CN204332939U - Press-Fit Dual Base Heat Sink - Google Patents
Press-Fit Dual Base Heat Sink Download PDFInfo
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- CN204332939U CN204332939U CN201420836555.5U CN201420836555U CN204332939U CN 204332939 U CN204332939 U CN 204332939U CN 201420836555 U CN201420836555 U CN 201420836555U CN 204332939 U CN204332939 U CN 204332939U
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- 230000009977 dual effect Effects 0.000 title 1
- 239000000758 substrate Substances 0.000 claims abstract description 76
- 230000017525 heat dissipation Effects 0.000 claims abstract description 50
- 238000009434 installation Methods 0.000 claims description 18
- 238000003466 welding Methods 0.000 claims description 4
- 239000000741 silica gel Substances 0.000 claims description 3
- 229910002027 silica gel Inorganic materials 0.000 claims description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims 1
- 238000001816 cooling Methods 0.000 abstract description 10
- 238000003825 pressing Methods 0.000 abstract description 4
- 238000012546 transfer Methods 0.000 description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 3
- 229910052782 aluminium Inorganic materials 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000012356 Product development Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000020169 heat generation Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 239000013464 silicone adhesive Substances 0.000 description 1
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Abstract
本实用新型公开了一种压合式双基板散热器。本实用新型中,该压合式双基板散热器包括多个散热单元,该散热单元包含两个相互平行的导热基板和散热翅片,该导热基板的两侧分别交错间隔设置楔形卡齿和卡槽,该散热翅片垂直设置在两个导热基板之间,一个散热单元侧面的卡槽与另一个单元侧面的卡齿相互对应设置,该压合式双基板散热器由该多个散热单元横向通过卡槽和卡齿之间相互对应配合过盈压合而成。本实用新型解决了散热器设备庞大且笨重,温度分布不均匀,散热翅片利用率不高,散热器整体散热效率较低的问题。
The utility model discloses a press-fit type double base plate radiator. In the utility model, the press-fit double-substrate heat sink includes a plurality of heat dissipation units, and the heat dissipation unit includes two parallel heat conduction substrates and heat dissipation fins. The two sides of the heat conduction substrate are respectively provided with wedge-shaped latches and slots in staggered intervals. , the cooling fins are vertically arranged between the two heat-conducting substrates, the slots on the side of one cooling unit correspond to the teeth on the side of the other unit. The groove and the locking teeth are formed by mutual matching and interference pressing. The utility model solves the problems of bulky and heavy radiator equipment, uneven temperature distribution, low utilization rate of heat dissipation fins and low overall heat dissipation efficiency of the radiator.
Description
技术领域technical field
本实用新型涉及高压变频器,特别涉及高压变频器中的散热装置。The utility model relates to a high-voltage frequency converter, in particular to a cooling device in the high-voltage frequency converter.
背景技术Background technique
大功率、集成化、轻型化是未来高压变频器的发展方向,绝缘栅双极型晶体管(Insulated Gate Bipolar Transistor,简称“IGBT”)模块作为变频器核心工作器件,能否有效维持其在设计温度下运行一直是产品开发、研制中非常重要的环节。目前,市场上用于IGBT模块散热的装置普遍采用单板铝材散热器,为了满足一定的散热要求,所需散热面积日趋庞大,占用空间较多,无形中,增加了设备体积和重量;同时,由于模块与导热基板传热能力有限,散热器翅片效率不高,导热基板单侧较高的热流量也降低了模块工作的可靠性。High power, integration, and light weight are the development directions of high-voltage inverters in the future. As the core working device of the inverter, can the Insulated Gate Bipolar Transistor (IGBT) module be effectively maintained at the design temperature? Downstream operation has always been a very important link in product development and research. At present, single-plate aluminum heat sinks are commonly used in the market for heat dissipation of IGBT modules. In order to meet certain heat dissipation requirements, the required heat dissipation area is becoming larger and larger, occupying more space, and virtually increasing the volume and weight of the equipment; at the same time , due to the limited heat transfer capacity between the module and the heat-conducting substrate, the efficiency of the radiator fins is not high, and the high heat flow on one side of the heat-conducting substrate also reduces the reliability of the module.
也就是说,由于目前用于IGBT模块散热的单板铝材散热器,由于是通过导热基板单侧安装IGBT模块,需要较大的散热面积以适应较高的热流量,使得散热器设备庞大且笨重,并且,铝材散热器的导热基板温度分布不均匀,散热翅片利用率不高。另外,散热翅片与导热基板的接触会产生热阻,从而导致产生更多的热量,降低了散热器整体的散热效率。That is to say, due to the single-plate aluminum heat sink currently used for heat dissipation of the IGBT module, since the IGBT module is installed on one side through the heat-conducting substrate, a large heat dissipation area is required to adapt to the high heat flow, which makes the heat sink equipment large and cumbersome. It is bulky, and the temperature distribution of the heat conduction substrate of the aluminum heat sink is uneven, and the utilization rate of the heat dissipation fins is not high. In addition, the contact between the heat dissipation fins and the heat conduction substrate will generate thermal resistance, resulting in more heat generation and reducing the overall heat dissipation efficiency of the heat sink.
实用新型内容Utility model content
本实用新型的目的在于提供一种压合式双基板散热器,使得该散热器具备体积小、导热性能好,散热效率高等特性。The purpose of the utility model is to provide a press-fit double-substrate heat sink, so that the heat sink has the characteristics of small size, good thermal conductivity, and high heat dissipation efficiency.
为解决上述技术问题,本实用新型的实施方式提供了一种压合式双基板散热器,该压合式双基板散热器包括多个一体成型的散热单元。In order to solve the above technical problems, the embodiment of the present utility model provides a press-fit double-substrate heat sink, which includes a plurality of integrally formed heat dissipation units.
一种压合式双基板散热器,该压合式双基板散热器包括多个散热单元;所述散热单元包含散热翅片和两个导热基板;A press-fit double-substrate heat sink, the press-fit double-base heat sink includes a plurality of heat dissipation units; the heat dissipation units include heat dissipation fins and two heat conduction substrates;
其中,所述两个导热基板平行设置;所述散热翅片垂直设置与所述平行设置的两个导热基板之间;Wherein, the two heat conduction substrates are arranged in parallel; the heat dissipation fins are vertically arranged between the two heat conduction substrates arranged in parallel;
所述导热基板的两侧均设有楔形卡齿卡槽,并且一个导热基板侧面的卡槽与相邻导热基板侧面的卡齿相互对应设置;Both sides of the heat-conducting substrate are provided with wedge-shaped locking grooves, and the grooves on the side of one heat-conducting substrate correspond to the teeth on the side of the adjacent heat-conducting substrate;
所述压合式双基板散热器由多个所述散热单元相互横向通过卡槽和卡齿之间相互对应配合过盈压合而成。The press-fit double-substrate heat sink is formed by a plurality of the heat dissipation units crossing each other through the slots and the teeth and press-fitting each other correspondingly and interferingly.
本实用新型实施方式相对于现有技术而言,由于该压合式双基板散热器是由多个散热单元过盈压合而成,而每个散热单元均包含平行设置的两个导热基板,和与导热基板垂直设置的散热翅片,使得整个压合式双基板散热器具备了体积小、导热性能好,散热效率高等特性。Compared with the prior art, the embodiment of the utility model is that the press-fit double-substrate heat sink is formed by interference pressing of a plurality of heat dissipation units, and each heat dissipation unit includes two heat conduction substrates arranged in parallel, and The heat dissipation fins arranged vertically to the heat conduction base plate make the entire press-fit double base plate radiator have the characteristics of small size, good heat conduction performance, and high heat dissipation efficiency.
另外,散热单元还包含热管;所述导热基板内设置有热管安装槽,所述热管嵌装在所述热管安装槽内。通过将热管嵌装在导热基板内的热管安装槽中,可有效降低散热单元横向压合时产生的接触热阻,加强待散热模块与导热基板的热传导能力,提高散热翅片效率。In addition, the heat dissipation unit further includes a heat pipe; a heat pipe installation groove is arranged in the heat conduction substrate, and the heat pipe is embedded in the heat pipe installation groove. By embedding the heat pipe in the heat pipe installation groove in the heat conduction substrate, the contact thermal resistance generated when the heat dissipation unit is pressed laterally can be effectively reduced, the heat conduction capability between the module to be dissipated and the heat conduction substrate can be enhanced, and the efficiency of the heat dissipation fin can be improved.
优选地,热管与热管安装槽的嵌装为焊接嵌装或导热硅胶粘合嵌装,保证了热管与热管安装槽的紧密相连,从而尽可能地降低了其接触热阻。Preferably, the embedding of the heat pipe and the heat pipe installation groove is welding embedding or heat-conducting silicone adhesive embedding, which ensures the close connection between the heat pipe and the heat pipe installation groove, thereby reducing its contact thermal resistance as much as possible.
另外,该散热翅片厚度小于所述导热基板的厚度。使得整个装置更加稳固牢靠,也更有利于热量的均匀传递。In addition, the heat dissipation fins have a thickness smaller than that of the heat conduction substrate. This makes the whole device more stable and reliable, and is also more conducive to the uniform transfer of heat.
另外,导热基板的正面和背面均设有用于安装待散热模块的模块安装孔,这样可使得待散热模块(如IGBT模块)安装在平行导热基板两侧,以分散单侧导热基板较高的热流量,减小散热器整体体积,使得该压合式双基板散热器体积更加小巧,结构更加紧凑。In addition, the front and back of the heat conduction substrate are equipped with module mounting holes for installing the modules to be dissipated, which allows the modules to be dissipated (such as IGBT modules) to be installed on both sides of the parallel heat conduction substrate to disperse the heat generated by the heat conduction substrate on one side. The flow rate is reduced, and the overall volume of the radiator is reduced, making the press-fit double-substrate radiator smaller in size and more compact in structure.
另外,该卡槽底部两侧与底面结合部设有燕尾角,燕尾角可以保持装配槽两边略有变形,使装配省力,更加牢固。In addition, there are dovetail angles at the junction of both sides of the bottom of the card slot and the bottom surface, and the dovetail angles can keep the two sides of the assembly groove slightly deformed, making the assembly labor-saving and more firm.
附图说明Description of drawings
图1是根据本实用新型第一实施方式中的散热单元结构示意图;Fig. 1 is a schematic structural diagram of a heat dissipation unit according to a first embodiment of the present invention;
图2是根据本实用新型第一实施方式的压合式双基板散热器的结构示意图;Fig. 2 is a schematic structural view of a press-fit double-substrate heat sink according to the first embodiment of the present invention;
图3是根据本实用新型第二实施方式中的导热基板内嵌装热管的示意图。Fig. 3 is a schematic diagram of a heat pipe embedded in a heat conducting substrate according to a second embodiment of the present invention.
具体实施方式Detailed ways
为使本实用新型的目的、技术方案和优点更加清楚,下面将结合附图对本实用新型的各实施方式进行详细的阐述。然而,本领域的普通技术人员可以理解,在本实用新型各实施方式中,为了使读者更好地理解本申请而提出了许多技术细节。但是,即使没有这些技术细节和基于以下各实施方式的种种变化和修改,也可以实现本申请各权利要求所要求保护的技术方案。In order to make the purpose, technical solutions and advantages of the present utility model clearer, various implementation modes of the present utility model will be described in detail below in conjunction with the accompanying drawings. However, those of ordinary skill in the art can understand that in each implementation manner of the present utility model, many technical details are proposed in order to enable readers to better understand the present application. However, even without these technical details and various changes and modifications based on the following implementation modes, the technical solution claimed in each claim of the present application can be realized.
本实用新型第一实施方式涉及一种压合式双基板散热器,该压合式双基板散热器包括多个如图1所示的散热单元1。散热单元1为一体成型的散热单元。The first embodiment of the utility model relates to a press-fit double-substrate heat sink, which includes a plurality of heat dissipation units 1 as shown in FIG. 1 . The heat dissipation unit 1 is an integrally formed heat dissipation unit.
具体地说,散热单元1包含散热翅片3和两个导热基板2。其中,散热翅片3垂直设置与平行设置的两个导热基板2之间,导热基板2的两侧分别交错间隔设置楔形卡齿4和卡槽5,具体地,楔形卡齿卡槽纵向延伸于导热基板的两侧。一个导热基板侧面的卡槽5与相邻导热基板侧面的卡齿4相互对应设置。另外,卡槽5的底部两侧与卡槽底面的结合部设有燕尾角6,如图1所示。通过燕尾角的设计,可以允许装配槽两边略有变形,使装配省力,更加牢固。Specifically, the heat dissipation unit 1 includes heat dissipation fins 3 and two heat conduction substrates 2 . Wherein, between two heat-conducting substrates 2 arranged vertically and parallelly, the heat-dissipating fins 3 are arranged alternately on both sides of the heat-conducting substrate 2, and wedge-shaped latches 4 and slots 5 are respectively arranged at intervals. Specifically, the wedge-shaped latch slots extend longitudinally on Both sides of the thermally conductive substrate. The locking groove 5 on one side of the heat-conducting substrate and the locking teeth 4 on the side of the adjacent heat-conducting substrate are arranged corresponding to each other. In addition, dovetail corners 6 are provided at the junction between both sides of the bottom of the card slot 5 and the bottom surface of the card slot, as shown in FIG. 1 . Through the design of the dovetail angle, the two sides of the assembly groove can be slightly deformed, so that the assembly is labor-saving and more firm.
本实施方式的压合式双基板散热器由多个散热单元1相互横向通过卡槽和卡齿之间相互对应配合过盈压合而成,如图2所示。也就是说,一定数量的散热单元1通过横向过盈压合形成整个散热器,相邻两个散热翅片3之间的通道形成供冷空气流过的风道。The press-fit double-substrate heat sink of this embodiment is formed by a plurality of heat dissipation units 1 being pressed together transversely through corresponding fit and interference between the slots and teeth, as shown in FIG. 2 . That is to say, a certain number of cooling units 1 form the entire radiator through lateral interference pressing, and the channels between two adjacent cooling fins 3 form air ducts for cooling air to flow through.
另外,需要说明的是,在本实施方式中,散热翅片的厚度小于导热基板的厚度,使得整个装置更加稳固牢靠,也更有利于热量的均匀传递。In addition, it should be noted that in this embodiment, the thickness of the cooling fins is smaller than that of the heat-conducting substrate, which makes the whole device more stable and reliable, and is also more conducive to the uniform transfer of heat.
本实施方式的压合式双基板散热器应用在高压变频器中,导热基板2的正面和背面均设有用于安装待散热模块的模块安装孔,待散热模块如IGBT模块通过该安装孔设置于导热基板2上。这样可使得待散热模块(如IGBT模块)安装在平行导热基板两侧,以分散单侧导热基板较高的热流量,减小散热器整体体积,使得该压合式双基板散热器体积更加小巧,结构更加紧凑。The press-fit double-substrate heat sink of this embodiment is used in high-voltage frequency converters. The front and back sides of the heat-conducting substrate 2 are provided with module mounting holes for installing the modules to be dissipated. on substrate 2. In this way, the modules to be dissipated (such as IGBT modules) can be installed on both sides of the parallel heat-conducting substrate to disperse the high heat flow of the one-sided heat-conducting substrate, reduce the overall volume of the radiator, and make the press-fit double-substrate radiator smaller in size. The structure is more compact.
不难发现,本实施方式的压合式双基板散热器,由于是由多个散热单元过盈压合而成,而每个散热单元均包含平行设置的两个导热基板,和与导热基板垂直设置的散热翅片,使得整个压合式双基板散热器具备了体积小、导热性能好,散热效率高等特性。It is not difficult to find that the press-fit double-substrate heat sink of this embodiment is formed by interference pressing of a plurality of heat dissipation units, and each heat dissipation unit includes two heat-conducting substrates arranged in parallel, and vertically arranged with the heat-conducting substrate. The heat dissipation fins make the entire press-fit double-base heat sink have the characteristics of small size, good thermal conductivity, and high heat dissipation efficiency.
本实用新型的第二实施方式涉及一种压合式双基板散热器。第二实施方式在第一实施方式的基础上作了进一步改进,主要改进之处在于:在本实施方式中,散热单元还包含热管。The second embodiment of the utility model relates to a press-fit double-substrate heat sink. The second embodiment is further improved on the basis of the first embodiment, and the main improvement is that: in this embodiment, the heat dissipation unit further includes a heat pipe.
具体地说,如图3所示,导热基板内设置有热管安装槽8,热管7嵌装在热管安装槽8内。在使用该压合式双基板散热器时,导热基板2吸收待散热模块9(如IGBT模块)工作时释放出的热量,布置在导热基板2内的热管7均匀快速的将热量传递到整个导热基板2,通过风机的强制风冷作用,由散热翅片3与冷空气对流换热将热量传递出去,达到对模块9的快速降温的效果。Specifically, as shown in FIG. 3 , a heat pipe installation groove 8 is provided in the heat conduction substrate, and the heat pipe 7 is embedded in the heat pipe installation groove 8 . When using the press-fit double-substrate heat sink, the heat conduction substrate 2 absorbs the heat released when the heat dissipation module 9 (such as an IGBT module) is working, and the heat pipe 7 arranged in the heat conduction substrate 2 transfers the heat evenly and quickly to the entire heat conduction substrate 2. Through the forced air cooling effect of the fan, the heat is transferred out by convective heat exchange between the cooling fins 3 and the cold air, so as to achieve the effect of rapid cooling of the module 9 .
也就是说,在本实施方式中,通过将热管7嵌装在导热基板内的热管安装槽中,可有效降低散热单元横向压合时产生的接触热阻,加强待散热模块与导热基板的热传导能力,提高散热翅片效率。That is to say, in this embodiment, by embedding the heat pipe 7 in the heat pipe installation groove in the heat conduction substrate, the contact thermal resistance generated when the heat dissipation unit is laterally pressed can be effectively reduced, and the heat conduction between the module to be dissipated and the heat conduction substrate can be enhanced. ability to improve fin efficiency.
本实用新型的第三实施方式涉及一种压合式双基板散热器。第三实施方式在第二实施方式的基础上做了进一步改进,主要改进之处在于:在本实施方式中,对热管与热管安装槽的嵌装方式作了进一步限定。The third embodiment of the present utility model relates to a press-fit double-substrate heat sink. The third embodiment is further improved on the basis of the second embodiment, and the main improvement is that: in this embodiment, the way of embedding the heat pipe and the heat pipe installation groove is further limited.
在本实施方式中,热管与热管安装槽的嵌装为焊接嵌装或导热硅胶粘合嵌装。也就是说,在将热管嵌装入热管安装槽时,采用焊接、导热硅胶粘合方式,保证了热管与热管安装槽的紧密相连,从而尽可能地降低了其接触热阻。In this embodiment, the fitting of the heat pipe and the heat pipe installation groove is welding fitting or heat-conducting silica gel bonding fitting. That is to say, when the heat pipe is embedded into the heat pipe installation groove, welding and heat-conducting silica gel bonding methods are used to ensure the close connection between the heat pipe and the heat pipe installation groove, thereby reducing its contact thermal resistance as much as possible.
当然,在实际应用中,也可以采用其他方式实现热管与热管安装槽的嵌装,如采用散热片粘合剂、发热体胶黏剂等方式实现热管与热管安装槽的嵌装。Of course, in practical applications, other methods can also be used to realize the embedding of the heat pipe and the heat pipe installation groove, such as using heat sink adhesive, heating element adhesive, etc. to realize the embedding of the heat pipe and the heat pipe installation groove.
本领域的普通技术人员可以理解,上述各实施方式是实现本实用新型的具体实施例,而在实际应用中,可以在形式上和细节上对其作各种改变,而不偏离本实用新型的精神和范围。Those of ordinary skill in the art can understand that the above-mentioned embodiments are specific examples for realizing the utility model, and in practical applications, various changes can be made to it in form and details without departing from the utility model spirit and scope.
Claims (9)
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CN201420836555.5U Expired - Lifetime CN204332939U (en) | 2014-12-19 | 2014-12-19 | Press-Fit Dual Base Heat Sink |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN117133730A (en) * | 2023-08-25 | 2023-11-28 | 毫厘机电(苏州)有限公司 | Air-cooled heat dissipation plate and radiator |
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2014
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN117133730A (en) * | 2023-08-25 | 2023-11-28 | 毫厘机电(苏州)有限公司 | Air-cooled heat dissipation plate and radiator |
CN117133730B (en) * | 2023-08-25 | 2024-06-21 | 毫厘机电(苏州)有限公司 | Air-cooled heat dissipation plate and radiator |
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Granted publication date: 20150513 |