CN204386465U - A kind of oil field pull-type electric workover rig - Google Patents
A kind of oil field pull-type electric workover rig Download PDFInfo
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- CN204386465U CN204386465U CN201420861951.3U CN201420861951U CN204386465U CN 204386465 U CN204386465 U CN 204386465U CN 201420861951 U CN201420861951 U CN 201420861951U CN 204386465 U CN204386465 U CN 204386465U
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Abstract
本实用新型涉及油田设备技术领域,具体涉及一种油田用拖挂式电动修井机。其结构简单,安装操作方便,控制方式先进,整车移运性能好。为实现上述目的,本实用新型采用的技术方案包括井架总成、游车、前支架、后支架、半挂车和底座,所述的井架总成和游车通过前支架和后支架支撑在半挂车上,所述半挂车的鹅颈上设有液压站,所述的半挂车上顶部依次设有控制系统、空气压缩机、绞车电机、齿轮减速箱和绞车,所述的后支架的一侧设置有司钻控制房,所述的底座上设有司钻控制房、转盘和转盘电机。
The utility model relates to the technical field of oilfield equipment, in particular to a trailer-type electric workover machine for oilfields. The utility model has the advantages of simple structure, convenient installation and operation, advanced control mode, and good vehicle transfer performance. In order to achieve the above object, the technical solution adopted by the utility model includes a derrick assembly, a traveling block, a front support, a rear support, a semi-trailer and a base, and the described derrick assembly and a traveling block are supported on the semi-trailer through the front support and the rear support Above, the gooseneck of the semi-trailer is provided with a hydraulic station, and the top of the semi-trailer is provided with a control system, an air compressor, a winch motor, a gear reduction box and a winch in turn, and one side of the rear support is provided There is a driller's control room, and the base is provided with a driller's control room, a turntable and a turntable motor.
Description
技术领域 technical field
本实用新型涉及油田设备技术领域,具体涉及一种油田用拖挂式电动修井机。 The utility model relates to the technical field of oilfield equipment, in particular to a trailer-type electric workover machine for oilfields.
背景技术 Background technique
随着油井的老化,国际修井市场和国内修井市场的不断看好,修井承包商对修井设备的需求不断增加,同时对修井机适应环境的性能要求也越来越高,不管国际和国内都积极推进使用清洁能源,节能减排。目前的修井机动力主要都为柴油机驱动,在下钻时一般通过摘开滚筒离合器通过辅助刹车制动的方式控制,在下钻过程中无法精确控制大钩的位置和速度。随着油区的电网建设,越来越多的油田修井现场都具备使用网电的条件。目前已有的电动修井机都是在常规的修井机上增加电动机,其结构没有根本改变,绞车和转盘的传动链长,传输效率低。因此开发一种油田用拖挂式电动修井机代替目前的修井作业设备,提高作业效率,是十分必要的。 With the aging of oil wells, the international workover market and the domestic workover market continue to be optimistic, and the demand for workover equipment by workover contractors continues to increase. At the same time, the performance requirements for workover machines to adapt to the environment are also getting higher and higher. China and the country are actively promoting the use of clean energy, energy conservation and emission reduction. The power of the current workover rigs is mainly driven by diesel engines. When running in, it is generally controlled by disengaging the drum clutch and using auxiliary brakes. The position and speed of the hook cannot be accurately controlled during the running in process. With the construction of power grids in oil regions, more and more oilfield workover sites are equipped to use grid power. The existing electric workover rigs all add electric motors to conventional workover rigs, and the structure has not changed fundamentally. The transmission chain of the drawworks and the turntable is long, and the transmission efficiency is low. Therefore, it is necessary to develop a trailer-type electric workover rig to replace the current workover equipment in oilfields and to improve operating efficiency.
发明内容 Contents of the invention
本实用新型为了解决上述背景技术中的不足之处,提供一种油田用拖挂式电动修井机,其结构简单,安装操作方便,控制方式先进,整车移运性能好。 In order to solve the deficiencies in the above-mentioned background technology, the utility model provides a trailer-type electric workover rig for oil fields, which has simple structure, convenient installation and operation, advanced control mode, and good vehicle transportation performance.
为实现上述目的,本实用新型采用的技术方案为:一种油田用拖挂式电动修井机,包括井架总成、游车、前支架、后支架、半挂车和底座,其特征在于:所述的井架总成和游车通过前支架和后支架支撑在半挂车上,所述半挂车的鹅颈上设有液压站,所述的半挂车上顶部依次设有控制系统、空气压缩机、绞车电机、齿轮减速箱和绞车,所述的后支架的一侧设置有司钻控制房,所述的底座上设有司钻控制房、转盘和转盘电机。 In order to achieve the above purpose, the technical solution adopted by the utility model is: a trailer-type electric workover rig for oil fields, including a derrick assembly, a traveling block, a front support, a rear support, a semi-trailer and a base, and is characterized in that: The above-mentioned derrick assembly and traveling block are supported on the semi-trailer through the front bracket and the rear bracket. The gooseneck of the semi-trailer is provided with a hydraulic station, and the upper top of the semi-trailer is sequentially provided with a control system, an air compressor, Drawworks motor, gear reduction box and winch, one side of the rear bracket is provided with a driller's control room, and the base is provided with a driller's control room, a turntable and a turntable motor.
所述的控制系统为U型结构,其包括整流单元柜、逆变单元柜、制动单元柜、制动电阻箱、水冷控制柜、PLC控制柜、MCC柜、水冷散热风扇,所述的整流单元柜、水冷散热风扇分列于U型结构两侧,制动电阻箱、水冷控制柜、PLC控制柜和MCC柜并列放置在前端,整流单元柜、逆变单元柜、制动单元柜、PLC控制柜和MCC柜为一个整体柜体。 The control system is a U-shaped structure, which includes a rectifier unit cabinet, an inverter unit cabinet, a brake unit cabinet, a brake resistor box, a water-cooled control cabinet, a PLC control cabinet, an MCC cabinet, and a water-cooled cooling fan. Unit cabinets and water-cooling cooling fans are arranged on both sides of the U-shaped structure. Brake resistor boxes, water-cooling control cabinets, PLC control cabinets and MCC cabinets are placed side by side at the front. Rectifier unit cabinets, inverter unit cabinets, brake unit cabinets, PLC The control cabinet and the MCC cabinet are an integral cabinet.
所述的绞车电机通过齿轮减速箱与绞车连接。 The winch motor is connected with the winch through a gear reduction box.
所述的转盘与转盘电机连接。 The turntable is connected with the turntable motor.
与现有技术相比,本实用新型具有的优点和效果如下: Compared with the prior art, the utility model has the following advantages and effects:
1.本实用新型不仅结构简单,安装操作方便,控制方式先进,整车移运性能好; 1. The utility model is not only simple in structure, convenient in installation and operation, advanced in control mode, and good in vehicle transportation performance;
2.本实用新型采用电机通过齿轮箱直接驱动滚筒轴,结构简单,可靠性高,解决了常规的电动修井机传动链长,传输效率低的问题; 2. The utility model adopts the motor to directly drive the roller shaft through the gearbox, which has a simple structure and high reliability, and solves the problems of long transmission chain and low transmission efficiency of conventional electric workover rigs;
3.本实用新型采用半挂车结构,可移运性好,采用统一的拖车,减少了常规电动修井机专门配套的行走柴油机、驾驶室和行车系统。 3. The utility model adopts a semi-trailer structure, which has good transportability, and adopts a unified trailer, which reduces the walking diesel engine, cab and driving system specially matched with conventional electric workover rigs.
4.本实用新型转盘通过电机独立驱动,减少了常规修井机从绞车至转盘的传动机构,现场安装简单; 4. The turntable of the utility model is independently driven by a motor, which reduces the transmission mechanism of the conventional workover rig from the drawworks to the turntable, and is easy to install on site;
5.本实用新型控制系统的散热采用联合水冷方式,水冷装置安装在半挂车上。 5. The heat dissipation of the control system of the utility model adopts a combined water-cooling method, and the water-cooling device is installed on the semi-trailer.
附图说明 Description of drawings
图1为本实用新型的结构示意图; Fig. 1 is the structural representation of the utility model;
图2为本实用新型去掉井架总成的半挂车俯视图; Fig. 2 is the top view of the semi-trailer without the derrick assembly of the utility model;
附图标记:1—井架总成,2—前支架,3—液压站,4—半挂车,5—控制系统,6—空气压缩机,7—绞车电机,8—绞车,9—游车,10—后支架,11—司钻控制房,12—转盘,13—底座,14—转盘电机,15—整流单元柜,16—逆变单元柜,17—制动单元柜,18—制动电阻箱,19—水冷控制柜,20—PLC控制柜,21—MCC柜,22—水冷散热风扇,23—齿轮减速箱。 Reference signs: 1—derrick assembly, 2—front support, 3—hydraulic station, 4—semi-trailer, 5—control system, 6—air compressor, 7—winch motor, 8—winch, 9—travel block, 10—rear bracket, 11—driller’s control room, 12—turntable, 13—base, 14—turntable motor, 15—rectifier unit cabinet, 16—inverter unit cabinet, 17—brake unit cabinet, 18—brake resistor Box, 19—water-cooled control cabinet, 20—PLC control cabinet, 21—MCC cabinet, 22—water cooling cooling fan, 23—gear reduction box.
具体实施方式 Detailed ways
下面结合附图和具体实施方式对本实用新型进行详细说明: Below in conjunction with accompanying drawing and specific embodiment the utility model is described in detail:
参见图1:一种油田用拖挂式电动修井机,包括井架总成1、游车9、前支架2、后支架10、半挂车4和底座12,所述的井架总成1和游车9通过前支架2和后支架10支撑在半挂车4上,所述半挂车4的鹅颈上(前端)设有液压站3,所述的半挂车4上顶部依次设有控制系统5、空气压缩机6、绞车电机7、齿轮减速箱23和绞车8,所述的底座13上设有司钻控制房11、转盘12和转盘电机14。 Referring to Fig. 1 : a trailer-type electric workover rig for oilfields, comprising a derrick assembly 1, a traveling block 9, a front support 2, a rear support 10, a semi-trailer 4 and a base 12, the derrick assembly 1 and traveling block The vehicle 9 is supported on the semi-trailer 4 through the front support 2 and the rear support 10. The hydraulic station 3 is provided on the gooseneck (front end) of the semi-trailer 4, and the control system 5, Air compressor 6, winch motor 7, gear reduction box 23 and winch 8, described base 13 is provided with driller's control room 11, turntable 12 and turntable motor 14.
所述的控制系统5为U型结构,其包括整流单元柜15、逆变单元柜16、制动单元柜17、制动电阻箱18、水冷控制柜19、PLC控制柜20、MCC柜21、水冷散热风扇22,所述的整流单元柜15、水冷散热风扇22分列于U型结构两侧,制动电阻箱18、水冷控制柜19、PLC控制柜20和MCC柜21并列放置在前端,整流单元柜15、逆变单元柜16、制动单元柜17、PLC控制柜20和MCC柜21设计为一个整体柜体,内部通过水冷控制柜19和水冷散热风扇22进行冷却。 The control system 5 is a U-shaped structure, which includes a rectifying unit cabinet 15, an inverter unit cabinet 16, a braking unit cabinet 17, a braking resistor box 18, a water-cooled control cabinet 19, a PLC control cabinet 20, an MCC cabinet 21, The water-cooled heat dissipation fan 22, the rectifier unit cabinet 15 and the water-cooled heat dissipation fan 22 are arranged on both sides of the U-shaped structure, the braking resistor box 18, the water-cooled control cabinet 19, the PLC control cabinet 20 and the MCC cabinet 21 are placed side by side at the front end, The rectifier unit cabinet 15, the inverter unit cabinet 16, the brake unit cabinet 17, the PLC control cabinet 20 and the MCC cabinet 21 are designed as a whole cabinet, and the interior is cooled by the water-cooling control cabinet 19 and the water-cooling cooling fan 22.
所述的绞车8上连接有绞车电机7,绞车电机7内设置有齿轮减速箱23,绞车8由绞车电机7通过齿轮减速箱23直接驱动。 The winch 8 is connected with a winch motor 7, and the winch motor 7 is provided with a gear reduction box 23, and the winch 8 is directly driven by the winch motor 7 through the gear reduction box 23. the
所述的转盘12与转盘电机14连接,转盘12由转盘电机14驱动。 The turntable 12 is connected with a turntable motor 14, and the turntable 12 is driven by the turntable motor 14.
液压站3由盘刹液压站(给液压盘式刹车提供动力)和工具液压站(包括大钳、吊钳、井架起升、载车支腿等)组成,液压站3与半挂车4的鹅颈组成一体。 Hydraulic station 3 is composed of disc brake hydraulic station (providing power for hydraulic disc brakes) and tool hydraulic station (including tongs, lifting tongs, derrick lifting, vehicle outriggers, etc.), hydraulic station 3 and semi-trailer 4 goose The neck forms a whole.
本实用新型控制方案:主动力通过外部高压电网供电或使用柴油发电机组进行供电。控制系统5中整流单元柜15将外部输入的交流电转变为直流电,通过整流单元柜15和逆变单元柜16之间的连接铜排为逆变单元柜16提供电源。逆变单元柜16连接到绞车和转盘电机,为绞车和转盘提供驱动动力。制动单元柜17和制动电阻箱18组成能耗制动回路。PLC系统和盘刹系统组成智能盘刹控制系统。PLC控制柜20和司钻控制房11组成远程操作控制系统。PLC控制柜20、司钻控制房11和逆变单元柜16采用profinet网络通讯。司钻在司钻控制房11通过控制系统5对绞车电机7进行无级控制,绞车电机7通过齿轮减速箱23驱动绞车8旋转,从而实现大钩起升下放。司钻在司钻控制房11中通过控制系统5驱动转盘电机14进行无级控制,实现转盘正反转。 The control scheme of the utility model: the main power is supplied by an external high-voltage power grid or by a diesel generator set. The rectification unit cabinet 15 in the control system 5 converts the external input AC power into DC power, and provides power to the inverter unit cabinet 16 through the connection copper bar between the rectification unit cabinet 15 and the inverter unit cabinet 16 . The inverter unit cabinet 16 is connected to the motor of the winch and the turntable to provide driving power for the winch and the turntable. The braking unit cabinet 17 and the braking resistor box 18 form a dynamic braking circuit. The PLC system and disc brake system form an intelligent disc brake control system. The PLC control cabinet 20 and the driller's control room 11 form a remote operation control system. The PLC control cabinet 20, the driller's control room 11 and the inverter unit cabinet 16 use profinet network communication. The driller performs stepless control on the winch motor 7 through the control system 5 in the driller's control room 11, and the winch motor 7 drives the winch 8 to rotate through the gear reduction box 23, thereby realizing lifting and lowering of the hook. The driller drives the turntable motor 14 through the control system 5 in the driller's control room 11 for stepless control to realize the forward and reverse rotation of the turntable.
本实用新型控制系统与司钻控制房采用profinet网络通讯。 The control system of the utility model communicates with the driller's control room through the Profinet network.
本实用新型中涉及的各个部件均为现有部件。 All parts involved in the utility model are existing parts.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201420861951.3U CN204386465U (en) | 2014-12-31 | 2014-12-31 | A kind of oil field pull-type electric workover rig |
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| CN201420861951.3U CN204386465U (en) | 2014-12-31 | 2014-12-31 | A kind of oil field pull-type electric workover rig |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105676746A (en) * | 2016-03-18 | 2016-06-15 | 西安宝美电气工业有限公司 | Intelligent operation grid electricity variable frequency trailing workover rig and control method thereof |
| CN110642171A (en) * | 2019-09-12 | 2020-01-03 | 四川宏华电气有限责任公司 | A vehicle-mounted workover rig winch control system |
| WO2020248374A1 (en) * | 2019-06-13 | 2020-12-17 | 烟台杰瑞石油装备技术有限公司 | Power supply semi-trailer for electric drive fracturing equipment |
| US11677238B2 (en) | 2021-04-26 | 2023-06-13 | Yantai Jereh Petroleum Equipment & Technologies Co., Ltd. | Electric power supply method and electric power supply system |
| US11680474B2 (en) | 2019-06-13 | 2023-06-20 | Yantai Jereh Petroleum Equipment & Technologies Co., Ltd. | Fracturing apparatus and control method thereof, fracturing system |
| US11746636B2 (en) | 2019-10-30 | 2023-09-05 | Yantai Jereh Petroleum Equipment & Technologies Co., Ltd. | Fracturing apparatus and control method thereof, fracturing system |
| US12021389B2 (en) | 2021-10-12 | 2024-06-25 | Yantai Jereh Petroleum Equipment & Technologies Co., Ltd. | Power supply system for electrically driven wellsite facility |
| US12173594B2 (en) | 2019-06-13 | 2024-12-24 | Yantai Jereh Petroleum Equipment & Technologies Co., Ltd. | Fracturing system |
| US12203353B2 (en) | 2022-02-16 | 2025-01-21 | Yantai Jereh Petroleum Equipment & Technologies Co., Ltd. | Electrically-driven fracturing system |
| US12326074B2 (en) | 2019-06-13 | 2025-06-10 | Yantai Jereh Petroleum Equipment & Technologies Co., Ltd. | Fracturing apparatus and control method thereof, fracturing system |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105676746A (en) * | 2016-03-18 | 2016-06-15 | 西安宝美电气工业有限公司 | Intelligent operation grid electricity variable frequency trailing workover rig and control method thereof |
| US11680474B2 (en) | 2019-06-13 | 2023-06-20 | Yantai Jereh Petroleum Equipment & Technologies Co., Ltd. | Fracturing apparatus and control method thereof, fracturing system |
| WO2020248374A1 (en) * | 2019-06-13 | 2020-12-17 | 烟台杰瑞石油装备技术有限公司 | Power supply semi-trailer for electric drive fracturing equipment |
| US11035214B2 (en) | 2019-06-13 | 2021-06-15 | Yantai Jereh Petroleum Equipment & Technologies Co., Ltd. | Power supply semi-trailer for electric drive fracturing equipment |
| US11492887B2 (en) | 2019-06-13 | 2022-11-08 | Yantai Jereh Petroleum Equipment & Technologies Co., Ltd. | Power supply semi-trailer for electric drive fracturing equipment |
| US12173594B2 (en) | 2019-06-13 | 2024-12-24 | Yantai Jereh Petroleum Equipment & Technologies Co., Ltd. | Fracturing system |
| US12312930B2 (en) | 2019-06-13 | 2025-05-27 | Yantai Jereh Petroleum Equipment & Technologies Co., Ltd. | Fracturing system |
| US12326074B2 (en) | 2019-06-13 | 2025-06-10 | Yantai Jereh Petroleum Equipment & Technologies Co., Ltd. | Fracturing apparatus and control method thereof, fracturing system |
| CN110642171A (en) * | 2019-09-12 | 2020-01-03 | 四川宏华电气有限责任公司 | A vehicle-mounted workover rig winch control system |
| US11746636B2 (en) | 2019-10-30 | 2023-09-05 | Yantai Jereh Petroleum Equipment & Technologies Co., Ltd. | Fracturing apparatus and control method thereof, fracturing system |
| US12180819B2 (en) | 2019-10-30 | 2024-12-31 | Yantai Jereh Petroleum Equipment & Technologies Co., Ltd. | Fracturing apparatus and control method thereof, fracturing system |
| US11677238B2 (en) | 2021-04-26 | 2023-06-13 | Yantai Jereh Petroleum Equipment & Technologies Co., Ltd. | Electric power supply method and electric power supply system |
| US12021389B2 (en) | 2021-10-12 | 2024-06-25 | Yantai Jereh Petroleum Equipment & Technologies Co., Ltd. | Power supply system for electrically driven wellsite facility |
| US12203353B2 (en) | 2022-02-16 | 2025-01-21 | Yantai Jereh Petroleum Equipment & Technologies Co., Ltd. | Electrically-driven fracturing system |
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