CN204149299U - Ripple bent limit ecosystem emulation furring tile makes face mould core - Google Patents
Ripple bent limit ecosystem emulation furring tile makes face mould core Download PDFInfo
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- CN204149299U CN204149299U CN201420504474.5U CN201420504474U CN204149299U CN 204149299 U CN204149299 U CN 204149299U CN 201420504474 U CN201420504474 U CN 201420504474U CN 204149299 U CN204149299 U CN 204149299U
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- ripple
- mould core
- face mould
- bent limit
- tiles
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- 239000000956 alloy Substances 0.000 claims abstract description 6
- 239000000919 ceramic Substances 0.000 abstract description 24
- 239000011449 brick Substances 0.000 abstract description 11
- 238000000034 method Methods 0.000 abstract description 6
- 238000010276 construction Methods 0.000 abstract description 4
- 238000005034 decoration Methods 0.000 abstract description 4
- 239000000463 material Substances 0.000 abstract description 4
- 235000017166 Bambusa arundinacea Nutrition 0.000 abstract description 3
- 235000017491 Bambusa tulda Nutrition 0.000 abstract description 3
- 241001330002 Bambuseae Species 0.000 abstract description 3
- 241001465754 Metazoa Species 0.000 abstract description 3
- 235000015334 Phyllostachys viridis Nutrition 0.000 abstract description 3
- 239000011425 bamboo Substances 0.000 abstract description 3
- 239000004575 stone Substances 0.000 abstract description 3
- 239000002023 wood Substances 0.000 abstract description 3
- 238000003825 pressing Methods 0.000 abstract description 2
- 238000004088 simulation Methods 0.000 abstract 1
- 239000011159 matrix material Substances 0.000 description 7
- 238000005245 sintering Methods 0.000 description 5
- 238000005336 cracking Methods 0.000 description 4
- 230000006837 decompression Effects 0.000 description 4
- 230000007547 defect Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 239000000758 substrate Substances 0.000 description 4
- 239000002131 composite material Substances 0.000 description 3
- 238000009826 distribution Methods 0.000 description 3
- 230000001788 irregular Effects 0.000 description 3
- 241000196324 Embryophyta Species 0.000 description 2
- 230000003139 buffering effect Effects 0.000 description 2
- 239000003292 glue Substances 0.000 description 2
- 229910044991 metal oxide Inorganic materials 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 239000006004 Quartz sand Substances 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 230000009970 fire resistant effect Effects 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 229910052573 porcelain Inorganic materials 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 239000011452 unfired brick Substances 0.000 description 1
Landscapes
- Moulds, Cores, Or Mandrels (AREA)
Abstract
本实用新型公开了一种波纹曲边原生态仿真面瓷砖制作面模芯；面模芯中带有内凹凸区域；其特征在于：面模芯外侧具有一个以上的波纹曲边形状。本实用新型所述的面模芯：1、原生态仿真面的设计是满足原生态的建筑装饰素材在瓷砖上的应用，石头、竹木、花草、动物等一切原生态形状转移到瓷砖表面上；2、为满足瓷砖表面图案的完整性，铺贴使用后图案的连续性而配合面纹图案特征设计的各侧边上方形波纹曲边形状；3、波纹曲边形状使其制备的瓷砖便于施工，降低铺贴难度，波纹边交错咬合也让墙砖更牢固防止脱落。4、为满足模腔侧板在砖坯压制中承受的较大的压力和耐磨性要求所选用的特殊合金材料等。
The utility model discloses a surface mold core made of original ecological imitation surface tiles with corrugated curved edges; the surface mold core has an inner concave-convex area; The surface mold core described in the utility model: 1. The design of the original ecological simulation surface is to meet the application of the original ecological architectural decoration materials on the tiles, and all original ecological shapes such as stones, bamboo wood, flowers, animals, etc. are transferred to the surface of the tiles ; 2. In order to meet the integrity of the tile surface pattern and the continuity of the pattern after paving and pasting, the shape of the square corrugated curved edge on each side is designed in accordance with the characteristics of the surface pattern pattern; 3. The shape of the corrugated curved edge makes it easy to prepare ceramic tiles Construction reduces the difficulty of laying and pasting, and the staggered bite of the corrugated edges also makes the wall tiles stronger and prevents them from falling off. 4. Special alloy materials selected to meet the relatively high pressure and wear resistance requirements of the side plate of the mold cavity in the brick pressing process.
Description
Technical field
The utility model relates to a kind of mould for processing ceramic tile, is specifically that a kind of ripple bent limit ecosystem emulation furring tile makes face mould core.
Background technology
As everyone knows, ceramic tile is with fire-resistant metal oxide and half-metal oxide, via the process of grinding, mixing, compacting, glazing, sintering, and the building of the porcelain of a kind of acid and alkali-resistance of formation or Shi Zhi etc. or the material of decoration, be always referred to as ceramic tile.Its raw material are many to be mixed by clay, quartz sand etc.The use of ceramic tile is seen everywhere, and stretches into daily life, and the processing of ceramic tile is normally prepared from by supporting mould; Along with ceramic tile is applied gradually widely, the making mould of ceramic tile is also focused on by technical staff thereupon.
The utility model of the patent No. 201120415185.4 provides a kind of tile mould of high-strength adhesion isostatic mould-core, multiple anyhow staggered stripe shape groove is evenly distributed with above the matrix of a tile mould, the rubber cushion glue head that arrange corresponding to stripe shape groove in top is pasted onto in corresponding stripe shape groove, seal oil chamber in matrix passes to the buffering space formed above matrix between matrix and rubber cushion, is provided with and the corresponding sealing strip groove of rubber cushion periphery for pasting in matrix surrounding.During use, Seal Oil in matrix can regulate pressurized space in the buffering space between stripe shape groove voluntarily, make the overall pressed density of the ceramic tile of processing consistent, to reduce ceramic tile sintering warpage, because the glue head entirety of rubber cushion is pasted onto in stripe shape groove, constantly repeatedly suppressing in knockout course, rubber cushion and matrix is there will not be to come off or rubber cushion fracture phenomena, there is long service life, the distinguishing feature such as wait the large and static pressure of quiet area effective.
The utility model patent of the patent No. 00237114.6 discloses a kind of pressing-forming mould for ceramic tile, comprise and lay respectively at upper mold core in upper and lower mould side plate and lower mold core, be characterized at least having exhaust passage at one of upper and lower core rod, the powder between described exhaust passage and upper and lower core rod loads cavity UNICOM.The utility model shortens evacuation time, improves the shaping speed of pressing unfired brick, and can improve uniformity and the compactness of adobe density.
The utility model of patent No. 01233880.X discloses a kind of mould of arced ceramic tile, include the outer mold for placing adobe, outer mold is formed with the face of cylinder of indent, also increase and have an inner mould core, inner mould core has the external cylindrical surface with indent face of cylinder corresponding matching, inner mould core can be put into outer mold and adobe is sandwiched in centre and exerts pressure, such mould, the overall uniformity of the radial brick produced, radian deviation is little, and production efficiency is high, quality is good, be easy to adjustment, overcome the high shaping defect of traditional moulds large, the inconsistent rate of distortion.
The utility model of the patent No. 201410197466.5 discloses a kind of ripple limit ecosystem emulation furring tile and makes mould, comprises bed die core, face mould core and die cavity side plate; 1. the design in ecosystem emulation face is the application of building decoration material on ceramic tile meeting ecosystem, and all ecosystem shapes such as stone, bamboo wood, flowers and plants, animal are transferred on ceramic tile surface; For the integrality and paving that meet ceramic tile surface pattern use the ripple glaze bent limit shape of the continuity design of rear pattern; Stressed shape is cut for what solve because of adobe effect of stress, product causes that blank cracking designs in shape on the bent limit of product and die side plate in high-temperature firing process; For solve ceramic tile blank compacting and sintering procedure in base substrate unequal power distribution occur cracking and deformation defect design bed die supercharging and decompression zone, be embodied in reduce pressure and degree of boost ± 30%; For meeting the adobe side plate step surface that the demoulding and production technology needs are arranged in compacting; For meet die cavity the side plate larger pressure that bears and wearability in adobe compacting require selected by specific alloy material etc.But the outside of this mould is ripple glaze bent limit shape.
But the analysis found that, the existing tile product be widely used is all straight flange right-angle design, is formed in paving uses like this and significantly split lines, not nature of looking ill at ease.Another straight flange right angle product can cause seam crossing to occur height step because of deformation of products or construction wrong, affects result of use.Wall brick the more important thing is that straight flange right-angle design paving construction difficulty is comparatively large, and the wall brick after paving is also easily insecure and come off.
Utility model content
The purpose of this utility model is to provide a kind of ripple bent limit ecosystem emulation furring tile to make face mould core at this; For meeting the integrality of ceramic tile surface pattern, ripple bent limit shape on each side that paving uses the continuity of rear pattern and designs; Ripple bent limit profile design constructability reduces paving difficulty, and ripple limit interlocks to be engaged and also allows the wall brick of preparation more firmly prevent from coming off.
The utility model carries out in the following manner: construct a kind of ripple bent limit ecosystem emulation furring tile and make face mould core; It is characterized in that: with interior relief region in face mould core; There is outside face mould core more than one ripple bent limit shape; Ripple bent limit profile design constructability reduces paving difficulty, and ripple limit interlocks to be engaged and also allows the wall brick of preparation more firmly prevent from coming off.
Make face mould core according to ripple described in the utility model bent limit ecosystem emulation furring tile, it is characterized in that: described face mould core side is more than one ripple bent limit shape; Ripple bent limit shape is from one to multiple, and wavelength is from 1mm to 600mm, and wave amplitude is from 1mm to 300mm.Waveform covers trapezoidal wave, square wave, sine wave, triangular wave, staircase waveform, various ripple are combined into composite wave-shape or other irregular waveform etc.; Die size contains less than 800 × 800 specifications.
Make face mould core according to ripple described in the utility model bent limit ecosystem emulation furring tile, it is characterized in that: face mould core is that alloy material is made.
The advantage of this novel practical is: the utility model provides a kind of ripple bent limit ecosystem emulation furring tile to make face mould core at this; 1, by the square corrugated limit male and fomale(M&F) ceramic tile that this face mould core makes, can meet the application of building decoration material on ceramic tile of ecosystem, all ecosystem shapes such as stone, bamboo wood, flowers and plants, animal are transferred on ceramic tile surface; 2, for meeting integrality and the shape facility requirement of ceramic tile surface pattern, (square-wave form is from one to multiple for the square corrugated bent limit shape that paving uses the continuity of rear pattern and designs, wavelength is from 1mm to 600mm, wave amplitude from 1mm to 300mm, waveform covers trapezoidal wave, square wave, sine wave, triangular wave, staircase waveform, various ripple are combined into composite wave-shape or other irregular waveform etc.); 3, ripple bent limit shape (such as square) design constructability reduces paving difficulty and increases work efficiency, and the occlusion that interlocks of ripple limit also allows wall brick more firmly prevent from coming off.4, for solve ceramic tile blank compacting and sintering procedure in base substrate unequal power distribution occur cracking and deformation defect design bed die supercharging and decompression zone, be embodied in decompression and degree of boost ± 30%; 5, for meeting the adobe side plate step surface that the demoulding and production technology needs are arranged in compacting; 6, for meet die cavity the side plate larger pressure that bears and wearability in adobe compacting require selected by specific alloy material etc.
Accompanying drawing explanation
Fig. 1 is bed die core schematic diagram described in the utility model
Fig. 2 is the utility model face mould core schematic diagram
Fig. 3 A, Fig. 3 B, Fig. 3 C, Fig. 3 D are several form schematic diagrames of ripple bent limit ecosystem emulation furring tile respectively
Fig. 4 is A-A profile in the utility model Fig. 3 A
Fig. 5 is square corrugated limit ecosystem emulation furring tile die assembly floor map
Fig. 6 is square corrugated limit ecosystem emulation furring tile die assembly generalized section
Fig. 7 is square corrugated limit ecosystem emulation furring tile die assembly perspective diagram
Wherein: bed die core 10, pressurizing area 11, reduced pressure zone 12, face mould core 20, inner concavity region 21, die cavity side plate 30, cavity 31, step surface 32, ripple bent limit shape 40, step 50 that emulation furring tile is corresponding.
Detailed description of the invention
Below in conjunction with accompanying drawing 1-7, the utility model is described in detail, technical scheme in the utility model embodiment is clearly and completely described, obviously, described embodiment is only the utility model part embodiment, instead of whole embodiments.Based on the embodiment in the utility model, those of ordinary skill in the art are not making the every other embodiment obtained under creative work prerequisite, all belong to the scope of the utility model protection.
The utility model provides a kind of ripple bent limit ecosystem emulation furring tile to make face mould core (finishing die size covers length of side 600mm and following all specification product sizes); Mainly solve wall brick and the more important thing is that straight flange right-angle design paving construction difficulty is comparatively large, the wall brick after paving is also easily insecure and the problem that comes off; As shown in the figure: implement in the following manner: with inner concavity region 21 in described face mould core 20; Its improvement is: having shape 40(ripple bent limit, more than one ripple bent limit shape 40 outside face mould core 20 can be trapezoidal wave, square wave, sine wave, triangular wave or staircase waveform; The composite wave-shape that various ripple is combined into or other irregular waveform etc.; Die size contains less than 800 × 800 specifications).Curve limit profile design constructability reduces paving difficulty, and the occlusion that interlocks of ripple limit also allows wall brick more firmly prevent from coming off.The middle part that Fig. 1 provides the die cavity side plate 30 described in a kind of a kind of bed die core 10, Fig. 5-7 supporting with face mould core 20 is in the cavity 31 matched with bed die core 10, ripple bent limit shape 40 that face mould core 20 is corresponding.
Described square corrugated limit ecosystem emulation furring tile makes face mould core, and be divided into pressurizing area 11 and reduced pressure zone 12(pressurizing area 11 and reduced pressure zone 12 in the structure of bed die core 10 square corrugated bent limit form concavo-convex embossment region simultaneously; Make it with concavo-convex anaglyph).For solving bed die supercharging and the decompression zone of the ceramic tile blank cracking that base substrate unequal power distribution occurs in compacting and sintering procedure and deformation defect design, be embodied in degree of pressure reduction about 30%.
Ripple on outside described bed die core 10 and face mould core 20 bent limit shape 40; Its waveform can from one to multiple, and wavelength is from 1mm to 600mm, and wave amplitude is from 1mm to 300mm.For meeting the integrality of ceramic tile surface pattern, square corrugated bent limit shape (, to multiple, wavelength is from 1mm to 600mm for square-wave form, and wave amplitude is from 1mm to 300mm) on each side that paving uses the continuity of rear pattern and designs.Ripple bent limit shape (such as square) design constructability reduces paving difficulty, and the occlusion that interlocks of ripple limit also allows wall brick more firmly prevent from coming off.
A step surface 32 is had in the cavity side plate mated with bed die core, face mould core in the middle part of described die cavity side plate 30.Its objective is as meeting the adobe side plate step surface that the demoulding and production technology needs are arranged in compacting.
Described bed die core 10, face mould core 20 and die cavity side plate 30 are made for alloy material.
Bed die core 10, face mould core 20 and die cavity side plate 30 form a set of square corrugated limit ecosystem emulation furring tile and make mould, carry out work in the following manner; Which simplifies operation sequence, and coordinate above-mentioned mould to construct, efficiency is higher;
A1, face mould are statically placed in die cavity start bit, and bed die is still in above die cavity;
A2, filling base substrate powder, strike off;
The pressure of a3, bed die enters die cavity, and pressure balance is to setting size;
A4, bed die move upward, and rise to above die cavity;
A5, the adobe of face mould jack-up are to die cavity upper edge hole, and adobe released by distributing device;
Start bit got back to by a6, face mould, enters next pressed compact program.
To the above-mentioned explanation of the disclosed embodiments, product professional and technical personnel in the field being realized or uses the utility model mould and this mould to produce.To be apparent for those skilled in the art to the multiple amendment of these embodiments, General Principle as defined herein when not departing from spirit or scope of the present utility model, can realize in other embodiments.Therefore, the utility model can not be restricted to these embodiments shown in this article, also be not limited to the square corrugated size of product side that exemplifies and quantity, but will meet the widest scope consistent with principle disclosed herein and features of novelty.
Claims (4)
1. a ripple bent limit ecosystem emulation furring tile makes face mould core; With interior relief region (21) in face mould core (20), it is characterized in that: face mould core (200) side is bent limit shape (40) of more than one ripple.
2. ripple bent limit ecosystem emulation furring tile makes face mould core according to claim 1, it is characterized in that: the bent limit of the ripple on face mould core (20) each side shape (40) wavelength is from 1mm to 600mm, and wave amplitude is from 1mm to 300mm.
3. ripple bent limit ecosystem emulation furring tile makes face mould core according to claim 1, it is characterized in that: bent limit shape (40) of ripple is trapezoidal wave, square wave, sine wave, triangular wave or staircase waveform.
4. ripple bent limit ecosystem emulation furring tile makes face mould core according to claim 1, it is characterized in that: face mould core (20) is made for alloy material.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420504474.5U CN204149299U (en) | 2014-09-03 | 2014-09-03 | Ripple bent limit ecosystem emulation furring tile makes face mould core |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201420504474.5U CN204149299U (en) | 2014-09-03 | 2014-09-03 | Ripple bent limit ecosystem emulation furring tile makes face mould core |
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| CN204149299U true CN204149299U (en) | 2015-02-11 |
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| CN201420504474.5U Expired - Fee Related CN204149299U (en) | 2014-09-03 | 2014-09-03 | Ripple bent limit ecosystem emulation furring tile makes face mould core |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2022000660A1 (en) * | 2020-06-30 | 2022-01-06 | 陈锐 | Back mold core for anti-falling ceramic tile production, and combined back mold core and manufactured ceramic tile thereof |
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2014
- 2014-09-03 CN CN201420504474.5U patent/CN204149299U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2022000660A1 (en) * | 2020-06-30 | 2022-01-06 | 陈锐 | Back mold core for anti-falling ceramic tile production, and combined back mold core and manufactured ceramic tile thereof |
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