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CN204267620U - Many gears double-clutch speed changer and vehicle - Google Patents

Many gears double-clutch speed changer and vehicle Download PDF

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CN204267620U
CN204267620U CN201420497888.XU CN201420497888U CN204267620U CN 204267620 U CN204267620 U CN 204267620U CN 201420497888 U CN201420497888 U CN 201420497888U CN 204267620 U CN204267620 U CN 204267620U
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output shaft
gear
synchronizer
driven gear
keep
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黄波
赵烤蕊
余子林
邵发科
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Guangzhou Automobile Group Co Ltd
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Guangzhou Automobile Group Co Ltd
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Abstract

本实用新型提供一种多挡双离合变速器及车辆,该多挡双离合变速器包括同轴嵌套的外输入轴和内输入轴,外输入轴和内输入轴上固定设置有多个主动齿轮;同轴嵌套的第一外输出轴和第一内输出轴,第一外输出轴及第一内输出轴上空套有与对应的主动齿轮啮合的至少一个从动齿轮;同轴嵌套的第二外输出轴和第二内输出轴,第二外输出轴及第二内输出轴上空套有与对应的主动齿轮啮合的至少一个从动齿轮;同步装置,用于控制所有的从动齿轮与其所处轴的结合和分离、第一外输出轴和第一内输出轴的结合和分离及第二外输出轴和第二内输出轴的结合和分离。该多挡双离合变速器提高了变速器的传动效率,降低了换挡的反应时间。

The utility model provides a multi-gear dual-clutch transmission and a vehicle. The multi-gear dual-clutch transmission includes coaxially nested outer input shafts and inner input shafts, and a plurality of driving gears are fixedly arranged on the outer input shafts and the inner input shafts; The first outer output shaft and the first inner output shaft are coaxially nested, and at least one driven gear meshing with the corresponding driving gear is vacantly sleeved on the first outer output shaft and the first inner output shaft; Two outer output shafts and the second inner output shaft, at least one driven gear meshed with the corresponding driving gear is sleeved on the second outer output shaft and the second inner output shaft; the synchronization device is used to control all the driven gears and the second inner output shaft. The coupling and disengagement of the shafts, the coupling and disengagement of the first outer output shaft and the first inner output shaft, and the coupling and disengagement of the second outer output shaft and the second inner output shaft. The multi-speed dual-clutch transmission improves the transmission efficiency of the transmission and reduces the reaction time for shifting gears.

Description

多挡双离合变速器及车辆Multi-speed dual-clutch transmission and vehicle

技术领域technical field

本实用新型属于车辆变速器技术领域,特别是涉及一种多挡双离合变速器及车辆。The utility model belongs to the technical field of vehicle transmissions, in particular to a multi-block dual-clutch transmission and a vehicle.

背景技术Background technique

双离合式自动变速器是将两个变速箱和两个离合器集成在一个变速器壳体内,两根可转动地套接在一起的内外输入轴分别与其中一个离合器相连接,两根输入轴分别传输两个变速箱速度组的动力,通过在两个离合器之间自动切换从而完成换挡程序,因此可实现换挡过程中动力的持续性,即在换挡过程中不中断动力,克服了AMT换挡冲击的缺点,车辆在换挡过程中,发动机的动力始终可以传递到车轮,换挡迅速平稳,不仅保证了车辆的加速性,而且由于车辆不再产生由于换挡引起的急剧减速情况,也极大的改善了车辆运行的舒适性。但是,由于常规的双离合器式自动变速器多为采用双输出轴或者单输出轴且采用共用主动齿轮或者线性布置齿轮组,因此其轴向尺寸较长,所以对于前横置发动机、前轮驱动这样的车辆,特别是小型车,由于其安装空间受到限制,上述变速器便较难采用,而且由于其变速的挡位较少,使发动机较难工作在最佳工作区域,从而对整车的动力性和经济性产生不利影响。The dual-clutch automatic transmission integrates two gearboxes and two clutches in one transmission housing, and two inner and outer input shafts that are rotatably nested together are respectively connected with one of the clutches, and the two input shafts transmit two transmissions respectively. The power of each gearbox speed group completes the shift program by automatically switching between the two clutches, so the continuity of power during the shift process can be realized, that is, the power is not interrupted during the shift process, which overcomes the AMT shift Disadvantages of impact: During the shifting process of the vehicle, the power of the engine can always be transmitted to the wheels, and the shifting is fast and smooth, which not only ensures the acceleration of the vehicle, but also reduces the sharp deceleration caused by the shifting of the vehicle. Greatly improved the comfort of vehicle operation. However, since the conventional dual-clutch automatic transmission mostly adopts dual output shafts or single output shafts and adopts a shared driving gear or a linearly arranged gear set, its axial dimension is relatively long, so for front transverse engines, front-wheel drives, etc. For small vehicles, especially small cars, due to the limited installation space, the above-mentioned transmission is more difficult to adopt, and because of its fewer shifting gears, it is difficult for the engine to work in the optimal working area, thus affecting the power of the vehicle. and economical adverse effects.

公开号为CN103711845A的中国专利申请公开了一种多挡双离合变速器,其包括:嵌套在一起的外输入轴和内输入轴,所述内输入轴通过第一离合器与动力源连接,所述外输入轴通过第二离合器与动力源连接,所述外输入轴和内输入轴均设有至少一个主动齿轮;嵌套在一起的第一外输出轴和第一内输出轴以及嵌套在一起的第二外输出轴和第二内输出轴,所述第一内输出轴设有与差速器齿轮啮合的第一输出齿轮,所述第二内输出轴设有与差速器齿轮啮合的第二输出齿轮,所述第一外输出轴、第一内输出轴、第二外输出轴和第二内输出轴均设有至少一个与所述主动齿轮对应啮合的从动齿轮;开关元件,所述开关元件能够控制不同主动齿轮之间以及不同从动齿轮之间的接合,以使变速器输出多个不同挡位的速比。通过开关元件控制不同主动齿轮之间以及不同从动齿轮之间的接合,这样,最多可以实现十七个前进挡和一个倒挡。The Chinese patent application with the publication number CN103711845A discloses a multi-speed dual-clutch transmission, which includes: an outer input shaft and an inner input shaft nested together, the inner input shaft is connected to a power source through a first clutch, and the The outer input shaft is connected to the power source through the second clutch, and the outer input shaft and the inner input shaft are each provided with at least one driving gear; the first outer output shaft and the first inner output shaft nested together and nested together The second outer output shaft and the second inner output shaft, the first inner output shaft is provided with a first output gear meshed with the differential gear, and the second inner output shaft is provided with a first output gear meshed with the differential gear The second output gear, the first outer output shaft, the first inner output shaft, the second outer output shaft and the second inner output shaft are all provided with at least one driven gear correspondingly meshed with the driving gear; the switching element, The switching element can control the engagement between different driving gears and between different driven gears, so that the transmission can output multiple speed ratios of different gears. The engagement between different driving gears and between different driven gears is controlled by switching elements, so that up to seventeen forward gears and one reverse gear can be realized.

但是,在CN103711845A中,由于第一输出齿轮与第二输出齿轮是分别连接在第一内输出轴及第二内输出轴上的,而开关元件仅仅是控制不同主动齿轮之间以及不同从动齿轮之间的接合,因而,第一外输出轴及第二外输出轴上的某挡位的从动齿轮与内输入轴或外输入轴上的对应挡位的主动齿轮接合之后,第一外输出轴及第二外输出轴的旋转不能直接传递给第一内输出轴上的第一输出齿轮及第二内输出轴上的第二输出齿轮,而是需要借助其它挡位的从动齿轮与主动齿轮,这样,导致在某些挡位,由动力源(发动机或电机)至第一输出齿轮或第二输出齿轮的动力传递路径太长,致使变速器的传动效率降低,并且,过长的动力传递路径太长也会增加换挡的反应时间,影响车辆运行的舒适性。However, in CN103711845A, since the first output gear and the second output gear are respectively connected on the first inner output shaft and the second inner output shaft, the switching element only controls the output between different driving gears and different driven gears. Therefore, after the driven gear of a certain gear on the first outer output shaft and the second outer output shaft is engaged with the driving gear of the corresponding gear on the inner input shaft or the outer input shaft, the first outer output The rotation of the shaft and the second outer output shaft cannot be directly transmitted to the first output gear on the first inner output shaft and the second output gear on the second inner output shaft. In this way, in some gears, the power transmission path from the power source (engine or motor) to the first output gear or the second output gear is too long, which reduces the transmission efficiency of the transmission, and the excessively long power transmission If the path is too long, it will also increase the reaction time of shifting gears and affect the comfort of vehicle operation.

实用新型内容Utility model content

本实用新型所要解决的技术问题是针对现有的多挡双离合变速器的传动效率较低缺陷,提供一种多挡双离合变速器。The technical problem to be solved by the utility model is to provide a multi-speed dual-clutch transmission for the low transmission efficiency defect of the existing multi-speed dual-clutch transmission.

本实用新型解决上述技术问题所采用的技术方案如下:The technical solution adopted by the utility model to solve the problems of the technologies described above is as follows:

提供一种多挡双离合变速器,包括:A multi-speed dual-clutch transmission is provided, including:

同轴嵌套在一起的外输入轴和内输入轴,所述外输入轴通过第一离合器与动力源连接,所述内输入轴通过第二离合器与动力源连接,所述外输入轴和内输入轴上固定设置有多个主动齿轮;The outer input shaft and the inner input shaft are coaxially nested together, the outer input shaft is connected to the power source through the first clutch, the inner input shaft is connected to the power source through the second clutch, the outer input shaft and the inner Multiple driving gears are fixedly arranged on the input shaft;

同轴嵌套在一起的第一外输出轴和第一内输出轴,所述第一内输出轴上固定设置有与差速器的齿圈啮合的第一主减速齿轮,所述第一外输出轴及第一内输出轴上空套有与对应的所述主动齿轮啮合的至少一个从动齿轮;The first outer output shaft and the first inner output shaft are coaxially nested together, and the first final reduction gear meshing with the ring gear of the differential is fixedly arranged on the first inner output shaft. At least one driven gear meshing with the corresponding driving gear is sheathed on the output shaft and the first inner output shaft;

同轴嵌套在一起的第二外输出轴和第二内输出轴,所述第二内输出轴上固定设置有与差速器的齿圈啮合的第二主减速齿轮,所述第二外输出轴及第二内输出轴上空套有与对应的所述主动齿轮啮合的至少一个从动齿轮;The second outer output shaft and the second inner output shaft are coaxially nested together, and the second final reduction gear meshing with the ring gear of the differential is fixedly arranged on the second inner output shaft. At least one driven gear meshing with the corresponding driving gear is sheathed on the output shaft and the second inner output shaft;

同步装置,所述同步装置用于控制所有的从动齿轮与其所处轴的结合和分离、所述第一外输出轴和第一内输出轴的结合和分离及所述第二外输出轴和第二内输出轴的结合和分离。a synchronizing device, the synchronizing device is used to control the combination and disengagement of all driven gears with their shafts, the combination and disengagement of the first outer output shaft and the first inner output shaft, and the second outer output shaft and Engagement and disengagement of the second inner output shaft.

进一步地,所述第一外输出轴上还空套有倒挡主动齿轮,所述倒挡主动齿轮与所述外输入轴或内输入轴上的其中的一个主动齿轮啮合。Further, the first outer output shaft is also free-sleeved with a reverse drive gear, and the reverse drive gear meshes with one of the drive gears on the outer input shaft or the inner input shaft.

进一步地,所述外输入轴的主动齿轮包括向远离所述动力源的方向依次设置的七挡主动齿轮及三挡主动齿轮,所述内输入轴的主动齿轮包括向远离所述动力源的方向依次设置的四挡主动齿轮、六挡主动齿轮及二挡主动齿轮;所述第一外输出轴上空套的从动齿轮包括分别与所述六挡主动齿轮及二挡主动齿轮啮合的六挡从动齿轮及二挡从动齿轮;所述第二外输出轴上空套的从动齿轮包括分别与所述三挡主动齿轮及四挡主动齿轮啮合的三挡从动齿轮及四挡从动齿轮;所述第二内输出轴上空套的从动齿轮包括与所述七挡主动齿轮啮合的七挡从动齿轮。Further, the driving gear of the outer input shaft includes a seventh-speed driving gear and a third-speed driving gear arranged in sequence in a direction away from the power source, and the driving gear of the inner input shaft includes a driving gear in a direction away from the power source. The fourth-speed driving gear, the sixth-speed driving gear and the second-speed driving gear arranged in sequence; the idle gear on the first outer output shaft includes the sixth-speed driving gear and the second-speed driving gear respectively meshing with the sixth-speed driving gear. A driven gear and a second gear driven gear; the idle gear on the second outer output shaft includes a third gear driven gear and a fourth gear driven gear meshing with the third gear driving gear and the fourth gear driving gear respectively; The idle driven gear on the second inner output shaft includes a seventh-speed driven gear meshed with the seventh-speed driving gear.

进一步地,所述同步装置包括:Further, the synchronization device includes:

连接在所述第一内输出轴上的第一同步器,所述第一同步器用于控制所述第一外输出轴和第一内输出轴的结合和分离;a first synchronizer connected to the first inner output shaft, the first synchronizer is used to control the combination and disengagement of the first outer output shaft and the first inner output shaft;

连接在所述第一外输出轴上且位于所述倒挡主动齿轮与所述六挡从动齿轮之间的第二同步器,所述第二同步器用于控制所述六挡从动齿轮与所述第一外输出轴以及所述倒挡主动齿轮与所述第一外输出轴的结合和分离;a second synchronizer connected to the first outer output shaft and located between the reverse driving gear and the sixth-speed driven gear, the second synchronizer is used to control the sixth-speed driven gear and the sixth-speed driven gear the coupling and disengagement of the first external output shaft and the reverse driving gear with the first external output shaft;

连接在所述第一外输出轴上且位于所述六挡从动齿轮与所述二挡从动齿轮之间的第三同步器,所述第三同步器用于控制所述六挡从动齿轮及所述二挡从动齿轮与所述第一外输出轴的结合和分离;a third synchronizer connected to the first outer output shaft and located between the sixth-speed driven gear and the second-speed driven gear, the third synchronizer is used to control the sixth-speed driven gear and the combination and separation of the second gear driven gear and the first outer output shaft;

连接在所述第二内输出轴上的第四同步器,所述第四同步器用于控制所述第二外输出轴和第二内输出轴的结合和分离;a fourth synchronizer connected to the second inner output shaft, the fourth synchronizer is used to control the combination and disengagement of the second outer output shaft and the second inner output shaft;

连接在所述第二外输出轴上且位于所述第四同步器与所述四挡从动齿轮之间的第五同步器,所述第五同步器用于控制所述四挡从动齿轮与所述第二外输出轴的结合和分离;a fifth synchronizer connected to the second outer output shaft and located between the fourth synchronizer and the fourth-speed driven gear, the fifth synchronizer is used to control the fourth-speed driven gear and coupling and disengagement of said second outer output shaft;

连接在所述第二外输出轴上且位于所述三挡从动齿轮与七挡从动齿轮之间的第六同步器,所述第六同步器用于控制所述三挡从动齿轮与所述第二外输出轴以及所述七挡从动齿轮与所述第二内输出轴的结合和分离。A sixth synchronizer connected to the second outer output shaft and located between the third-speed driven gear and the seventh-speed driven gear, the sixth synchronizer is used to control the third-speed driven gear and the seventh-speed driven gear Combination and separation of the second outer output shaft and the seventh-speed driven gear with the second inner output shaft.

进一步地,所述第四同步器设置在所述第二内输出轴上远离所述动力源的一端。Further, the fourth synchronizer is arranged at an end of the second inner output shaft away from the power source.

进一步地,所述外输入轴的主动齿轮包括向远离所述动力源的方向依次设置的七挡主动齿轮及三挡主动齿轮,所述七挡主动齿轮同时用作九挡主动齿轮,所述内输入轴的主动齿轮包括向远离所述动力源的方向依次设置的四挡主动齿轮、六挡主动齿轮、八挡主动齿轮及二挡主动齿轮;所述第一内输出轴上空套的从动齿轮包括与所述七挡主动齿轮啮合的九挡从动齿轮;所述第一外输出轴上空套的从动齿轮包括分别与所述六挡主动齿轮及二挡主动齿轮啮合的六挡从动齿轮及二挡从动齿轮;所述第二外输出轴上空套的从动齿轮包括分别与所述三挡主动齿轮、四挡主动齿轮及八挡主动齿轮啮合的三挡从动齿轮、四挡从动齿轮及八挡从动齿轮;所述第二内输出轴上空套的从动齿轮包括与所述七挡主动齿轮啮合的七挡从动齿轮。Further, the driving gear of the outer input shaft includes a seventh-speed driving gear and a third-speed driving gear arranged in sequence in a direction away from the power source, the seventh-speed driving gear is also used as a ninth-speed driving gear, and the inner The driving gear of the input shaft includes four-speed driving gear, sixth-speed driving gear, eight-speed driving gear and second-speed driving gear arranged in sequence in the direction away from the power source; the driven gear of the empty sleeve on the first inner output shaft It includes a ninth-speed driven gear that meshes with the seventh-speed driving gear; the idler gear on the first outer output shaft includes a sixth-speed driven gear that meshes with the sixth-speed driving gear and the second-speed driving gear respectively and the second gear driven gear; the idle gear on the second outer output shaft includes a third gear driven gear, a fourth gear driven gear, and a fourth gear driven gear meshing with the third gear driving gear, the fourth gear driving gear and the eighth gear driving gear respectively. Driven gear and eighth-gear driven gear; the idler gear on the second inner output shaft includes a seventh-gear driven gear meshed with the seventh-gear driving gear.

进一步地,所述同步装置包括:Further, the synchronization device includes:

连接在所述第一内输出轴的第一同步器,所述第一同步器用于控制所述第一外输出轴与第一内输出轴以及所述九挡从动齿轮与第一内输出轴的结合和分离;A first synchronizer connected to the first inner output shaft, the first synchronizer is used to control the first outer output shaft and the first inner output shaft and the ninth gear driven gear and the first inner output shaft the combination and separation of

连接在所述第一外输出轴上且位于所述倒挡主动齿轮与所述六挡从动齿轮之间的第二同步器,所述第二同步器用于控制所述六挡从动齿轮与所述第一外输出轴以及所述倒挡主动齿轮与所述第一外输出轴的结合和分离;a second synchronizer connected to the first outer output shaft and located between the reverse driving gear and the sixth-speed driven gear, the second synchronizer is used to control the sixth-speed driven gear and the sixth-speed driven gear the coupling and disengagement of the first external output shaft and the reverse driving gear with the first external output shaft;

连接在所述第一外输出轴上且位于所述六挡从动齿轮与所述二挡从动齿轮之间的第三同步器,所述第三同步器用于控制所述六挡从动齿轮及所述二挡从动齿轮与所述第一外输出轴的结合和分离;a third synchronizer connected to the first outer output shaft and located between the sixth-speed driven gear and the second-speed driven gear, the third synchronizer is used to control the sixth-speed driven gear and the combination and separation of the second gear driven gear and the first outer output shaft;

连接在所述第二内输出轴上的第四同步器,所述第四同步器用于控制所述第二外输出轴和第二内输出轴的结合和分离;a fourth synchronizer connected to the second inner output shaft, the fourth synchronizer is used to control the combination and disengagement of the second outer output shaft and the second inner output shaft;

连接在所述第二外输出轴上且位于所述八挡从动齿轮与所述四挡从动齿轮之间的第五同步器,所述第五同步器用于控制所述八挡从动齿轮及四挡从动齿轮与所述第二外输出轴的结合和分离;a fifth synchronizer connected to the second outer output shaft and located between the eighth-speed driven gear and the fourth-speed driven gear, the fifth synchronizer is used to control the eighth-speed driven gear and the combination and separation of the fourth gear driven gear and the second external output shaft;

连接在所述第二外输出轴上且位于所述三挡从动齿轮与七挡从动齿轮之间的第六同步器,所述第六同步器用于控制所述三挡从动齿轮与所述第二外输出轴以及所述七挡从动齿轮与所述第二内输出轴的结合和分离。A sixth synchronizer connected to the second outer output shaft and located between the third-speed driven gear and the seventh-speed driven gear, the sixth synchronizer is used to control the third-speed driven gear and the seventh-speed driven gear Combination and separation of the second outer output shaft and the seventh-speed driven gear with the second inner output shaft.

进一步地,所述第四同步器设置在所述第二内输出轴上远离所述动力源的一端。Further, the fourth synchronizer is arranged at an end of the second inner output shaft away from the power source.

进一步地,所述倒挡主动齿轮与所述三挡主动齿轮啮合。Further, the reverse driving gear meshes with the third gear.

根据本实用新型的多挡双离合变速器,所述同步装置除了用于控制所有的从动齿轮与其所处轴的结合和分离之外,还能控制所述第一外输出轴和第一内输出轴的结合和分离及所述第二外输出轴和第二内输出轴的结合和分离,这样,第一外输出轴及第二外输出轴上相应挡位的从动齿轮与内输入轴或外输入轴上的对应挡位的主动齿轮接合之后,通过同步装置控制第一外输出轴与第一内输出轴或者第二外输出轴与第二内输出轴的结合,能够将动力直接传递给第一内输出轴上的第一主减速齿轮或第二内输出轴上的第二主减速齿轮,而不需要借助其它挡位的从动齿轮与主动齿轮,这样,缩短了由动力源(发动机或电机)至第一主减速齿轮或第二主减速齿轮的动力传递路径,提高了变速器的传动效率,降低了换挡的反应时间,提升了车辆运行的舒适性。According to the multi-speed dual-clutch transmission of the present invention, in addition to controlling the combination and separation of all driven gears and their shafts, the synchronization device can also control the first outer output shaft and the first inner output shaft. The combination and separation of shafts and the combination and separation of the second outer output shaft and the second inner output shaft, so that the driven gears of the corresponding gears on the first outer output shaft and the second outer output shaft and the inner input shaft or After the driving gear of the corresponding gear on the outer input shaft is engaged, the synchronous device controls the combination of the first outer output shaft and the first inner output shaft or the second outer output shaft and the second inner output shaft, so that the power can be directly transmitted to The first final reduction gear on the first internal output shaft or the second final reduction gear on the second internal output shaft does not need to rely on driven gears and driving gears of other gears, thus shortening the time required by the power source (engine) or motor) to the first main reduction gear or the second main reduction gear, which improves the transmission efficiency of the transmission, reduces the reaction time of gear shifting, and improves the comfort of vehicle operation.

另外,本实用新型还提供了一种车辆,其包括上述的多挡双离合变速器。In addition, the utility model also provides a vehicle, which includes the above-mentioned multi-speed dual-clutch transmission.

附图说明Description of drawings

图1是本实用新型一实施例提供的多挡双离合变速器的框架图;Fig. 1 is a frame diagram of a multi-block dual-clutch transmission provided by an embodiment of the utility model;

图2是本实用新型另一实施例提供的多挡双离合变速器的框架图。Fig. 2 is a frame diagram of a multi-speed dual-clutch transmission provided by another embodiment of the present invention.

说明书附图中的附图标记如下:The reference signs in the accompanying drawings of the description are as follows:

1、第一内输出轴;2、第一主减速齿轮;3、九挡从动齿轮;4、第一同步器;5、倒挡主动齿轮;6、第二同步器;7、六挡从动齿轮;8、第三同步器;9、二挡从动齿轮;10、第一外输出轴;11、四挡主动齿轮;12、六挡主动齿轮;13、二挡主动齿轮;14、内输入轴;15、八挡主动齿轮;16、第四同步器;17、第二内输出轴;18、第二外输出轴;19、八挡从动齿轮;20、第五同步器;21、四挡从动齿轮;22、三挡从动齿轮;23、差速器;24、齿圈;25、第六同步器;26、第二主减速齿轮;27、七挡从动齿轮;28、外输入轴;29、动力源;30、第二离合器;31、第一离合器;32、七挡主动齿轮;33、三挡主动齿轮。1. The first inner output shaft; 2. The first main reduction gear; 3. The ninth gear driven gear; 4. The first synchronizer; 5. The reverse gear driving gear; 6. The second synchronizer; 7. The sixth gear slave 8, the third synchronizer; 9, the second gear driven gear; 10, the first outer output shaft; 11, the fourth gear driving gear; 12, the sixth gear driving gear; 13, the second gear driving gear; 14, the inner Input shaft; 15, eighth gear driving gear; 16, fourth synchronizer; 17, second inner output shaft; 18, second outer output shaft; 19, eighth gear driven gear; 20, fifth synchronizer; 21, Fourth gear driven gear; 22, third gear driven gear; 23, differential; 24, ring gear; 25, sixth synchronizer; 26, second final reduction gear; 27, seventh gear driven gear; 28, External input shaft; 29, power source; 30, second clutch; 31, first clutch; 32, seven-speed driving gear; 33, third-speed driving gear.

具体实施方式Detailed ways

为了使本实用新型所解决的技术问题、技术方案及有益效果更加清楚明白,以下结合附图及实施例,对本实用新型进行进一步的详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。In order to make the technical problems, technical solutions and beneficial effects solved by the utility model clearer, the utility model will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model, and are not intended to limit the utility model.

如图1所示,本实用新型一实施例提供的多挡双离合变速器,包括:As shown in Figure 1, the multi-block dual-clutch transmission provided by an embodiment of the utility model includes:

同轴嵌套在一起的外输入轴28和内输入轴14,所述外输入轴28通过第一离合器31与动力源29连接,所述内输入轴14通过第二离合器30与动力源29连接,所述外输入轴28和内输入轴14上固定设置有多个主动齿轮;动力源29例如可以是发动机或电机。第一离合器31与第二离合器30构成双离合器。The outer input shaft 28 and the inner input shaft 14 are coaxially nested together, the outer input shaft 28 is connected to the power source 29 through the first clutch 31, and the inner input shaft 14 is connected to the power source 29 through the second clutch 30 , the outer input shaft 28 and the inner input shaft 14 are fixedly provided with a plurality of driving gears; the power source 29 can be, for example, an engine or a motor. The first clutch 31 and the second clutch 30 constitute a double clutch.

同轴嵌套在一起的第一外输出轴10和第一内输出轴1,所述第一内输出轴1上固定设置有与差速器23的齿圈24啮合的第一主减速齿轮2,所述第一外输出轴10及第一内输出轴1上空套有与对应的所述主动齿轮啮合的至少一个从动齿轮。The first outer output shaft 10 and the first inner output shaft 1 coaxially nested together, and the first final reduction gear 2 meshing with the ring gear 24 of the differential 23 is fixedly arranged on the first inner output shaft 1 , the first outer output shaft 10 and the first inner output shaft 1 are sheathed with at least one driven gear meshing with the corresponding driving gear.

同轴嵌套在一起的第二外输出轴18和第二内输出轴17,所述第二内输出轴17上固定设置有与差速器23的齿圈24啮合的第二主减速齿轮26,所述第二外输出轴18及第二内输出轴17上空套有与对应的所述主动齿轮啮合的至少一个从动齿轮。The second outer output shaft 18 and the second inner output shaft 17 are coaxially nested together, and the second final reduction gear 26 meshing with the ring gear 24 of the differential 23 is fixedly arranged on the second inner output shaft 17 The second outer output shaft 18 and the second inner output shaft 17 are sheathed with at least one driven gear meshing with the corresponding driving gear.

同步装置,所述同步装置用于控制所有的从动齿轮与其所处轴的结合和分离、所述第一外输出轴10和第一内输出轴1的结合和分离及所述第二外输出轴18和第二内输出轴17的结合和分离。A synchronizing device, the synchronizing device is used to control the combination and separation of all driven gears and their shafts, the combination and separation of the first outer output shaft 10 and the first inner output shaft 1 and the second outer output Coupling and disengagement of the shaft 18 and the second inner output shaft 17 .

本实施例中,所述第一外输出轴28上还空套有倒挡主动齿轮5,所述倒挡主动齿轮5与所述外输入轴28或内输入轴14上的其中的一个主动齿轮啮合。从而,相对于现有技术(例如CN103711845A),倒挡齿轮组仅包括倒挡主动齿轮,减少了倒挡从动齿轮、倒挡中间齿轮及倒挡中间轴,因而倒挡齿轮组的结构简单,降低了成本。另外,倒挡主动齿轮5由于是与其中的一个主动齿轮啮合的,即是与变速器的一个前进挡的主动齿轮啮合,因而倒挡主动齿轮5的设置没有额外增加变速器的轴向长度,有利于变速器的小型化,利于前驱车型的布置。In this embodiment, the first outer output shaft 28 is also provided with a reverse driving gear 5 , and the reverse driving gear 5 is connected to one of the driving gears on the outer input shaft 28 or the inner input shaft 14 engage. Thus, compared with the prior art (such as CN103711845A), the reverse gear set only includes the reverse drive gear, which reduces the reverse driven gear, reverse intermediate gear and reverse intermediate shaft, so the structure of the reverse gear set is simple, Reduced costs. In addition, the reverse drive gear 5 is engaged with one of the drive gears, that is, it is engaged with a forward gear of the transmission, so the setting of the reverse drive gear 5 does not additionally increase the axial length of the transmission, which is beneficial The miniaturization of the transmission is conducive to the layout of front-wheel drive models.

本实施例中,所述外输入轴28的主动齿轮包括向远离所述动力源29的方向依次设置的七挡主动齿轮32及三挡主动齿轮33,所述七挡主动齿轮32同时用作九挡主动齿轮,所述内输入轴14的主动齿轮包括向远离所述动力源29的方向依次设置的四挡主动齿轮11、六挡主动齿轮12、八挡主动齿轮15及二挡主动齿轮13;所述第一内输出轴1上空套的从动齿轮包括与所述七挡主动齿轮32啮合的九挡从动齿轮3;所述第一外输出轴1上空套的从动齿轮包括分别与所述六挡主动齿轮12及二挡主动齿轮13啮合的六挡从动齿轮7及二挡从动齿轮9;所述第二外输出轴18上空套的从动齿轮包括分别与所述三挡主动齿轮33、四挡主动齿轮11及八挡主动齿轮19啮合的三挡从动齿轮22、四挡从动齿轮21及八挡从动齿轮19;所述第二内输出轴17上空套的从动齿轮包括与所述七挡主动齿轮32啮合的七挡从动齿轮27。In this embodiment, the driving gear of the external input shaft 28 includes a seventh-speed driving gear 32 and a third-speed driving gear 33 arranged in sequence in a direction away from the power source 29, and the seventh-speed driving gear 32 is simultaneously used as a ninth-speed driving gear. Gear driving gear, the driving gear of the inner input shaft 14 includes a fourth gear driving gear 11, a sixth gear driving gear 12, an eighth gear driving gear 15 and a second gear driving gear 13 arranged in sequence in a direction away from the power source 29; The idler gear on the first inner output shaft 1 includes a ninth-speed driven gear 3 meshing with the seventh-speed driving gear 32; The sixth gear driven gear 7 and the second gear driven gear 9 meshed with the sixth gear driving gear 12 and the second gear driving gear 13; Gear 33, the third gear driven gear 22, the fourth gear driven gear 21 and the eighth gear driven gear 19 meshed with the fourth gear driving gear 11 and the eighth gear driving gear 19; the driven gear of the empty sleeve on the second inner output shaft 17 The gears include a seventh-speed driven gear 27 meshing with the seventh-speed driving gear 32 .

本实施例中,所述同步装置包括:In this embodiment, the synchronization device includes:

连接在所述第一内输出轴1上的第一同步器4,所述第一同步器4用于控制所述第一外输出轴10与第一内输出轴1以及所述九挡从动齿轮3与第一内输出轴1的结合和分离。The first synchronizer 4 connected to the first inner output shaft 1, the first synchronizer 4 is used to control the first outer output shaft 10 and the first inner output shaft 1 and the ninth gear driven The coupling and disengagement of the gear 3 with the first inner output shaft 1.

连接在所述第一外输出轴10上且位于所述倒挡主动齿轮5与所述六挡从动齿轮7之间的第二同步器6,所述第二同步器6用于控制所述六挡从动齿轮7与所述第一外输出轴10以及所述倒挡主动齿轮5与所述第一外输出轴10的结合和分离。A second synchronizer 6 connected to the first outer output shaft 10 and located between the reverse drive gear 5 and the sixth-speed driven gear 7, the second synchronizer 6 is used to control the The combination and separation of the sixth-speed driven gear 7 and the first outer output shaft 10 and the reverse driving gear 5 and the first outer output shaft 10 .

连接在所述第一外输出轴10上且位于所述六挡从动齿轮7与所述二挡从动齿轮9之间的第三同步器8,所述第三同步器8用于控制所述六挡从动齿轮7及所述二挡从动齿轮9与所述第一外输出轴10的结合和分离。A third synchronizer 8 connected to the first outer output shaft 10 and located between the sixth-speed driven gear 7 and the second-speed driven gear 9, the third synchronizer 8 is used to control the Combination and separation of the sixth-speed driven gear 7 and the second-speed driven gear 9 with the first outer output shaft 10 .

连接在所述第二内输出轴17上的第四同步器16,所述第四同步器16用于控制所述第二外输出轴18和第二内输出轴17的结合和分离。优选地,所述第四同步器16设置在所述第二内输出轴17上远离所述动力源29的一端。The fourth synchronizer 16 connected to the second inner output shaft 17 is used to control the combination and separation of the second outer output shaft 18 and the second inner output shaft 17 . Preferably, the fourth synchronizer 16 is disposed on an end of the second inner output shaft 17 away from the power source 29 .

连接在所述第二外输出轴18上且位于所述八挡从动齿轮19与所述四挡从动齿轮21之间的第五同步器20,所述第五同步器20用于控制所述八挡从动齿轮19及四挡从动齿轮21与所述第二外输出轴18的结合和分离。A fifth synchronizer 20 connected to the second outer output shaft 18 and located between the eighth-speed driven gear 19 and the fourth-speed driven gear 21, the fifth synchronizer 20 is used to control the Combination and separation of the eighth-speed driven gear 19 and the fourth-speed driven gear 21 with the second outer output shaft 18 .

连接在所述第二外输出轴18上且位于所述三挡从动齿轮22与七挡从动齿轮27之间的第六同步器20,所述第六同步器20用于控制所述三挡从动齿轮7与所述第二外输出轴18以及所述七挡从动齿轮27与所述第二内输出轴17的结合和分离。The sixth synchronizer 20 connected to the second outer output shaft 18 and located between the third gear driven gear 22 and the seventh gear driven gear 27, the sixth synchronizer 20 is used to control the third gear The combination and separation of the first-speed driven gear 7 and the second outer output shaft 18 and the seventh-speed driven gear 27 and the second inner output shaft 17 .

上述的第一同步器4、第二同步器6、第三同步器8、第四同步器16、第五同步器20及第六同步器25均为常规的同步器,其通过拨叉控制在所处的轴上滑动。并且,上述的第一同步器4、第二同步器6、第三同步器8、第四同步器16、第五同步器20及第六同步器25的内圈中均设置有内花键,而与第一同步器4、第二同步器6、第三同步器8、第四同步器16、第五同步器20及第六同步器25连接的轴的外表面均设置有外花键,以此实现第一同步器4、第二同步器6、第三同步器8、第四同步器16、第五同步器20及第六同步器25与其所处轴的连接。同时,通过内外花键的配合,使得第一同步器4、第二同步器6、第三同步器8、第四同步器16、第五同步器20及第六同步器25只能沿其所处轴的轴向移动,而不能相对其所处轴转动。Above-mentioned first synchronizer 4, the second synchronizer 6, the third synchronizer 8, the fourth synchronizer 16, the fifth synchronizer 20 and the sixth synchronizer 25 are conventional synchronizers, which are controlled by shift forks. slide on the axis it is on. In addition, the inner rings of the first synchronizer 4, the second synchronizer 6, the third synchronizer 8, the fourth synchronizer 16, the fifth synchronizer 20 and the sixth synchronizer 25 are all provided with internal splines, And the outer surfaces of the shafts connected with the first synchronizer 4, the second synchronizer 6, the third synchronizer 8, the fourth synchronizer 16, the fifth synchronizer 20 and the sixth synchronizer 25 are all provided with external splines, In this way, the first synchronizer 4 , the second synchronizer 6 , the third synchronizer 8 , the fourth synchronizer 16 , the fifth synchronizer 20 and the sixth synchronizer 25 are connected to the shafts where they are located. At the same time, through the cooperation of the internal and external splines, the first synchronizer 4, the second synchronizer 6, the third synchronizer 8, the fourth synchronizer 16, the fifth synchronizer 20 and the sixth synchronizer 25 can only move along their respective positions. Axial movement of the axis at which it is located, but cannot be rotated relative to the axis at which it is located.

本实施例中,所述倒挡主动齿轮5与所述三挡主动齿轮33啮合。倒挡主动齿轮5固定设置在所述第一外输出轴10上位于第一同步器4与第二同步器6之间的位置。当然,在其它实施例中,也可以选择与其安前进挡的主动齿轮啮合,只要满足倒挡所需速比即可。In this embodiment, the reverse gear driving gear 5 meshes with the third gear driving gear 33 . The reverse driving gear 5 is fixedly arranged on the first outer output shaft 10 between the first synchronizer 4 and the second synchronizer 6 . Certainly, in other embodiments, it is also possible to choose to engage with the driving gear of the forward gear, as long as the required speed ratio of the reverse gear is met.

本实施例中,如图1所示,共设置有七组前进挡齿轮组,即二挡主动齿轮13与二挡从动齿轮9、三挡主动齿轮33与三挡从动齿轮22、四挡主动齿轮11与四挡从动齿轮21、六挡主动齿轮12与六挡从动齿轮7、七挡主动齿轮32与七挡从动齿轮27、八挡主动齿轮15与八挡从动齿轮19、九挡主动齿轮(九挡主动齿轮与七挡主动齿轮32共用一个主动齿轮)与九挡从动齿轮3。In this embodiment, as shown in Figure 1, there are seven groups of forward gear sets, that is, the second gear driving gear 13 and the second gear driven gear 9, the third gear driving gear 33 and the third gear driven gear 22, and the fourth gear. Driving gear 11 and fourth gear driven gear 21, sixth gear driving gear 12 and sixth gear driven gear 7, seventh gear driving gear 32 and seventh gear driven gear 27, eight gear driving gear 15 and eight gear driven gear 19, Nine-speed driving gear (nine-speed driving gear and seven-speed driving gear 32 share a driving gear) and nine-speed driven gear 3 .

通过控制第一同步器4、第二同步器6、第三同步器8、第四同步器16、第五同步器20及第六同步器25的不同状态,能够利用上述七组前进挡齿轮组实现一挡及五挡的功能,以此构建出九挡双离合变速器。当然,也能够利用上述七组前进挡齿轮组实现一挡、五挡及十挡的功能,以此构建出十挡双离合变速器。当然,基于同样的原理,通过控制第一同步器4、第二同步器6、第三同步器8、第四同步器16、第五同步器20及第六同步器25的不同状态,还能够构建十一挡以上的双离合变速器。By controlling the different states of the first synchronizer 4, the second synchronizer 6, the third synchronizer 8, the fourth synchronizer 16, the fifth synchronizer 20 and the sixth synchronizer 25, the above seven groups of forward gear sets can be utilized Realize the functions of the first gear and the fifth gear, and construct a nine-speed dual-clutch transmission with this. Of course, the above seven groups of forward gear sets can also be used to realize the functions of first gear, fifth gear and tenth gear, so as to construct a ten-speed dual-clutch transmission. Of course, based on the same principle, by controlling the different states of the first synchronizer 4, the second synchronizer 6, the third synchronizer 8, the fourth synchronizer 16, the fifth synchronizer 20 and the sixth synchronizer 25, it is also possible to Build a dual-clutch transmission with more than eleven gears.

这样,在实现例如九挡双离合变速器或十挡双离合变速器时,外输入轴28和内输入轴14上仅有六个主动齿轮,这样,使得本实施例的双离合变速器在轴向上的长度比常规的七挡双离合变速器的轴向长度还要短(常规的七挡双离合变速器需要七个前进挡主动齿轮和一个倒挡主动齿轮),因而,有利于变速器的小型化,利于前驱车型的布置。Like this, when realizing such as nine-speed dual-clutch transmission or ten-speed dual-clutch transmission, there are only six driving gears on the outer input shaft 28 and the inner input shaft 14, so that the dual-clutch transmission of the present embodiment is axially The length is shorter than the axial length of the conventional seven-speed dual-clutch transmission (a conventional seven-speed dual-clutch transmission requires seven forward gears and one reverse gear), so it is beneficial to the miniaturization of the transmission and the front drive The layout of the vehicle.

下面,以十挡双离合变速器为例对本实施例的双离合变速器工作在各挡位时的动力传递路线进行说明(动力源选为发动机):Next, take the ten-speed dual-clutch transmission as an example to illustrate the power transmission route when the dual-clutch transmission of this embodiment works in each gear (the power source is selected as an engine):

一挡动力传动路线:First gear power transmission line:

首先,第六同步器25和三挡从动齿轮22接合,第五同步器20与四挡从动齿轮21接合,第三同步器8和二挡从动齿轮9接合,第一同步器4和第一外输出轴10接合,其它同步器分离。第一离合器31闭合,发动机扭矩通过第一离合器31传递给外输入轴28的三挡主动齿轮33,经由三挡主动齿轮33传到三挡从动齿轮22;由于三挡从动齿轮22与第六同步器25接合,进而将扭矩经由第六同步器25传递到第二外输出轴18;由于第五同步器20与四挡从动齿轮21接合,进而将扭矩传递到内输入轴14上;由于第三同步器8和二挡从动齿轮9接合,因而扭矩再由内输入轴14上的二挡主动齿轮13传递到二挡从动齿轮9,再由第三同步器8将扭矩传递到第一外输出轴10;由于第一外输出轴10与第一内输出轴1上的第一同步器4接合,进而将扭矩传递到第一主减速齿轮2上;再通过差速器23的齿圈24,并最终由差速器23输出动力。First, the sixth synchronizer 25 is engaged with the third-speed driven gear 22, the fifth synchronizer 20 is engaged with the fourth-speed driven gear 21, the third synchronizer 8 is engaged with the second-speed driven gear 9, and the first synchronizer 4 and the second-speed driven gear are engaged. The first outer output shaft 10 is engaged and the other synchronizers are disengaged. The first clutch 31 is closed, and the engine torque is passed to the third gear driving gear 33 of the external input shaft 28 by the first clutch 31, and then passed to the third gear driven gear 22 through the third gear driving gear 33; The sixth synchronizer 25 is engaged, and then the torque is transmitted to the second outer output shaft 18 via the sixth synchronizer 25; since the fifth synchronizer 20 is engaged with the fourth gear driven gear 21, the torque is then transmitted to the inner input shaft 14; Since the third synchronizer 8 is engaged with the second gear driven gear 9, the torque is then transmitted to the second gear driven gear 9 by the second gear driving gear 13 on the inner input shaft 14, and then the torque is transmitted to the second gear by the third synchronizer 8. The first outer output shaft 10; because the first outer output shaft 10 is engaged with the first synchronizer 4 on the first inner output shaft 1, the torque is transmitted to the first final reduction gear 2; and then through the differential 23 Ring gear 24, and finally output power from differential 23.

二挡动力传动路线:Second gear power transmission line:

首先,第三同步器8和二挡从动齿轮9接合;第一同步器4与第一外输出轴10接合,其它同步器分离。第二离合器30闭合,发动机扭矩通过第二离合器30传递给内输入轴14,经由固定在内输入轴14上的二挡主动齿轮13传到二挡从动齿轮9,再通过二挡从动齿轮9与第三同步器8的接合将扭矩传递到第一外输出轴10上,再通过第一外输出轴10与第一同步器4的接合,将扭矩传递到第一内输出轴1上的第一主减速齿轮2,再通过差速器齿圈24,并最终由差速器23输出动力。First, the third synchronizer 8 is engaged with the second gear driven gear 9; the first synchronizer 4 is engaged with the first outer output shaft 10, and the other synchronizers are separated. The second clutch 30 is closed, and the engine torque is transmitted to the inner input shaft 14 through the second clutch 30, then to the second gear driven gear 13 fixed on the inner input shaft 14 to the second gear driven gear 9, and then through the second gear driven gear 9 is engaged with the third synchronizer 8 to transmit the torque to the first outer output shaft 10, and then through the engagement of the first outer output shaft 10 with the first synchronizer 4, the torque is transmitted to the first inner output shaft 1 The first final reduction gear 2 passes through the differential gear ring gear 24 and finally outputs power from the differential gear 23 .

三挡动力传动路线:Three-speed power transmission line:

首先,第六同步器25和三挡从动齿轮22接合;第四同步器16与第二外输出轴18接合,其它同步器分离。第一离合器31闭合,发动机扭矩通过第一离合器31传递给外输入轴28的三挡主动齿轮11,经由三挡主动齿轮11传到三挡从动齿轮22。通过三挡从动齿轮22和第六同步器25的接合将扭矩传递到第二外输出轴18上;再通过第二外输出轴18与第四同步器17接合,将扭矩传递到第二内输出轴17上的第二主减速齿轮26,再通过差速器齿圈24,并最终由差速器23输出动力。Firstly, the sixth synchronizer 25 is engaged with the third gear driven gear 22; the fourth synchronizer 16 is engaged with the second outer output shaft 18, and the other synchronizers are disengaged. The first clutch 31 is closed, and the engine torque is transmitted to the third-speed driving gear 11 of the external input shaft 28 through the first clutch 31 , and then to the third-speed driven gear 22 via the third-speed driving gear 11 . The torque is transmitted to the second outer output shaft 18 through the engagement of the third gear driven gear 22 and the sixth synchronizer 25; and then the second outer output shaft 18 is engaged with the fourth synchronizer 17 to transmit the torque to the second inner The second final reduction gear 26 on the output shaft 17 passes through the differential ring gear 24 and finally outputs power from the differential 23 .

四挡动力传动路线:Four-speed power transmission line:

首先,第五同步器20和四挡从动齿轮21接合;第四同步器16与第二外输出轴18接合,其它同步器分离。第二离合器30闭合,发动机扭矩通过第二离合器30传递给内输入轴14,经由固定在内输入轴14上的四挡主动齿轮12传到四挡从动齿轮21,再通过四挡从动齿轮21与第五同步器20的接合将扭矩传递到第二外输出轴18上,再通过第二外输出轴18与第四同步器17的接合,将扭矩传递到第二内输出轴17上的第二主减速齿轮26,再通过差速器齿圈24,并最终由差速器23输出动力。First, the fifth synchronizer 20 is engaged with the fourth gear driven gear 21; the fourth synchronizer 16 is engaged with the second outer output shaft 18, and the other synchronizers are disengaged. The second clutch 30 is closed, and the engine torque is transmitted to the inner input shaft 14 through the second clutch 30, then to the fourth-speed driven gear 12 fixed on the inner input shaft 14 to the fourth-speed driven gear 21, and then through the fourth-speed driven gear 21 is engaged with the fifth synchronizer 20 to transmit the torque to the second outer output shaft 18, and then through the engagement of the second outer output shaft 18 with the fourth synchronizer 17, the torque is transmitted to the second inner output shaft 17 The second final reduction gear 26 passes through the differential gear ring gear 24 and finally outputs power from the differential gear 23 .

五挡动力传动路线:Five-speed power transmission line:

首先,第六同步器25和三挡从动齿轮22接合;第五同步器20与四挡从动齿轮21接合;第二同步器6和六挡从动齿轮7接合;第一外输出轴10与第一同步器4接合,其它同步器分离。第一离合器31闭合,发动机扭矩通过第一离合器31传递给外输入轴28的三挡主动齿轮33,经由三挡主动齿轮33传到三挡从动齿轮22。通过三挡从动齿轮22和第六同步器25的接合将扭矩传递到第二外输出轴18上的第五同步器20,再通过第五同步器20与四挡从动齿轮21的接合,将扭矩传递到内输入轴14上的六挡主动齿轮12,六挡主动齿轮12将扭矩传递到六挡从动齿轮7;六挡从动齿轮7与第二同步器6接合,将扭矩传递到第一外输出轴10上,通过第一外输出轴10与第一同步器4的接合,将扭矩传递到第一内输出轴1上的第一主减速齿轮2,再通过差速器齿圈24,并最终由差速器23输出动力。First, the sixth synchronizer 25 is engaged with the third-speed driven gear 22; the fifth synchronizer 20 is engaged with the fourth-speed driven gear 21; the second synchronizer 6 is engaged with the sixth-speed driven gear 7; the first outer output shaft 10 It is engaged with the first synchronizer 4, and the other synchronizers are disengaged. The first clutch 31 is closed, and the engine torque is transmitted to the third-speed driving gear 33 of the external input shaft 28 through the first clutch 31 , and then to the third-speed driven gear 22 via the third-speed driving gear 33 . Through the engagement of the third-speed driven gear 22 and the sixth synchronizer 25, the torque is transmitted to the fifth synchronizer 20 on the second outer output shaft 18, and then through the engagement of the fifth synchronizer 20 and the fourth-speed driven gear 21, The torque is transmitted to the sixth-speed driving gear 12 on the inner input shaft 14, and the sixth-speed driving gear 12 transmits the torque to the sixth-speed driven gear 7; the sixth-speed driven gear 7 is engaged with the second synchronizer 6 to transmit the torque to On the first outer output shaft 10, through the engagement of the first outer output shaft 10 and the first synchronizer 4, the torque is transmitted to the first final reduction gear 2 on the first inner output shaft 1, and then through the differential ring gear 24, and finally output power by the differential 23.

六挡动力传动路线:Six-speed power transmission line:

首先,第二同步器6和六挡从动齿轮7接合;第一同步器4与第一外输出轴10接合,其它同步器分离。第二离合器30闭合,发动机扭矩通过第二离合器30传递给内输入轴14,经由固定在内输入轴14上的六挡主动齿轮12传到六挡从动齿轮7,再通过六挡从动齿轮7与第二同步器6的接合将扭矩传递到第一外输出轴10上。再通过第一外输出轴10与第一同步器4的接合,将扭矩传递到第一内输出轴1上的第一主减速齿轮2,再通过差速器齿圈24,并最终由差速器23输出动力。First, the second synchronizer 6 is engaged with the sixth-speed driven gear 7; the first synchronizer 4 is engaged with the first outer output shaft 10, and the other synchronizers are separated. The second clutch 30 is closed, and the engine torque is transmitted to the inner input shaft 14 through the second clutch 30, and then to the sixth-speed driven gear 7 through the sixth-speed driving gear 12 fixed on the inner input shaft 14, and then through the sixth-speed driven gear. The engagement of 7 with the second synchronizer 6 transmits torque to the first outer output shaft 10 . Then through the engagement of the first outer output shaft 10 and the first synchronizer 4, the torque is transmitted to the first final reduction gear 2 on the first inner output shaft 1, then through the differential ring gear 24, and finally by the differential 23 output power.

七挡动力传动路线:Seven-speed power transmission line:

首先,第六同步器25和七挡从动齿轮27接合;第四同步器16与第二外输出轴18接合,其它同步器分离。第一离合器31闭合,发动机扭矩通过第一离合器31传递给外输入轴28的七挡主动齿轮32,经由七挡主动齿轮(32)传到七挡从动齿轮27。通过七挡从动齿轮27和第六同步器25的接合将扭矩传递到第二外输出轴18上,再通过第二外输出轴18与第四同步器16的接合,将扭矩传递到第二内输出轴17上的第二主减速齿轮26,再通过差速器齿圈24,并最终由差速器23输出动力。First, the sixth synchronizer 25 is engaged with the seventh-speed driven gear 27; the fourth synchronizer 16 is engaged with the second outer output shaft 18, and the other synchronizers are disengaged. The first clutch 31 is closed, and the engine torque is delivered to the seventh-speed driving gear 32 of the external input shaft 28 by the first clutch 31, and then passed to the seventh-speed driven gear 27 via the seven-speed driving gear (32). Through the engagement of the seventh-speed driven gear 27 and the sixth synchronizer 25, the torque is transmitted to the second outer output shaft 18, and then through the engagement of the second outer output shaft 18 and the fourth synchronizer 16, the torque is transmitted to the second The second final reduction gear 26 on the inner output shaft 17 passes through the differential ring gear 24 and finally outputs power from the differential 23 .

八挡动力传动路线:Eight-speed power transmission line:

首先,第五同步器20和八挡从动齿轮19接合;第四同步器16和第二外输出轴18接合,其它同步器分离。第二离合器30闭合,发动机扭矩通过第二离合器30传递给内输入轴14,经由固定在内输入轴14上的八挡主动齿轮15传到八挡从动齿轮19,再通过八挡从动齿轮19与第五同步器20的接合将扭矩传递到第二外输出轴18上,再通过第二外输出轴18与第四同步器16的接合,将扭矩传递到第二内输出轴17上的第二主减速齿轮26,再通过差速器齿圈24,并最终由差速器23输出动力。First, the fifth synchronizer 20 is engaged with the eighth gear driven gear 19; the fourth synchronizer 16 is engaged with the second outer output shaft 18, and the other synchronizers are disengaged. The second clutch 30 is closed, and the engine torque is transmitted to the inner input shaft 14 through the second clutch 30, and then to the eighth-speed driven gear 19 through the eighth-speed driving gear 15 fixed on the inner input shaft 14, and then through the eighth-speed driven gear. The engagement of 19 with the fifth synchronizer 20 transmits the torque to the second outer output shaft 18, and through the engagement of the second outer output shaft 18 with the fourth synchronizer 16, the torque is transmitted to the second inner output shaft 17 The second final reduction gear 26 passes through the differential gear ring gear 24 and finally outputs power from the differential gear 23 .

九挡动力传动路线:Nine-speed power transmission route:

首先,第一同步器4和九挡从动齿轮3接合,其它同步器分离。第一离合器31闭合,发动机扭矩通过第一离合器31传递给外输入轴28的七挡主动齿轮32(七九挡共用一个主动齿轮),经由七挡主动齿轮32传到九挡从动齿轮3。通过九挡从动齿轮3和第一同步器4的接合将扭矩传递到第一内输出轴1上的第一主减速齿轮2,再通过差速器齿圈24,并最终由差速器23输出动力。First, the first synchronizer 4 is engaged with the ninth-speed driven gear 3, and the other synchronizers are disengaged. The first clutch 31 is closed, and the engine torque is passed to the seven-speed driving gear 32 of the outer input shaft 28 by the first clutch 31 (the seven and nine gears share a driving gear), and the seven-speed driving gear 32 is passed to the nine-speed driven gear 3 . Through the engagement of the ninth gear driven gear 3 and the first synchronizer 4, the torque is transmitted to the first final reduction gear 2 on the first inner output shaft 1, then through the differential ring gear 24, and finally by the differential gear 23 output power.

十挡动力传动路线:Ten-speed power transmission route:

首先,第五同步器20和八挡从动齿轮19接合;第六同步器25与七挡从动齿轮27接合;第一同步器4和九挡从动齿轮3接合,其它同步器分离。第二离合器30闭合,发动机扭矩通过第二离合器30传递给内输入轴14的八挡主动齿轮15,经由八挡主动齿轮15传到八挡从动齿轮19。通过八挡从动齿轮19和第五同步器20的接合将扭矩传递到第二外输出轴18上的第六同步器25,再通过第六同步器25与七挡从动齿轮27的接合,将扭矩传递到外输入轴28上的七挡主动齿轮32,七挡主动齿轮32将扭矩传递到九挡从动齿轮3;通过九挡从动齿轮3与第一同步器4的接合,将扭矩传递到第一内输出轴1上的第一主减速齿轮2,再通过差速器齿圈24,并最终由差速器23输出动力。First, the fifth synchronizer 20 is engaged with the eighth-speed driven gear 19; the sixth synchronizer 25 is engaged with the seventh-speed driven gear 27; the first synchronizer 4 is engaged with the ninth-speed driven gear 3, and the other synchronizers are separated. The second clutch 30 is closed, and the engine torque is transmitted to the eighth-speed driving gear 15 of the inner input shaft 14 through the second clutch 30 , and then to the eighth-speed driven gear 19 via the eighth-speed driving gear 15 . Through the engagement of the eighth gear driven gear 19 and the fifth synchronizer 20, the torque is transmitted to the sixth synchronizer 25 on the second outer output shaft 18, and then through the engagement of the sixth synchronizer 25 and the seventh gear driven gear 27, Torque is transmitted to the seventh-speed driving gear 32 on the external input shaft 28, and the seventh-speed driving gear 32 transmits the torque to the ninth-speed driven gear 3; through the engagement of the ninth-speed driven gear 3 and the first synchronizer 4, the torque The power transmitted to the first final reduction gear 2 on the first inner output shaft 1 passes through the differential ring gear 24 , and finally the power is output by the differential 23 .

倒挡动力传动路线:Reverse power transmission line:

首先,第三同步器8和二挡从动齿轮9接合;第二同步器6与倒挡主动齿轮5接合;第四同步器16和第二外输出轴18接合;第六同步器25和三挡从动齿轮22接合,其它同步器分离。第二离合器30闭合,发动机扭矩通过第二离合器30传递给内输入轴14的二挡主动齿轮13,经由二挡主动齿轮13传到二挡从动齿轮9。通过二挡从动齿轮9和第三同步器8的接合将扭矩传递到第一外输出轴10上的第二同步器6,再通过第二同步器6与倒挡主动齿轮5的接合,由倒挡主动齿轮5将扭矩传递到三挡从动齿轮22;通过三挡从动齿轮22与第六同步器25的接合,将扭矩传递到第二外输出轴18上,再通过第二外输出轴18与第四同步器16的接合,将扭矩传递到第二内输出轴17上的第二主减速齿轮26,再通过差速器齿圈24,并最终由差速器23输出动力。First, the third synchronizer 8 is engaged with the second gear driven gear 9; the second synchronizer 6 is engaged with the reverse driving gear 5; the fourth synchronizer 16 is engaged with the second outer output shaft 18; the sixth synchronizer 25 is engaged with the third gear. Block driven gear 22 is engaged, and other synchronizers are disengaged. The second clutch 30 is closed, and the engine torque is transmitted to the second gear driving gear 13 of the inner input shaft 14 through the second clutch 30 , and then to the second gear driven gear 9 via the second gear driving gear 13 . Through the engagement of the second gear driven gear 9 and the third synchronizer 8, the torque is transmitted to the second synchronizer 6 on the first outer output shaft 10, and then through the engagement of the second synchronizer 6 and the reverse drive gear 5, by The reverse driving gear 5 transmits the torque to the third-speed driven gear 22; through the engagement of the third-speed driven gear 22 and the sixth synchronizer 25, the torque is transmitted to the second outer output shaft 18, and then through the second outer output shaft 18. The engagement of the shaft 18 with the fourth synchronizer 16 transmits the torque to the second final reduction gear 26 on the second inner output shaft 17 , then passes through the differential ring gear 24 , and finally outputs power from the differential 23 .

以上所描述的十挡双离合变速器,在机械结构不变的情况下,去除十挡的控制流程,即能够得到九挡双离合变速器。In the ten-speed dual-clutch transmission described above, under the condition that the mechanical structure remains unchanged, the control flow of the ten-speed is removed, that is, a nine-speed dual-clutch transmission can be obtained.

当然,在其它实施例中,也可以去掉九挡从动齿轮及去除九挡、十挡的控制流程,进而也能够得到八挡双离合变速器。Of course, in other embodiments, the ninth-speed driven gear and the control flow of the ninth-speed and tenth-speed can also be removed, and then an eight-speed dual-clutch transmission can also be obtained.

根据本实用新型上述实施例的多挡双离合变速器,所述同步装置除了用于控制所有的从动齿轮与其所处轴的结合和分离之外,还能控制所述第一外输出轴和第一内输出轴的结合和分离及所述第二外输出轴和第二内输出轴的结合和分离,这样,第一外输出轴及第二外输出轴上相应挡位的从动齿轮与内输入轴或外输入轴上的对应挡位的主动齿轮接合之后,通过同步装置控制第一外输出轴与第一内输出轴或者第二外输出轴与第二内输出轴的结合,能够将动力直接传递给第一内输出轴上的第一主减速齿轮或第二内输出轴上的第二主减速齿轮,而不需要借助其它挡位的从动齿轮与主动齿轮,这样,缩短了由动力源(发动机或电机)至第一主减速齿轮或第二主减速齿轮的动力传递路径,提高了变速器的传动效率,降低了换挡的反应时间,提升了车辆运行的舒适性。According to the multi-speed dual-clutch transmission of the above-mentioned embodiments of the utility model, the synchronizing device is not only used to control the combination and separation of all driven gears and the shafts where they are located, but also can control the first outer output shaft and the second output shaft. The combination and separation of an inner output shaft and the combination and separation of the second outer output shaft and the second inner output shaft, so that the driven gear of the corresponding gear on the first outer output shaft and the second outer output shaft and the inner After the driving gear of the corresponding gear on the input shaft or the outer input shaft is engaged, the combination of the first outer output shaft and the first inner output shaft or the second outer output shaft and the second inner output shaft can be controlled by the synchronizing device, so that the power can be It is directly transmitted to the first final reduction gear on the first inner output shaft or the second final reduction gear on the second inner output shaft without the help of driven gears and driving gears in other gears. The power transmission path from the source (engine or motor) to the first main reduction gear or the second main reduction gear improves the transmission efficiency of the transmission, reduces the reaction time of gear shifting, and improves the comfort of vehicle operation.

另外,如图2所示,在本实用新型另一实施例中,提供了一种七挡双离合变速器,与图1所示的十挡双离合变速器相比,本实施例的七挡双离合变速器,在结构上,去掉了八挡主动齿轮15、八挡从动齿轮19及九挡从动齿轮3,其它机械结构相同,一至七挡及倒挡的动力传递路线与图1所示的实施例完全相同。In addition, as shown in Figure 2, in another embodiment of the present invention, a seven-speed dual-clutch transmission is provided. Compared with the ten-speed dual-clutch transmission shown in Figure 1, the seven-speed dual-clutch transmission of this embodiment In terms of structure, the eighth-speed driving gear 15, the eighth-speed driven gear 19 and the ninth-speed driven gear 3 are removed, and the other mechanical structures are the same. The example is exactly the same.

本实施例的七挡双离合变速器,外输入轴28和内输入轴14上仅有五个主动齿轮,这样,使得本实施例的双离合变速器在轴向上的长度仅比常规的七挡双离合变速器的轴向长度要短(常规的七挡双离合变速器需要七个前进挡主动齿轮和一个倒挡主动齿轮),因而,有利于变速器的小型化,利于前驱车型的布置。In the seven-speed dual-clutch transmission of the present embodiment, there are only five driving gears on the outer input shaft 28 and the inner input shaft 14, so that the axial length of the dual-clutch transmission of the present embodiment is only longer than that of the conventional seven-speed dual-clutch transmission. The axial length of the clutch transmission should be short (a conventional seven-speed dual-clutch transmission needs seven forward gears and one reverse gear), which is conducive to the miniaturization of the transmission and the layout of the front-drive model.

另外,本实用新型一实施例还提供了一种车辆,其包括上述的多挡双离合变速器。In addition, an embodiment of the present utility model also provides a vehicle, which includes the above-mentioned multi-speed dual-clutch transmission.

以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present utility model shall be included in this utility model. within the scope of protection of utility models.

Claims (10)

1. keep off a double-clutch speed changer more, it is characterized in that, comprising:
The outer input shaft (28) coaxially nested together and interior input shaft (14), described outer input shaft (28) is connected with power source (29) by first clutch (31), described interior input shaft (14) is connected with power source (29) by second clutch (30), and described outer input shaft (28) and interior input shaft (14) are fixedly installed multiple driving gear;
Output shaft (1) in coaxially nest together first outer output shaft (10) and first, in described first, output shaft (1) is fixedly installed the first final gear (2) engaged with the gear ring of differential mechanism (23) (24), in described first outer output shaft (10) and first, output shaft (1) is set with at least one driven gear engaged with corresponding described driving gear;
Output shaft (17) in coaxially nest together second outer output shaft (18) and second, in described second, output shaft (17) is fixedly installed the second final gear (26) engaged with the gear ring of differential mechanism (23) (24), in described second outer output shaft (18) and second, output shaft (17) is set with at least one driven gear engaged with corresponding described driving gear;
Synchronizer, described synchronizer for the combination that controls all driven gears and axle residing for it be separated, in described first outer output shaft (10) and first output shaft (1) combination be separated and in described second outer output shaft (18) and second output shaft (17) combination be separated.
2. according to claim 1ly keep off double-clutch speed changer more, it is characterized in that, described first outer output shaft (10) is also set with the driving gear that reverses gear (5), described in the driving gear (5) that reverses gear engage with one of them driving gear on described outer input shaft (28) or interior input shaft (14).
3. according to claim 2ly keep off double-clutch speed changer more, it is characterized in that, the driving gear of described outer input shaft (28) comprises seven gears driving gear (32) and three gears driving gear (33) that set gradually to the direction away from described power source (29), and the driving gear of described interior input shaft (14) comprises four gears driving gear (11), six gears driving gear (12) and two gears driving gear (13) that set gradually to the direction away from described power source (29); The driven gear of the upper empty set of described first outer output shaft (10) comprise keep off that driving gear (12) and two keeps off that driving gear (13) engages respectively with described six six keep off driven gear (7) and two and keep off driven gear (9); The driven gear of the upper empty set of described second outer output shaft (18) comprise keep off that driving gear (33) and four keeps off that driving gear (11) engages respectively with described three three keep off driven gear (22) and four and keep off driven gear (21); In described second the driven gear of the upper empty set of output shaft (17) comprise to keep off with described seven that driving gear (32) engages seven keep off driven gear (27).
4. according to claim 3ly keep off double-clutch speed changer, it is characterized in that, described synchronizer comprises more:
Be connected to first synchronizer (4) of output shaft (1) in described first, described first synchronizer (4) for the combination that controls output shaft (1) in described first outer output shaft (10) and first be separated;
Be connected to the upper and driving gear (5) and described six that reverses gear described in being positioned at of described first outer output shaft (10) and keep off the second synchronizer (6) between driven gear (7), described second synchronizer (6) for control described six keep off driven gear (7) and described first outer output shaft (10) and described in reverse gear driving gear (5) and described first outer output shaft (10) combination be separated;
Be connected to described first outer output shaft (10) upper and be positioned at described six gears driven gear (7) and described two and keep off the 3rd synchronizer (8) between driven gear (9), described 3rd synchronizer (8) keeps off combination that driven gear (7) and described two keeps off driven gear (9) and described first outer output shaft (10) for controlling described six and is separated;
Be connected to the 4th synchronizer (16) in described second on output shaft (17), described 4th synchronizer (16) for the combination that controls output shaft (17) in described second outer output shaft (18) and second be separated;
Be connected to described second outer output shaft (18) upper and be positioned at described 4th synchronizer (16) and described four and keep off the 5th synchronizer (20) between driven gear (21), described 5th synchronizer (20) is for controlling described four combinations keeping off driven gear (21) and described second outer output shaft (18) and being separated;
Be connected to described second outer output shaft (18) upper and be positioned at described three gears driven gear (22) and seven and keep off the 6th synchronizer (25) between driven gear (27), described 6th synchronizer (25) keeps off combination that driven gear (22) and described second outer output shaft (18) and described seven keep off driven gear (27) and output shaft (17) in described second for controlling described three and is separated.
5. according to claim 4ly keep off double-clutch speed changer, it is characterized in that, described 4th synchronizer (16) is arranged on the one end away from described power source (29) on output shaft (17) in described second more.
6. according to claim 2ly keep off double-clutch speed changer more, it is characterized in that, the driving gear of described outer input shaft (28) comprises seven gears driving gear (32) and three gears driving gear (33) that set gradually to the direction away from described power source (29), described seven gears driving gear (32) are used as nine gear driving gears simultaneously, the driving gear of described interior input shaft (14) comprises four gears driving gear (11) set gradually to the direction away from described power source (29), six gears driving gear (12), eight gears driving gear (15) and two gears driving gear (13), in described first the driven gear of the upper empty set of output shaft (1) comprise to keep off with described seven that driving gear (32) engages nine keep off driven gear (3), the driven gear of the upper empty set of described first outer output shaft (10) comprise keep off that driving gear (12) and two keeps off that driving gear (13) engages respectively with described six six keep off driven gear (7) and two and keep off driven gear (9), the driven gear of the upper empty set of described second outer output shaft (18) comprise keep off that driving gear (33), four keeps off that driving gear (11) and eight keeps off that driving gear (15) engages respectively with described three three keep off driven gear (22), four and keep off driven gear (21) and eight and keep off driven gear (19), in described second the driven gear of the upper empty set of output shaft (17) comprise to keep off with described seven that driving gear (32) engages seven keep off driven gear (27).
7. according to claim 6ly keep off double-clutch speed changer, it is characterized in that, described synchronizer comprises more:
Be connected to the first synchronizer (4) in described first on output shaft (1), described first synchronizer (4) for the combination that controls described first outer output shaft (10) and output shaft in first (1) and described nine and keep off driven gear (3) and output shaft in first (1) be separated;
Be connected to the upper and driving gear (5) and described six that reverses gear described in being positioned at of described first outer output shaft (10) and keep off the second synchronizer (6) between driven gear (7), described second synchronizer (6) for control described six keep off driven gear (7) and described first outer output shaft (10) and described in reverse gear driving gear (5) and described first outer output shaft (10) combination be separated;
Be connected to described first outer output shaft (10) upper and be positioned at described six gears driven gear (7) and described two and keep off the 3rd synchronizer (8) between driven gear (9), described 3rd synchronizer (8) keeps off combination that driven gear (7) and described two keeps off driven gear (9) and described first outer output shaft (10) for controlling described six and is separated;
Be connected to the 4th synchronizer (16) in described second on output shaft (17), described 4th synchronizer (16) for the combination that controls output shaft (17) in described second outer output shaft (18) and second be separated;
Be connected to described second outer output shaft (18) upper and be positioned at described eight gears driven gear (19) and described four and keep off the 5th synchronizer (20) between driven gear (21), described 5th synchronizer (20) keeps off combination that driven gear (19) and four keeps off driven gear (21) and described second outer output shaft (18) for controlling described eight and is separated;
Be connected to described second outer output shaft (18) upper and be positioned at described three gears driven gear (22) and seven and keep off the 6th synchronizer (25) between driven gear (27), described 6th synchronizer (25) keeps off combination that driven gear (22) and described second outer output shaft (18) and described seven keep off driven gear (27) and output shaft (17) in described second for controlling described three and is separated.
8. according to claim 7ly keep off double-clutch speed changer, it is characterized in that, described 4th synchronizer (16) is arranged on the one end away from described power source (29) on output shaft (17) in described second more.
9. the many gears double-clutch speed changer according to claim 3-8 any one, is characterized in that, described in the driving gear (5) and described three that reverses gear keep off driving gear (33) and engage.
10. a vehicle, is characterized in that, comprises the many gears double-clutch speed changer described in claim 1-9 any one.
CN201420497888.XU 2014-08-29 2014-08-29 Many gears double-clutch speed changer and vehicle Expired - Lifetime CN204267620U (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105370813A (en) * 2014-08-29 2016-03-02 广州汽车集团股份有限公司 Multi-gear double-clutch transmission and vehicle
CN110081134A (en) * 2018-01-26 2019-08-02 广州汽车集团股份有限公司 More gear double-clutch speed changers and vehicle
CN113685506A (en) * 2020-05-18 2021-11-23 广州汽车集团股份有限公司 Ten keep off two separation and reunion derailleurs and vehicle
CN113685500A (en) * 2020-05-18 2021-11-23 广州汽车集团股份有限公司 Ten-speed dual-clutch transmission and vehicle
CN113685497A (en) * 2020-05-18 2021-11-23 广州汽车集团股份有限公司 Ten-speed dual-clutch transmission and vehicle

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105370813A (en) * 2014-08-29 2016-03-02 广州汽车集团股份有限公司 Multi-gear double-clutch transmission and vehicle
CN105370813B (en) * 2014-08-29 2018-10-30 广州汽车集团股份有限公司 More gear double-clutch speed changers and vehicle
CN110081134A (en) * 2018-01-26 2019-08-02 广州汽车集团股份有限公司 More gear double-clutch speed changers and vehicle
CN113685506A (en) * 2020-05-18 2021-11-23 广州汽车集团股份有限公司 Ten keep off two separation and reunion derailleurs and vehicle
CN113685500A (en) * 2020-05-18 2021-11-23 广州汽车集团股份有限公司 Ten-speed dual-clutch transmission and vehicle
CN113685497A (en) * 2020-05-18 2021-11-23 广州汽车集团股份有限公司 Ten-speed dual-clutch transmission and vehicle
CN113685500B (en) * 2020-05-18 2024-01-26 广州汽车集团股份有限公司 Ten-speed dual-clutch transmission and vehicle
CN113685506B (en) * 2020-05-18 2024-03-22 广州汽车集团股份有限公司 Ten-gear double-clutch transmission and vehicle
CN113685497B (en) * 2020-05-18 2024-03-22 广州汽车集团股份有限公司 Ten-gear double-clutch transmission and vehicle

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