CN204278187U - Ripple bent limit ecosystem emulation furring tile makes bed die core - Google Patents

Abstract

The utility model discloses a bottom mold core for making original ecological imitation tiles with corrugated curved edges; the feature is that: the outer side of the bottom mold core has more than one corrugated curved edge shape. The design of the original ecological simulation surface is to meet the application of original ecological architectural decoration materials on ceramic tiles. All original ecological shapes such as stones, bamboo wood, flowers, animals, etc. are transferred to the surface of ceramic tiles; The continuity of the pattern after use and the corrugated curved edge shape on each side of the surface pattern pattern design feature; the corrugated curved edge shape design facilitates construction and reduces the difficulty of laying, and the staggered occlusion of the corrugated edges also makes the wall tiles stronger and prevents them from falling off. The pressurized and decompressed area of the bottom mold is designed to solve the cracking and deformation defects caused by the stress imbalance of the tile body during the pressing and firing process. The specific performance is that the degree of decompression and pressurization is ±30%; The step surface of the side plate that needs to be set during the demoulding and production process in the pressing; the special alloy material selected to meet the relatively high pressure and wear resistance requirements of the side plate of the cavity in the brick pressing process.

Description

Bottom mold core for making original ecological simulation surface tiles with corrugated curved edges

technical field

The utility model relates to a mold for processing ceramic tiles, in particular to a bottom mold core for making ceramic tiles with original ecological imitation surfaces with grain edges.

Background technique

As we all know, ceramic tiles are a kind of construction or decoration of acid and alkali resistant porcelain or stone made of refractory metal oxides and semi-metal oxides through the process of grinding, mixing, pressing, glazing and sintering. Materials, generally referred to as tiles. Its raw materials are mostly mixed with clay, quartz sand and so on. The use of ceramic tiles can be seen everywhere, and has been extended into people's daily life. The processing of ceramic tiles is usually prepared by matching molds; as ceramic tiles are gradually and widely used, the production molds of ceramic tiles are also paid attention to by technicians.

The utility model of patent No. 201120415185.4 provides a ceramic tile mold with a high-strength adhesive isostatic core. A plurality of horizontal and vertical strip-shaped grooves are evenly distributed above the base of a tile mold, and the upper rubber pad corresponds to the strip-shaped groove. The pasting glue head is pasted in the corresponding strip groove, and the sealing oil chamber in the base is connected to the top of the base to form a buffer gap between the base and the rubber pad. Corresponding to the sealing side groove. When in use, the sealing oil in the matrix can adjust the pressure space by itself in the buffer gap between the strip grooves, so that the overall pressing density of the processed tiles is consistent, so as to reduce the sintering deformation of the tiles. Pasted in the strip groove, in the process of repeated pressing and demoulding, the rubber pad and the substrate will not fall off or the rubber pad will be broken. It has the remarkable characteristics of long service life, large isostatic area and good static pressure effect.

The utility model patent No. 00237114.6 discloses a mold for pressing ceramic tiles, which includes an upper mold core and a lower mold core respectively located in the side plates of the upper and lower molds. The exhaust channel communicates with the powder filling cavity between the upper and lower mold cores. The utility model shortens the exhaust time, increases the molding speed of the pressed brick adobe, and can improve the uniformity and compactness of the brick adobe density.

The utility model of patent No. 01233880.X discloses a molding mold for arc-shaped ceramic tiles, which includes an outer mold for placing brick adobes, a concave cylindrical surface is formed on the outer mold, and an inner mold core is added. It has an outer cylindrical surface corresponding to the inner concave cylindrical surface. The inner mold core can be put into the outer mold to clamp the brick adobe in the middle and apply pressure. With such a mold, the curved bricks produced are uniform as a whole, and the arc deviation is small. And the production efficiency is high, the quality is good, and it is easy to adjust, which overcomes the defects of traditional molds such as large deformation and high inconsistency rate.

The utility model of patent No. 201410197466.5 discloses a mold for making tiles with corrugated edge original ecological simulation surface, including bottom mold core, surface mold core and cavity side plate; 1. The design of original ecological simulation surface is a building decoration material that meets the original ecology In the application of ceramic tiles, all original ecological shapes such as stones, bamboo wood, flowers, animals, etc. are transferred to the surface of the tiles; the shape of the wavy curved edge is designed to meet the integrity of the surface pattern of the tile and the continuity of the pattern after paving and pasting; In order to solve the cracking of the brick body due to the stress of the brick body during the high-temperature firing process, the cutting stress shape is designed on the curved edge of the product and the shape of the side plate of the mold; in order to solve the stress imbalance of the tile body during the pressing and firing process The pressurized and decompressed area of the bottom mold designed for cracking and deformation defects, the specific performance is that the degree of decompression and pressurization is ±30%; the side plate step surface is set to meet the demoulding and production process requirements of the brick during pressing; for The special alloy materials selected to meet the relatively high pressure and wear resistance requirements of the side plate of the mold cavity in the brick pressing process. However, the outside of the mold is in the shape of a wavy curved edge.

However, after analysis, it is found that the existing tile products that are widely used are designed with straight sides and right angles, which form obvious dividing lines in the use of paving, which seems restrained and unnatural. In addition, straight-edge and right-angle products will have high and low steps at the seams due to product deformation or improper construction, which will affect the use effect. More importantly, the wall tiles are designed with straight sides and right angles, which is more difficult to lay and install, and the wall tiles after laying are easy to be unstable and fall off.

Utility model content

The purpose of this utility model is to provide a bottom mold core for making original ecological imitation surface ceramic tiles with corrugated curved edges; the corrugated curves on each side are designed to meet the integrity of the surface pattern of the ceramic tile and the continuity of the pattern after paving and pasting. Edge shape; the corrugated curved edge shape design is convenient for construction and reduces the difficulty of laying, and the staggered occlusion of the corrugated edges also makes the wall tiles stronger and prevents them from falling off.

The utility model is carried out in the following manner: a bottom mold core is made by constructing a corrugated curved edge original ecological simulation surface tile; it is characterized in that: the outside of the bottom mold core has more than one corrugated curved edge shape; the design of the corrugated curved edge shape is convenient The construction reduces the difficulty of paving, and the staggered bite of the corrugated edges also makes the prepared wall tiles stronger and prevents them from falling off.

According to the utility model, the bottom mold core is made of the original ecological imitation surface tile with corrugated curved edges, and the feature is that: the bottom mold core has concave-convex relief areas 11 and 12 .

According to the utility model, the bottom mold core is made of the original ecological imitation surface tile with corrugated curved edge, and the characteristic is that: the wavelength of the corrugated curved edge shape on each side of the bottom mold core is from 1mm to 600mm, and the amplitude is from 1mm to 300mm.

According to the utility model, the bottom mold core is made of the original ecological imitation surface tile with corrugated curved edges, which is characterized in that: the shape of the corrugated curved edges is trapezoidal wave, rectangular wave, sine wave, triangular wave or stepped wave.

According to the utility model, the bottom mold core is made of the original ecological imitation surface ceramic tile with corrugated curved edges, and the feature is that the bottom mold core is made of alloy material.

In summary, the bottom mold core is made of the corrugated curved edge original ecological imitation surface tile according to the utility model, and the side of the bottom mold core is one or more corrugated curved edge shapes; at the same time, the bottom mold core has a concave-convex relief effect . The mold described in the utility model: 1. The design of the original ecological simulation surface is to meet the application of the original ecological architectural decoration materials on the tiles, and all original ecological shapes such as stones, bamboo wood, flowers, animals, etc. are transferred to the surface of the tiles; 2. , In order to meet the requirements of the integrity and shape characteristics of the tile surface pattern, and the continuity of the pattern after paving and pasting, the shape of the corrugated curved edge is designed (square wave shape from one to multiple, wavelength from 1mm to 600mm, amplitude from 1mm to 300mm , The waveform covers trapezoidal wave, rectangular wave, sine wave, triangular wave, ladder wave, composite waveform composed of various waves or other irregular waveforms, etc.); Efficiency, the staggered bite of the corrugated edges also makes the wall tiles stronger and prevents them from falling off. 4. The pressurization and decompression area of the bottom mold is designed to solve the cracking and deformation defects caused by the stress imbalance of the ceramic tile body during the pressing and firing process. The specific performance is that the degree of decompression and pressurization is ±30%; 5 . To meet the demoulding of bricks during pressing and the step surface of the side plate that needs to be set in the production process; 6. The special alloy material selected to meet the relatively high pressure and wear resistance requirements of the side plate of the cavity during the pressing of bricks, etc. .

The practical advantages of the new model are: the utility model provides a bottom mold core for making the original ecological imitation surface tiles with corrugated curved edges; The application of decorative materials on tiles, stones, bamboo, flowers, animals and other original ecological shapes are transferred to the surface of the tiles; 2. In order to meet the requirements of the integrity and shape characteristics of the tile surface pattern, the continuity of the pattern after paving and pasting The designed square corrugated curved edge shape (square wave shape from one to multiple, wavelength from 1mm to 600mm, amplitude from 1mm to 300mm, waveform covers trapezoidal wave, rectangular wave, sine wave, triangular wave, ladder wave, various 3. The shape design of the square corrugated curved side is convenient for construction, reduces the difficulty of laying and improves work efficiency, and the staggered occlusion of the corrugated sides also makes the wall tiles stronger and prevents them from falling off. 4. The pressurization and decompression area of the bottom mold is designed to solve the cracking and deformation defects caused by the stress imbalance of the ceramic tile body during the pressing and firing process. The specific performance is that the degree of decompression and pressurization is ±30%; 5 . To meet the demoulding of bricks during pressing and the step surface of the side plate that needs to be set in the production process; 6. The special alloy material selected to meet the relatively high pressure and wear resistance requirements of the side plate of the cavity during the pressing of bricks, etc. .

Description of drawings

Fig. 1 is the schematic diagram of bottom mold core described in the utility model

Fig. 2 is a schematic diagram of the surface mold core of the present invention

Figure 3A, Figure 3B, Figure 3C, and Figure 3D are schematic diagrams of several forms of corrugated curved edge original ecological simulation surface tiles

Fig. 4 is A-A sectional view in Fig. 3A of the utility model

Figure 5 is a plan view of the tile mold assembly with square corrugated edges and original ecological simulation surface

Figure 6 is a cross-sectional schematic diagram of a ceramic tile mold assembly with a square corrugated edge and an original ecological simulation surface

Figure 7 is a schematic perspective view of a tile mold assembly with a square corrugated edge and an original ecological simulation surface

Among them: bottom mold core 10, concave-convex relief area 11, 12, surface mold core 20, inner concave area 21, mold cavity side plate 30, cavity 31, a step surface 32, corrugated curved edge shape 40, simulation surface tile corresponding 50 steps.

Detailed ways

The utility model will be described in detail below in conjunction with accompanying drawings 1-7, and the technical solutions in the embodiments of the utility model are clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. the embodiment. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.

The utility model provides a bottom mold core for making square corrugated and curved edge original ecological imitation surface tiles (the size of the finished mold covers all product sizes with a side length of 600mm and below); it mainly solves the problem of wall tiles, and more importantly, the design of straight sides and right angles. The construction is difficult, and the wall tiles after paving are also easy to be loose and fall off.

The bottom mold core 10, the surface mold core 20 and the mold cavity side plate 30 constitute a corrugated edge original ecological imitation surface tile composite mold; the surface mold core 20 has an inner concave region 21; the bottom mold core 10 and the surface mold core 20 The outer side has more than one corrugated curved edge shape 40; the middle part of the cavity side plate 30 is a cavity 31 matching the corrugated curved edge shape 40 corresponding to the bottom mold core 10 and the surface mold core 20; the design of the corrugated curved edge shape It is convenient for construction and reduces the difficulty of laying, and the staggered bite of the corrugated edges also makes the wall tiles stronger and prevents them from falling off.

There are concavo-convex relief areas 11 and 12 on the bottom mold core 10; it has a concavo-convex relief effect; meanwhile, the concavo-convex relief areas also form a pressurized area 11 and a decompressed area 12 correspondingly. The pressurization and decompression area of the bottom mold is designed to solve the cracking and deformation defects of the body stress imbalance during the pressing and firing process of the tile body. The specific performance is that the degree of decompression is about 30%.

The corrugated curved shape 40 on the outside of the bottom mold core 10 and the surface mold core 20; its wave shape is from one to multiple, the wavelength is from 1mm to 600mm, and the amplitude is from 1mm to 300mm. In order to meet the integrity of the tile surface pattern and the continuity of the pattern after paving and pasting, the shape of the square corrugated curved edge on each side is designed (the square wave shape ranges from one to multiple, the wavelength ranges from 1mm to 600mm, and the amplitude ranges from 1mm to 300mm ). Waveforms include trapezoidal waves, rectangular waves, sine waves, triangular waves, ladder waves, composite waveforms composed of various waves or other irregular waveforms, etc.). After improvement, for example, the shape design of the square corrugated curved side is convenient for construction and reduces the difficulty of laying, and the staggered occlusal of the corrugated sides also makes the wall tiles stronger and prevents them from falling off.

The middle part of the cavity side plate 30 is a cavity side plate that matches the bottom core and the face core and has a stepped surface 32 . Its purpose is to meet the needs of the demoulding and production process of the adobe during the pressing of the side plate step surface.

The bottom mold core 10, the surface mold core 20 and the mold cavity side plate 30 form a set of molds for making square corrugated edge original ecological imitation surface tiles, and the bottom mold core 10, the surface mold core 20 and the mold cavity side plate 30 can be made of alloy materials .

The above description of the disclosed embodiments enables those skilled in the art to realize or use the mold of the utility model and the products produced by the mold. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the utility model will not be limited to these embodiments shown herein, nor be limited to the size and quantity of square corrugations on the side of the product for example, but will conform to the principles and novel features disclosed herein. widest range.

Claims (5)

1. a ripple bent limit ecosystem emulation furring tile makes bed die core (10), it is characterized in that: described bed die core (10) outside has bent limit shape (40) of more than one ripple.

2. ripple bent limit ecosystem emulation furring tile makes bed die core (10) according to claim 1, it is characterized in that: with concavo-convex embossment region (11,12) in bed die core (10).

3. ripple bent limit ecosystem emulation furring tile makes bed die core (10) according to claim 1, it is characterized in that: the wavelength of bent limit shape (40) of the ripple on each side of described bed die core (10) is from 1mm to 600mm, and wave amplitude is from 1mm to 300mm.

4. according to claim 1 or 3, ripple bent limit ecosystem emulation furring tile makes bed die core, it is characterized in that: bent limit shape (40) of ripple is trapezoidal wave, square wave, sine wave, triangular wave or staircase waveform.

5. ripple bent limit ecosystem emulation furring tile makes bed die core (10) according to claim 1, it is characterized in that: bed die core (10) is made for alloy material.