CN204330650U - A kind of flue gas engineering acid dewpoint measurement apparatus based on thermodynamics method - Google Patents
A kind of flue gas engineering acid dewpoint measurement apparatus based on thermodynamics method Download PDFInfo
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Abstract
本实用新型涉及一种基于热力学方法的烟气工程酸露点测量装置,包括控温水箱,控温水箱依次与水流量调节阀、水泵、流量计和换热器相连通,换热器的出水端通过冷凝器与控温水箱相连通实现水的回流;其中,所述换热器包括:外管,该外管包括第一外管和第二外管;所述第一外管上设置有第一变径段,且第二外管具有入口端与封闭端,第一外管具有出口端与入口端,第一外管的出口端与第二外管的入口端相连接;内管,该内管具有出口端与入口端,内管的出口端靠近所述第二外管的封闭端;所述第一外管的入口端设有封口,封口上设置有进水管道和出水管道,内管与进水管道相连通。
The utility model relates to a flue gas engineering acid dew point measuring device based on a thermodynamic method. The return of water is realized by connecting the condenser with the temperature-controlled water tank; wherein, the heat exchanger includes: an outer tube, which includes a first outer tube and a second outer tube; the first outer tube is provided with a second A variable diameter section, and the second outer tube has an inlet end and a closed end, the first outer tube has an outlet end and an inlet end, and the outlet end of the first outer tube is connected to the inlet end of the second outer tube; the inner tube, the The inner pipe has an outlet end and an inlet end, and the outlet end of the inner pipe is close to the closed end of the second outer pipe; the inlet end of the first outer pipe is provided with a seal, and a water inlet pipe and an outlet pipe are arranged on the seal, and the inner pipe The pipe is connected with the water inlet pipe.
Description
技术领域technical field
本实用新型涉及能源与动力工程领域,具体的说,是涉及一种基于热力学方法的烟气工程酸露点测量装置。The utility model relates to the field of energy and power engineering, in particular to an acid dew point measuring device for flue gas engineering based on a thermodynamic method.
背景技术Background technique
在锅炉的各项损失中,排烟损失占比最大,尽量降低排烟温度对于节能减排具有重要的实际意义。而随着锅炉尾部烟气的利用,烟温降低,造成烟气中硫酸蒸汽和水蒸汽结露,对设备腐蚀和积灰,换热器换热性能和安全性能恶化。因此,准确测定锅炉尾气工程酸露点,能够指导余热利用设备的设计,在工程实践中具有重要的现实意义,最大化的利用锅炉烟气余热。Among the various losses of the boiler, the exhaust gas loss accounts for the largest proportion, and reducing the exhaust gas temperature as much as possible is of great practical significance for energy saving and emission reduction. With the use of flue gas at the tail of the boiler, the temperature of the flue gas decreases, causing condensation of sulfuric acid vapor and water vapor in the flue gas, corrosion and ash deposition on equipment, and deterioration of heat transfer performance and safety performance of the heat exchanger. Therefore, accurately measuring the acid dew point of boiler tail gas engineering can guide the design of waste heat utilization equipment and has important practical significance in engineering practice to maximize the use of boiler flue gas waste heat.
申请号201310298139.4的中国专利文献公开了一种用于确定锅炉烟气工程酸露点的装置,包括换热器和控温水箱,换热器是内外双层套装且两层的一端相通的筒状构造,两层相同端的外层通过管道与控温水箱的进水口相通,内层经管道以及设置于该管道上的流量计、水泵、出水口阀门与控温水箱的出水口相通;控温水箱的进水口还连通有补水管道,换热器外壁上设有换热器壁温传感器,与控温水箱进、出水口相连的管道上分别设有进水温度传感器和出水温度传感器;控温水箱中设有加热单元,所述换热器壁温传感器、进水温度传感器、出水温度传感器和加热单元分别与控温水箱的控制系统相连。The Chinese patent document with application number 201310298139.4 discloses a device for determining the acid dew point of boiler flue gas engineering, including a heat exchanger and a temperature control water tank. The outer layer at the same end of the two layers communicates with the water inlet of the temperature control water tank through the pipeline, and the inner layer communicates with the water outlet of the temperature control water tank through the pipeline and the flow meter, water pump, and water outlet valve arranged on the pipeline; The water inlet is also connected with a water supply pipeline, and a heat exchanger wall temperature sensor is provided on the outer wall of the heat exchanger, and a water inlet temperature sensor and an outlet water temperature sensor are respectively provided on the pipelines connected with the inlet and outlet of the temperature control water tank; A heating unit is provided, and the heat exchanger wall temperature sensor, water inlet temperature sensor, water outlet temperature sensor and the heating unit are respectively connected with the control system of the temperature control water tank.
该专利是通过测定换热系数的突变,确定锅炉尾气工程酸露点。该专利公开的测试装置主要存在以下缺陷:使用补给水的方式对回水进行冷却,使得测试过程中的用水量过大,对水源的选取有极大的依赖性,采用补给水冷却的方式需要极多的连接管道,使得测试系统复杂,不适于设备的安装以及运输,并且测试的连续性与稳定性较低。采用温度巡检仪对温度进行测量,温度巡检仪线路连接复杂,需外接计算机进行数据采集,并且需要人工进行实时数据记录,致使整体测量过程十分不便。The patent is to determine the acid dew point of boiler tail gas engineering by measuring the sudden change of heat transfer coefficient. The test device disclosed in this patent mainly has the following defects: the return water is cooled by the way of supply water, which makes the water consumption in the test process too large and has a great dependence on the selection of water source. The way of cooling with supply water requires Too many connecting pipes make the test system complicated, not suitable for equipment installation and transportation, and the continuity and stability of the test are low. The temperature is measured by a temperature inspection instrument. The circuit connection of the temperature inspection instrument is complicated, and an external computer is required for data collection, and real-time data recording is required manually, which makes the overall measurement process very inconvenient.
因此,如何设计一种全新的装置,来简化测试过程,并使得测试的连续性及稳定性均较高,是本领域技术人员函需解决的。Therefore, how to design a brand-new device to simplify the test process and make the test continuity and stability higher is something that those skilled in the art need to solve.
实用新型内容Utility model content
本实用新型的目的是为克服上述现有技术的不足,提供一种基于热力学方法的烟气工程酸露点测量装置。本方案所提供的烟气工程酸露点测量装置采用冷凝器代替补给冷却水进行冷却,减小了测试过程中对水源的依赖性,使得露点测试设备使用范围更广,也避免了使用大量的换热软管,同时增强了测试过程中的连续性和冷却性能的稳定性。The purpose of this utility model is to provide a flue gas engineering acid dew point measuring device based on a thermodynamic method in order to overcome the above-mentioned deficiencies in the prior art. The flue gas engineering acid dew point measurement device provided by this solution uses a condenser instead of supply cooling water for cooling, which reduces the dependence on the water source during the test process, makes the dew point test equipment more widely used, and avoids the need for a large number of replacements. Thermal hose, while enhancing continuity and stability of cooling performance during testing.
为了达成上述目的,本实用新型采用如下技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:
一种基于热力学方法的烟气工程酸露点测量装置,包括控温水箱,控温水箱依次与水流量调节阀、水泵、流量计和换热器相连通,换热器的出水端通过冷凝器与控温水箱相连通实现水的回流;A flue gas engineering acid dew point measurement device based on a thermodynamic method, including a temperature-controlled water tank, which is connected to a water flow regulating valve, a water pump, a flow meter and a heat exchanger in sequence, and the water outlet of the heat exchanger passes through a condenser and The temperature-controlled water tanks are connected to realize the backflow of water;
其中,所述换热器包括:Wherein, the heat exchanger includes:
外管,该外管包括第一外管和第二外管,第一外管和第二外管可拆卸连接;an outer tube, the outer tube includes a first outer tube and a second outer tube, the first outer tube and the second outer tube are detachably connected;
所述第一外管上设置有第一变径段,且第二外管具有入口端与封闭端,第一外管具有出口端与入口端,第一外管的出口端与第二外管的入口端相连接;The first outer tube is provided with a first reducing section, and the second outer tube has an inlet end and a closed end, the first outer tube has an outlet end and an inlet end, and the outlet end of the first outer tube is connected to the second outer tube. The inlet port is connected;
设置于外管内的内管,该内管具有出口端与入口端,内管的出口端靠近所述第二外管的封闭端;an inner tube disposed inside the outer tube, the inner tube has an outlet end and an inlet end, the outlet end of the inner tube is close to the closed end of the second outer tube;
所述第一外管的入口端被焊接在其上的圆形封口封闭,圆形封口上设置有进水管道和出水管道,内管与进水管道相连通,水流从进水管道进入后,经内管流向封闭端,又流经外管和内管之间的通道后从出水管道流出。The inlet end of the first outer pipe is closed by a circular seal welded thereon, the circular seal is provided with a water inlet pipe and a water outlet pipe, the inner pipe is connected with the water inlet pipe, and after the water flow enters from the water inlet pipe, It flows through the inner pipe to the closed end, flows through the channel between the outer pipe and the inner pipe, and then flows out from the outlet pipe.
优选的,所述第二外管上设有第二变径段,第一外管的出口端与变径后的第二外管的入口端相连通。Preferably, the second outer tube is provided with a second diameter reducing section, and the outlet end of the first outer tube communicates with the inlet end of the reduced diameter second outer tube.
优选的,所述外管为带有翅片的翅片管。Preferably, the outer tube is a finned tube with fins.
优选的,所述流量计和换热器通过第一连接管相连通;控温水箱包括箱体、控制系统、加热单元和水位控制传感器;水位控制传感器和所述加热单元分别与所述控制系统连接。Preferably, the flowmeter and the heat exchanger are connected through a first connecting pipe; the temperature control water tank includes a tank, a control system, a heating unit and a water level control sensor; the water level control sensor and the heating unit are connected to the control system respectively connect.
优选的,所述冷凝器包括箱体、冷却风扇、多管程铜弯管、冷凝水进水管道和冷凝水出水管道,出水管道与冷凝水进水管道相连通,水流流经多管程铜弯管后从冷凝水出水管道流回温控水箱。Preferably, the condenser includes a box body, a cooling fan, a multi-tube copper elbow, a condensed water inlet pipe and a condensed water outlet pipe, the outlet pipe is connected with the condensed water inlet pipe, and the water flows through the multi-tube copper pipe. After the pipe is bent, the condensed water flows back to the temperature-controlled water tank from the outlet pipe.
优选的,所述控制系统包括电源、温控仪、继电器、水泵开关和冷却风扇开关;Preferably, the control system includes a power supply, a temperature controller, a relay, a water pump switch and a cooling fan switch;
其中,温控仪、所述继电器、所述水泵开关和所述风扇开关分别与所述电源连接;Wherein, the temperature controller, the relay, the water pump switch and the fan switch are respectively connected to the power supply;
所述水泵开关串联在所述电源和所述水泵之间;The water pump switch is connected in series between the power supply and the water pump;
所述冷却风扇开关串联在所述电源和所述冷却风扇之间。The cooling fan switch is connected in series between the power supply and the cooling fan.
优选的,所述进水管道和出水管道上分别设置有进水温度传感器和出水温度传感器,进水温度传感器和出水温度传感器分别与温度测试仪相连。Preferably, the water inlet pipe and the water outlet pipe are respectively provided with an inlet water temperature sensor and an outlet water temperature sensor, and the inlet water temperature sensor and the outlet water temperature sensor are respectively connected to a temperature tester.
优选的,所述测试装置还包括烟温传感器和壁温传感器,壁温传感器设置于外管外壁上,壁温传感器和烟温传感器分别与温度测试仪相连。Preferably, the test device further includes a smoke temperature sensor and a wall temperature sensor, the wall temperature sensor is arranged on the outer wall of the outer tube, and the wall temperature sensor and the smoke temperature sensor are respectively connected to the temperature tester.
本实用新型的有益效果是:The beneficial effects of the utility model are:
(1)本测试装置采用冷凝器代替补给冷却水进行冷却,减小了测试过程中对水源的依赖性,使得露点测试设备使用范围更广,也避免了使用大量的换热软管,使得设备便于携带,同时增强了测试过程中的连续性和冷却性能的稳定性。(1) The test device uses a condenser to replace the supply cooling water for cooling, which reduces the dependence on the water source during the test, makes the dew point test equipment more widely used, and avoids the use of a large number of heat exchange hoses, making the equipment Portable while enhancing continuity and stability of cooling performance during testing.
(2)本测试装置采用温度测试仪代替原有温度巡检仪进行温度测量,减轻了测量过程中线路的复杂程度,取消了计算机的使用使得测试设备更加简单,避免了对数据的人工实时记录,使得测试过程更加方便。(2) This test device uses a temperature tester to replace the original temperature inspection instrument for temperature measurement, which reduces the complexity of the circuit during the measurement process, cancels the use of the computer, makes the test equipment simpler, and avoids manual real-time recording of data , making the testing process more convenient.
附图说明:Description of drawings:
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are only some embodiments of the utility model, and those skilled in the art can also obtain other drawings based on these drawings without creative work.
图1是本实用新型的整体结构示意图;Fig. 1 is the overall structural representation of the utility model;
图2是本实用新型中冷凝器的结构示意图;Fig. 2 is the structural representation of condenser in the utility model;
图3是本实用新型中实施例1当中换热器的结构示意图;Fig. 3 is the structural representation of heat exchanger among the middle embodiment 1 in the utility model;
图4是本实用新型中实施例2当中换热器的结构示意图;Fig. 4 is the structural representation of heat exchanger among the middle embodiment 2 in the utility model;
图5是本实用新型中控制系统的结构示意图;Fig. 5 is the structural representation of control system in the utility model;
其中:1、换热器,2、控温水箱,21、箱体,22、控制系统,23、加热单元,25、出水口,26、溢流口,27、水位控制传感器,221、电源,222、温控仪,223、继电器,224、水泵开关,225、冷却风扇开关,2-1、第一外管,2-2、第二外管,2-3、第一变径段,2-4、第二变径段,2-5、封闭端,3、烟速探测器,4、流量计,5、水泵,61、进水温度传感器,62、出水温度传感器,63、烟温传感器,64、壁温传感器,7、水流量调节阀,8、冷凝器,81、箱体,82、冷却风扇,83、多管程铜弯管,84、冷凝水进水管道,85、冷凝水出水管道,9、温度测试仪,11、内管,12、外管,13、进水管道,14、出水管道,15、圆形封口,16、第一连接管,17、第二连接管,18、第三连接管。Among them: 1. Heat exchanger, 2. Temperature control water tank, 21. Tank body, 22. Control system, 23. Heating unit, 25. Water outlet, 26. Overflow port, 27. Water level control sensor, 221. Power supply, 222, temperature controller, 223, relay, 224, water pump switch, 225, cooling fan switch, 2-1, first outer tube, 2-2, second outer tube, 2-3, first reducing section, 2 -4, the second variable diameter section, 2-5, closed end, 3, smoke velocity detector, 4, flow meter, 5, water pump, 61, inlet water temperature sensor, 62, outlet water temperature sensor, 63, smoke temperature sensor , 64. Wall temperature sensor, 7. Water flow regulating valve, 8. Condenser, 81. Cabinet, 82. Cooling fan, 83. Multi-pass copper elbow, 84. Condensate water inlet pipe, 85. Condensate water Water outlet pipe, 9, temperature tester, 11, inner pipe, 12, outer pipe, 13, water inlet pipe, 14, water outlet pipe, 15, circular seal, 16, first connecting pipe, 17, second connecting pipe, 18. The third connecting pipe.
具体实施方式:Detailed ways:
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
实施例1:一种基于热力学方法的烟气工程酸露点测量装置,其结构如图1、图2图3和图5所示,包括换热器1、控温水箱2、烟速探测器3、流量计4、水泵5、进水温度传感器61、出水温度传感器62、烟温传感器63和壁温传感器64,水流量调节阀7、冷凝器8和温度测试仪9;Embodiment 1: A flue gas engineering acid dew point measurement device based on a thermodynamic method, its structure is shown in Figure 1, Figure 2, Figure 3 and Figure 5, including a heat exchanger 1, a temperature control water tank 2, and a smoke velocity detector 3 , flow meter 4, water pump 5, inlet water temperature sensor 61, outlet water temperature sensor 62, smoke temperature sensor 63 and wall temperature sensor 64, water flow regulating valve 7, condenser 8 and temperature tester 9;
烟速探测器3用于测量流速。Smoke velocity detector 3 is used to measure flow velocity.
控温水箱2与换热器1相连并经水泵5、水流量调节阀7和流量计4向换热器1供水,水量调节阀7布置在所述水泵5之后保证水流量的恒定。The temperature control water tank 2 is connected with the heat exchanger 1 and supplies water to the heat exchanger 1 through the water pump 5, the water flow regulating valve 7 and the flow meter 4. The water quantity regulating valve 7 is arranged after the water pump 5 to ensure the constant water flow.
控温水箱2设有出水口25溢流口26。The temperature control water tank 2 is provided with a water outlet 25 and an overflow port 26 .
换热器1包括外管12,该外管12包括第一外管2-1和第二外管2-2,第一外管2-1和第二外管2-2可拆卸连接;The heat exchanger 1 includes an outer tube 12, the outer tube 12 includes a first outer tube 2-1 and a second outer tube 2-2, and the first outer tube 2-1 and the second outer tube 2-2 are detachably connected;
所述第一外管2-1上设置有第一变径段2-3,且第二外管2-2具有入口端与封闭端2-5,第一外管2-1具有出口端与入口端,第一外管2-1的出口端与第二外管2-2的入口端通过螺纹相连接;The first outer tube 2-1 is provided with a first reducing section 2-3, and the second outer tube 2-2 has an inlet end and a closed end 2-5, and the first outer tube 2-1 has an outlet end and a closed end 2-5. The inlet end, the outlet end of the first outer tube 2-1 is connected with the inlet end of the second outer tube 2-2 through threads;
设置于外管12内的内管11,该内管11具有出口端与入口端,内管11的出口端靠近所述第一外管2-1的封闭端2-5;An inner tube 11 disposed in the outer tube 12, the inner tube 11 has an outlet end and an inlet end, and the outlet end of the inner tube 11 is close to the closed end 2-5 of the first outer tube 2-1;
所述第一外管2-1的入口端被焊接在其上的圆形封口15封闭,圆形封口15上设置有进水管道13和出水管道14,内管11与进水管道13相连通,水流从进水管道13进入后,经内管11流向封闭端2-5,又流经外管12和内管11之间的通道后从出水管道14流出。The inlet end of the first outer pipe 2-1 is closed by a circular seal 15 welded thereon, and the circular seal 15 is provided with a water inlet pipe 13 and a water outlet pipe 14, and the inner pipe 11 communicates with the water inlet pipe 13 After the water flow enters from the water inlet pipe 13, it flows to the closed end 2-5 through the inner pipe 11, and flows out from the water outlet pipe 14 after flowing through the passage between the outer pipe 12 and the inner pipe 11.
具体而言,流量计4和换热器1之间通过第一连接管16连通,第一连接管16靠近换热器1的一端设置有进水温度传感器61;且换热器1的出水端道14还通过第二连接管17与冷凝器8连通,第二连接管17靠近换热器1的一端设置有出水温度传感器62。Specifically, the flowmeter 4 communicates with the heat exchanger 1 through a first connecting pipe 16, and an inlet water temperature sensor 61 is provided at an end of the first connecting pipe 16 close to the heat exchanger 1; and the water outlet end of the heat exchanger 1 The channel 14 also communicates with the condenser 8 through a second connecting pipe 17 , and an outlet water temperature sensor 62 is provided at the end of the second connecting pipe 17 close to the heat exchanger 1 .
冷凝器8包括箱体81、冷却风扇82、多管程铜弯管83、冷凝水进水管道84和冷凝水出水管道85。出水管道14与冷凝水进水管道84相连通,水流流经多管程铜弯管83后从冷凝水出水管道85流回温控水箱2。水流经过多管程铜弯管83中,被冷却风扇82冷却。The condenser 8 includes a box body 81 , a cooling fan 82 , a multi-tube copper elbow 83 , a condensed water inlet pipe 84 and a condensed water outlet pipe 85 . The water outlet pipe 14 communicates with the condensed water inlet pipe 84 , and the water flows back to the temperature-controlled water tank 2 from the condensed water outlet pipe 85 after flowing through the multi-pass copper elbow 83 . The water flows through the multi-pass copper elbow 83 and is cooled by the cooling fan 82 .
所述控温水箱2包括箱体21、控制系统22、加热单元23和水位控制传感器27;水位控制传感器27和所述加热单元23分别与所述控制系统22连接。The temperature-controlled water tank 2 includes a tank body 21 , a control system 22 , a heating unit 23 and a water level control sensor 27 ; the water level control sensor 27 and the heating unit 23 are respectively connected to the control system 22 .
控制系统22包括电源221、温控仪222、继电器223、水泵开关224和冷却风扇开关225。其中:温控仪222、继电器223、水泵开关224和风扇开关225分别与电源221连接,水泵开关224串联在电源221和水泵5之间;冷却风扇开关225串联在电源221和所述冷凝器8之间。The control system 22 includes a power supply 221 , a temperature controller 222 , a relay 223 , a water pump switch 224 and a cooling fan switch 225 . Wherein: temperature controller 222, relay 223, water pump switch 224 and fan switch 225 are connected with power supply 221 respectively, and water pump switch 224 is connected in series between power supply 221 and water pump 5; Cooling fan switch 225 is connected in series between power supply 221 and described condenser 8 between.
上述进水温度传感器61、出水温度传感器62、烟温传感器63和壁温传感器64分别与温度测试仪9相连通。The above-mentioned inlet water temperature sensor 61 , outlet water temperature sensor 62 , smoke temperature sensor 63 and wall temperature sensor 64 are respectively connected with the temperature tester 9 .
温控仪222与壁温传感器64相连通,通过温控仪222将设定温度T0与壁面温度传感器64的检测温度进行比对,控制继电器223的通断;继电器223与加热单元23相连,继电器223的通断直接控制加热单元23是否工作;温度测试仪9与进水温度传感器61、出水温度传感器62、烟温传感器63和壁温传感器64相连,能测量换热器1的进出水温度、烟温和换热器壁面温度。Temperature controller 222 is connected with wall temperature sensor 64, by temperature controller 222, setting temperature T 0 is compared with the detected temperature of wall surface temperature sensor 64, and the on-off of control relay 223; Relay 223 is connected with heating unit 23, The on-off of the relay 223 directly controls whether the heating unit 23 works; the temperature tester 9 is connected with the inlet water temperature sensor 61, the outlet water temperature sensor 62, the smoke temperature sensor 63 and the wall temperature sensor 64, and can measure the inlet and outlet water temperature of the heat exchanger 1 , Smoke temperature and heat exchanger wall temperature.
水泵开关224和冷却风扇开关225串联在电源221和水泵5之间,控制水泵5和冷却风扇82的工作;电源221向温控仪222、继电器223、温度测试仪9、水泵5和冷却风扇82供电。Water pump switch 224 and cooling fan switch 225 are connected in series between power supply 221 and water pump 5, control the work of water pump 5 and cooling fan 82; powered by.
第一外管2-1和第二外管2-2的公称直径均可为38mm,第一内管1-1和第二内管1-2的公称直径为可20mm,第一外管2-1的长度为0.4m,第二外管2-2的长度为1m,内管11的长度为1.3m,且内管11为直管。The nominal diameter of the first outer tube 2-1 and the second outer tube 2-2 can be 38mm, the nominal diameter of the first inner tube 1-1 and the second inner tube 1-2 can be 20mm, the first outer tube 2 -1 has a length of 0.4m, the second outer pipe 2-2 has a length of 1m, and the inner pipe 11 has a length of 1.3m, and the inner pipe 11 is a straight pipe.
较佳的选择为,圆形封口15是厚度为3mm的铁板。A preferred choice is that the circular seal 15 is an iron plate with a thickness of 3mm.
根据需要,第一外管2-1和/或第二外管2-2可以选择使用带有各种形状翅片的翅片管。According to needs, the first outer tube 2-1 and/or the second outer tube 2-2 can be selected to use finned tubes with fins of various shapes.
本实施例所提供的换热器,在第一外管2-1上设置有第一变径段2-3。第一变径段2-3公称直径较小的端口的公称直径与第一外管2-1的公称直径相同,均为38mm,第一变径段2-3公称直径较大的一端公称直径为57mm,则相应的,圆形封口15的公称直径也是57mm。In the heat exchanger provided in this embodiment, a first reducing section 2-3 is provided on the first outer pipe 2-1. The nominal diameter of the port with the smaller nominal diameter of the first variable diameter section 2-3 is the same as the nominal diameter of the first outer tube 2-1, both of which are 38mm, and the nominal diameter of the end with the larger nominal diameter of the first variable diameter section 2-3 is 57mm, then correspondingly, the nominal diameter of the circular seal 15 is also 57mm.
进水管道13与出水管道14公称直径均为20mm,而圆形封口15的公称直径为57mm,因此进水管道13与出水管道14均能够非常方便的与圆形封口15相连。The nominal diameter of the water inlet pipe 13 and the water outlet pipe 14 is 20mm, and the nominal diameter of the circular seal 15 is 57mm, so the water inlet pipe 13 and the water outlet pipe 14 can be connected with the circular seal 15 very conveniently.
本实施例中,外管12由第一外管2-1和第二外管2-2经螺纹连接,在进行换热过程中,第二外管2-2也会被腐蚀。当第二外管2-2无法继续使用时,仅需要将其拆卸下来更换即可,第一外管2-1和内管11均无需更换。In this embodiment, the outer tube 12 is threadedly connected by the first outer tube 2-1 and the second outer tube 2-2, and the second outer tube 2-2 will also be corroded during the heat exchange process. When the second outer tube 2-2 can no longer be used, it only needs to be disassembled for replacement, and neither the first outer tube 2-1 nor the inner tube 11 needs to be replaced.
在日间环境温度27-35℃条件下,恒温水箱的设定温度为45℃时,测试中经过换热器1加热后进入冷凝器8的冷却水温度为52℃,将冷凝器风扇82打开,系统连续运行13小时,恒温水箱的温度始终保持在45±0.5℃,实现了控温目的。Under the ambient temperature of 27-35°C during the day, when the set temperature of the constant temperature water tank is 45°C, the temperature of the cooling water entering the condenser 8 after being heated by the heat exchanger 1 during the test is 52°C, and the condenser fan 82 is turned on , The system runs continuously for 13 hours, and the temperature of the constant temperature water tank is always maintained at 45±0.5°C, achieving the purpose of temperature control.
实施例2:一种基于热力学方法的烟气工程酸露点测量装置,其结构如图1、图2图4和图5所示,包括换热器1、控温水箱2、烟速探测器3、流量计4、水泵5、进水温度传感器61、出水温度传感器62、烟温传感器63和壁温传感器64,水流量调节阀7、冷凝器8和温度测试仪9;Embodiment 2: A flue gas engineering acid dew point measurement device based on a thermodynamic method, its structure is shown in Figure 1, Figure 2, Figure 4 and Figure 5, including a heat exchanger 1, a temperature control water tank 2, and a smoke velocity detector 3 , flow meter 4, water pump 5, inlet water temperature sensor 61, outlet water temperature sensor 62, smoke temperature sensor 63 and wall temperature sensor 64, water flow regulating valve 7, condenser 8 and temperature tester 9;
控温水箱2与换热器1相连并经水泵5、水流量调节阀7和流量计4向换热器1供水,水量调节阀7布置在所述水泵5之后保证水流量的恒定。The temperature control water tank 2 is connected with the heat exchanger 1 and supplies water to the heat exchanger 1 through the water pump 5, the water flow regulating valve 7 and the flow meter 4. The water quantity regulating valve 7 is arranged after the water pump 5 to ensure the constant water flow.
控温水箱2设有出水口25溢流口26。The temperature control water tank 2 is provided with a water outlet 25 and an overflow port 26 .
换热器1包括外管12,该外管12包括第一外管2-1和第二外管2-2,第一外管2-1和第二外管2-2可拆卸连接;The heat exchanger 1 includes an outer tube 12, the outer tube 12 includes a first outer tube 2-1 and a second outer tube 2-2, and the first outer tube 2-1 and the second outer tube 2-2 are detachably connected;
具体而言,所述第一外管2-1上设置有第一变径段2-3,且第二外管2-2具有入口端与封闭端2-5,第二外管2-2上设有第二变径段2-4,第一外管2-1具有出口端与入口端,第一外管2-1的出口端与第二外管2-2的入口端通过螺纹相连接;Specifically, the first outer tube 2-1 is provided with a first reducing section 2-3, and the second outer tube 2-2 has an inlet end and a closed end 2-5, and the second outer tube 2-2 There is a second variable diameter section 2-4 on the top, the first outer tube 2-1 has an outlet end and an inlet end, and the outlet end of the first outer tube 2-1 is connected to the inlet end of the second outer tube 2-2 through threads. connect;
设置于外管12内的内管11,该内管11具有出口端与入口端,内管11的出口端靠近所述第一外管2-1的封闭端2-5;An inner tube 11 disposed in the outer tube 12, the inner tube 11 has an outlet end and an inlet end, and the outlet end of the inner tube 11 is close to the closed end 2-5 of the first outer tube 2-1;
所述第一外管2-1的入口端被焊接在其上的圆形封口15封闭,圆形封口15上设置有进水管道13和出水管道14,内管11与进水管道13相连通,水流从进水管道13进入后,经内管11流向封闭端2-5,又流经外管12和内管11之间的通道后从出水管道14流出。The inlet end of the first outer pipe 2-1 is closed by a circular seal 15 welded thereon, and the circular seal 15 is provided with a water inlet pipe 13 and a water outlet pipe 14, and the inner pipe 11 communicates with the water inlet pipe 13 After the water flow enters from the water inlet pipe 13, it flows to the closed end 2-5 through the inner pipe 11, and flows out from the water outlet pipe 14 after flowing through the passage between the outer pipe 12 and the inner pipe 11.
较佳的选择为,圆形封口15是厚度为3mm的铁板。A preferred choice is that the circular seal 15 is an iron plate with a thickness of 3mm.
根据需要,第二外管2-2可以选择使用带有各种形状翅片的翅片管。According to needs, the second outer tube 2-2 can choose to use finned tubes with fins of various shapes.
第一外管2-1出口端的公称直径为38mm,第二外管2-2经过第二变径段2-4后入口端的公称直径为38mm,所述内管11的公称直径为20mm。The nominal diameter of the outlet end of the first outer tube 2-1 is 38 mm, the nominal diameter of the inlet end of the second outer tube 2-2 after passing through the second reducing section 2-4 is 38 mm, and the nominal diameter of the inner tube 11 is 20 mm.
其中,第一外管2-1的长度为0.4m,第二外管2-2的长度为1m,内管11的长度为1.3m,且内管11为直管。Wherein, the length of the first outer pipe 2-1 is 0.4m, the length of the second outer pipe 2-2 is 1m, the length of the inner pipe 11 is 1.3m, and the inner pipe 11 is a straight pipe.
具体而言,流量计4和换热器1之间通过第一连接管16连通,第一连接管16靠近换热器1的一端设置有进水温度传感器61;且换热器1的出水端道14还通过第二连接管17与冷凝器8连通,第二连接管17靠近换热器1的一端设置有出水温度传感器62。Specifically, the flowmeter 4 communicates with the heat exchanger 1 through a first connecting pipe 16, and an inlet water temperature sensor 61 is provided at an end of the first connecting pipe 16 close to the heat exchanger 1; and the water outlet end of the heat exchanger 1 The channel 14 also communicates with the condenser 8 through a second connecting pipe 17 , and an outlet water temperature sensor 62 is provided at the end of the second connecting pipe 17 close to the heat exchanger 1 .
冷凝器8包括箱体81、冷却风扇82、多管程铜弯管83、冷凝水进水管道84和冷凝水出水管道85。出水管道14与冷凝水进水管道84相连通,水流流经多管程铜弯管83后从冷凝水出水管道85经第三连接管18流回温控水箱2。The condenser 8 includes a box body 81 , a cooling fan 82 , a multi-tube copper elbow 83 , a condensed water inlet pipe 84 and a condensed water outlet pipe 85 . The outlet pipe 14 communicates with the condensed water inlet pipe 84 , and the water flows through the multi-pass copper elbow 83 and then flows back to the temperature-controlled water tank 2 from the condensed water outlet pipe 85 through the third connecting pipe 18 .
所述控温水箱2包括箱体21、控制系统22、加热单元23和水位控制传感器27;水位控制传感器27和所述加热单元23分别与所述控制系统22连接。The temperature-controlled water tank 2 includes a tank body 21 , a control system 22 , a heating unit 23 and a water level control sensor 27 ; the water level control sensor 27 and the heating unit 23 are respectively connected to the control system 22 .
控制系统22包括电源221、温控仪222、继电器223、水泵开关224和冷却风扇开关225。其中:温控仪222、继电器223、水泵开关224和风扇开关225分别与电源221连接,水泵开关224串联在电源221和水泵5之间;冷却风扇开关225串联在电源221和冷却风扇82之间。The control system 22 includes a power supply 221 , a temperature controller 222 , a relay 223 , a water pump switch 224 and a cooling fan switch 225 . Wherein: temperature controller 222, relay 223, water pump switch 224 and fan switch 225 are respectively connected with power supply 221, and water pump switch 224 is connected in series between power supply 221 and water pump 5; Cooling fan switch 225 is connected in series between power supply 221 and cooling fan 82 .
上述进水温度传感器61、出水温度传感器62、烟温传感器63和壁温传感器64分别与温控仪222相连通。The above-mentioned inlet water temperature sensor 61 , outlet water temperature sensor 62 , smoke temperature sensor 63 and wall temperature sensor 64 are respectively connected with the temperature controller 222 .
温控仪222与壁温传感器64相连通,通过温控仪222将设定温度T0与壁面温度传感器64的检测温度进行比对,控制继电器223的通断;继电器223与加热单元23相连,继电器223的通断直接控制加热单元23是否工作;温度测试仪分别9与进水温度传感器61、出水温度传感器62、烟温传感器63和壁温传感器64相连,测量换热器1的进出水温度、烟温和换热器壁面温度;水泵开关224和冷却风扇开关225串联在电源221、冷去风扇82和水泵5之间,控制水泵5和冷却风扇82的工作;电源221向温控仪222、继电器223、温度测试仪9、水泵5和冷却风扇82供电。Temperature controller 222 is connected with wall temperature sensor 64, by temperature controller 222, setting temperature T 0 is compared with the detected temperature of wall surface temperature sensor 64, and the on-off of control relay 223; Relay 223 is connected with heating unit 23, The on-off of the relay 223 directly controls whether the heating unit 23 works; the temperature tester 9 is connected with the inlet water temperature sensor 61, the outlet water temperature sensor 62, the smoke temperature sensor 63 and the wall temperature sensor 64 respectively, and measures the inlet and outlet water temperature of the heat exchanger 1 , smoke temperature and heat exchanger wall temperature; water pump switch 224 and cooling fan switch 225 are connected in series between power supply 221, cooling fan 82 and water pump 5, and control the work of water pump 5 and cooling fan 82; Relay 223, temperature tester 9, water pump 5 and cooling fan 82 supply power.
本实施例中的换热器采用可拆卸结构,与现有技术相比具有以下优点:现有技术中,外管为不可拆卸结构,在进行换热试验的过程中,外管因为需要处于腐蚀性气体环境中经常会被腐蚀,造成无法使用。而外管又不可拆卸,因此只能将换热器整体更换。本实施例中,外管2由第一外管2-1和第二外管2-2经螺纹连接,在进行换热试验的过程中,第二外管2-2也会被腐蚀,当第二外管2-2无法继续使用时,仅需要将其拆卸下来更换即可,第一外管2-1和内管1均无需更换,大幅降低了试验成本。另外,本实施例中,需要使用不同公称直径、材料、管型的换热段时,仅仅通过更换第二外管2-2的方式就可以实现,而无需更换整根换热管。The heat exchanger in this embodiment adopts a detachable structure, which has the following advantages compared with the prior art: In the prior art, the outer tube is a non-detachable structure. During the heat exchange test, the outer tube needs to be in corrosion It is often corroded in an aggressive gas environment, making it unusable. The outer tube cannot be disassembled, so the heat exchanger can only be replaced as a whole. In this embodiment, the outer tube 2 is threadedly connected by the first outer tube 2-1 and the second outer tube 2-2. During the heat exchange test, the second outer tube 2-2 will also be corroded. When the second outer tube 2-2 can no longer be used, it only needs to be disassembled for replacement, and neither the first outer tube 2-1 nor the inner tube 1 needs to be replaced, which greatly reduces the test cost. In addition, in this embodiment, when it is necessary to use heat exchange sections with different nominal diameters, materials, and tube shapes, it can be realized only by replacing the second outer tube 2-2 without replacing the entire heat exchange tube.
本方案中,主要利用了当换热器表面出现湿灰层时换热器的换热系数会产生明显变化这一特点,通过观察换热器换热系数的突变来确定锅炉尾气工程酸露点温度,从而指导实际工程设计,避免换热器发生腐蚀和积灰。In this scheme, the characteristic that the heat transfer coefficient of the heat exchanger will change significantly when a wet ash layer appears on the surface of the heat exchanger is mainly used, and the acid dew point temperature of the boiler tail gas engineering is determined by observing the sudden change of the heat transfer coefficient of the heat exchanger , so as to guide the actual engineering design and avoid corrosion and dust accumulation in the heat exchanger.
使用控温水箱来根据换热器壁温的测量值来控制水箱中冷却水的温度,达到稳定进口水温的效果,以便根据需要设定进口水温,从而测量不同进口水温时换热器的换热系数。测量时,先将冷却水设定在较高的初始温度,使外管工作在较高水温条件下,随着外管壁面沉积的干灰量不断增加,换热器的换热系数缓慢下降,当外管表面干灰沉积到饱和状态时,干灰量不会再增加,换热器的换热系数也不再发生变化;当换热器的换热系数稳定后,开始通过控制手段逐渐降低进口水温,当外管壁温高于工程酸露点时,外管表面的干灰状态不会改变,换热器换热系数不会发生明显变化;继续通过控制进口水温不断降低换热器壁温,当壁温下降至工程酸露点时,外管表面的干灰会因为烟气中结露的发生而变成粘结在外管壁面上的湿灰,换热系数急剧下降。通过观察换热器换热系数的变化,获得烟气工程酸露点。Use the temperature control water tank to control the temperature of the cooling water in the water tank according to the measured value of the heat exchanger wall temperature, so as to achieve the effect of stabilizing the inlet water temperature, so that the inlet water temperature can be set according to the needs, so as to measure the heat transfer of the heat exchanger at different inlet water temperatures coefficient. When measuring, first set the cooling water at a higher initial temperature so that the outer tube works at a higher water temperature. As the amount of dry ash deposited on the wall of the outer tube increases, the heat transfer coefficient of the heat exchanger decreases slowly. When the dry ash on the surface of the outer tube is deposited to a saturated state, the amount of dry ash will not increase, and the heat transfer coefficient of the heat exchanger will no longer change; when the heat transfer coefficient of the heat exchanger is stable, it will gradually decrease through control means Inlet water temperature, when the wall temperature of the outer tube is higher than the engineering acid dew point, the dry ash state on the surface of the outer tube will not change, and the heat transfer coefficient of the heat exchanger will not change significantly; continue to reduce the wall temperature of the heat exchanger by controlling the inlet water temperature , when the wall temperature drops to the engineering acid dew point, the dry ash on the surface of the outer tube will become wet ash bonded to the wall surface of the outer tube due to condensation in the flue gas, and the heat transfer coefficient will drop sharply. By observing the change of the heat transfer coefficient of the heat exchanger, the dew point of the flue gas engineering acid is obtained.
本说明书中各个实施例采用递进的方式描述,每个实施例重点说明的都是与其他实施例的不同之处,各个实施例之间相同相似部分互相参见即可。Each embodiment in this specification is described in a progressive manner, each embodiment focuses on the difference from other embodiments, and the same and similar parts of each embodiment can be referred to each other.
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本实用新型。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本实用新型的精神或范围的情况下,在其它实施例中实现。因此,本实用新型将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments enables those skilled in the art to realize or use the utility model. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the present invention will not be limited to these embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.
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---|---|---|---|---|
CN106248720A (en) * | 2016-09-14 | 2016-12-21 | 东南大学 | A kind of flue gas acid dew point on-line measurement apparatus and method |
CN107144599A (en) * | 2017-06-30 | 2017-09-08 | 广东电网有限责任公司电力科学研究院 | A kind of flue gas acid dew point measurement apparatus |
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2014
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106248720A (en) * | 2016-09-14 | 2016-12-21 | 东南大学 | A kind of flue gas acid dew point on-line measurement apparatus and method |
CN106248720B (en) * | 2016-09-14 | 2018-10-12 | 东南大学 | A kind of flue gas acid dew point on-line measurement device and method |
CN107144599A (en) * | 2017-06-30 | 2017-09-08 | 广东电网有限责任公司电力科学研究院 | A kind of flue gas acid dew point measurement apparatus |
CN107144599B (en) * | 2017-06-30 | 2023-05-12 | 南方电网电力科技股份有限公司 | Flue gas acid dew point measuring device |
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