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CN204549893U - A kind of tackling system of auxiliary hoist jib hinged-support bearing replacing - Google Patents

A kind of tackling system of auxiliary hoist jib hinged-support bearing replacing Download PDF

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Publication number
CN204549893U
CN204549893U CN201520011905.9U CN201520011905U CN204549893U CN 204549893 U CN204549893 U CN 204549893U CN 201520011905 U CN201520011905 U CN 201520011905U CN 204549893 U CN204549893 U CN 204549893U
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China
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lifting lug
jib
lifting
hanger
wire rope
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CN201520011905.9U
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Chinese (zh)
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马明
陈世明
罗兴民
朱成
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GUANGZHOU WENCHUAN HEAVY INDUSTRY Co Ltd
Guangzhou Wenchong Shipyard Co Ltd
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GUANGZHOU WENCHUAN HEAVY INDUSTRY Co Ltd
Guangzhou Wenchong Shipyard Co Ltd
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Abstract

The utility model provides a kind of tackling system of auxiliary hoist jib hinged-support bearing replacing, comprises rigid support, hanger, steel rope, cucurbit; Rigid support is arranged on rear side of hinged-support, for jib provides the constrained force of horizontal direction; First hanger is arranged on jib; On the rotating disk of the second hanger on front side of hinged-support; 3rd hanger is arranged on rotary column; Utilize the first steel rope to be connected with the first hanger, the second hanger, and steel rope between the first hanger and the second hanger arranges the first cucurbit, for jib provides the constrained force under being tilted to; Utilize the second steel rope to be connected with the first hanger, the 3rd hanger, and steel rope between the first hanger and the 3rd hanger arranges the second cucurbit, for jib provides the constrained force tilted upward.Adopt the utility model, can avoid using large-tonnage hanging device to lift crane arm support system, save money, save time, laborsaving.

Description

一种辅助起重机臂架铰支座轴承更换的起重系统A lifting system for assisting the replacement of the bearing of the hinge support of the jib frame of the crane

技术领域 technical field

本实用新型涉及一种辅助起重机臂架铰支座轴承更换的起重系统。 The utility model relates to a lifting system for assisting the replacement of the bearing of the hinge support of the arm frame of a crane.

背景技术 Background technique

现阶段,起重机臂架系统铰支座轴承如果出现问题,需要维修或更换时,常规做法是把臂架系统拆卸吊下来,再对轴承进行维修更换,然后再把臂架系统吊装到起重机上。这种方法需要把整个臂架系统拆卸下来放置在地面和重新吊装回起重机,因此需要用到大吨位或大起升高度的吊装设备,占用较大的使用场地,施工周期长,安全风险较大,这种常规方法费钱、费时、费力。 At this stage, if there is a problem with the hinge support bearing of the crane jib system and needs to be repaired or replaced, the conventional practice is to disassemble and hang the jib system, then repair and replace the bearing, and then hoist the jib system to the crane. This method requires dismantling the entire boom system and placing it on the ground and re-hoisting it back to the crane. Therefore, hoisting equipment with a large tonnage or a large lifting height is required, which occupies a large site, has a long construction period, and poses a greater safety risk. , this conventional method is expensive, time-consuming and laborious.

实用新型内容 Utility model content

本实用新型所要解决的技术问题在于,提供一种辅助起重机臂架铰支座轴承更换的起重系统,能够避免使用大吨位吊装设备对起重机臂架系统进行吊装,省钱、省时、省力。 The technical problem to be solved by the utility model is to provide a lifting system that assists in the replacement of the bearings of the hinge support of the crane jib, which can avoid the use of large-tonnage hoisting equipment to hoist the crane jib system, saving money, time and effort.

为了解决上述技术问题,本实用新型提供了一种辅助起重机臂架铰支座轴承更换的起重系统,其特征在于,包括刚性支撑、第一吊耳、第二吊耳、第三吊耳、第一钢丝绳、第二钢丝绳、以及用于松紧钢丝绳的第一葫芦和第二葫芦; In order to solve the above-mentioned technical problems, the utility model provides a lifting system for assisting the replacement of the bearing of the hinge support of the jib frame of the crane, which is characterized in that it includes a rigid support, a first lifting lug, a second lifting lug, a third lifting lug, a first wire rope, a second wire rope, and a first hoist and a second hoist for the bungee wire;

所述刚性支撑安装在铰支座后侧,用于顶住臂架端部的刚性支撑,为臂架提供水平方向的约束力,形成第一约束部; The rigid support is installed on the rear side of the hinge support, and is used to withstand the rigid support at the end of the boom, and provide a horizontal binding force for the boom to form a first restraint part;

所述第一吊耳安装在臂架上;所述第二吊耳在铰支座前侧的转盘上;所述第三吊耳安装在转柱上; The first lifting lug is installed on the jib; the second lifting lug is on the turntable on the front side of the hinge support; the third lifting lug is installed on the rotating column;

所述第一钢丝绳与第一吊耳、第二吊耳连接,并在所述第一吊耳和第二吊耳之间的钢丝绳上设置所述第一葫芦,为臂架提供倾斜向下的约束力,形成第二约束部; The first steel wire rope is connected to the first lifting lug and the second lifting lug, and the first hoist is set on the steel wire rope between the first lifting lug and the second lifting lug to provide the jib with an inclined downward Binding force, forming a second binding part;

所述第二钢丝绳与第一吊耳、第三吊耳连接,并在所述第一吊耳和第三吊耳之间的钢丝绳上设置所述第二葫芦,为臂架提供倾斜向上的约束力,形成第三约束部。 The second steel wire rope is connected to the first lifting lug and the third lifting lug, and the second hoist is set on the steel wire rope between the first lifting lug and the third lifting lug, so as to provide restraint for the jib to tilt upward Force, forming the third restraint part.

作为上述技术方案优选的一种具体实施方式,所述第一吊耳、第二吊耳、第三吊耳均为相对于所述臂架的左右两侧成对设置。 As a preferred specific implementation of the above technical solution, the first lifting lug, the second lifting lug, and the third lifting lug are all arranged in pairs with respect to the left and right sides of the jib.

作为上述技术方案优选的一种具体实施方式,位于所述臂架同侧的所述第一吊耳、第二吊耳和第三吊耳处于同一竖直平面内。 As a preferred specific implementation of the above technical solution, the first lifting lug, the second lifting lug and the third lifting lug located on the same side of the boom are in the same vertical plane.

作为上述技术方案优选的一种具体实施方式,所述刚性支撑与臂架端部的接触面为一竖直平面。 As a preferred specific implementation of the above technical solution, the contact surface between the rigid support and the end of the boom is a vertical plane.

作为上述技术方案优选的一种具体实施方式,所述第一钢丝绳和第二钢丝绳均通过卸扣与各个吊耳可拆卸连接。 As a preferred specific implementation of the above technical solution, both the first steel wire rope and the second steel wire rope are detachably connected to each lifting lug through a shackle.

作为上述技术方案优选的一种具体实施方式,所述第一葫芦和第二葫芦为手动葫芦或电动葫芦。 As a preferred specific implementation of the above technical solution, the first hoist and the second hoist are manual hoists or electric hoists.

实施本实用新型的一种辅助起重机臂架铰支座轴承更换的起重系统,与现有技术相比较,具有如下有益效果:在不拆卸臂架系统的情况下,在起重机转盘临时装上刚性支撑作为臂架上下移动的轨道,配合一些紧固和约束工装(如吊耳、钢丝绳、卸扣),利用葫芦,拉动臂架脱离铰支座,从而对外露的铰支座轴承进行修复或更换。通过上述起重系统,能避免了起重机臂架系统吊上吊下工作,节约设备吊装费用和人工投入,缩短了维修周期,并提高作业的安全性;而且能减少50%至70%的维修改造资金,具有很好的经济效益。 A lifting system implementing the utility model to assist the replacement of the bearing of the jib hinge support of the crane, compared with the prior art, has the following beneficial effects: without dismantling the jib system, the crane turntable is temporarily installed with a rigid The support is used as a track for the jib to move up and down, and with some fastening and restraining tools (such as lifting lugs, wire ropes, shackles), use a hoist to pull the jib out of the hinge support, so as to repair or replace the exposed hinge support bearings . Through the above-mentioned lifting system, the lifting and lowering work of the crane jib system can be avoided, equipment hoisting costs and labor input can be saved, the maintenance cycle can be shortened, and the safety of the operation can be improved; moreover, the maintenance and transformation funds can be reduced by 50% to 70%. , has good economic benefits.

附图说明 Description of drawings

为了更清楚地说明本实用新型实施例的技术方案,下面将对实施例的附图作简单地介绍。 In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the accompanying drawings of the embodiments will be briefly introduced below.

图1是本实用新型一种辅助起重机臂架铰支座轴承更换的起重系统的一实施例的主视图; Fig. 1 is a front view of an embodiment of a lifting system for assisting the replacement of the bearing of the jib hinge support of the utility model;

图2是图1实施例的侧视图; Fig. 2 is the side view of Fig. 1 embodiment;

图3是图1实施例中臂架脱离铰支座时的主视图; Fig. 3 is the front view when the boom breaks away from the hinge support in the embodiment of Fig. 1;

图4是图1实施例中臂架脱离铰支座时的侧视图。 Fig. 4 is a side view of the boom detached from the hinge support in the embodiment of Fig. 1 .

具体实施方式 Detailed ways

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。 The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.

如图1、图2所示,本实用新型的一种辅助起重机臂架铰支座轴承更换的起重系统,其包括刚性支撑5、第一吊耳61、第二吊耳62、第三吊耳63第一钢丝绳71、第二钢丝绳72、以及用于松紧钢丝绳的第一葫芦91和第二葫芦92。 As shown in Fig. 1 and Fig. 2, a lifting system of the utility model for assisting the replacement of the bearing of the boom hinge support of the crane jib includes a rigid support 5, a first lifting lug 61, a second lifting lug 62, a third lifting lug Ears 63 first wire rope 71 , second wire rope 72 , and first hoist 91 and second hoist 92 for the bungee wire.

所述刚性支撑5安装在铰支座1后侧,为臂架2提供水平方向的约束力,形成第一约束部。具体的,该刚性支撑5可以固定安装在铰支座1后侧的转柱上,还可以固定在铰支座1与转柱之间的转盘上,其与臂架2端部的接触面为一竖直平面,该竖直平面可作为臂架2上下移动的轨道。 The rigid support 5 is installed on the rear side of the hinge support 1 to provide horizontal restraint force for the boom 2 and form a first restraint portion. Specifically, the rigid support 5 can be fixedly installed on the rotating column at the rear side of the hinge support 1, and can also be fixed on the turntable between the hinge support 1 and the rotating column, and the contact surface between it and the end of the arm frame 2 is A vertical plane, which can be used as a track for the boom 2 to move up and down.

所述第一吊耳61安装在臂架2上;所述第二吊耳62在铰支座1前侧的转盘3上;所述第三吊耳63安装在转柱4上。具体的,所述第一吊耳61、第二吊耳62、第三吊耳63均为相对于所述臂架2的左右两侧成对设置;然而,由于综合考虑到臂架2的受力状态和各个吊耳的荷载要求,将位于所述臂架2同侧的所述第一吊耳61、第二吊耳62和第三吊耳63处于同一竖直平面内,使臂架2和各吊耳均处于二维的约束状态,使第一葫芦91和第二葫芦92提供的约束力更有效地作用在臂架2上,提高起重吊具作业的稳定性和效率。 The first lifting ear 61 is installed on the jib 2 ; the second lifting ear 62 is on the turntable 3 at the front side of the hinge support 1 ; the third lifting ear 63 is installed on the rotating column 4 . Specifically, the first lifting lug 61, the second lifting lug 62, and the third lifting lug 63 are arranged in pairs relative to the left and right sides of the boom 2; The force state and the load requirement of each lifting lug, the first lifting lug 61, the second lifting lug 62 and the third lifting lug 63 located on the same side of the boom 2 are in the same vertical plane, so that the boom 2 and each lifting lug are in a two-dimensional restraint state, so that the restraint force provided by the first hoist 91 and the second hoist 92 acts on the jib 2 more effectively, improving the stability and efficiency of the hoisting and spreader operation.

所述第一钢丝绳71与第一吊耳61、第二吊耳62连接,并在所述第一吊耳61和第二吊耳62之间的钢丝绳上设置所述第一葫芦91,为臂架2提供倾斜向下的约束力,形成第二约束部;所述第二钢丝绳72与第一吊耳61、第三吊耳63连接,并在所述第一吊耳61和第三吊耳63之间的钢丝绳上设置所述第二葫芦92,为臂架2提供倾斜向上的约束力,形成第三约束部。其中,为了方便安装及拆卸起重吊具,所述第一钢丝绳71和第二钢丝绳72均通过卸扣8与各个吊耳可拆卸连接;所述第一葫芦91和第二葫芦92为手动葫芦或电动葫芦。 The first wire rope 71 is connected to the first lifting lug 61 and the second lifting lug 62, and the first hoist 91 is arranged on the wire rope between the first lifting lug 61 and the second lifting lug 62, which is an arm The frame 2 provides an oblique downward binding force to form a second binding portion; the second wire rope 72 is connected with the first lifting eye 61 and the third lifting eye 63, and is connected between the first lifting eye 61 and the third lifting eye. The second hoist 92 is arranged on the wire rope between 63 to provide an oblique upward restraint force for the jib 2 and form a third restraint portion. Wherein, in order to facilitate the installation and disassembly of the hoisting sling, the first wire rope 71 and the second wire rope 72 are detachably connected to each lifting lug through a shackle 8; the first hoist 91 and the second hoist 92 are manual hoists or electric hoist.

本实用新型的一种辅助起重机臂架铰支座1轴承更换的起重系统的安装步骤包括如下: The installation steps of the lifting system for the replacement of the auxiliary crane arm hinge support 1 bearing of the utility model include the following steps:

步骤一,在铰支座1后侧安装刚性支撑5,利用刚性支撑5顶住臂架2端部,防止臂架2向后移动; Step 1, install a rigid support 5 on the rear side of the hinge support 1, and use the rigid support 5 to withstand the end of the boom 2 to prevent the boom 2 from moving backward;

步骤二,根据图中所示的吊点结构,固定安装各个满足荷载要求的吊耳; Step 2, according to the lifting point structure shown in the figure, fixedly install each lifting lug that meets the load requirements;

步骤三,在各个吊耳上安装起重吊具(如第一钢丝绳71、第二钢丝绳72、第一葫芦91、第二葫芦92),然后收紧钢丝绳,拆卸臂架2的转动轴10; Step 3, install hoisting slings (such as the first wire rope 71, the second wire rope 72, the first hoist 91, and the second hoist 92) on each lifting lug, then tighten the wire ropes, and disassemble the rotating shaft 10 of the jib 2;

步骤四,放松第一葫芦91,收紧第二葫芦92,使臂架2脱离铰支座1并沿刚性支撑5向上移动,使臂架2的轴承11外露,并进行臂架2轴承11维修或更换; Step 4: loosen the first gourd 91, tighten the second gourd 92, make the jib 2 separate from the hinge support 1 and move upward along the rigid support 5, expose the bearing 11 of the jib 2, and perform maintenance on the jib 2 bearing 11 or replace;

步骤五,放松第二葫芦92,收紧第一葫芦91,使臂架2沿刚性支撑5向下移动回到铰支座1内,并安装转动轴10,完成臂架2轴承11的维修或更换。 Step five, loosen the second gourd 92, tighten the first gourd 91, make the boom 2 move down along the rigid support 5 and return to the hinge support 1, and install the rotating shaft 10 to complete the maintenance of the boom 2 bearing 11 or replace.

还需要说明的是,由于铰支座1的左右两侧各有一套葫芦(即第一葫芦91和第二葫芦92)、吊耳(即第一吊耳61、第二吊耳62和第三吊耳63)、钢丝绳(即第一钢丝绳71和第二钢丝绳72)和卸扣8组成的起重吊具,操作葫芦时应同步进行,保持臂架2靠在刚性支撑5上稳定地上下移动。 It should also be noted that since the left and right sides of the hinge support 1 have a set of gourds (i.e. the first gourd 91 and the second gourd 92), lifting lugs (i.e. the first lifting lug 61, the second lifting lug 62 and the third Lifting lug 63), wire rope (namely the first wire rope 71 and the second wire rope 72) and the shackle 8 should be operated synchronously when operating the hoist, keeping the boom 2 against the rigid support 5 to move up and down stably .

可见,实施本实用新型的一种辅助起重机臂架铰支座轴承更换的起重系统,在不拆卸臂架系统的情况下,在起重机转盘3临时装上刚性支撑5作为臂架2上下移动的轨道,配合吊耳、钢丝绳、卸扣等紧固和约束工装,利用葫芦,拉动臂架2脱离铰支座1,从而对外露的铰支座轴承进行修复或更换。通过上述起重系统,能避免了起重机臂架系统吊上吊下工作,节约设备吊装费用和人工投入,缩短了维修周期,并提高作业的安全性;而且能减少50%至70%的维修改造资金,具有很好的经济效益。 It can be seen that a lifting system implementing the utility model to assist the replacement of the bearing of the jib hinge support of the crane can temporarily install a rigid support 5 on the crane turntable 3 as a means for the jib 2 to move up and down without dismantling the jib system. Rails, together with lifting lugs, wire ropes, shackles and other fastening and restraining tools, use a hoist to pull the arm frame 2 away from the hinge support 1, so as to repair or replace the exposed hinge support bearings. Through the above-mentioned lifting system, the lifting and lowering work of the crane jib system can be avoided, equipment hoisting costs and labor input can be saved, the maintenance cycle can be shortened, and the safety of the operation can be improved; moreover, the maintenance and transformation funds can be reduced by 50% to 70%. , has good economic benefits.

以上所揭露的仅为本实用新型的较佳实施例而已,当然不能以此来限定本实用新型之权利范围,因此依本实用新型申请专利范围所作的等同变化,仍属本实用新型所涵盖的范围。 The above disclosures are only preferred embodiments of the present utility model, and of course the scope of rights of the present utility model cannot be limited with this. Therefore, equivalent changes made according to the patent scope of the utility model are still covered by the utility model. scope.

Claims (6)

1.一种辅助起重机臂架铰支座轴承更换的起重系统,其特征在于,包括刚性支撑、第一吊耳、第二吊耳、第三吊耳、第一钢丝绳、第二钢丝绳、以及用于松紧钢丝绳的第一葫芦和第二葫芦; 1. A lifting system for assisting the replacement of the jib hinge support bearing of a crane, characterized in that it includes a rigid support, a first lifting lug, a second lifting lug, a third lifting lug, a first steel wire rope, a second steel wire rope, and First hoist and second hoist for elastic wire rope; 所述刚性支撑安装在铰支座后侧,用于顶住臂架端部的刚性支撑,为臂架提供水平方向的约束力,形成第一约束部; The rigid support is installed on the rear side of the hinge support, and is used to withstand the rigid support at the end of the boom, and provide a horizontal binding force for the boom to form a first restraint part; 所述第一吊耳安装在臂架上;所述第二吊耳在铰支座前侧的转盘上;所述第三吊耳安装在转柱上; The first lifting lug is installed on the jib; the second lifting lug is on the turntable on the front side of the hinge support; the third lifting lug is installed on the rotating column; 所述第一钢丝绳与第一吊耳、第二吊耳连接,并在所述第一吊耳和第二吊耳之间的钢丝绳上设置所述第一葫芦,为臂架提供倾斜向下的约束力,形成第二约束部; The first steel wire rope is connected to the first lifting lug and the second lifting lug, and the first hoist is set on the steel wire rope between the first lifting lug and the second lifting lug to provide the jib with an inclined downward Binding force, forming a second binding part; 所述第二钢丝绳与第一吊耳、第三吊耳连接,并在所述第一吊耳和第三吊耳之间的钢丝绳上设置所述第二葫芦,为臂架提供倾斜向上的约束力,形成第三约束部。 The second steel wire rope is connected to the first lifting lug and the third lifting lug, and the second hoist is set on the steel wire rope between the first lifting lug and the third lifting lug, so as to provide restraint for the jib to tilt upward Force, forming the third restraint part. 2.如权利要求1所述的一种辅助起重机臂架铰支座轴承更换的起重系统,其特征在于,所述第一吊耳、第二吊耳、第三吊耳均为相对于所述臂架的左右两侧成对设置。 2. A lifting system for assisting the replacement of the bearing of the jib hinge support of the crane jib as claimed in claim 1, wherein the first lifting lug, the second lifting lug, and the third lifting lug are all relative to the lifting lug. The left and right sides of the boom are set in pairs. 3.如权利要求2所述的一种辅助起重机臂架铰支座轴承更换的起重系统,其特征在于,位于所述臂架同侧的所述第一吊耳、第二吊耳和第三吊耳处于同一竖直平面内。 3. The lifting system for assisting the replacement of the bearing of the jib hinge support of the crane jib as claimed in claim 2, wherein the first lifting lug, the second lifting lug and the second lifting lug located on the same side of the jib are The three lugs are in the same vertical plane. 4.如权利要求1所述的一种辅助起重机臂架铰支座轴承更换的起重系统,其特征在于,所述刚性支撑与臂架端部的接触面为一竖直平面。 4. The lifting system for assisting the replacement of the bearing of the jib hinge support of the crane jib as claimed in claim 1, wherein the contact surface between the rigid support and the end of the jib is a vertical plane. 5.如权利要求1所述的一种辅助起重机臂架铰支座轴承更换的起重系统,其特征在于,所述第一钢丝绳和第二钢丝绳均通过卸扣与各个吊耳可拆卸连接。 5 . The lifting system for assisting the replacement of the bearing of the jib hinge support of the crane jib as claimed in claim 1 , wherein the first steel wire rope and the second steel wire rope are detachably connected to each lifting lug through a shackle. 6 . 6.如权利要求1所述的一种辅助起重机臂架铰支座轴承更换的起重系统,其特征在于,所述第一葫芦和第二葫芦为手动葫芦或电动葫芦。 6 . The lifting system for assisting the replacement of the bearing of the jib hinge support of the crane jib as claimed in claim 1 , wherein the first hoist and the second hoist are manual hoists or electric hoists. 7 .
CN201520011905.9U 2015-01-09 2015-01-09 A kind of tackling system of auxiliary hoist jib hinged-support bearing replacing Expired - Fee Related CN204549893U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109468966A (en) * 2019-01-08 2019-03-15 刘金顶 Steel box-girder suspension bridge dismounts soft rope device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109468966A (en) * 2019-01-08 2019-03-15 刘金顶 Steel box-girder suspension bridge dismounts soft rope device

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