CN204303707U - Breaker - Google Patents
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- CN204303707U CN204303707U CN201420761631.0U CN201420761631U CN204303707U CN 204303707 U CN204303707 U CN 204303707U CN 201420761631 U CN201420761631 U CN 201420761631U CN 204303707 U CN204303707 U CN 204303707U
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Abstract
Description
技术领域technical field
本实用新型涉及接线用断路器以及漏电用断路器等的断路器(Circuit Breaker),详细而言,涉及一种对用于与外部电线连接的端子进行改进的技术。The utility model relates to a circuit breaker such as a circuit breaker for wiring and a circuit breaker for leakage. Specifically, it relates to a technology for improving terminals used for connecting with external electric wires.
背景技术Background technique
例如,为了防止因从变压器(Transfer)至负载机器的电线的电流过大而导致该电线以及负载机器被烧毁,公知的方法是在所配设的对应电线的中途配置断路器。该断路器具有端子,该端子的极数与由电线构成的电路即单相、三相、或者三相四线等相对应,通过该端子,该断路器能够与对应电线(从断路器来看,对应电线为“外部电线”,以下简称为“电线”)连接。For example, in order to prevent electric wires and load devices from being burnt due to excessive current flowing from a transformer (Transfer) to a load device, it is known to arrange a circuit breaker in the middle of the corresponding distribution wires. The circuit breaker has terminals, and the number of poles of the terminals corresponds to a circuit composed of electric wires, that is, single-phase, three-phase, or three-phase four-wire, etc. , and the corresponding wire is "external wire", hereinafter referred to as "wire") connection.
公知的断路器与电线的连接方法例如有速接端子方式以及插入(Plug-in)方式等,速接端子方式即,将端子构成为板簧,用该弹力来保持端子与电线的接触压力,插入方式即,将电线构成为被称为母线(bus bar)的导体,将断路器与该导体连接。另外,在需要一定程度的载流容量的情况下,或者对节省施工时间并无特别要求的情况下,如下方式被广泛采用,即,通过设置在端子处的螺钉(screw)的垫片(washer)或者压线端子与设有压接端子的电线或者电线本身连接。Known methods for connecting circuit breakers and electric wires include, for example, quick-connect terminal methods and plug-in (Plug-in) methods. In the insertion method, the electric wire is formed into a conductor called a bus bar, and the circuit breaker is connected to the conductor. In addition, in the case where a certain degree of ampacity is required, or there is no special requirement for saving construction time, the following method is widely used, that is, the washer (washer) of the screw (screw) provided at the terminal is widely used. ) or the crimping terminal is connected to the electric wire provided with the crimping terminal or the electric wire itself.
然而,在分电柜等中设置有多个上述断路器的情况下,由于设置空间对该分电柜的制约,使得分电柜自体需要小型化(downsizing),进而使内置的断路器也需要小型化,各厂家(maker)都在为实现该小型化而努力。另外,为了将过电流检测装置以及开闭机构(即上述“防止电线以及负载机器被烧毁”的机构)、灭弧装置(用于熄灭伴随着电路断路而产生的电弧(arc))等收装于对应断路器,并同时提高断路器的性能,也有必要关注并不直接影响断路器性能提高的部件。However, when a plurality of the above-mentioned circuit breakers are installed in a distribution cabinet, etc., due to the restriction of the installation space on the distribution cabinet, the distribution cabinet itself needs to be miniaturized (downsizing), and the built-in circuit breaker also needs to be Various manufacturers (makers) are making efforts to realize the miniaturization. In addition, in order to accommodate the overcurrent detection device, the switching mechanism (that is, the above-mentioned mechanism for "preventing the electric wire and the load device from being burned"), and the arc extinguishing device (for extinguishing the arc (arc) that occurs when the circuit is disconnected), etc. In order to correspond to the circuit breaker and improve the performance of the circuit breaker at the same time, it is also necessary to pay attention to the components that do not directly affect the performance improvement of the circuit breaker.
因而,在现有技术中已知,通过将在作为断路器外廓的箱体上配置上述端子的方法,由现有技术中的螺钉方式变更为压入方式,能够节省螺钉方式所需的配置空间,在将节省的该空间用于提高性能、或者维持同等性能的情况下,能够达成该外廓的小型化(例如,参照专利文献1)。Therefore, it is known in the prior art that by changing the method of arranging the above-mentioned terminals on the box as the outer shell of the circuit breaker from the screw method in the prior art to the press-fit method, the arrangement required for the screw method can be saved. Space, when the saved space is used to improve performance or maintain equivalent performance, it is possible to achieve miniaturization of the outer shell (for example, refer to Patent Document 1).
【专利文献1】日本发明专利公报特开2000-21284号(第3页右栏第28行~49行)[Patent Document 1] Japanese Invention Patent Publication No. 2000-21284 (lines 28 to 49 of the right column on page 3)
但是,由于该端子是电路施工作业者在连接电线时所关注的对象,因而该端子性能的降低、即其与箱体的贴紧度的降低是不被允许的。然而,虽然为了得到与上述螺钉方式同等的贴紧度,而采取了例如设置较长的压入卡合部分等措施,但是,仅仅是将其压入箱体的推压力增大,就可能导致组装性能恶化,有时还会因压入动作而导致箱体破损。However, since the terminal is the object of attention of the electric circuit construction workers when connecting the electric wires, the degradation of the performance of the terminal, that is, the decrease of the degree of adhesion to the box is not allowed. However, in order to obtain the same degree of adhesion as the above-mentioned screw method, measures such as providing a longer press-fit part have been taken, but simply increasing the pressing force to press it into the box may cause Assembling performance deteriorates, and the case may be damaged due to the press-fitting action.
实用新型内容Utility model content
鉴于上述情况,本实用新型的目的在于提供一种断路器,该断路器所具有的与电线连接的端子,即使在采用与现有技术中相同的压入方式时,也能够在确保组装性能的同时,具有与螺钉方式同等水平的贴紧度。In view of the above circumstances, an object of the present invention is to provide a circuit breaker, which can ensure assembly performance even when the terminals connected to electric wires are used in the same press-fit method as in the prior art. At the same time, it has the same level of adhesion as the screw method.
本实用新型所涉及的断路器具有箱体、开闭机构部、横臂(crossbar,动触头支承臂)、动触头、静触头、灭弧装置和接线端子。其中,箱体由用绝缘体形成的罩部(cover)以及基座(base)构成;开闭机构部配置于相对配置的框架板(frame plate)之间,具有由罩部伸出的操作手柄(handle);横臂与开闭机构部联动而转动;动触头与横臂联动,且其至少一端具有动触点;静触头具有静触点,该静触点能够与所述动触点接触以及分离,二者的接触与分离能够被切换;灭弧装置用于割断在所述静触点和所述动触点之间产生的电弧;接线端子呈L字形,位于静触头和与对应断路器连接的电线之间,或者位于动触头和与对应断路器连接的电线之间,通过被压入基座而被固定。在上述L字形的接线端子的弯曲部设有突起部,该突起部具有由与电线相连接的表共面地延伸出来的延伸面,该突起部的延伸面与突出部的顶端靠近或接触,所述突出部由罩部和基座对接的对接面向基座一侧突出。The circuit breaker involved in the utility model has a box body, an opening and closing mechanism part, a crossbar (crossbar, a moving contact support arm), a moving contact, a static contact, an arc extinguishing device and a connection terminal. Among them, the box body is composed of a cover (cover) and a base (base) formed by an insulator; the opening and closing mechanism part is arranged between the frame plates (frame plates) arranged oppositely, and has an operating handle ( handle); the cross arm is linked with the opening and closing mechanism to rotate; the moving contact is linked with the cross arm, and at least one end has a moving contact; the static contact has a static contact, which can be connected to the moving contact Contact and separation, the contact and separation of the two can be switched; the arc extinguishing device is used to cut off the arc generated between the static contact and the movable contact; the terminal is L-shaped, located between the static contact and the Between the wires connected to the corresponding circuit breaker, or between the moving contact and the wires connected to the corresponding circuit breaker, is fixed by being pressed into the base. A protruding portion is provided on the bent portion of the L-shaped terminal, and the protruding portion has an extending surface coplanarly extended from the surface connected to the electric wire, and the extending surface of the protruding portion is close to or in contact with the top end of the protruding portion, The protruding portion protrudes from the base side of the butt joint surface where the cover portion and the base are butted.
在本实用新型中,可以为,所述接线端子的从与电线相连接的表面弯曲后形成的表面和上述突起部的顶端共面。In the present invention, the surface formed by bending from the surface connected to the electric wire of the connection terminal may be coplanar with the top end of the protrusion.
另外,上述突出部可以是与上述罩部一体成形的。In addition, the protruding portion may be integrally formed with the cover portion.
如上所述,采用本实用新型,能够提供一种如下这样的品质稳定的断路器,即,其不但组装性能优异、成本较低,而且在电路施工作业者将电线与对应断路器的端子连接时,该端子不会产生移动。As described above, according to the present invention, it is possible to provide a circuit breaker with stable quality, which not only has excellent assembly performance and low cost, but also can be used when the circuit construction worker connects the electric wires to the terminals of the corresponding circuit breaker. , the terminal will not move.
附图说明Description of drawings
图1是本实用新型的实施方式1所涉及的断路器的外观立体图。FIG. 1 is an external perspective view of a circuit breaker according to Embodiment 1 of the present invention.
图2是图1中的断路器在安装罩部之前的立体图。Fig. 2 is a perspective view of the circuit breaker in Fig. 1 before the cover is installed.
图3是沿图1中A-A线剖切而成的剖视图。Fig. 3 is a sectional view taken along line A-A in Fig. 1 .
图4是图1中的接线端子的放大图。Fig. 4 is an enlarged view of the connection terminal in Fig. 1 .
图5是在变形例中相当于图2的立体图。FIG. 5 is a perspective view corresponding to FIG. 2 in a modified example.
【附图标记说明】[Description of Reference Signs]
1:罩部;1b:突出部;2:基座;3:操作手柄;4:电源侧接线端子;5:负载侧接线端子;5b:第一表面;5c:第二表面;5f:突起部;6:静触点;7:静触头;8:动触点;10:横臂;11:动触头;51:开闭机构部;52:灭弧装置;100:断路器。1: Cover; 1b: Protrusion; 2: Base; 3: Operating handle; 4: Power terminal; 5: Load terminal; 5b: First surface; 5c: Second surface; 5f: Protrusion ;6: Static contact; 7: Static contact; 8: Moving contact; 10: Cross arm; 11: Moving contact; 51: Switching mechanism; 52: Arc extinguishing device;
具体实施方式Detailed ways
【实施方式1】【Embodiment 1】
图1以及图2是处于脱扣(trip)状态的本实用新型的实施方式1所涉及的断路器的外形图,详细而言,图1为安装完成状态,图2为安装罩部之前的状态。另外,图3是沿图1中A-A线剖切的剖视图,图4是作为重要部位的接线导体的外形图。FIGS. 1 and 2 are external views of the circuit breaker according to Embodiment 1 of the present invention in a tripped state. Specifically, FIG. 1 is the state after installation, and FIG. 2 is the state before the cover is installed. . In addition, FIG. 3 is a sectional view taken along line A-A in FIG. 1, and FIG. 4 is an outline view of a wiring conductor as an important part.
在图1~3中,3极断路器101的绝缘箱体由罩部1以及基座2构成,其中,在基座2上配置有开闭机构部51、灭弧装置52和过电流保护装置53,其中,开闭机构部51具有操作手柄3,灭弧装置52的个数(在此为3个)与端子的极数相对应。操作手柄3由罩部1的手柄窗口1a向外伸出,从而能够被向ON或者OFF方向操作,这是公知的现有技术。另外,由于灭弧装置52与过电流保护装置53所在位置的关系,接线端子4是与电源侧电线(未图示)连接的电源侧接线端子,接线端子5是与负荷侧电线(未图示)连接的负荷侧接线端子,这也是公知的。另外,与各电线连接时,在各接线端子4、5的螺钉孔4a、5a处用带垫圈等的螺钉,来紧固地连接电线或者压接于电线顶端(前端)的压接端子。In FIGS. 1 to 3, the insulating box of the 3-pole circuit breaker 101 is composed of a cover part 1 and a base 2, wherein a switching mechanism part 51, an arc extinguishing device 52 and an overcurrent protection device are arranged on the base 2. 53, wherein the opening and closing mechanism part 51 has an operating handle 3, and the number of arc extinguishing devices 52 (here, 3) corresponds to the number of poles of the terminals. The operating handle 3 protrudes outward from the handle window 1a of the cover 1 so that it can be operated in the ON or OFF direction, which is a known prior art. In addition, due to the positional relationship between the arc extinguishing device 52 and the overcurrent protection device 53, the connecting terminal 4 is a power-side connecting terminal connected to the power-side electric wire (not shown), and the connecting terminal 5 is connected to the load-side electric wire (not shown). ) connected load side terminals, which is also known. In addition, when connecting to each electric wire, use a screw with a washer or the like at the screw holes 4a, 5a of each connecting terminal 4, 5 to securely connect the electric wire or crimp terminal crimped on the top end (tip) of the electric wire.
另外,开闭机构部51、灭弧装置52以及过电流保护装置53也采用公知的技术。即,断路器101内设有静触头7和动触头11,其中,静触头7由电源侧接线端子4延伸出来而形成,其一端具有静触点6,动触头11是构成开闭机构部51的一个部件,其被例如为树脂成形部件的横臂10保持,并通过动触头支承件8以及过电流保护装置53而与负载侧接线端子5连接,其一端具有动触点9。静触头7和动触头11的接触与分离能够被切换,特别地,在二者分离时,在静触点和动触点之间会产生电弧,该电弧被灭弧装置52割断。另外,二者的分离是通过如下方式进行的,即,由操作手柄3的向OFF方向的操作使二者分离,或者,过电流保护装置53根据电路的电流超载状态产生动作,开闭机构部做出对应动作,使二者分离。而且,由于本实施方式1所涉及的断路器101是具有公知的零相变流器12以及漏电保护装置54的漏电断路器,因而在该电路的漏电电流在规定值以上时,也进行上述分离动作。这些公知的装置并非是本实用新型的重要部分,因而省略其详细说明。In addition, the switching mechanism part 51, the arc extinguishing device 52, and the overcurrent protection device 53 also employ|adopt well-known technology. That is, the circuit breaker 101 is provided with a static contact 7 and a moving contact 11, wherein the static contact 7 is formed by extending from the power supply side terminal 4, and has a static contact 6 at one end thereof, and the moving contact 11 constitutes a switch. One part of the closing mechanism part 51 is held by the cross arm 10 which is, for example, a resin molded part, and is connected to the load side terminal 5 through the movable contact support 8 and the overcurrent protection device 53, and has a movable contact at one end thereof 9. The contact and separation of the static contact 7 and the movable contact 11 can be switched. In particular, when the two are separated, an arc will be generated between the static contact and the movable contact, and the arc will be cut off by the arc extinguishing device 52 . In addition, the separation of the two is carried out in the following manner, that is, the two are separated by the operation of the operating handle 3 in the OFF direction, or the overcurrent protection device 53 operates according to the current overload state of the circuit, and the opening and closing mechanism part Make corresponding actions to separate the two. Furthermore, since the circuit breaker 101 according to Embodiment 1 is an earth leakage circuit breaker having a known zero-phase current transformer 12 and an earth leakage protection device 54, the above separation is also performed when the leakage current of the circuit is equal to or greater than a predetermined value. action. These known devices are not an important part of the present invention, so detailed description thereof is omitted.
下面,对于作为本实用新型的重要部分的各接线端子、尤其是负载侧接线端子5(以下简称为端子5)进行说明。如图4所示,端子5的外形大致呈字母L字形,电线或者压接在电线顶端的压接端子紧贴在第一表面5b上,第一表面5b即该L字形的底面,通过将未图示的螺钉紧固地安装在螺钉孔5a内,使电线与端子5电连接。另外,相对于第一表面5b竖立的、较长的第二表面5c以及较短的第3表面5d分别具有由这些面鼓出的一对鼓出部5e,通过将端子5插入基座2上设置的插入槽2a(参照图3)内,来实现所谓的压入安装。此外,第二表面5c也是端子5与穿过零相变流器12的导体13的焊接面、或者端子5与位于第二表面5c和静触头7之间的导体(未图示)的焊接面。Next, each connecting terminal which is an important part of the present invention, especially the load-side connecting terminal 5 (hereinafter simply referred to as terminal 5 ) will be described. As shown in FIG. 4 , the shape of the terminal 5 is roughly in the shape of a letter L, and the electric wire or the crimping terminal crimped on the top of the electric wire is closely attached to the first surface 5b, and the first surface 5b is the bottom surface of the L-shape. The illustrated screws are firmly fitted in the screw holes 5 a to electrically connect the electric wires to the terminals 5 . In addition, the longer second surface 5c and the shorter third surface 5d that stand upright with respect to the first surface 5b each have a pair of bulging portions 5e that bulge out of these surfaces. By inserting the terminal 5 into the base 2, The insertion groove 2a (refer to Fig. 3) that is set, realizes so-called press-fit installation. In addition, the second surface 5c is also the welding surface of the terminal 5 and the conductor 13 passing through the zero-phase converter 12, or the welding of the terminal 5 and the conductor (not shown) between the second surface 5c and the static contact 7 noodle.
在该L字形的端子5的第一表面5b和第二表面5c之间的弯曲部上设有突起部5f,该突起部5f由第一表面5b延伸出来并与第一表面5b共面,即与第1表面5b构成同一平面。另外,如图2所示,在罩部1上设有突出部1b,该突出部1b由罩部1的和基座2对接的对接面向基座2一侧突出。这两者,即突起部5f和突出部1b的位置关系如图3所示,突出部1b在纸面上位于突起部5f的上部,并且与突起部5f靠近设置。因此,不但能够确保有足够的空间用于连接电线或者压接在电线顶端的压接端子,即能够确保充足的第一表面5b的空间,并且,在电路施工作业者将电线与端子5紧固连接后,例如在拔出插在螺钉顶端的螺丝刀时,以及因某种事由而对电线施加载荷时等情况下,能够防止端子5向上方移动(或变形)。因此对于端子5向插入槽2a的插入,能够从组装性的角度来决定它的压入情况,有利于确保品质稳定,并且能够大幅度降低组装费。在此,“靠近”是指,在嵌合罩部1和基座2时,相对设置的突出部1b与突起部5f之间的距离为较近的距离,但该距离不会使二者相互干涉而阻碍罩部1与基座2嵌合。即,相对配置的突出部1b和突起部5f之间隔开较近的距离,该距离的设定是基于突出部1b有尺寸公差的考虑。当然,只要不阻碍罩部1和基座2的嵌合,突出部1b与突起部5f也可以相接触。A protruding portion 5f is provided on the bent portion between the first surface 5b and the second surface 5c of the L-shaped terminal 5, and the protruding portion 5f extends from the first surface 5b and is coplanar with the first surface 5b, namely It constitutes the same plane as the first surface 5b. In addition, as shown in FIG. 2 , the cover 1 is provided with a protruding portion 1 b that protrudes toward the base 2 from the mating surface of the cover 1 that abuts the base 2 . The positional relationship between the two, that is, the protruding portion 5f and the protruding portion 1b is shown in FIG. 3 , and the protruding portion 1b is located above the protruding portion 5f on the paper and is provided close to the protruding portion 5f. Therefore, it is not only possible to ensure enough space for connecting electric wires or crimping terminals crimped on top of the electric wires, that is, sufficient space on the first surface 5b can be ensured, but also when the circuit construction workers fasten the electric wires and the terminals 5 After connection, the terminal 5 can be prevented from moving upward (or being deformed) when, for example, a screwdriver inserted into the tip of the screw is pulled out, or when a load is applied to the electric wire for some reason. Therefore, as for the insertion of the terminal 5 into the insertion groove 2a, it is possible to determine its press-fitting condition from the viewpoint of assemblability, which helps ensure stable quality and greatly reduces assembly costs. Here, "near" means that when the cover part 1 and the base 2 are fitted, the distance between the protruding part 1b and the protruding part 5f which are arranged opposite to each other is a relatively short distance, but this distance does not make the two mutually close. Interference prevents the cover 1 from fitting with the base 2 . That is, there is a relatively short distance between the protruding portion 1b and the protruding portion 5f that are disposed opposite to each other. This distance is set based on the consideration that the protruding portion 1b has a dimensional tolerance. Of course, the protruding portion 1b and the protruding portion 5f may be in contact as long as the fitting of the cover portion 1 and the base 2 is not hindered.
另外,如图3或图4所示,突起部5f的顶端与第二表面5c共面,即突起部5f不突出于第二表面5c,因而能够更加确保例如图2所示的零相变流器12所具有的漏电检测回路12a的插入空间,是较佳的方式。此外,在本实施方式中,突出部1b是与罩部1一体形成的,然而例如也可以如图5所示那样,突出部为另外的部件,即其构成为隔片14而与突起部5f接触,特别地,在对灭弧装置52割断电弧时产生的气体排出采取对应措施时,将其与电源侧接线端子4组合使用效果更佳。像隔片14那样,在作为另外的部件而设置突出部的情况下,在将基座2位于下方而配置断路器时,突出部1b由于自重而与突起部5f接触。另外,在配置断路器时,在突出部1b的自重并不朝向突起部5f侧的情况下,突出部1b也可不与突起部5f相接触。即,与在罩部1上形成突出部1b的情况相同,只要突出部1b(隔片14)与突起部5f靠近设置即可。In addition, as shown in FIG. 3 or FIG. 4, the top end of the protrusion 5f is coplanar with the second surface 5c, that is, the protrusion 5f does not protrude from the second surface 5c, so the zero-phase change flow shown in FIG. 2 can be more ensured. The insertion space of the leakage detection circuit 12a that the device 12 has is a better way. In addition, in this embodiment, the protruding part 1b is integrally formed with the cover part 1, however, as shown in FIG. In particular, it is more effective to use it in combination with the power supply side terminal 4 when taking countermeasures against the gas discharge generated when the arc extinguishing device 52 cuts off the arc. When the protruding portion is provided as a separate member like the spacer 14 , the protruding portion 1b comes into contact with the protruding portion 5f due to its own weight when the circuit breaker is arranged with the base 2 positioned below. In addition, when the circuit breaker is arranged, when the self-weight of the protruding part 1b does not face the protruding part 5f side, the protruding part 1b does not need to be in contact with the protruding part 5f. That is, similarly to the case where the protrusion 1b is formed on the cover 1, the protrusion 1b (spacer 14) and the protrusion 5f may be provided close to each other.
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JP2014102530A JP6217517B2 (en) | 2014-04-08 | 2014-05-16 | Circuit breaker |
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CN104979141A (en) * | 2014-04-08 | 2015-10-14 | 三菱电机株式会社 | Circuit breaker |
CN106298383A (en) * | 2015-06-29 | 2017-01-04 | 三菱电机株式会社 | Circuit-breaker |
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Publication number | Priority date | Publication date | Assignee | Title |
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JPS5798661U (en) * | 1980-12-08 | 1982-06-17 | ||
JP2000021284A (en) * | 1998-07-03 | 2000-01-21 | Toshiba Corp | Terminal device of circuit breaker |
JP3886667B2 (en) * | 1999-05-31 | 2007-02-28 | 三菱電機株式会社 | Circuit breaker |
JP4407080B2 (en) * | 2001-05-16 | 2010-02-03 | 富士電機機器制御株式会社 | Circuit breaker terminal device |
JP4706742B2 (en) * | 2008-09-19 | 2011-06-22 | 富士電機機器制御株式会社 | Coil unit for magnetic contactor and method for assembling the same |
JP5169721B2 (en) * | 2008-10-20 | 2013-03-27 | 三菱電機株式会社 | Circuit breaker |
JP5538650B2 (en) * | 2010-10-20 | 2014-07-02 | 三菱電機株式会社 | Circuit breaker and manufacturing method thereof |
JP5682450B2 (en) * | 2011-05-23 | 2015-03-11 | 富士電機機器制御株式会社 | Circuit breaker |
CN104979141B (en) * | 2014-04-08 | 2017-09-26 | 三菱电机株式会社 | Breaker |
-
2014
- 2014-12-04 CN CN201410738321.1A patent/CN104979141B/en active Active
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN104979141A (en) * | 2014-04-08 | 2015-10-14 | 三菱电机株式会社 | Circuit breaker |
CN104979141B (en) * | 2014-04-08 | 2017-09-26 | 三菱电机株式会社 | Breaker |
CN106298383A (en) * | 2015-06-29 | 2017-01-04 | 三菱电机株式会社 | Circuit-breaker |
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CN104979141A (en) | 2015-10-14 |
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