CN204524192U - A kind of high-silicon cast iron ingot mould - Google Patents
A kind of high-silicon cast iron ingot mould Download PDFInfo
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- CN204524192U CN204524192U CN201520164690.4U CN201520164690U CN204524192U CN 204524192 U CN204524192 U CN 204524192U CN 201520164690 U CN201520164690 U CN 201520164690U CN 204524192 U CN204524192 U CN 204524192U
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- cast iron
- silicon cast
- mold
- iron
- ingot mould
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- 229910052710 silicon Inorganic materials 0.000 title claims abstract description 21
- 229910001018 Cast iron Inorganic materials 0.000 title claims abstract description 19
- 239000010703 silicon Substances 0.000 title claims abstract description 19
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 22
- 238000005266 casting Methods 0.000 claims abstract description 17
- 229910052742 iron Inorganic materials 0.000 claims abstract description 10
- 229910001021 Ferroalloy Inorganic materials 0.000 abstract description 8
- 239000002245 particle Substances 0.000 abstract description 3
- 241001466460 Alveolata Species 0.000 abstract 1
- 239000000843 powder Substances 0.000 abstract 1
- 229910045601 alloy Inorganic materials 0.000 description 7
- 239000000956 alloy Substances 0.000 description 7
- 229910000640 Fe alloy Inorganic materials 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 238000009749 continuous casting Methods 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 238000007711 solidification Methods 0.000 description 3
- 230000008023 solidification Effects 0.000 description 3
- 229910052684 Cerium Inorganic materials 0.000 description 2
- 229910052804 chromium Inorganic materials 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 229910052750 molybdenum Inorganic materials 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 239000000654 additive Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000010298 pulverizing process Methods 0.000 description 1
- 238000009628 steelmaking Methods 0.000 description 1
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- Molds, Cores, And Manufacturing Methods Thereof (AREA)
Abstract
Description
技术领域:Technical field:
本实用新型涉及用于铁合金连续浇铸生产的模具技术领域,尤其是涉及一种高硅铸铁锭模。The utility model relates to the technical field of molds for continuous casting of iron alloys, in particular to a high-silicon cast iron ingot mold.
背景技术:Background technique:
铁合金是炼钢最主要的脱氧剂和元素添加剂。目前国内外主要使用的铁合金凝固成型工艺为浇铸床逐层浇注后破碎,此工艺劳动强度高、机械化程度低、破碎过程合金粉化严重,极大程度的降低了铁合金企业的生产效率和经济效益。Ferroalloys are the most important deoxidizers and element additives in steelmaking. At present, the ferroalloy solidification forming process mainly used at home and abroad is crushing after pouring layer by layer in the casting bed. This process has high labor intensity, low degree of mechanization, and severe alloy powdering during the crushing process, which greatly reduces the production efficiency and economic benefits of ferroalloy enterprises. .
实用新型内容:Utility model content:
本实用新型的目的在于避免现有的技术缺陷,提出一种高硅铸铁锭模。从而有效解决了现有技术存在的问题。The purpose of the utility model is to avoid the existing technical defects and propose a high-silicon cast iron ingot mold. Thereby, the problems existing in the prior art are effectively solved.
本实用新型的目的可以通过采用以下技术方案来实现:所述的一种高硅铸铁锭模,其特点是包括一体式结构的高硅铸铁模体,模体内通过凸肋分割成蜂窝状结构的多个浇铸腔模块,多个浇铸腔模块之间通过其上方的流铁槽相互连通,模体两端还设置有固定孔。The purpose of this utility model can be realized by adopting the following technical solutions: the high-silicon cast iron ingot mold described is characterized in that it comprises a high-silicon cast iron mold body with an integrated structure, and the mold body is divided into a honeycomb structure by convex ribs A plurality of casting cavity modules are connected to each other through the flow iron groove above them, and fixing holes are arranged at both ends of the mold body.
所述的浇铸腔模块内为锥形结构,最大直径为50mm~70mm,深度为40mm~60mm,两侧的模墙的外倾角α为25~30°。实现合金凝固后自动脱模。The inside of the casting cavity module is a tapered structure, the maximum diameter is 50mm-70mm, the depth is 40mm-60mm, and the camber angle α of the mold walls on both sides is 25-30°. Realize automatic demoulding after alloy solidification.
所述的流铁槽截面为梯形结构,顶部宽度为45mm~65mm,底部宽度为20~40mm,深度为5~10mm。The section of the flow iron trough is a trapezoidal structure, the width of the top is 45mm-65mm, the width of the bottom is 20-40mm, and the depth is 5-10mm.
所述的模体采用的高硅铸铁化学成分按质量百分比计为:0.8~1.0%C、14~18%Si、4.0~6.0%Cu、1.0~3.0%Cr、0.4~0.6%Mo、0.8~1.0%Ce,其余为Fe和杂质。The chemical composition of the high-silicon cast iron used in the mold body is calculated by mass percentage: 0.8-1.0% C, 14-18% Si, 4.0-6.0% Cu, 1.0-3.0% Cr, 0.4-0.6% Mo, 0.8- 1.0% Ce, the rest is Fe and impurities.
本实用新型的有益效果是:所述的一种高硅铸铁锭模,其一次性获得粒度合理的铁合金铸锭,免去了破碎环节降低了合金粉化率,大幅提高生产效率并有效节约了资源。The beneficial effects of the utility model are: the high-silicon cast iron ingot mould, which can obtain iron alloy ingots with reasonable particle size at one time, eliminates the crushing link and reduces the alloy pulverization rate, greatly improves production efficiency and effectively saves resource.
附图说明:Description of drawings:
图1是本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2是本实用新型图1的俯视结构示意图;Fig. 2 is a top view structural schematic diagram of Fig. 1 of the utility model;
图3是本实用新型在铁合金连铸设备中使用的示意图。Fig. 3 is a schematic diagram of the utility model used in ferroalloy continuous casting equipment.
图中所示:1、模体;2、模墙;3、浇铸腔模块;4、流铁槽;5、凸肋;6、固定孔。As shown in the figure: 1. mold body; 2. mold wall; 3. casting cavity module; 4. flow iron groove; 5. convex rib; 6. fixing hole.
具体实施方式:Detailed ways:
以下结合附图所示之最佳实施例作进一步详述:Below in conjunction with the preferred embodiment shown in accompanying drawing, be described in further detail:
如图1至3所示,所述的一种高硅铸铁锭模,其特点是包括一体式结构的高硅铸铁模体1,模体1内通过凸肋5分割成蜂窝状结构的多个浇铸腔3模块,多个浇铸腔3模块之间通过其上方的流铁槽4相互连通,模体1两端还设置有固定孔6。As shown in Figures 1 to 3, the described high-silicon cast iron ingot mold is characterized in that it includes a high-silicon cast iron mold body 1 with an integrated structure, and the mold body 1 is divided into a plurality of honeycomb structures by convex ribs 5. Casting cavity 3 modules, multiple casting cavity 3 modules communicate with each other through the flow iron groove 4 above them, and the two ends of the mold body 1 are also provided with fixing holes 6 .
所述的浇铸腔模块3内为锥形结构,最大直径为50mm~70mm,深度为40mm~60mm,两侧的模墙2的外倾角α为25~30°。实现合金凝固后自动脱模。The inside of the casting cavity module 3 is a conical structure, the maximum diameter is 50mm-70mm, the depth is 40mm-60mm, and the camber angle α of the mold walls 2 on both sides is 25-30°. Realize automatic demoulding after alloy solidification.
所述的流铁槽4截面为梯形结构,顶部宽度为45mm~65mm,底部宽度为20~40mm,深度为5~10mm。The section of the flow iron trough 4 is a trapezoidal structure, the top width is 45mm-65mm, the bottom width is 20-40mm, and the depth is 5-10mm.
所述的模体1采用的高硅铸铁化学成分按质量百分比计为:0.8~1.0%C、14~18%Si、4.0~6.0%Cu、1.0~3.0%Cr、0.4~0.6%Mo、0.8~1.0%Ce,其余为Fe和杂质。The chemical composition of the high-silicon cast iron used in the mold body 1 is calculated by mass percentage: 0.8-1.0% C, 14-18% Si, 4.0-6.0% Cu, 1.0-3.0% Cr, 0.4-0.6% Mo, 0.8 ~1.0% Ce, the balance is Fe and impurities.
所述的一种高硅铸铁锭模,实施时,其多个浇铸腔模块由上方的流铁槽相互连通,确保浇铸时合金液能充型完全;铁合金熔液在锭模中直接凝固成粒度合理的铁合金铸锭,从而免去了传统生产工艺中的破碎环节。将本高硅铸铁锭模安装在铸铁机上,可以实现铁合金的连续铸造生产。将合金液连续浇铸到安装在传动链带上的高硅铸铁锭模中,液态合金在锭模中迅速凝固并运转至脱模点,铸锭脱落进入集料筐,通过高度落差产生的冲量使铸锭破碎,得到粒状铁合金产品。The high-silicon cast iron ingot mold mentioned above, when implemented, its multiple casting cavity modules are connected to each other by the flow iron groove above to ensure that the alloy liquid can be completely filled during casting; the iron alloy melt is directly solidified in the ingot mold to a particle size Reasonable ferroalloy ingot casting, thus avoiding the crushing link in the traditional production process. Installing the high-silicon cast iron ingot mold on an iron casting machine can realize the continuous casting production of iron alloy. The alloy liquid is continuously cast into the high-silicon cast iron ingot mold installed on the transmission chain belt. The liquid alloy solidifies rapidly in the ingot mold and runs to the demoulding point. The ingot falls off and enters the collecting basket. The ingot is crushed to obtain a granular ferroalloy product.
以上所述仅为本实用新型的较佳实施例,并不用以限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present utility model shall be included in this utility model. within the scope of protection of utility models.
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105855471A (en) * | 2016-06-06 | 2016-08-17 | 宁夏铸源机械修配有限公司 | Receiving mould for continuous casting machine |
CN107164699A (en) * | 2017-05-13 | 2017-09-15 | 合肥鼎鑫模具有限公司 | A kind of alloy mold and its application for automotive hub die casting |
CN108247027A (en) * | 2018-04-02 | 2018-07-06 | 乌兰察布市旭峰新创实业有限公司 | A kind of novel ferroalloy continuous casting machine |
CN112743051A (en) * | 2020-12-30 | 2021-05-04 | 宁夏海盛实业有限公司 | Continuous casting machine for casting and molding ferroalloy production |
CN113182498A (en) * | 2021-01-29 | 2021-07-30 | 焦作市迈科冶金机械工程技术咨询有限公司 | Granular rail type iron alloy molten iron casting equipment and ingot mold thereof |
-
2015
- 2015-03-24 CN CN201520164690.4U patent/CN204524192U/en not_active Expired - Fee Related
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105855471A (en) * | 2016-06-06 | 2016-08-17 | 宁夏铸源机械修配有限公司 | Receiving mould for continuous casting machine |
CN107164699A (en) * | 2017-05-13 | 2017-09-15 | 合肥鼎鑫模具有限公司 | A kind of alloy mold and its application for automotive hub die casting |
CN108247027A (en) * | 2018-04-02 | 2018-07-06 | 乌兰察布市旭峰新创实业有限公司 | A kind of novel ferroalloy continuous casting machine |
CN108247027B (en) * | 2018-04-02 | 2024-02-23 | 乌兰察布市旭峰新创实业有限公司 | Ferroalloy continuous casting machine |
CN112743051A (en) * | 2020-12-30 | 2021-05-04 | 宁夏海盛实业有限公司 | Continuous casting machine for casting and molding ferroalloy production |
CN113182498A (en) * | 2021-01-29 | 2021-07-30 | 焦作市迈科冶金机械工程技术咨询有限公司 | Granular rail type iron alloy molten iron casting equipment and ingot mold thereof |
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Legal Events
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: High silicon cast iron ingot mould Effective date of registration: 20160802 Granted publication date: 20150805 Pledgee: Gansu double credit Company limited by guarantee Pledgor: Gansu Machinery & Science Inst.t Registration number: 2016620000016 |
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PLDC | Enforcement, change and cancellation of contracts on pledge of patent right or utility model | ||
PC01 | Cancellation of the registration of the contract for pledge of patent right | ||
PC01 | Cancellation of the registration of the contract for pledge of patent right |
Date of cancellation: 20170817 Granted publication date: 20150805 Pledgee: Gansu double credit Company limited by guarantee Pledgor: Gansu Machinery & Science Inst.t Registration number: 2016620000016 |
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CP01 | Change in the name or title of a patent holder | ||
CP01 | Change in the name or title of a patent holder |
Address after: 730030 Jinchang North Road, Chengguan District, Lanzhou, Gansu 208 Patentee after: Gansu Mechanical Science Research Institute Limited liability company Address before: 730030 Jinchang North Road, Chengguan District, Lanzhou, Gansu 208 Patentee before: Gansu Machinery & Science Inst.t |
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CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150805 Termination date: 20200324 |