CN204539772U - Double disk opener is coupled bionical disc structure - Google Patents
Double disk opener is coupled bionical disc structure Download PDFInfo
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- CN204539772U CN204539772U CN201520234000.8U CN201520234000U CN204539772U CN 204539772 U CN204539772 U CN 204539772U CN 201520234000 U CN201520234000 U CN 201520234000U CN 204539772 U CN204539772 U CN 204539772U
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Abstract
本实用新型公开了一种双圆盘开沟器耦合仿生圆盘结构,其是在双圆盘开沟器的圆盘表面设置楔形凸起和球形凸包,楔形凸起和球形凸包在圆盘表面呈环形相间分布,共有多层,相邻层的楔形凸起与球形凸包相对;在开沟器开沟的过程中,本实用新型的楔形凸起和球形凸包耦合仿生结构能够打破土壤与圆盘表面接触时形成的水膜的连续性,减低土壤的粘结力,从而降低土壤对圆盘的粘附,减小土壤对开沟器的阻力,提高了开沟质量,减小了燃料的消耗。
The utility model discloses a double-disc opener coupling bionic disc structure, which is provided with a wedge-shaped protrusion and a spherical convex hull on the disc surface of the double-disc opener, and the wedge-shaped protrusion and the spherical convex hull are arranged on the circular disc surface. The surface of the disc is arranged alternately in a ring shape, with a total of multiple layers, and the wedge-shaped protrusions of adjacent layers are opposite to the spherical convex hull; during the process of ditching by the opener, the coupling bionic structure of the wedge-shaped protrusion and the spherical convex hull of the utility model can break the The continuity of the water film formed when the soil is in contact with the surface of the disc reduces the cohesive force of the soil, thereby reducing the adhesion of the soil to the disc, reducing the resistance of the soil to the opener, improving the quality of ditching, reducing the fuel consumption.
Description
技术领域 technical field
本实用新型属于农业机械领域,涉及以后总双圆盘开沟器,特别涉及一种双圆盘开沟器耦合仿生圆盘结构。 The utility model belongs to the field of agricultural machinery, relates to a general double-disc opener, in particular to a double-disc opener coupling bionic disc structure.
背景技术 Background technique
双圆盘开沟器广泛应用于谷物播种机及中耕作物精密播种机上的触土部件,可以适用于整地条件差,土壤湿度大的高速作业。但在耕作过程中由于粘附等原因,造成工作阻力大、土壤扰动大,因此优化开沟器的结构、减少耕作粘附、降低土壤阻力对于开沟质量的提升、能耗的降低具有重大意义。 Double-disc openers are widely used in the soil-contacting parts of grain seeders and row crop precision seeders, and are suitable for high-speed operations with poor soil preparation conditions and high soil humidity. However, due to adhesion and other reasons during the tillage process, the work resistance is large and the soil disturbance is large. Therefore, optimizing the structure of the opener, reducing tillage adhesion, and reducing soil resistance are of great significance for improving the quality of trenching and reducing energy consumption. .
普通的双圆盘开沟器的圆盘是平面型,与土壤接触时会由于接触界面连续的水环或水膜引起毛细管力和粘滞力而造成粘附,这样会增大土壤的扰动,降低开沟的质量,影响作物的产量,同时在一定程度上造成牵引阻力的增大。 The discs of ordinary double-disc openers are flat. When in contact with the soil, the capillary force and viscous force caused by the continuous water ring or water film on the contact interface will cause adhesion, which will increase the disturbance of the soil. Reduce the quality of ditching, affect the yield of crops, and at the same time cause the increase of traction resistance to a certain extent.
以仿生学为研究手段的设计触土部件的形态和结构来降低土壤对触土部件的粘附和阻力已取得突破性进展。以土壤生物体表面的非光滑形态设计出的推土板和仿生犁壁,经实验验证具有良好减少土壤粘附、降低土壤阻力的作用。田间试验结果表明仿生犁壁可以降低犁耕阻力15%~18%,节省油耗5.6%~12.6%,并具有良好的脱土性能。 Breakthroughs have been made in reducing the adhesion and resistance of soil to soil-contacting parts by using bionics as a research method to design the shape and structure of soil-contacting parts. The bulldozing board and bionic plowboard designed with the non-smooth shape of the surface of soil organisms have been proved by experiments to have a good effect of reducing soil adhesion and soil resistance. Field test results show that the bionic plowboard can reduce plowing resistance by 15% to 18%, save fuel consumption by 5.6% to 12.6%, and has good soil removal performance.
发明内容 Contents of the invention
本实用新型的目的是提供一种双圆盘开沟器耦合仿生圆盘结构,该耦合仿生圆盘结构能够减少土壤粘附,降低开沟阻力,减少燃料消耗,达到节能的目的。 The purpose of the utility model is to provide a double-disc opener coupling bionic disc structure, which can reduce soil adhesion, reduce trenching resistance, reduce fuel consumption, and achieve the purpose of energy saving.
穿山甲鳞片的脊状隆起和蜣螂的头部凸起这两种结构,属于几何非光滑表面,这些表面结构能够使穿山甲和蜣螂在土壤中运动时减少粘附、甚至不粘附,而且还可以降低其在土壤中运动的阻力。本实用新型根据仿生学原理,耦合两种结构设计成一种新型开沟器圆盘。 The ridges of pangolin scales and the head protrusions of dung beetles belong to geometric non-smooth surfaces. These surface structures can make pangolins and dung beetles less adherent or even non-adhesive when they move in the soil. It can reduce its resistance to movement in the soil. According to the principle of bionics, the utility model couples two structures and designs a novel ditch opener disk.
本实用新型是在双圆盘开沟器的圆盘表面设置楔形凸起和球形凸包,楔形凸起和球形凸包在圆盘表面呈环形相间分布,共有多层,相邻层的楔形凸起与球形凸包相对;T为圆盘的厚度;H1为楔形凸起的高度,L1为楔形凸起的长度:H2为球形凸包的球冠高度,为球形凸包的球冠直径D2;A为射线方向两凸起之间的夹角;其中H1=T,L1=D2,H2=7%~13%D2, A=7.2°~12°。 The utility model is provided with wedge-shaped protrusions and spherical convex hulls on the disc surface of the double-disc opener. The wedge-shaped protrusions and spherical convex hulls are distributed in a ring on the disc surface, and there are multiple layers in total. The wedge-shaped protrusions of adjacent layers T is the thickness of the disc; H1 is the height of the wedge-shaped protrusion, L1 is the length of the wedge-shaped protrusion; H2 is the height of the spherical crown of the spherical convex hull, and is the spherical crown diameter D2 of the spherical convex hull; A is the angle between two protrusions in the ray direction; where H1=T, L1=D2, H2=7%~13%D2, A=7.2°~12°.
本实用新型通过楔形凸起和球形凸包的结构设置与楔形凸起和球形凸包参数的结合,圆盘就不会产生粘附现象,降低了双圆盘开沟器的开沟阻力。 In the utility model, through the combination of the structural setting of the wedge-shaped protrusion and the spherical convex hull and the parameters of the wedge-shaped protrusion and the spherical convex hull, the disks will not stick, and the ditching resistance of the double-disc opener is reduced.
本实用新型的有益效果是:在双圆盘开沟器开沟作业时,圆盘与土壤紧密接触,由于圆盘表面的楔形凸起和球形凸包使土壤与圆盘的接触面不易形成连续的水膜,这样粘着力就会保持较低的水平,圆盘就不会产生粘附现象。同时,这样也能降低开沟的阻力,提高工作的质量,减少燃料的消耗。 The beneficial effects of the utility model are: when the double-disk opener is in ditching operation, the discs are in close contact with the soil, and the contact surfaces between the soil and the discs are not easy to form continuous due to the wedge-shaped protrusions and spherical convex hulls on the surface of the discs. water film, so that the adhesion will remain low and the discs will not stick. At the same time, this can also reduce the resistance of ditching, improve the quality of work, and reduce fuel consumption.
附图说明 Description of drawings
图1为本实用新型的俯视图。 Fig. 1 is the top view of the utility model.
图2为本实用新型的楔形凸起的主视图。 Fig. 2 is a front view of the wedge-shaped protrusion of the present invention.
图3为本实用新型的楔形凸起的俯视图。 Fig. 3 is a top view of the wedge-shaped protrusion of the present invention.
图4为本实用新型的楔形凸起的左视图。 Fig. 4 is a left view of the wedge-shaped protrusion of the present invention.
图5为本实用新型的球形凸包的剖视图。 Fig. 5 is a cross-sectional view of the spherical convex hull of the present invention.
具体实施方案 specific implementation plan
如图1所示,本实施例是在双圆盘开沟器的圆盘1表面设置楔形凸起2和球形凸包3,楔形凸起2和球形凸包3在圆盘1表面呈环形相间分布,本实施例共有三层,相邻层的楔形凸起2与球形凸包3相对;T为圆盘1的厚度;如图2、图3和图4所示,H1为楔形凸起2的高度,L1为楔形凸起2的长度:如图5所示,H2为球形凸包3的球冠高度,为球形凸包3的球冠直径D2;A 为射线方向两凸起之间的夹角;其中H1=T,L1=D2,H2=7%~13%D2,A=7.2°~12°。 As shown in Figure 1, in this embodiment, wedge-shaped protrusions 2 and spherical convex hulls 3 are arranged on the surface of the disc 1 of the double-disc opener, and the wedge-shaped protrusions 2 and the spherical convex hulls 3 are annularly alternated on the surface of the disc 1. Distribution, there are three layers in this embodiment, the wedge-shaped protrusion 2 of the adjacent layer is opposite to the spherical convex hull 3; T is the thickness of the disc 1; as shown in Figure 2, Figure 3 and Figure 4, H1 is the wedge-shaped protrusion 2 L1 is the length of the wedge-shaped protrusion 2: as shown in Figure 5, H2 is the height of the spherical crown of the spherical convex hull 3, and is the diameter D2 of the spherical crown of the spherical convex hull 3; A is the distance between the two protrusions in the ray direction Included angle; where H1=T, L1=D2, H2=7%~13%D2, A=7.2°~12°.
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104770114A (en) * | 2015-04-19 | 2015-07-15 | 吉林大学 | Coupled bionic disc structure of double-disc ditcher |
CN107980249A (en) * | 2017-12-11 | 2018-05-04 | 山东理工大学 | Utilize the method for the clean dung beetle sand dune shape anisotropy convex closure design bionics plow moldboard of the legendary god of farming |
CN108122278A (en) * | 2017-12-11 | 2018-06-05 | 山东理工大学 | With the method for the clean dung beetle epidermis sand dune shape convex closure design pit type bionics plow moldboard of the legendary god of farming |
CN108122279A (en) * | 2017-12-11 | 2018-06-05 | 山东理工大学 | The method for imitating the clean dung beetle sand dune shape convex closure design pit type bionics plow moldboard of the legendary god of farming |
-
2015
- 2015-04-19 CN CN201520234000.8U patent/CN204539772U/en not_active Withdrawn - After Issue
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104770114A (en) * | 2015-04-19 | 2015-07-15 | 吉林大学 | Coupled bionic disc structure of double-disc ditcher |
CN107980249A (en) * | 2017-12-11 | 2018-05-04 | 山东理工大学 | Utilize the method for the clean dung beetle sand dune shape anisotropy convex closure design bionics plow moldboard of the legendary god of farming |
CN108122278A (en) * | 2017-12-11 | 2018-06-05 | 山东理工大学 | With the method for the clean dung beetle epidermis sand dune shape convex closure design pit type bionics plow moldboard of the legendary god of farming |
CN108122279A (en) * | 2017-12-11 | 2018-06-05 | 山东理工大学 | The method for imitating the clean dung beetle sand dune shape convex closure design pit type bionics plow moldboard of the legendary god of farming |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
AV01 | Patent right actively abandoned |
Granted publication date: 20150812 Effective date of abandoning: 20160831 |
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C25 | Abandonment of patent right or utility model to avoid double patenting |