板,通过注浆管实施注浆充填。但该技术留巷成本较高,且施工工艺较为复杂,成巷速度较慢,严重影响工作面正常回采。发明专利CN103397905A公开了一种煤层自然垮落充填、柔性护巷、完全沿空留巷系统及方法,首次提出了大倾角煤层沿空留巷柔性护巷技术。其不足是,该专利只提供了一种笼统的大倾角煤层沿空留巷柔性护巷理念,尚缺乏实际可行的施工工艺,且只能在中厚及厚煤层坚硬顶板条件下采用该方法。The mining conditions of coal resources in my country are complex, and the coal production of large dip angle (35°~55°) coal seams accounts for about 10% of the country's total coal production. In recent years, as the application of gob-side entry retention technology in near-horizontal and gently inclined coal seam mining continues to mature, some domestic mines have gradually applied gob-side entry retention technology to high-dip coal seam mining. At present, the domestic gob-side entry retaining and roadside support technologies usually include: gangue filling, concrete blocks, dense pillars, paste filling, high water filling and forced roof cutting. For example, the invention patent CN111173511A discloses a gob-side entry retaining roof cutting method. The technology uses a directional drilling machine to arrange a saw wire above the basic roof, and uses the wire saw machine to drive the saw wire to cut the direct roof and the basic roof. After the transparent roof and the basic roof, the gob-side entry retaining and roof cutting process is completed. However, this method is only effective for the hard roof of the near-horizontal or gently inclined coal seam, and it is not applicable when the roof and floor conditions are poor or the inclination of the coal seam is large. Invention patent CN108222938B discloses a combined grouting and filling mining method in goaf of high-dip angle coal seam. This technology installs gob-side entry retaining filling template in the return airway of high-dip angle coal seam working face, and implements grouting filling through grouting pipe. However, this technology has a high cost of retaining entry, and the construction process is more complicated, and the entry speed is slow, which seriously affects the normal mining of the working face. Invention patent CN103397905A discloses a system and method for natural caving and filling of coal seams, flexible roadway protection, and complete gob-side entry retention, and firstly proposes a gob-side entry-retention flexible roadway protection technology for large dip angle coal seams. The disadvantage is that this patent only provides a general concept of gob-side entry retaining and flexible road protection for high-dip coal seams, and there is still no practical construction technology, and this method can only be used under the conditions of medium-thick and thick coal seams with hard roofs.
综合分析现有技术可知,当前广泛采用的沿空留巷巷旁支护方式多适用于近水平或缓斜煤层开采,且施工工艺较为复杂,如果直接应用于大倾角煤层时存在一定的困难,需要改进工艺和设备。与此同时,大倾角煤层采空区垮落矸石的下滑冲击力将对刚性巷旁支护技术产生极大的考验,矸石的冲击作用将导致刚性支护体失稳甚至引发灾变。因此,如何处理采空区垮落下滑的矸石体,成为大倾角煤层沿空留巷成功与否的关键。根据大倾角煤层采场及其特殊的矿压分布及围岩运移规律。在留巷过程中要求巷旁支护体能够抵挡矸石滚落产生的巨大冲击力,同时能为顶板关键断裂块体提供足够的支护阻力,限制其旋转下沉。A comprehensive analysis of the existing technology shows that the currently widely used gob-side entry retaining and roadside support methods are mostly suitable for near-horizontal or gently inclined coal seam mining, and the construction process is relatively complex. Improve processes and equipment. At the same time, the sliding impact force of the collapsed gangue in the goaf of the high-dip coal seam will greatly test the rigid roadside support technology, and the impact of the gangue will cause the rigid support body to become unstable or even cause disasters. Therefore, how to deal with the sloping gangue in the goaf has become the key to the success of the gob-side entry retention in the high-dip coal seam. According to the large dip angle coal seam stope and its special mine pressure distribution and surrounding rock migration law. In the process of roadway retention, it is required that the roadside support body can withstand the huge impact force generated by the rolling of gangue, and at the same time can provide sufficient support resistance for the key fracture blocks of the roof to limit their rotation and sinking.
发明内容SUMMARY OF THE INVENTION
针对现有沿空留巷技术工艺复杂、护巷成本高、影响工作面正常生产等技术难点,本发明提供了一种大倾角煤层沿空留巷柔性护巷方法,该方法是在巷内工作面前方施工一定尺寸的超前槽,超前槽内通过顶底板固定锚杆布置钢筋网形成柔性结构,拦截包裹采空区垮落下滑的矸石,形成以垮落矸石为骨料的巷旁支护体,由巷旁支护体与巷内锚网索联合支护共同作用维护留巷围岩的稳定性。Aiming at the technical difficulties of the existing gob-side entry retaining technology, such as complex technology, high road protection cost, and affecting the normal production of the working face, the present invention provides a gob-side entry retaining flexible entry retaining method in a coal seam with a large dip angle. The method works in the roadway. A certain size of advance trough is constructed in front of the front. In the advance trough, steel mesh is arranged through the fixed anchor rods on the roof and bottom plate to form a flexible structure, which intercepts the gangue that wraps the goaf and slumps, and forms the roadside support body with the caving gangue as the aggregate. The stability of the surrounding rock of the roadway retention is maintained by the joint action of the roadside support and the combined support of the anchor, mesh and cable in the roadway.
为了解决上述技术问题,本发明采用了如下的技术方案:In order to solve the above-mentioned technical problems, the present invention adopts the following technical solutions:
一种大倾角煤层沿空留巷柔性护巷方法,具体是在工作面下端头采用炮掘的方式沿工作面走向方向施工长度为5~10m,宽度为3~5m的超前槽,在超前槽内通过顶底板固定锚杆布置钢筋网形成柔性结构,对采空区垮落下滑的矸石进行拦截包裹,形成以矸石为骨料的巷旁支护体,巷旁支护体与巷内锚网索联合支护共同作用维护留巷围岩稳定性。沿空留巷柔性护巷方法流程如图1所示,图2为沿空留巷柔性护巷工作面示意图,图3为图2中采空区A-A剖面示意图,具体技术方案如下:A flexible roadway protection method for gob-side entry retaining in a coal seam with a large inclination angle. Specifically, an advance groove with a length of 5 to 10 m and a width of 3 to 5 m is constructed along the direction of the working face by blasting at the lower end of the working face. A flexible structure is formed by arranging steel mesh through the fixed anchor rods on the top and bottom plates, intercepting and wrapping the gangue falling down in the goaf, forming a roadside support body with gangue as aggregate, and the roadside support body is combined with the anchor mesh cable in the roadway. The joint action of the support maintains the stability of the surrounding rock of the entry retaining. Figure 1 shows the process flow of the gob-retaining flexible roadway protection method, Figure 2 is a schematic diagram of the working face of the gob-side entry retaining flexible roadway protection, and Figure 3 is a schematic cross-sectional view of the gob A-A in Figure 2. The specific technical scheme is as follows:
一种大倾角煤层沿空留巷柔性护巷方法,该方法包括如下步骤:A flexible roadway protection method for gob-side entry retention in a coal seam with a large dip angle, the method comprises the following steps:
1)护巷钢筋网制作1) Production of steel mesh for road protection
护巷钢筋网包括主筋和副筋。主筋位于四周,副筋位于主筋的内部,副筋包括纵向分布的副筋和横向分布的副筋,所述纵向分布的副筋和横向分布的副筋之间的交点通过焊接的方式连接,两类副筋之间形成交差网状结构;所述纵向和横向分布的副筋与主筋之间则均通过副筋外伸弯折焊接的方式进行连接。主筋的四个角向外延伸出钢筋网且外伸段通过弯折焊接形成固定钢环。不同护巷钢筋网之间通过箍筋对接,在本实施例中,相邻护巷钢筋网的连接处通过Φ3.0mm的箍筋铰接,钢筋网结构如图4所示。为了防止主筋和副筋相互错动,对每个钢筋节点进行焊接固定,钢筋网焊接区域放大视图如图5(A)、图5(B)、图5(C)和图5(D)所示,其中,图5(A)是图4中A处的放大图,图5(B)是图4中B处的放大图,图5(C)是图4中C处的放大图,图5(D)是图4中D处的放大图。钢筋网网孔规格根据垮落矸石块体大小来确定,通常为200mm×200mm。同时,为了解决矸石墙承载体形成前小于网孔孔径的矸石穿过钢筋网,可在钢筋网内铺设一层小孔径的铁丝网。The reinforcement mesh for road protection includes main reinforcement and auxiliary reinforcement. The main bars are located around, and the auxiliary bars are located inside the main bars. The auxiliary bars include longitudinally distributed auxiliary bars and laterally distributed auxiliary bars. The intersections between the longitudinally distributed auxiliary bars and the laterally distributed auxiliary bars are connected by welding. An intersecting network structure is formed between the quasi-auxiliary bars; the longitudinally and laterally distributed auxiliary bars and the main bars are all connected by means of outstretching, bending and welding of the auxiliary bars. The four corners of the main rib extend out of the steel mesh, and the overhanging section is formed by bending and welding to form a fixed steel ring. The reinforcement meshes for different roadway protections are connected by stirrups. In this embodiment, the connection of adjacent roadway protection reinforcement meshes is hinged through stirrups with a diameter of 3.0 mm. The reinforcement mesh structure is shown in Figure 4. In order to prevent the main reinforcement and the auxiliary reinforcement from staggering each other, each reinforcement joint is welded and fixed, and the enlarged views of the welded area of the reinforcement mesh are shown in Figure 5(A), Figure 5(B), Figure 5(C) and Figure 5(D) Fig. 5(A) is an enlarged view at A in Fig. 4, Fig. 5(B) is an enlarged view at B in Fig. 4, Fig. 5(C) is an enlarged view at C in Fig. 4, and Fig. 5(D) is an enlarged view of D in FIG. 4 . The mesh size of the steel mesh is determined according to the size of the caving gangue block, usually 200mm×200mm. At the same time, in order to solve the problem that the gangue smaller than the mesh hole diameter passes through the steel mesh before the formation of the gangue wall bearing body, a layer of wire mesh with small diameter can be laid in the steel mesh.
根据不同矿井工作面的采高及顶底板条件,选择四种不同类型的钢筋网,不同类型钢筋网的结构如图6(A)、图6(B)、图6(C)和图6(D)所示,分别为:According to the mining height and roof and floor conditions of different mine working faces, four different types of reinforcement meshes are selected. The structures of different types of reinforcement meshes are shown in Figure 6(A), Figure 6(B), Figure 6(C) and Figure 6( D), respectively:
针对采高<3.5m,顶底板坚硬的工作面,选用1字型钢筋网,护巷钢筋网为一平面钢筋网,主筋的四个角的外伸段垂直于护巷钢筋网,如图6(A)。For the working face where the mining height is less than 3.5m and the roof and floor are hard, the 1-shaped steel mesh is used. The roadway protection reinforcement mesh is a plane reinforcement mesh. (A).
针对采高>3.5m,顶底板坚硬的工作面,选用波浪型钢筋网,护巷钢筋网为波浪型,主筋的四个角的外伸段垂直于护巷钢筋网两端的直线边,如图6(B)。For the working face with mining height > 3.5m and hard roof and bottom plate, wave-type steel mesh is used, and the roadway protection reinforcement mesh is wave-shaped. 6(B).
针对采高<3.5m,顶底板软弱破碎的工作面,选用L型钢筋网,护巷钢筋网由竖直平面钢筋网和水平面钢筋网组成的L型,主筋的四个角的外伸段垂直于竖直平面钢筋网,如图6(C)。For the working face where the mining height is less than 3.5m and the roof and floor are weak and broken, L-shaped steel mesh is selected. The roadway protection steel mesh is L-shaped composed of vertical plane steel mesh and horizontal plane steel mesh. The outriggers of the four corners of the main reinforcement are vertical. Reinforced mesh on a vertical plane, as shown in Figure 6(C).
针对采高>3.5m,顶底板软弱破碎的工作面,选用L-波浪型钢筋网,护巷钢筋网由竖直波浪面钢筋网和水平面钢筋网组成的L-波浪型,主筋的四个角的外伸段垂直于L-波浪型钢筋网两端的直线边,如图6(D)。For the mining height > 3.5m, the roof and floor are weak and broken, L-wave type steel mesh is selected. The overhangs are perpendicular to the straight lines at both ends of the L-wave-shaped steel mesh, as shown in Figure 6(D).
2)确定钢筋网主筋直径2) Determine the diameter of the main reinforcement of the steel mesh
根据钢筋网结构特征,单张钢筋网抗拉强度主要由上下两条主筋控制;钢筋网主筋直径按下述步骤进行确定:According to the structural characteristics of the reinforcement mesh, the tensile strength of a single reinforcement mesh is mainly controlled by the upper and lower main bars; the diameter of the main reinforcement of the reinforcement mesh is determined according to the following steps:
2.1)计算垮落矸石冲击速度v3 2.1) Calculate the impact velocity v 3 of the caving gangue
如图7所示,矸石垮落后的运动分为三个阶段,分别为:自由落体阶段、滑动阶段和滚动阶段,矸石块体最终以滚动冲击的形式作用在巷旁支护体上;As shown in Figure 7, the movement of the gangue after the collapse is divided into three stages, namely: the free fall stage, the sliding stage and the rolling stage. The gangue block finally acts on the roadside support body in the form of rolling impact;
(1)自由落体阶段(1) Free fall stage
矸石垮落后自由落体阶段的长度h1按下式计算:The length h 1 of the free fall stage after the collapse of the gangue is calculated as follows:
h1=hm/cosα;h 1 =h m /cosα;
其中,α为煤层倾角,hm为煤层厚度;Among them, α is the dip angle of the coal seam, and h m is the thickness of the coal seam;
根据动力学原理,任意高度处自由落体运动的物体,其速度为:According to the dynamic principle, the velocity of an object in free fall at any height is:
式中,g为重力加速度;where g is the acceleration of gravity;
矸石垮落经自由落体阶段后与工作面底板成一定角度接触并发生碰撞;碰撞后沿工作面底板法向和切向的速度均发生不同程度的改变,矸石发生碰撞前速度在法向和切向方向的分量为:After the gangue caving through the free fall stage, it comes into contact with the floor of the working face at a certain angle and collides with it; after the collision, the velocities along the normal and tangential directions of the floor of the working face change to varying degrees. The components in the direction are:
式中,en、eτ分别为矸石与底板接触后速度分量的恢复系数(无量纲),v1n、v1τ分别为矸石发生碰撞前其速度在法向和切向方向的分量,v2n、v2t分别为矸石发生碰撞后其速度在法向和切向方向的分量。where e n and e τ are the restitution coefficients (dimensionless) of the velocity component after the gangue is in contact with the bottom plate, v 1n and v 1τ are the components of the velocity in the normal and tangential directions before the gangue collides, v 2n , v 2t are the components of the velocity in the normal and tangential directions after the gangue collides, respectively.
矸石受底板的约束,矸石在底板法向方向上速度为零,因此矸石与底板发生碰撞后,进入滑动阶段时的初速度v2τ为:The gangue is constrained by the bottom plate, and the speed of the gangue in the normal direction of the bottom plate is zero. Therefore, after the gangue collides with the bottom plate, the initial velocity v 2τ when entering the sliding stage is:
v2τ=eτv1 sin αv 2τ =e τ v 1 sin α
(2)滑动阶段(2) Sliding stage
大倾角煤层工作面岩层倾角大于矸石的自然安息角,同时受矸石初速度影响,矸石以加速下滑形式运动,其末速度v2公式为:The inclination angle of the rock formation in the coal seam working face with a large dip angle is greater than the natural angle of repose of the gangue, and at the same time affected by the initial velocity of the gangue, the gangue moves in the form of accelerated sliding, and the final velocity v 2 formula is:
式中,μ为矸石与底板之间的滑动摩擦因数;x1为矸石滑动距离;In the formula, μ is the sliding friction factor between the gangue and the bottom plate; x 1 is the sliding distance of the gangue;
(3)滚动阶段(3) Rolling stage
在自重应力、摩擦力的共同作用下,矸石运动方式由滑动转变为滚动,此时矸石将具有平动速度及滚动速度:Under the combined action of self-weight stress and frictional force, the movement mode of gangue changes from sliding to rolling. At this time, the gangue will have translational speed and rolling speed:
式中,m为矸石块体的质量,x2为矸石滚动距离;v3为矸石平动速度;w3为矸石滚动速度;f为矸石与底板的滚动摩擦力;r为矸石半径,Jz为矸石的转动惯量;In the formula, m is the mass of the gangue block, x 2 is the rolling distance of the gangue; v 3 is the translational velocity of the gangue; w 3 is the rolling speed of the gangue; f is the rolling friction between the gangue and the bottom plate; r is the radius of the gangue, J z is the moment of inertia of the gangue;
假设矸石为纯滚动运动,则有:Assuming that the gangue is in pure rolling motion, there are:
因此,矸石在滚动阶段的末速度v3按下式计算:Therefore, the final velocity v3 of the gangue in the rolling phase is calculated as follows:
2.2)计算垮落矸石最大冲击力pmax 2.2) Calculate the maximum impact force p max of caving gangue
滚动下滑矸石块体对矸石垫层的冲击如图8所示,当矸石块体撞击矸石垫层瞬间,产生的冲击力pc按下式计算:The impact of the rolling down gangue block on the gangue cushion is shown in Figure 8. When the gangue block hits the gangue cushion, the impact force p c is calculated as follows:
式中,σz为矸石垫层受到的冲击应力;s为滚动矸石与矸石垫层的接触面积;where σ z is the impact stress on the gangue cushion; s is the contact area between the rolling gangue and the gangue cushion;
将滚动矸石简化为圆柱体,则其接触段单位长度的冲击力为:Simplifying the rolling gangue into a cylinder, the impact force per unit length of the contact segment is:
式中,Sl为滚动矸石与矸石垫层接触段弧长,u为接触段最大位移;r为垮矸半径;In the formula, S l is the arc length of the contact section between the rolling gangue and the gangue cushion, u is the maximum displacement of the contact section; r is the collapse radius;
滚动矸石与矸石垫层接触后,接触点的应变ε0为:After the rolling gangue is in contact with the gangue cushion, the strain ε 0 at the contact point is:
ε0=u0/hl ε 0 =u 0 /h l
式中,u0为接触段平均位移;hl为垫层厚度;In the formula, u 0 is the average displacement of the contact section; h l is the thickness of the cushion;
由几何关系可得:From the geometric relationship, we can get:
u0=u-r(1-cos α)u 0 =ur(1-cos α)
式中,α为圆弧对应的圆心角;In the formula, α is the central angle corresponding to the arc;
可近似认为弧长等于弦长,上式可改为:It can be approximated that the arc length is equal to the chord length, and the above formula can be changed to:
综合可得矸石垫层所受的冲击力为:The comprehensively available impact force on the gangue cushion is:
式中,E0为矸石垫层的瞬时弹性模量,y是矸石垫层受矸石冲击所产生的压缩量;In the formula, E 0 is the instantaneous elastic modulus of the gangue cushion, and y is the compression amount of the gangue cushion impacted by the gangue;
根据功能关系,在忽略重力影响的条件下,滚动矸石冲击矸石垫层的瞬时速度满足下式:According to the functional relationship, under the condition of ignoring the influence of gravity, the instantaneous velocity of rolling gangue hitting the gangue cushion satisfies the following formula:
钢筋网与矸石垫层组成的巷旁支护体可视为柔性挡矸结构,滚动矸石不存在回弹现象,因此,v4=0,则滚动矸石的位移值为:The roadside support composed of steel mesh and gangue cushion can be regarded as a flexible gangue retaining structure, and there is no rebound phenomenon of rolling gangue. Therefore, v 4 =0, the displacement value of rolling gangue is:
由此得滚动矸石平均冲击力的计算公式为:From this, the formula for calculating the average impact force of rolling gangue is:
最大冲击力计算公式为:The formula for calculating the maximum impact force is:
pmax=npc p max =np c
式中,n为冲击力放大系数,其值与法向恢复系数en有关:In the formula, n is the impact force amplification coefficient, and its value is related to the normal recovery coefficient e n :
恢复系数en与材料自身性质有关,底板越坚硬回弹能力越强,恢复系数越大;The coefficient of restitution e n is related to the properties of the material itself, the harder the bottom plate, the stronger the resilience, and the greater the coefficient of restitution;
由上述可知,滚动矸石与矸石垫层接触瞬间的冲击速度和最大冲击力为:It can be seen from the above that the impact velocity and the maximum impact force at the moment of contact between the rolling gangue and the gangue cushion are:
2.3)计算钢筋网主筋直径φ2.3) Calculate the diameter φ of the main reinforcement of the steel mesh
当滚动矸石冲击矸石垫层时,由多张钢筋网共同受力,单张钢筋网上下两条主筋的强度应满足下式:When the rolling gangue hits the gangue cushion, multiple steel meshes are jointly stressed, and the strength of the two main bars below and below the single steel mesh should meet the following formula:
式中,[σ]为材料强度;φ为主筋直径,n为同时承载的钢筋网数;In the formula, [σ] is the material strength; φ is the diameter of the main reinforcement, and n is the number of reinforcement meshes that can be loaded at the same time;
材料强度由主筋型号确定,由此可确定钢筋网主筋直径:The strength of the material is determined by the model of the main bar, from which the diameter of the main bar of the steel mesh can be determined:
3)开挖超前槽并支护3) Excavate advance groove and support
如图9所示,在工作面回采过程中,采用炮掘的方式在工作面下端头沿工作面走向方向施工长度为5~10m的超前槽,超前槽宽为3~5m,同时采用单体支柱加铰接顶梁对超前槽揭露顶板进行支护,单体支柱间排距为1.0m×0.75m;超前槽上部煤壁侧采用一排单体支柱加竹笆进行护壁,单体支柱排距1.0m;超前槽的剖面如图10所示。As shown in Fig. 9, during the mining process of the working face, an advanced groove with a length of 5 to 10 m is constructed at the lower end of the working face along the direction of the working face by means of blasting, and the width of the advanced groove is 3 to 5 m. The pillars and hinged top beams are used to support the exposed roof of the advanced trough, and the row spacing between the single pillars is 1.0m × 0.75m; the upper coal wall side of the advanced trough is protected by a row of single pillars and bamboo fences, and the row spacing of the single pillars is 1.0m; the section of the lead slot is shown in Figure 10.
4)钢筋网铺设4) Reinforcement mesh laying
超前槽支护结束后,首先清理超前槽内破碎顶板和底板浮煤浮矸,同时根据钢筋网尺寸标注顶底板固定锚杆的安装位置,按照锚杆的施工顺序安装顶底板固定锚杆;然后铺设钢筋网,采用锚杆紧固装置将钢筋网的四角钢环与锚杆进行连接;最后在机巷内靠近钢筋网一侧架设一排单体密集支柱,间距1.0m;上述工序完成后,钢筋网铺设成功,钢筋网铺设后的结构如图11所示。钢筋网的铺设、顶底板固定锚杆的安装、超前槽内单体支柱的回撤和机巷内单体密集支柱的安装,以上工序均与工作面的推进同步进行。After the support of the advance groove is completed, first clean up the broken roof and floor floating coal floating gangue in the advance groove, at the same time mark the installation position of the fixed anchor rods of the roof and bottom plates according to the size of the reinforcement mesh, and install the fixed anchor rods of the top and bottom plates according to the construction sequence of the anchor rods; then Lay the steel mesh, and use the anchor rod fastening device to connect the four-angle steel ring of the steel mesh with the anchor rod; finally, set up a row of single dense pillars in the machine lane near the steel mesh side, with a spacing of 1.0m; after the above steps are completed, The reinforcement mesh is successfully laid, and the structure after the reinforcement mesh is laid is shown in Figure 11. The laying of steel mesh, the installation of fixed anchors on the roof and floor, the retraction of the single pillars in the advance groove and the installation of the single dense pillars in the roadway are all carried out simultaneously with the advancement of the working face.
5)工作面回采,下放矸石,形成柔性护巷结构5) The working face is mined and the gangue is released to form a flexible road protection structure
钢筋网与矸石垫层组合形成柔性护巷结构,采空区大量矸石瞬间冲击钢筋网则极易导致钢筋网失效;因此,必须利用液压支架的挡矸装置对采空区矸石进行分步下放,即首先下放少量块径较小的矸石,在钢筋网内形成0.3~1.0m的矸石垫层,使钢筋网与矸石垫层组成的柔性护巷结构能够有效的缓解大块径矸石的冲击;然后液压支架前移,下放其余矸石。The steel mesh and the gangue cushion are combined to form a flexible road protection structure, and a large amount of gangue in the goaf will easily lead to the failure of the steel mesh when a large amount of gangue hits the steel mesh. That is, a small amount of gangue with a small diameter is first placed, and a gangue cushion of 0.3 to 1.0 m is formed in the steel mesh, so that the flexible road protection structure composed of the steel mesh and the gangue cushion can effectively alleviate the impact of large diameter gangue; then The hydraulic support moves forward, and the rest of the gangue is lowered.
6)回撤机巷内密集支柱6) Dense pillars in the retraction machine lane
沿空留巷巷内单体密集支柱必须等巷道围岩变形稳定(即钢筋网受力变形趋于稳定)后才可进行回撤,单体密集支柱回撤滞后距离应根据现场沿空留巷情况而定,一般不小于60m,巷内密集支柱回撤后如果巷道围岩变形处于可控范围内则表示留巷成功,留巷的结构如图12所示。The single dense pillars in the gob-side entry retention can only be withdrawn after the deformation of the surrounding rock of the roadway is stable (that is, the stress deformation of the steel mesh tends to be stable). It depends on the situation, generally not less than 60m. After the dense pillars in the roadway are withdrawn, if the deformation of the surrounding rock of the roadway is within the controllable range, it means that the roadway retention is successful. The structure of the roadway retention is shown in Figure 12.
与现有技术相比,本发明具有如下技术效果:Compared with the prior art, the present invention has the following technical effects:
1、本发明提供的一种大倾角煤层沿空留巷柔性护巷方法相比于矸石充填、混凝土砌块、膏体充填和高水充填等留巷工艺,具有对工作面生产影响小,留巷成本低,工艺简单,留巷速度快的特点。1. Compared with the entry retention techniques such as gangue filling, concrete block, paste filling and high-water filling, a kind of flexible roadway protection method for gob-side entry retention in a high-dip coal seam provided by the present invention has the advantages of less influence on the production of working face, and less retention. The lane cost is low, the process is simple, and the lane retention speed is fast.
2、在沿空留巷采空区侧采用钢筋网、固定锚杆和密集支柱形成的柔性护巷结构,能够有效地控制巷道围岩变形;同时拦截包裹采空区垮落下滑矸石,形成以垮落矸石为骨料的巷旁支护体,防止采空区矸石滑落产生的下滑冲击力造成巷道或工作面人员伤亡、设备损毁,同时可实现对大倾角煤层沿空留巷快速、有效支护。2. The flexible road protection structure formed by steel mesh, fixed anchor rods and dense pillars on the side of the gob-side entry retaining gob can effectively control the deformation of the surrounding rock of the roadway; The roadside support body with the caving gangue as aggregate can prevent the sliding impact force generated by the gangue sliding in the goaf from causing casualties and equipment damage in the roadway or working face, and at the same time, it can achieve fast and effective support for the gob-side entry retention in the coal seam with large dip angle. .
3、大倾角煤层沿空留巷柔性护巷技术能够提高煤炭回收率、降低巷道掘进率、降低吨煤成本、缓解采掘接替紧张的局面。3. The flexible roadway protection technology of gob-side entry retaining in large dip angle coal seams can improve the coal recovery rate, reduce the roadway excavation rate, reduce the cost per ton of coal, and relieve the tension of mining replacement.
附图说明Description of drawings
图1是沿空留巷柔性支护方法的流程图;Fig. 1 is the flow chart of the flexible support method of gob-side entry retaining;
图2是沿空留巷柔性护巷工作面示意图;Fig. 2 is the schematic diagram of the working face of gob-side entry retaining flexible road protection;
图3是图2中采空区A-A剖面示意图;Fig. 3 is the cross-sectional schematic diagram of gob A-A in Fig. 2;
图4是组合L型钢筋网的结构示意图;Fig. 4 is the structural representation of combined L-shaped steel mesh;
图5(A)是图4中A处的放大图;Fig. 5 (A) is the enlarged view of A place in Fig. 4;
图5(B)是图4中B处的放大图;Figure 5 (B) is an enlarged view at B in Figure 4;
图5(C)是图4中C处的放大图;Fig. 5 (C) is the enlarged view at C place in Fig. 4;
图5(D)是图4中D处的放大图;Figure 5 (D) is an enlarged view at D in Figure 4;
图6(A)是1字型钢筋网的结构示意图;Fig. 6 (A) is the structural representation of 1-shaped steel mesh;
图6(B)是波浪型钢筋网的结构示意图;Fig. 6 (B) is the structural representation of wave-shaped steel mesh;
图6(C)是L型钢筋网的结构示意图;Fig. 6 (C) is the structural representation of L-shaped steel mesh;
图6(D)是L-波浪型钢筋网的结构示意图;Figure 6 (D) is a schematic structural diagram of an L-wave-shaped steel mesh;
图7是图2中采空区矸石运动状态图;Fig. 7 is the gangue movement state diagram of gob in Fig. 2;
图8是矸石垫层受力示意图;Figure 8 is a schematic diagram of the force of the gangue cushion;
图9是沿空留巷柔性护巷作业平面图;Fig. 9 is the operation plan view of gob-side entry retaining flexible road protection;
图10是图9中超前槽沿B-B方向的剖面示意图;Figure 10 is a schematic cross-sectional view of the lead groove in the direction B-B in Figure 9;
图11是图9中沿空留巷支护段C-C方向的剖面示意图;Figure 11 is a schematic cross-sectional view in the direction C-C of the gob-side entry retaining support section in Figure 9;
图12是图9中沿空留巷滞后段D-D方向的剖面示意图。FIG. 12 is a schematic cross-sectional view in the direction of D-D of the lag section of gob-side entry retention in FIG. 9 .
图中:1、钢筋网;11、主筋;111、主横筋;112、主纵筋;12、副筋;121、横筋;122、纵筋;13、固定钢环;14、箍筋;15、顶板固定锚杆;16、底板固定锚杆;2、超前槽;21、单体支柱;22、密集支柱;23、铰接顶梁;24、竹笆;3、垮落矸石块体;31、压实矸石体;32、矸石垫层;4、工作面;41、机巷;42、风巷;43、液压支架;44、压实区;45、过渡区;46、自由垮落堆积区;47、采空区;48、顶板岩层;49、底板岩层。In the figure: 1. Steel mesh; 11. Main reinforcement; 111. Main transverse reinforcement; 112. Main longitudinal reinforcement; 12. Secondary reinforcement; 121. Horizontal reinforcement; 122. Longitudinal reinforcement; 13. Fixed steel ring; 14. Stirrup; Roof fixed anchor; 16. Bottom fixed anchor; 2. Advance slot; 21. Single pillar; 22. Dense pillar; 23. Hinged roof beam; 24. Bamboo fence; 3. Falling gangue block; 31. Pressed Solid gangue body; 32, gangue cushion; 4, working face; 41, machine road; 42, wind road; 43, hydraulic support; 44, compaction area; 45, transition area; 46, free fall accumulation area; 47 , goaf; 48, roof rock formation; 49, floor rock formation.
具体实施方式Detailed ways
下面结合附图和具体实施方式对本发明作进一步详细地描述。The present invention will be described in further detail below with reference to the accompanying drawings and specific embodiments.
一种大倾角煤层沿空留巷柔性护巷方法,该方法包括如下步骤:A flexible roadway protection method for gob-side entry retention in a coal seam with a large dip angle, the method comprises the following steps:
1)护巷钢筋网制作1) Production of steel mesh for road protection
试验地点选择四川省某矿3153工作面4,工作面采煤方法为俯伪斜走向长壁综合机械化采煤法,伪斜倾角35°,采用自然垮落法处理采空区47。试验段工作面4埋深552~582m,工作面4倾向长度110m,走向长度900m,平均采高2.6m,煤层平均倾角46°。工作面4的顶板岩层48和底板岩层49均为炭质泥岩,岩性较软。因此,根据护巷钢筋网1的选型原则,选择L型钢筋网,钢筋网1长度参数a×b×c分别为:1m×2.6m×0.8m,钢筋网1结构如图4所示。The test site was selected as the 3153 working
2)计算钢筋网主筋直径2) Calculate the diameter of the main reinforcement of the steel mesh
钢筋网1材料选择普通碳素钢筋,抗拉强度450MPa,矸石垫层32厚度取最小值0.3m,通过钢筋网1主筋11直径计算公式可得,当钢筋网1的主筋11直径大于等于9.53mm时,钢筋网1强度满足要求。实际上,随着工作面4开采,钢筋网1内侧大量矸石块体3垮落堆积,形成的矸石垫层31厚度远大于0.3m。因而,选择主筋11直径Φ为10mm的钢筋网1能够满足现场护巷的要求。同时考虑到普通碳素钢筋的规格,钢筋网1的主筋11直径Φ最终确定为10mm,副筋12直径Φ确定为8mm,网孔规格为200mm×200mm。The material of
3)开挖超前槽并支护3) Excavate advance groove and support
在3153工作面4回采过程中,采用炮掘的方式在工作面下端头沿工作面4走向方向施工长为8m,宽为3m的超前槽2。超前槽2施工过程中,采用单体支柱21加铰接顶梁23对揭露顶板进行支护,单体支柱间排距为1.2m×0.75m。超前槽上部煤壁侧采用一排单体支柱加竹笆进行护壁,排距1.2m,如图9所示。During the mining process of the 3153 working
4)钢筋网的铺设4) Laying of steel mesh
超前槽2开挖支护结束后,首先清理超前槽2内破碎顶板和底板浮煤浮矸,根据钢筋网1尺寸标注顶板固定锚杆15和板固定锚杆底16的安装位置,按照锚杆的施工顺序(钻孔→安装树脂锚固剂→搅拌锚固剂→紧固锚杆)安装顶板固定锚杆15和底板固定锚杆16;然后铺设钢筋网1,采用锚杆紧固装置将钢筋网1的固定钢环13与锚杆进行连接;最后在机巷41内靠近钢筋网1一侧架设一排单体密集支柱22。上述工序完成后,钢筋网1铺设成功。After the excavation and support of
5)工作面回采,下放矸石,形成柔性护巷结构5) The working face is mined and the gangue is released to form a flexible road protection structure
利用液压支架43后的挡矸装置对采空区47矸石3进行分步下放,首先下放少量块径较小的矸石3,在钢筋网1内形成0.5m厚的矸石垫层32,使钢筋网1与矸石垫层32组成柔性护巷结构;然后液压支架前移,下放其余矸石。Use the gangue blocking device behind the
6)回撤机巷内密集支柱6) Dense pillars in the retraction machine lane
钢筋网1滞后工作面4后方25m的受力变形逐渐趋于稳定,由此确定巷内单体密集支柱22回撤滞后工作面的距离为30m。对钢筋网1进行定期监测,发现钢筋网1最大变形速率发生在钢筋网1受力前期,钢筋网1受力变形后呈“C”字形,其中,钢筋网1中部变形量最大,为370mm,上部与下部变形量相对较小,分别为200mm和180mm。钢筋网1内矸石充填密实,对顶板提供了足够的支撑力。此外,密集单体支柱有效的限制了钢筋网的变形。The force and deformation of the
由以上分析可知,采用柔性护巷方法对3153工作面4进行沿空留巷的现场实施效果很好,巷旁支护体能够有效的控制巷道围岩变形,满足工作面安全生产的需要。It can be seen from the above analysis that the on-site implementation of gob-side entry retaining in 3153 working
最后说明的是,以上实施例仅用以说明本发明的技术方案而非限制,尽管参照较佳实施例对本发明进行了详细说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的宗旨和范围,其均应涵盖在本发明的权利要求范围当中。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and not to limit them. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be Modifications or equivalent substitutions without departing from the spirit and scope of the technical solutions of the present invention should be included in the scope of the claims of the present invention.
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