CN110081134A - More gear double-clutch speed changers and vehicle - Google Patents
More gear double-clutch speed changers and vehicle Download PDFInfo
- Publication number
- CN110081134A CN110081134A CN201810075451.XA CN201810075451A CN110081134A CN 110081134 A CN110081134 A CN 110081134A CN 201810075451 A CN201810075451 A CN 201810075451A CN 110081134 A CN110081134 A CN 110081134A
- Authority
- CN
- China
- Prior art keywords
- output shaft
- gear
- speed
- synchronizer
- driven gear
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 230000005540 biological transmission Effects 0.000 claims abstract description 68
- 238000000926 separation method Methods 0.000 claims abstract description 32
- 230000009467 reduction Effects 0.000 claims description 27
- 230000008878 coupling Effects 0.000 abstract description 7
- 238000010168 coupling process Methods 0.000 abstract description 7
- 238000005859 coupling reaction Methods 0.000 abstract description 7
- 230000004044 response Effects 0.000 abstract description 4
- 238000000034 method Methods 0.000 description 8
- 230000008569 process Effects 0.000 description 6
- 230000004323 axial length Effects 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 2
- 238000004904 shortening Methods 0.000 description 2
- 230000001133 acceleration Effects 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H3/00—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion
- F16H3/02—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion
- F16H3/08—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion exclusively or essentially with continuously meshing gears, that can be disengaged from their shafts
- F16H3/085—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion exclusively or essentially with continuously meshing gears, that can be disengaged from their shafts with more than one output shaft
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H3/00—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion
- F16H3/02—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion
- F16H3/08—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion exclusively or essentially with continuously meshing gears, that can be disengaged from their shafts
- F16H3/12—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion exclusively or essentially with continuously meshing gears, that can be disengaged from their shafts with means for synchronisation not incorporated in the clutches
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/02—Gearboxes; Mounting gearing therein
- F16H57/023—Mounting or installation of gears or shafts in the gearboxes, e.g. methods or means for assembly
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/02—Gearboxes; Mounting gearing therein
- F16H2057/02039—Gearboxes for particular applications
- F16H2057/02043—Gearboxes for particular applications for vehicle transmissions
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H2200/00—Transmissions for multiple ratios
- F16H2200/003—Transmissions for multiple ratios characterised by the number of forward speeds
- F16H2200/0069—Transmissions for multiple ratios characterised by the number of forward speeds the gear ratios comprising ten forward speeds
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H2200/00—Transmissions for multiple ratios
- F16H2200/0082—Transmissions for multiple ratios characterised by the number of reverse speeds
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Structure Of Transmissions (AREA)
Abstract
本发明提供一种多挡双离合变速器及车辆,该多挡双离合变速器包括同轴嵌套的外输入轴和内输入轴,外输入轴和内输入轴上固定设置有多个主动齿轮;同轴嵌套的第一外输出轴和第一内输出轴,第一外输出轴及第一内输出轴上空套有与对应的主动齿轮啮合的至少一个从动齿轮;同轴嵌套的第二外输出轴和第二内输出轴,第二外输出轴及第二内输出轴上空套有与对应的主动齿轮啮合的至少一个从动齿轮;同步装置,用于控制所有的从动齿轮与其所处轴的结合和分离、第一外输出轴和第一内输出轴的结合和分离及第二外输出轴和第二内输出轴的结合和分离。该多挡双离合变速器提高了变速器的传动效率,降低了换挡的反应时间。
The invention provides a multi-speed dual-clutch transmission and a vehicle. The multi-speed dual-clutch transmission includes an outer input shaft and an inner input shaft that are coaxially nested, and a plurality of driving gears are fixedly arranged on the outer input shaft and the inner input shaft; The first outer output shaft and the first inner output shaft of the shaft nesting, the first outer output shaft and the first inner output shaft are empty sleeved with at least one driven gear that meshes with the corresponding driving gear; the coaxially nested second The outer output shaft and the second inner output shaft, at least one driven gear meshing with the corresponding driving gear is sleeved on the second outer output shaft and the second inner output shaft; the synchronizing device is used to control all the driven gears and their corresponding driving gears; The coupling and separation of the first shaft, the coupling and separation of the first outer output shaft and the first inner output shaft, and the coupling and separation of the second outer output shaft and the second inner output shaft. The multi-speed dual-clutch transmission improves the transmission efficiency of the transmission and reduces the response time of shifting.
Description
技术领域technical field
本发明属于车辆变速器技术领域,特别是涉及一种多挡双离合变速器及车辆。The invention belongs to the technical field of vehicle transmissions, and in particular relates to a multi-speed double-clutch transmission and a vehicle.
背景技术Background technique
双离合式自动变速器是将两个变速箱和两个离合器集成在一个变速器壳体内,两根可转动地套接在一起的内外输入轴分别与其中一个离合器相连接,两根输入轴分别传输两个变速箱速度组的动力,通过在两个离合器之间自动切换从而完成换挡程序,因此可实现换挡过程中动力的持续性,即在换挡过程中不中断动力,克服了AMT换挡冲击的缺点,车辆在换挡过程中,发动机的动力始终可以传递到车轮,换挡迅速平稳,不仅保证了车辆的加速性,而且由于车辆不再产生由于换挡引起的急剧减速情况,也极大的改善了车辆运行的舒适性。但是,由于常规的双离合器式自动变速器多为采用双输出轴或者单输出轴且采用共用主动齿轮或者线性布置齿轮组,因此其轴向尺寸较长,所以对于前横置发动机、前轮驱动这样的车辆,特别是小型车,由于其安装空间受到限制,上述变速器便较难采用,而且由于其变速的挡位较少,使发动机较难工作在最佳工作区域,从而对整车的动力性和经济性产生不利影响。The dual-clutch automatic transmission integrates two gearboxes and two clutches in a transmission housing, two inner and outer input shafts that are rotatably sleeved together are respectively connected with one of the clutches, and the two input shafts transmit two The power of each transmission speed group is completed by automatically switching between the two clutches to complete the shifting procedure, so the continuity of the power during the shifting process can be realized, that is, the power is not interrupted during the shifting process, which overcomes the AMT shifting process. The disadvantage of shock is that during the shifting process of the vehicle, the power of the engine can always be transmitted to the wheels, and the shifting is fast and smooth, which not only ensures the acceleration of the vehicle, but also greatly reduces the speed of the vehicle due to the sudden deceleration caused by shifting. Greatly improved the comfort of vehicle running. However, since conventional dual-clutch automatic transmissions mostly use dual output shafts or single output shafts and use common driving gears or linearly arranged gear sets, their axial dimensions are relatively long, so for front transverse engines and front wheel drive such as Because of its limited installation space, the above-mentioned transmission is more difficult to use, and because of its fewer gears, it is difficult for the engine to work in the best working area, thus affecting the power performance of the vehicle. and adversely affect the economy.
公开号为CN103711845A的中国专利申请公开了一种多挡双离合变速器,其包括:嵌套在一起的外输入轴和内输入轴,所述内输入轴通过第一离合器与动力源连接,所述外输入轴通过第二离合器与动力源连接,所述外输入轴和内输入轴均设有至少一个主动齿轮;嵌套在一起的第一外输出轴和第一内输出轴以及嵌套在一起的第二外输出轴和第二内输出轴,所述第一内输出轴设有与差速器齿轮啮合的第一输出齿轮,所述第二内输出轴设有与差速器齿轮啮合的第二输出齿轮,所述第一外输出轴、第一内输出轴、第二外输出轴和第二内输出轴均设有至少一个与所述主动齿轮对应啮合的从动齿轮;开关元件,所述开关元件能够控制不同主动齿轮之间以及不同从动齿轮之间的接合,以使变速器输出多个不同挡位的速比。通过开关元件控制不同主动齿轮之间以及不同从动齿轮之间的接合,这样,最多可以实现十七个前进挡和一个倒挡。Chinese Patent Application Publication No. CN103711845A discloses a multi-speed dual-clutch transmission, which includes: an outer input shaft and an inner input shaft nested together, the inner input shaft is connected to a power source through a first clutch, the The outer input shaft is connected with the power source through the second clutch, and the outer input shaft and the inner input shaft are both provided with at least one driving gear; the nested first outer output shaft and the first inner output shaft and the nested together The second outer output shaft and the second inner output shaft, the first inner output shaft is provided with a first output gear that meshes with the differential gear, and the second inner output shaft is provided with a differential gear meshing. the second output gear, the first outer output shaft, the first inner output shaft, the second outer output shaft and the second inner output shaft are all provided with at least one driven gear corresponding to the driving gear; the switch element, The switch element can control the engagement between different driving gears and between different driven gears, so that the transmission outputs a plurality of speed ratios of different gears. The engagement between different driving gears and between different driven gears is controlled by switching elements, so that up to seventeen forward gears and one reverse gear can be achieved.
但是,在CN103711845A中,由于第一输出齿轮与第二输出齿轮是分别连接在第一内输出轴及第二内输出轴上的,而开关元件仅仅是控制不同主动齿轮之间以及不同从动齿轮之间的接合,因而,第一外输出轴及第二外输出轴上的某挡位的从动齿轮与内输入轴或外输入轴上的对应挡位的主动齿轮接合之后,第一外输出轴及第二外输出轴的旋转不能直接传递给第一内输出轴上的第一输出齿轮及第二内输出轴上的第二输出齿轮,而是需要借助其它挡位的从动齿轮与主动齿轮,这样,导致在某些挡位,由动力源(发动机或电机)至第一输出齿轮或第二输出齿轮的动力传递路径太长,致使变速器的传动效率降低,并且,过长的动力传递路径太长也会增加换挡的反应时间,影响车辆运行的舒适性。However, in CN103711845A, since the first output gear and the second output gear are connected to the first inner output shaft and the second inner output shaft, respectively, the switch element only controls between different driving gears and different driven gears Therefore, after the driven gear of a certain gear on the first outer output shaft and the second outer output shaft is engaged with the driving gear of the corresponding gear on the inner input shaft or the outer input shaft, the first outer output The rotation of the shaft and the second outer output shaft cannot be directly transmitted to the first output gear on the first inner output shaft and the second output gear on the second inner output shaft, but requires the help of driven gears and driving gears in other gears. Gears, so that in certain gears, the power transmission path from the power source (engine or motor) to the first output gear or the second output gear is too long, resulting in a reduction in the transmission efficiency of the transmission, and an excessively long power transmission. A path that is too long will also increase the response time of shifting gears and affect the comfort of the vehicle.
发明内容SUMMARY OF THE INVENTION
本发明所要解决的技术问题是针对现有的多挡双离合变速器的传动效率较低缺陷,提供一种多挡双离合变速器。The technical problem to be solved by the present invention is to provide a multi-speed dual-clutch transmission in view of the low transmission efficiency of the existing multi-speed dual-clutch transmission.
本发明解决上述技术问题所采用的技术方案如下:The technical scheme adopted by the present invention to solve the above-mentioned technical problems is as follows:
提供一种多挡双离合变速器,包括:A multi-speed dual-clutch transmission is provided, comprising:
同轴嵌套在一起的外输入轴和内输入轴,所述外输入轴通过第一离合器与动力源连接,所述内输入轴通过第二离合器与动力源连接,所述外输入轴和内输入轴上固定设置有多个主动齿轮;The outer input shaft and the inner input shaft are coaxially nested together, the outer input shaft is connected with the power source through the first clutch, the inner input shaft is connected with the power source through the second clutch, and the outer input shaft and the inner input shaft are connected with the power source through the second clutch. A plurality of driving gears are fixedly arranged on the input shaft;
同轴嵌套在一起的第一外输出轴和第一内输出轴,所述第一内输出轴上固定设置有与差速器的齿圈啮合的第一主减速齿轮,所述第一外输出轴及第一内输出轴上空套有与对应的所述主动齿轮啮合的至少一个从动齿轮;A first outer output shaft and a first inner output shaft are coaxially nested together, the first inner output shaft is fixedly provided with a first main reduction gear that meshes with the ring gear of the differential, the first outer output shaft is At least one driven gear meshing with the corresponding driving gear is sleeved on the output shaft and the first inner output shaft;
同轴嵌套在一起的第二外输出轴和第二内输出轴,所述第二内输出轴上固定设置有与差速器的齿圈啮合的第二主减速齿轮,所述第二外输出轴及第二内输出轴上空套有与对应的所述主动齿轮啮合的至少一个从动齿轮;A second outer output shaft and a second inner output shaft are coaxially nested together, the second inner output shaft is fixedly provided with a second final reduction gear that meshes with the ring gear of the differential, the second outer output shaft is At least one driven gear meshing with the corresponding driving gear is sleeved on the output shaft and the second inner output shaft;
同步装置,所述同步装置用于控制所有的从动齿轮与其所处轴的结合和分离、所述第一外输出轴和第一内输出轴的结合和分离及所述第二外输出轴和第二内输出轴的结合和分离;A synchronizing device, the synchronizing device is used to control the combination and separation of all driven gears and their shafts, the combination and separation of the first outer output shaft and the first inner output shaft, and the second outer output shaft and the The coupling and separation of the second inner output shaft;
所述外输入轴的主动齿轮包括向远离所述动力源的方向依次设置的七挡主动齿轮及三挡主动齿轮,所述七挡主动齿轮同时用作九挡主动齿轮,所述内输入轴的主动齿轮包括向远离所述动力源的方向依次设置的四挡主动齿轮、六挡主动齿轮、八挡主动齿轮及二挡主动齿轮;所述第一内输出轴上空套的从动齿轮包括与所述七挡主动齿轮啮合的九挡从动齿轮;所述第一外输出轴上空套的从动齿轮包括分别与所述六挡主动齿轮及二挡主动齿轮啮合的六挡从动齿轮及二挡从动齿轮;所述第二外输出轴上空套的从动齿轮包括分别与所述三挡主动齿轮、四挡主动齿轮及八挡主动齿轮啮合的三挡从动齿轮、四挡从动齿轮及八挡从动齿轮;所述第二内输出轴上空套的从动齿轮包括与所述七挡主动齿轮啮合的七挡从动齿轮。The driving gear of the outer input shaft includes a seventh-speed driving gear and a third-speed driving gear arranged in sequence in the direction away from the power source. The seventh-speed driving gear serves as the ninth-speed driving gear simultaneously, and the inner input shaft The driving gear includes a fourth-speed driving gear, a sixth-speed driving gear, an eighth-speed driving gear and a second-speed driving gear that are arranged in sequence in the direction away from the power source; the idle driven gear on the first inner output shaft includes a ninth-speed driven gear meshed with the seventh-speed driving gear; the idle driven gear on the first outer output shaft includes a sixth-speed driven gear and a second-speed driven gear meshed with the sixth-speed driving gear and the second-speed driving gear respectively driven gear; the idle driven gear on the second outer output shaft includes a third-speed driven gear, a fourth-speed driven gear and An eighth-speed driven gear; the idle driven gear on the second inner output shaft includes a seventh-speed driven gear that meshes with the seventh-speed driving gear.
进一步地,所述第一外输出轴上还空套有倒挡主动齿轮,所述倒挡主动齿轮与所述外输入轴或内输入轴上的其中的一个主动齿轮啮合。Further, the first outer output shaft is also provided with a reverse gear driving gear, and the reverse gear driving gear meshes with one of the driving gears on the outer input shaft or the inner input shaft.
进一步地,所述同步装置包括:Further, the synchronization device includes:
连接在所述第一内输出轴的第一同步器,所述第一同步器用于控制所述第一外输出轴与第一内输出轴以及所述九挡从动齿轮与第一内输出轴的结合和分离;a first synchronizer connected to the first inner output shaft, the first synchronizer is used to control the first outer output shaft and the first inner output shaft and the ninth-speed driven gear and the first inner output shaft combination and separation;
连接在所述第一外输出轴上且位于所述倒挡主动齿轮与所述六挡从动齿轮之间的第二同步器,所述第二同步器用于控制所述六挡从动齿轮与所述第一外输出轴以及所述倒挡主动齿轮与所述第一外输出轴的结合和分离;A second synchronizer connected on the first outer output shaft and located between the reverse drive gear and the sixth-speed driven gear, the second synchronizer is used to control the sixth-speed driven gear and the sixth-speed driven gear The first outer output shaft and the combination and separation of the reverse drive gear and the first outer output shaft;
连接在所述第一外输出轴上且位于所述六挡从动齿轮与所述二挡从动齿轮之间的第三同步器,所述第三同步器用于控制所述六挡从动齿轮及所述二挡从动齿轮与所述第一外输出轴的结合和分离;a third synchronizer connected to the first outer output shaft and located between the sixth-speed driven gear and the second-speed driven gear, the third synchronizer is used to control the sixth-speed driven gear and the combination and separation of the second-speed driven gear and the first outer output shaft;
连接在所述第二内输出轴上的第四同步器,所述第四同步器用于控制所述第二外输出轴和第二内输出轴的结合和分离;a fourth synchronizer connected to the second inner output shaft, the fourth synchronizer is used to control the combination and separation of the second outer output shaft and the second inner output shaft;
连接在所述第二外输出轴上且位于所述八挡从动齿轮与所述四挡从动齿轮之间的第五同步器,所述第五同步器用于控制所述八挡从动齿轮及四挡从动齿轮与所述第二外输出轴的结合和分离;a fifth synchronizer connected on the second outer output shaft and located between the eighth-speed driven gear and the fourth-speed driven gear, the fifth synchronizer is used to control the eighth-speed driven gear and the combination and separation of the fourth-speed driven gear and the second outer output shaft;
连接在所述第二外输出轴上且位于所述三挡从动齿轮与七挡从动齿轮之间的第六同步器,所述第六同步器用于控制所述三挡从动齿轮与所述第二外输出轴以及所述七挡从动齿轮与所述第二内输出轴的结合和分离。A sixth synchronizer connected to the second outer output shaft and located between the third-speed driven gear and the seventh-speed driven gear, the sixth synchronizer is used to control the third-speed driven gear and all The second outer output shaft and the seventh-speed driven gear are combined and separated from the second inner output shaft.
进一步地,所述第四同步器设置在所述第二内输出轴上远离所述动力源的一端。Further, the fourth synchronizer is disposed at one end of the second inner output shaft away from the power source.
进一步地,所述倒挡主动齿轮与所述三挡主动齿轮啮合。Further, the reverse gear driving gear meshes with the third gear driving gear.
根据本发明的多挡双离合变速器,所述同步装置除了用于控制所有的从动齿轮与其所处轴的结合和分离之外,还能控制所述第一外输出轴和第一内输出轴的结合和分离及所述第二外输出轴和第二内输出轴的结合和分离,这样,第一外输出轴及第二外输出轴上相应挡位的从动齿轮与内输入轴或外输入轴上的对应挡位的主动齿轮接合之后,通过同步装置控制第一外输出轴与第一内输出轴或者第二外输出轴与第二内输出轴的结合,能够将动力直接传递给第一内输出轴上的第一主减速齿轮或第二内输出轴上的第二主减速齿轮,而不需要借助其它挡位的从动齿轮与主动齿轮,这样,缩短了由动力源(发动机或电机)至第一主减速齿轮或第二主减速齿轮的动力传递路径,提高了变速器的传动效率,降低了换挡的反应时间,提升了车辆运行的舒适性。According to the multi-speed dual-clutch transmission of the present invention, the synchronizing device can control the first outer output shaft and the first inner output shaft in addition to controlling the combination and separation of all driven gears and their shafts. The combination and separation of the second outer output shaft and the second inner output shaft and the combination and separation of the second outer output shaft and the second inner output shaft, in this way, the driven gear of the corresponding gear on the first outer output shaft and the second outer output shaft is connected to the inner input shaft or the outer After the drive gear corresponding to the gear on the input shaft is engaged, the synchronizing device controls the combination of the first outer output shaft and the first inner output shaft or the second outer output shaft and the second inner output shaft, so that the power can be directly transmitted to the first output shaft. The first main reduction gear on the inner output shaft or the second main reduction gear on the second inner output shaft does not need to rely on the driven gear and the driving gear of other gears, thus shortening the time required by the power source (engine or The power transmission path from the motor) to the first main reduction gear or the second main reduction gear improves the transmission efficiency of the transmission, reduces the response time of shifting, and improves the running comfort of the vehicle.
另外,本发明还提供了一种车辆,其包括上述的多挡双离合变速器。In addition, the present invention also provides a vehicle comprising the above-mentioned multi-speed dual-clutch transmission.
附图说明Description of drawings
图1是本发明一实施例提供的多挡双离合变速器的框架图;1 is a frame diagram of a multi-speed dual-clutch transmission provided by an embodiment of the present invention;
图2是本发明另一实施例提供的多挡双离合变速器的框架图。FIG. 2 is a frame diagram of a multi-speed dual-clutch transmission provided by another embodiment of the present invention.
说明书附图中的附图标记如下:The reference numerals in the accompanying drawings are as follows:
1、第一内输出轴;2、第一主减速齿轮;3、九挡从动齿轮;4、第一同步器;5、倒挡主动齿轮;6、第二同步器;7、六挡从动齿轮;8、第三同步器;9、二挡从动齿轮;10、第一外输出轴;11、四挡主动齿轮;12、六挡主动齿轮;13、二挡主动齿轮;14、内输入轴;15、八挡主动齿轮;16、第四同步器;17、第二内输出轴;18、第二外输出轴;19、八挡从动齿轮;20、第五同步器;21、四挡从动齿轮;22、三挡从动齿轮;23、差速器;24、齿圈;25、第六同步器;26、第二主减速齿轮;27、七挡从动齿轮;28、外输入轴;29、动力源;30、第二离合器;31、第一离合器;32、七挡主动齿轮;33、三挡主动齿轮。1. The first inner output shaft; 2. The first main reduction gear; 3. The ninth-speed driven gear; 4. The first synchronizer; 5. The reverse drive gear; 6. The second synchronizer; Drive gear; 8. Third synchronizer; 9. Second-speed driven gear; 10. First external output shaft; 11. Fourth-speed driving gear; 12. Six-speed driving gear; 13. Second-speed driving gear; 14. Internal Input shaft; 15, 8th gear driving gear; 16, 4th synchronizer; 17, 2nd inner output shaft; 18, 2nd outer output shaft; 19, 8th gear driven gear; 20, 5th synchronizer; 21, 4th gear driven gear; 22, 3rd gear driven gear; 23, differential; 24, ring gear; 25, sixth synchronizer; 26, second main reduction gear; 27, seventh gear driven gear; 28, External input shaft; 29, power source; 30, second clutch; 31, first clutch; 32, seventh-speed driving gear; 33, third-speed driving gear.
具体实施方式Detailed ways
为了使本发明所解决的技术问题、技术方案及有益效果更加清楚明白,以下结合附图及实施例,对本发明进行进一步的详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the technical problems, technical solutions and beneficial effects solved by the present invention clearer, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, but not to limit the present invention.
如图1所示,本发明一实施例提供的多挡双离合变速器,包括:As shown in FIG. 1 , a multi-speed dual-clutch transmission provided by an embodiment of the present invention includes:
同轴嵌套在一起的外输入轴28和内输入轴14,所述外输入轴28通过第一离合器31与动力源29连接,所述内输入轴14通过第二离合器30与动力源29连接,所述外输入轴28和内输入轴14上固定设置有多个主动齿轮;动力源29例如可以是发动机或电机。第一离合器31与第二离合器30构成双离合器。The outer input shaft 28 and the inner input shaft 14 are coaxially nested together, the outer input shaft 28 is connected with the power source 29 through the first clutch 31 , and the inner input shaft 14 is connected with the power source 29 through the second clutch 30 , the outer input shaft 28 and the inner input shaft 14 are fixedly provided with a plurality of driving gears; the power source 29 may be, for example, an engine or a motor. The first clutch 31 and the second clutch 30 constitute a double clutch.
同轴嵌套在一起的第一外输出轴10和第一内输出轴1,所述第一内输出轴1上固定设置有与差速器23的齿圈24啮合的第一主减速齿轮2,所述第一外输出轴10及第一内输出轴1上空套有与对应的所述主动齿轮啮合的至少一个从动齿轮。The first outer output shaft 10 and the first inner output shaft 1 are coaxially nested together, and the first inner output shaft 1 is fixedly provided with a first final reduction gear 2 that meshes with the ring gear 24 of the differential 23 , at least one driven gear meshing with the corresponding driving gear is sleeved on the first outer output shaft 10 and the first inner output shaft 1 .
同轴嵌套在一起的第二外输出轴18和第二内输出轴17,所述第二内输出轴17上固定设置有与差速器23的齿圈24啮合的第二主减速齿轮26,所述第二外输出轴18及第二内输出轴17上空套有与对应的所述主动齿轮啮合的至少一个从动齿轮。The second outer output shaft 18 and the second inner output shaft 17 are coaxially nested together, the second inner output shaft 17 is fixedly provided with a second final reduction gear 26 that meshes with the ring gear 24 of the differential 23 At least one driven gear meshing with the corresponding driving gear is sleeved on the second outer output shaft 18 and the second inner output shaft 17 .
同步装置,所述同步装置用于控制所有的从动齿轮与其所处轴的结合和分离、所述第一外输出轴10和第一内输出轴1的结合和分离及所述第二外输出轴18和第二内输出轴17的结合和分离。Synchronization device, which is used to control the combination and separation of all driven gears and their shafts, the combination and separation of the first outer output shaft 10 and the first inner output shaft 1, and the second outer output The coupling and separation of the shaft 18 and the second inner output shaft 17 .
本实施例中,所述第一外输出轴28上还空套有倒挡主动齿轮5,所述倒挡主动齿轮5与所述外输入轴28或内输入轴14上的其中的一个主动齿轮啮合。从而,相对于现有技术(例如CN103711845A),倒挡齿轮组仅包括倒挡主动齿轮,减少了倒挡从动齿轮、倒挡中间齿轮及倒挡中间轴,因而倒挡齿轮组的结构简单,降低了成本。另外,倒挡主动齿轮5由于是与其中的一个主动齿轮啮合的,即是与变速器的一个前进挡的主动齿轮啮合,因而倒挡主动齿轮5的设置没有额外增加变速器的轴向长度,有利于变速器的小型化,利于前驱车型的布置。In this embodiment, the first outer output shaft 28 is also provided with a reverse gear drive gear 5 , and the reverse gear drive gear 5 and one of the drive gears on the outer input shaft 28 or the inner input shaft 14 mesh. Therefore, compared with the prior art (eg CN103711845A), the reverse gear set only includes the reverse driving gear, and the reverse driven gear, the reverse intermediate gear and the reverse intermediate shaft are reduced, so the structure of the reverse gear set is simple, Reduced costs. In addition, since the reverse drive gear 5 is meshed with one of the drive gears, that is, it meshes with the drive gear of a forward gear of the transmission, the arrangement of the reverse drive gear 5 does not increase the axial length of the transmission, which is beneficial to The miniaturization of the transmission is conducive to the layout of front-drive models.
本实施例中,所述外输入轴28的主动齿轮包括向远离所述动力源29的方向依次设置的七挡主动齿轮32及三挡主动齿轮33,所述七挡主动齿轮32同时用作九挡主动齿轮,所述内输入轴14的主动齿轮包括向远离所述动力源29的方向依次设置的四挡主动齿轮11、六挡主动齿轮12、八挡主动齿轮15及二挡主动齿轮13;所述第一内输出轴1上空套的从动齿轮包括与所述七挡主动齿轮32啮合的九挡从动齿轮3;所述第一外输出轴1上空套的从动齿轮包括分别与所述六挡主动齿轮12及二挡主动齿轮13啮合的六挡从动齿轮7及二挡从动齿轮9;所述第二外输出轴18上空套的从动齿轮包括分别与所述三挡主动齿轮33、四挡主动齿轮11及八挡主动齿轮19啮合的三挡从动齿轮22、四挡从动齿轮21及八挡从动齿轮19;所述第二内输出轴17上空套的从动齿轮包括与所述七挡主动齿轮32啮合的七挡从动齿轮27。In the present embodiment, the driving gear of the outer input shaft 28 includes a seventh-speed driving gear 32 and a third-speed driving gear 33 which are sequentially arranged in the direction away from the power source 29 , and the seventh-speed driving gear 32 is simultaneously used as the ninth gear. The driving gear of the inner input shaft 14 includes a fourth-speed driving gear 11 , a sixth-speed driving gear 12 , an eighth-speed driving gear 15 and a second-speed driving gear 13 , which are sequentially arranged in the direction away from the power source 29 ; The idle driven gear on the first inner output shaft 1 includes a ninth-speed driven gear 3 meshing with the seventh-speed driving gear 32; the idle driven gear on the first outer output shaft 1 includes The sixth-speed driven gear 7 and the second-speed driven gear 9 meshed with the sixth-speed driving gear 12 and the second-speed driving gear 13; the idle driven gear on the second outer output shaft 18 includes the third-speed driving gear The gear 33, the fourth-speed driving gear 11 and the eighth-speed driving gear 19 are meshed with the third-speed driven gear 22, the fourth-speed driven gear 21 and the eighth-speed driven gear 19; The gears include a seventh-speed driven gear 27 meshing with the seventh-speed driving gear 32 .
本实施例中,所述同步装置包括:In this embodiment, the synchronization device includes:
连接在所述第一内输出轴1上的第一同步器4,所述第一同步器4用于控制所述第一外输出轴10与第一内输出轴1以及所述九挡从动齿轮3与第一内输出轴1的结合和分离。A first synchronizer 4 connected to the first inner output shaft 1, the first synchronizer 4 is used to control the first outer output shaft 10 and the first inner output shaft 1 and the ninth gear driven The coupling and separation of the gear 3 and the first inner output shaft 1 .
连接在所述第一外输出轴10上且位于所述倒挡主动齿轮5与所述六挡从动齿轮7之间的第二同步器6,所述第二同步器6用于控制所述六挡从动齿轮7与所述第一外输出轴10以及所述倒挡主动齿轮5与所述第一外输出轴10的结合和分离。A second synchronizer 6 connected to the first outer output shaft 10 and located between the reverse gear driving gear 5 and the sixth gear driven gear 7, the second synchronizer 6 is used to control the The sixth-speed driven gear 7 and the first outer output shaft 10 and the reverse gear driving gear 5 and the first outer output shaft 10 are combined and separated.
连接在所述第一外输出轴10上且位于所述六挡从动齿轮7与所述二挡从动齿轮9之间的第三同步器8,所述第三同步器8用于控制所述六挡从动齿轮7及所述二挡从动齿轮9与所述第一外输出轴10的结合和分离。A third synchronizer 8 connected to the first outer output shaft 10 and located between the sixth-speed driven gear 7 and the second-speed driven gear 9, the third synchronizer 8 is used to control the The sixth-speed driven gear 7 and the second-speed driven gear 9 are combined and separated from the first outer output shaft 10 .
连接在所述第二内输出轴17上的第四同步器16,所述第四同步器16用于控制所述第二外输出轴18和第二内输出轴17的结合和分离。优选地,所述第四同步器16设置在所述第二内输出轴17上远离所述动力源29的一端。The fourth synchronizer 16 is connected to the second inner output shaft 17 , and the fourth synchronizer 16 is used to control the combination and separation of the second outer output shaft 18 and the second inner output shaft 17 . Preferably, the fourth synchronizer 16 is disposed on the end of the second inner output shaft 17 away from the power source 29 .
连接在所述第二外输出轴18上且位于所述八挡从动齿轮19与所述四挡从动齿轮21之间的第五同步器20,所述第五同步器20用于控制所述八挡从动齿轮19及四挡从动齿轮21与所述第二外输出轴18的结合和分离。A fifth synchronizer 20 connected to the second outer output shaft 18 and located between the eighth-speed driven gear 19 and the fourth-speed driven gear 21, the fifth synchronizer 20 is used to control all The eighth-speed driven gear 19 and the fourth-speed driven gear 21 are combined and separated from the second outer output shaft 18 .
连接在所述第二外输出轴18上且位于所述三挡从动齿轮22与七挡从动齿轮27之间的第六同步器20,所述第六同步器20用于控制所述三挡从动齿轮7与所述第二外输出轴18以及所述七挡从动齿轮27与所述第二内输出轴17的结合和分离。A sixth synchronizer 20 connected to the second outer output shaft 18 and located between the third gear driven gear 22 and the seventh gear driven gear 27, the sixth synchronizer 20 is used to control the third gear The combination and separation of the gear driven gear 7 and the second outer output shaft 18 and the seventh gear driven gear 27 and the second inner output shaft 17 .
上述的第一同步器4、第二同步器6、第三同步器8、第四同步器16、第五同步器20及第六同步器25均为常规的同步器,其通过拨叉控制在所处的轴上滑动。并且,上述的第一同步器4、第二同步器6、第三同步器8、第四同步器16、第五同步器20及第六同步器25的内圈中均设置有内花键,而与第一同步器4、第二同步器6、第三同步器8、第四同步器16、第五同步器20及第六同步器25连接的轴的外表面均设置有外花键,以此实现第一同步器4、第二同步器6、第三同步器8、第四同步器16、第五同步器20及第六同步器25与其所处轴的连接。同时,通过内外花键的配合,使得第一同步器4、第二同步器6、第三同步器8、第四同步器16、第五同步器20及第六同步器25只能沿其所处轴的轴向移动,而不能相对其所处轴转动。The first synchronizer 4 , the second synchronizer 6 , the third synchronizer 8 , the fourth synchronizer 16 , the fifth synchronizer 20 and the sixth synchronizer 25 are all conventional synchronizers, which are controlled by the shift fork. Sliding on the axis on which it is located. In addition, the above-mentioned first synchronizer 4, second synchronizer 6, third synchronizer 8, fourth synchronizer 16, fifth synchronizer 20 and sixth synchronizer 25 are all provided with internal splines in the inner ring, The outer surfaces of the shafts connected with the first synchronizer 4, the second synchronizer 6, the third synchronizer 8, the fourth synchronizer 16, the fifth synchronizer 20 and the sixth synchronizer 25 are all provided with external splines, In this way, the first synchronizer 4 , the second synchronizer 6 , the third synchronizer 8 , the fourth synchronizer 16 , the fifth synchronizer 20 and the sixth synchronizer 25 are connected to the shafts where they are located. At the same time, through the cooperation of the internal and external splines, the first synchronizer 4, the second synchronizer 6, the third synchronizer 8, the fourth synchronizer 16, the fifth synchronizer 20 and the sixth synchronizer 25 can only follow their respective positions. Axial movement of the axis at which it is located, but not rotation relative to the axis where it is located.
本实施例中,所述倒挡主动齿轮5与所述三挡主动齿轮33啮合。倒挡主动齿轮5固定设置在所述第一外输出轴10上位于第一同步器4与第二同步器6之间的位置。当然,在其它实施例中,也可以选择与其安前进挡的主动齿轮啮合,只要满足倒挡所需速比即可。In this embodiment, the reverse gear driving gear 5 meshes with the third gear driving gear 33 . The reverse drive gear 5 is fixedly arranged on the first outer output shaft 10 at a position between the first synchronizer 4 and the second synchronizer 6 . Of course, in other embodiments, the driving gear of the forward gear can also be selected to engage with it, as long as the required speed ratio of the reverse gear is satisfied.
本实施例中,如图1所示,共设置有七组前进挡齿轮组,即二挡主动齿轮13与二挡从动齿轮9、三挡主动齿轮33与三挡从动齿轮22、四挡主动齿轮11与四挡从动齿轮21、六挡主动齿轮12与六挡从动齿轮7、七挡主动齿轮32与七挡从动齿轮27、八挡主动齿轮15与八挡从动齿轮19、九挡主动齿轮(九挡主动齿轮与七挡主动齿轮32共用一个主动齿轮)与九挡从动齿轮3。In this embodiment, as shown in FIG. 1 , there are a total of seven forward gear sets, namely the second-speed driving gear 13 and the second-speed driven gear 9 , the third-speed driving gear 33 and the third-speed driven gear 22 , and the fourth-speed gear set The driving gear 11 and the fourth-speed driven gear 21, the sixth-speed driving gear 12 and the sixth-speed driven gear 7, the seventh-speed driving gear 32 and the seventh-speed driven gear 27, the eighth-speed driving gear 15 and the eighth-speed driven gear 19, The ninth-speed driving gear (the ninth-speed driving gear and the seventh-speed driving gear 32 share one driving gear) and the ninth-speed driven gear 3 .
通过控制第一同步器4、第二同步器6、第三同步器8、第四同步器16、第五同步器20及第六同步器25的不同状态,能够利用上述七组前进挡齿轮组实现一挡及五挡的功能,以此构建出九挡双离合变速器。当然,也能够利用上述七组前进挡齿轮组实现一挡、五挡及十挡的功能,以此构建出十挡双离合变速器。当然,基于同样的原理,通过控制第一同步器4、第二同步器6、第三同步器8、第四同步器16、第五同步器20及第六同步器25的不同状态,还能够构建十一挡以上的双离合变速器。By controlling the different states of the first synchronizer 4 , the second synchronizer 6 , the third synchronizer 8 , the fourth synchronizer 16 , the fifth synchronizer 20 and the sixth synchronizer 25 , the above seven sets of forward gear sets can be utilized. Realize the functions of first gear and fifth gear to construct a nine-speed dual-clutch transmission. Of course, the functions of the first gear, the fifth gear and the tenth gear can also be realized by using the above-mentioned seven groups of forward gear sets, so as to construct a ten-speed dual-clutch transmission. Of course, based on the same principle, by controlling the different states of the first synchronizer 4 , the second synchronizer 6 , the third synchronizer 8 , the fourth synchronizer 16 , the fifth synchronizer 20 and the sixth synchronizer 25 , it is also possible to Build a dual-clutch transmission with eleven or more speeds.
这样,在实现例如九挡双离合变速器或十挡双离合变速器时,外输入轴28和内输入轴14上仅有六个主动齿轮,这样,使得本实施例的双离合变速器在轴向上的长度比常规的七挡双离合变速器的轴向长度还要短(常规的七挡双离合变速器需要七个前进挡主动齿轮和一个倒挡主动齿轮),因而,有利于变速器的小型化,利于前驱车型的布置。In this way, when realizing, for example, a nine-speed dual-clutch transmission or a ten-speed dual-clutch transmission, there are only six driving gears on the outer input shaft 28 and the inner input shaft 14, so that the dual-clutch transmission of this embodiment is axially oriented. The length is shorter than the axial length of the conventional seven-speed dual-clutch transmission (the conventional seven-speed dual-clutch transmission requires seven forward gears and one reverse gear), so it is beneficial to the miniaturization of the transmission and the front drive. The layout of the model.
下面,以十挡双离合变速器为例对本实施例的双离合变速器工作在各挡位时的动力传递路线进行说明(动力源选为发动机):Below, taking the ten-speed dual-clutch transmission as an example, the power transmission route of the dual-clutch transmission of this embodiment when working in each gear will be described (the power source is selected as the engine):
一挡动力传动路线:1st gear powertrain route:
首先,第六同步器25和三挡从动齿轮22接合,第五同步器20与四挡从动齿轮21接合,第三同步器8和二挡从动齿轮9接合,第一同步器4和第一外输出轴10接合,其它同步器分离。第一离合器31闭合,发动机扭矩通过第一离合器31传递给外输入轴28的三挡主动齿轮33,经由三挡主动齿轮33传到三挡从动齿轮22;由于三挡从动齿轮22与第六同步器25接合,进而将扭矩经由第六同步器25传递到第二外输出轴18;由于第五同步器20与四挡从动齿轮21接合,进而将扭矩传递到内输入轴14上;由于第三同步器8和二挡从动齿轮9接合,因而扭矩再由内输入轴14上的二挡主动齿轮13传递到二挡从动齿轮9,再由第三同步器8将扭矩传递到第一外输出轴10;由于第一外输出轴10与第一内输出轴1上的第一同步器4接合,进而将扭矩传递到第一主减速齿轮2上;再通过差速器23的齿圈24,并最终由差速器23输出动力。First, the sixth synchronizer 25 is engaged with the third-speed driven gear 22, the fifth synchronizer 20 is engaged with the fourth-speed driven gear 21, the third synchronizer 8 is engaged with the second-speed driven gear 9, and the first synchronizer 4 and The first outer output shaft 10 is engaged and the other synchronizers are disengaged. The first clutch 31 is closed, and the engine torque is transmitted to the third-speed driving gear 33 of the outer input shaft 28 through the first clutch 31, and is transmitted to the third-speed driven gear 22 via the third-speed driving gear 33; The six synchronizers 25 are engaged, thereby transmitting the torque to the second outer output shaft 18 via the sixth synchronizer 25; since the fifth synchronizer 20 is engaged with the fourth-speed driven gear 21, the torque is then transmitted to the inner input shaft 14; Since the third synchronizer 8 is engaged with the second-speed driven gear 9, the torque is then transmitted from the second-speed driving gear 13 on the inner input shaft 14 to the second-speed driven gear 9, and then the third synchronizer 8 transmits the torque to The first outer output shaft 10; since the first outer output shaft 10 is engaged with the first synchronizer 4 on the first inner output shaft 1, the torque is then transmitted to the first final reduction gear 2; The ring gear 24 and finally the differential 23 outputs power.
二挡动力传动路线:Second gear powertrain route:
首先,第三同步器8和二挡从动齿轮9接合;第一同步器4与第一外输出轴10接合,其它同步器分离。第二离合器30闭合,发动机扭矩通过第二离合器30传递给内输入轴14,经由固定在内输入轴14上的二挡主动齿轮13传到二挡从动齿轮9,再通过二挡从动齿轮9与第三同步器8的接合将扭矩传递到第一外输出轴10上,再通过第一外输出轴10与第一同步器4的接合,将扭矩传递到第一内输出轴1上的第一主减速齿轮2,再通过差速器齿圈24,并最终由差速器23输出动力。First, the third synchronizer 8 is engaged with the second-speed driven gear 9; the first synchronizer 4 is engaged with the first outer output shaft 10, and the other synchronizers are disengaged. The second clutch 30 is closed, and the engine torque is transmitted to the inner input shaft 14 through the second clutch 30 , and is transmitted to the second driven gear 9 through the second gear driving gear 13 fixed on the inner input shaft 14 , and then passes through the second gear driven gear. The engagement with the third synchronizer 8 transmits the torque to the first outer output shaft 10, and through the engagement of the first outer output shaft 10 with the first synchronizer 4, the torque is transmitted to the first inner output shaft 1. The first final reduction gear 2 passes through the differential ring gear 24 and finally outputs power from the differential 23 .
三挡动力传动路线:3rd gear powertrain route:
首先,第六同步器25和三挡从动齿轮22接合;第四同步器16与第二外输出轴18接合,其它同步器分离。第一离合器31闭合,发动机扭矩通过第一离合器31传递给外输入轴28的三挡主动齿轮11,经由三挡主动齿轮11传到三挡从动齿轮22。通过三挡从动齿轮22和第六同步器25的接合将扭矩传递到第二外输出轴18上;再通过第二外输出轴18与第四同步器17接合,将扭矩传递到第二内输出轴17上的第二主减速齿轮26,再通过差速器齿圈24,并最终由差速器23输出动力。First, the sixth synchronizer 25 is engaged with the third-speed driven gear 22; the fourth synchronizer 16 is engaged with the second outer output shaft 18, and the other synchronizers are disengaged. The first clutch 31 is closed, and the engine torque is transmitted to the third-speed driving gear 11 of the outer input shaft 28 through the first clutch 31 , and is transmitted to the third-speed driven gear 22 via the third-speed driving gear 11 . The torque is transmitted to the second outer output shaft 18 through the engagement of the third-speed driven gear 22 and the sixth synchronizer 25; and then the second outer output shaft 18 is engaged with the fourth synchronizer 17, and the torque is transmitted to the second inner The second final reduction gear 26 on the output shaft 17 passes through the differential ring gear 24 and finally outputs power from the differential 23 .
四挡动力传动路线:Four-speed powertrain route:
首先,第五同步器20和四挡从动齿轮21接合;第四同步器16与第二外输出轴18接合,其它同步器分离。第二离合器30闭合,发动机扭矩通过第二离合器30传递给内输入轴14,经由固定在内输入轴14上的四挡主动齿轮12传到四挡从动齿轮21,再通过四挡从动齿轮21与第五同步器20的接合将扭矩传递到第二外输出轴18上,再通过第二外输出轴18与第四同步器17的接合,将扭矩传递到第二内输出轴17上的第二主减速齿轮26,再通过差速器齿圈24,并最终由差速器23输出动力。First, the fifth synchronizer 20 is engaged with the fourth-speed driven gear 21; the fourth synchronizer 16 is engaged with the second outer output shaft 18, and the other synchronizers are disengaged. The second clutch 30 is closed, and the engine torque is transmitted to the inner input shaft 14 through the second clutch 30, and is transmitted to the fourth-speed driven gear 21 through the fourth-speed driving gear 12 fixed on the inner input shaft 14, and then through the fourth-speed driven gear. The engagement of 21 with the fifth synchronizer 20 transmits the torque to the second outer output shaft 18, and through the engagement of the second outer output shaft 18 with the fourth synchronizer 17, the torque is transmitted to the second inner output shaft 17. The second final reduction gear 26 passes through the differential ring gear 24 and finally outputs power from the differential 23 .
五挡动力传动路线:Five-speed powertrain route:
首先,第六同步器25和三挡从动齿轮22接合;第五同步器20与四挡从动齿轮21接合;第二同步器6和六挡从动齿轮7接合;第一外输出轴10与第一同步器4接合,其它同步器分离。第一离合器31闭合,发动机扭矩通过第一离合器31传递给外输入轴28的三挡主动齿轮33,经由三挡主动齿轮33传到三挡从动齿轮22。通过三挡从动齿轮22和第六同步器25的接合将扭矩传递到第二外输出轴18上的第五同步器20,再通过第五同步器20与四挡从动齿轮21的接合,将扭矩传递到内输入轴14上的六挡主动齿轮12,六挡主动齿轮12将扭矩传递到六挡从动齿轮7;六挡从动齿轮7与第二同步器6接合,将扭矩传递到第一外输出轴10上,通过第一外输出轴10与第一同步器4的接合,将扭矩传递到第一内输出轴1上的第一主减速齿轮2,再通过差速器齿圈24,并最终由差速器23输出动力。First, the sixth synchronizer 25 is engaged with the third-speed driven gear 22; the fifth synchronizer 20 is engaged with the fourth-speed driven gear 21; the second synchronizer 6 is engaged with the sixth-speed driven gear 7; the first outer output shaft 10 It is engaged with the first synchronizer 4, and the other synchronizers are disengaged. The first clutch 31 is closed, and the engine torque is transmitted to the third-speed driving gear 33 of the outer input shaft 28 through the first clutch 31 , and is transmitted to the third-speed driven gear 22 via the third-speed driving gear 33 . The torque is transmitted to the fifth synchronizer 20 on the second outer output shaft 18 through the engagement of the third-speed driven gear 22 and the sixth synchronizer 25, and then through the engagement of the fifth synchronizer 20 with the fourth-speed driven gear 21, The torque is transmitted to the sixth-speed driving gear 12 on the inner input shaft 14, and the sixth-speed driving gear 12 transmits the torque to the sixth-speed driven gear 7; the sixth-speed driven gear 7 is engaged with the second synchronizer 6, and the torque is transmitted to On the first outer output shaft 10, through the engagement of the first outer output shaft 10 and the first synchronizer 4, the torque is transmitted to the first main reduction gear 2 on the first inner output shaft 1, and then through the differential ring gear 24, and finally output power by the differential 23.
六挡动力传动路线:Six-speed powertrain route:
首先,第二同步器6和六挡从动齿轮7接合;第一同步器4与第一外输出轴10接合,其它同步器分离。第二离合器30闭合,发动机扭矩通过第二离合器30传递给内输入轴14,经由固定在内输入轴14上的六挡主动齿轮12传到六挡从动齿轮7,再通过六挡从动齿轮7与第二同步器6的接合将扭矩传递到第一外输出轴10上。再通过第一外输出轴10与第一同步器4的接合,将扭矩传递到第一内输出轴1上的第一主减速齿轮2,再通过差速器齿圈24,并最终由差速器23输出动力。First, the second synchronizer 6 is engaged with the sixth-speed driven gear 7; the first synchronizer 4 is engaged with the first outer output shaft 10, and the other synchronizers are disengaged. The second clutch 30 is closed, the engine torque is transmitted to the inner input shaft 14 through the second clutch 30, and is transmitted to the sixth-speed driven gear 7 through the sixth-speed driving gear 12 fixed on the inner input shaft 14, and then through the sixth-speed driven gear The engagement of 7 with the second synchronizer 6 transfers torque to the first outer output shaft 10 . Then, through the engagement of the first outer output shaft 10 and the first synchronizer 4, the torque is transmitted to the first main reduction gear 2 on the first inner output shaft 1, then through the differential ring gear 24, and finally by the differential gear. The device 23 outputs power.
七挡动力传动路线:Seven-speed powertrain route:
首先,第六同步器25和七挡从动齿轮27接合;第四同步器16与第二外输出轴18接合,其它同步器分离。第一离合器31闭合,发动机扭矩通过第一离合器31传递给外输入轴28的七挡主动齿轮32,经由七挡主动齿轮(32)传到七挡从动齿轮27。通过七挡从动齿轮27和第六同步器25的接合将扭矩传递到第二外输出轴18上,再通过第二外输出轴18与第四同步器16的接合,将扭矩传递到第二内输出轴17上的第二主减速齿轮26,再通过差速器齿圈24,并最终由差速器23输出动力。First, the sixth synchronizer 25 is engaged with the seventh-speed driven gear 27; the fourth synchronizer 16 is engaged with the second outer output shaft 18, and the other synchronizers are disengaged. The first clutch 31 is closed, and the engine torque is transmitted to the seventh-speed driving gear 32 of the outer input shaft 28 through the first clutch 31, and is transmitted to the seventh-speed driven gear 27 via the seventh-speed driving gear (32). The torque is transmitted to the second outer output shaft 18 through the engagement of the seventh-speed driven gear 27 and the sixth synchronizer 25 , and then the torque is transmitted to the second outer output shaft 18 through the engagement of the second outer output shaft 18 and the fourth synchronizer 16 . The second final reduction gear 26 on the inner output shaft 17 passes through the differential ring gear 24 and finally outputs power from the differential 23 .
八挡动力传动路线:Eight-speed powertrain route:
首先,第五同步器20和八挡从动齿轮19接合;第四同步器16和第二外输出轴18接合,其它同步器分离。第二离合器30闭合,发动机扭矩通过第二离合器30传递给内输入轴14,经由固定在内输入轴14上的八挡主动齿轮15传到八挡从动齿轮19,再通过八挡从动齿轮19与第五同步器20的接合将扭矩传递到第二外输出轴18上,再通过第二外输出轴18与第四同步器16的接合,将扭矩传递到第二内输出轴17上的第二主减速齿轮26,再通过差速器齿圈24,并最终由差速器23输出动力。First, the fifth synchronizer 20 is engaged with the eighth-speed driven gear 19; the fourth synchronizer 16 is engaged with the second outer output shaft 18, and the other synchronizers are disengaged. The second clutch 30 is closed, the engine torque is transmitted to the inner input shaft 14 through the second clutch 30, and is transmitted to the eighth-speed driven gear 19 through the eighth-speed driving gear 15 fixed on the inner input shaft 14, and then passes through the eighth-speed driven gear. The engagement of 19 with the fifth synchronizer 20 transmits the torque to the second outer output shaft 18, and through the engagement of the second outer output shaft 18 with the fourth synchronizer 16, the torque is transmitted to the second inner output shaft 17. The second final reduction gear 26 passes through the differential ring gear 24 and finally outputs power from the differential 23 .
九挡动力传动路线:Nine-speed powertrain route:
首先,第一同步器4和九挡从动齿轮3接合,其它同步器分离。第一离合器31闭合,发动机扭矩通过第一离合器31传递给外输入轴28的七挡主动齿轮32(七九挡共用一个主动齿轮),经由七挡主动齿轮32传到九挡从动齿轮3。通过九挡从动齿轮3和第一同步器4的接合将扭矩传递到第一内输出轴1上的第一主减速齿轮2,再通过差速器齿圈24,并最终由差速器23输出动力。First, the first synchronizer 4 is engaged with the ninth-speed driven gear 3, and the other synchronizers are disengaged. The first clutch 31 is closed, and the engine torque is transmitted to the seventh-speed driving gear 32 of the outer input shaft 28 through the first clutch 31 (seven and ninth gears share one driving gear), and is transmitted to the ninth-speed driven gear 3 via the seventh-speed driving gear 32 . Through the engagement of the ninth-speed driven gear 3 and the first synchronizer 4, the torque is transmitted to the first final reduction gear 2 on the first inner output shaft 1, then through the differential ring gear 24, and finally by the differential 23 output power.
十挡动力传动路线:Tenth gear powertrain route:
首先,第五同步器20和八挡从动齿轮19接合;第六同步器25与七挡从动齿轮27接合;第一同步器4和九挡从动齿轮3接合,其它同步器分离。第二离合器30闭合,发动机扭矩通过第二离合器30传递给内输入轴14的八挡主动齿轮15,经由八挡主动齿轮15传到八挡从动齿轮19。通过八挡从动齿轮19和第五同步器20的接合将扭矩传递到第二外输出轴18上的第六同步器25,再通过第六同步器25与七挡从动齿轮27的接合,将扭矩传递到外输入轴28上的七挡主动齿轮32,七挡主动齿轮32将扭矩传递到九挡从动齿轮3;通过九挡从动齿轮3与第一同步器4的接合,将扭矩传递到第一内输出轴1上的第一主减速齿轮2,再通过差速器齿圈24,并最终由差速器23输出动力。First, the fifth synchronizer 20 is engaged with the eighth-speed driven gear 19; the sixth synchronizer 25 is engaged with the seventh-speed driven gear 27; the first synchronizer 4 is engaged with the ninth-speed driven gear 3, and the other synchronizers are disengaged. The second clutch 30 is closed, and the engine torque is transmitted to the eighth-speed driving gear 15 of the inner input shaft 14 through the second clutch 30 , and is transmitted to the eighth-speed driven gear 19 via the eighth-speed driving gear 15 . The torque is transmitted to the sixth synchronizer 25 on the second outer output shaft 18 through the engagement of the eighth-speed driven gear 19 and the fifth synchronizer 20, and then through the engagement of the sixth synchronizer 25 with the seventh-speed driven gear 27, The torque is transmitted to the seventh-speed driving gear 32 on the outer input shaft 28, and the seventh-speed driving gear 32 transmits the torque to the ninth-speed driven gear 3; The power is transmitted to the first final reduction gear 2 on the first inner output shaft 1 , then passes through the differential ring gear 24 , and is finally outputted by the differential 23 .
倒挡动力传动路线:Reverse driveline:
首先,第三同步器8和二挡从动齿轮9接合;第二同步器6与倒挡主动齿轮5接合;第四同步器16和第二外输出轴18接合;第六同步器25和三挡从动齿轮22接合,其它同步器分离。第二离合器30闭合,发动机扭矩通过第二离合器30传递给内输入轴14的二挡主动齿轮13,经由二挡主动齿轮13传到二挡从动齿轮9。通过二挡从动齿轮9和第三同步器8的接合将扭矩传递到第一外输出轴10上的第二同步器6,再通过第二同步器6与倒挡主动齿轮5的接合,由倒挡主动齿轮5将扭矩传递到三挡从动齿轮22;通过三挡从动齿轮22与第六同步器25的接合,将扭矩传递到第二外输出轴18上,再通过第二外输出轴18与第四同步器16的接合,将扭矩传递到第二内输出轴17上的第二主减速齿轮26,再通过差速器齿圈24,并最终由差速器23输出动力。First, the third synchronizer 8 is engaged with the second-speed driven gear 9; the second synchronizer 6 is engaged with the reverse driving gear 5; the fourth synchronizer 16 is engaged with the second outer output shaft 18; the sixth synchronizer 25 is engaged with the third The gear driven gear 22 is engaged, and the other synchronizers are disengaged. The second clutch 30 is closed, and the engine torque is transmitted to the second-speed driving gear 13 of the inner input shaft 14 through the second clutch 30 , and is transmitted to the second-speed driven gear 9 via the second-speed driving gear 13 . The torque is transmitted to the second synchronizer 6 on the first outer output shaft 10 through the engagement of the second-speed driven gear 9 and the third synchronizer 8, and then through the engagement of the second synchronizer 6 with the reverse drive gear 5, by The reverse gear driving gear 5 transmits the torque to the third gear driven gear 22; through the engagement of the third gear driven gear 22 and the sixth synchronizer 25, the torque is transmitted to the second outer output shaft 18, and then through the second outer output The engagement of the shaft 18 with the fourth synchronizer 16 transmits torque to the second final gear 26 on the second inner output shaft 17 , through the differential ring gear 24 , and finally through the differential 23 .
以上所描述的十挡双离合变速器,在机械结构不变的情况下,去除十挡的控制流程,即能够得到九挡双离合变速器。In the ten-speed dual-clutch transmission described above, the nine-speed dual-clutch transmission can be obtained by removing the control process of the tenth speed under the condition that the mechanical structure remains unchanged.
当然,在其它实施例中,也可以去掉九挡从动齿轮及去除九挡、十挡的控制流程,进而也能够得到八挡双离合变速器。Of course, in other embodiments, the ninth-speed driven gear and the control process of the ninth-gear and tenth-gear can also be removed, and an eight-speed dual-clutch transmission can also be obtained.
根据本发明上述实施例的多挡双离合变速器,所述同步装置除了用于控制所有的从动齿轮与其所处轴的结合和分离之外,还能控制所述第一外输出轴和第一内输出轴的结合和分离及所述第二外输出轴和第二内输出轴的结合和分离,这样,第一外输出轴及第二外输出轴上相应挡位的从动齿轮与内输入轴或外输入轴上的对应挡位的主动齿轮接合之后,通过同步装置控制第一外输出轴与第一内输出轴或者第二外输出轴与第二内输出轴的结合,能够将动力直接传递给第一内输出轴上的第一主减速齿轮或第二内输出轴上的第二主减速齿轮,而不需要借助其它挡位的从动齿轮与主动齿轮,这样,缩短了由动力源(发动机或电机)至第一主减速齿轮或第二主减速齿轮的动力传递路径,提高了变速器的传动效率,降低了换挡的反应时间,提升了车辆运行的舒适性。According to the multi-speed dual-clutch transmission of the above embodiments of the present invention, in addition to controlling the coupling and separation of all driven gears and their shafts, the synchronizing device can also control the first outer output shaft and the first outer output shaft. The combination and separation of the inner output shaft and the combination and separation of the second outer output shaft and the second inner output shaft, in this way, the driven gear of the corresponding gear on the first outer output shaft and the second outer output shaft is connected with the inner input shaft. After the corresponding gears on the shaft or the outer input shaft are engaged, the synchronizing device controls the combination of the first outer output shaft and the first inner output shaft or the second outer output shaft and the second inner output shaft, so that the power can be directly transmitted. It is transmitted to the first main reduction gear on the first inner output shaft or the second main reduction gear on the second inner output shaft without resorting to the driven gear and driving gear of other gears, thus shortening the time required by the power source. The power transmission path from the engine (engine or motor) to the first main reduction gear or the second main reduction gear improves the transmission efficiency of the transmission, reduces the response time of shifting, and improves the comfort of vehicle operation.
另外,如图2所示,在本发明另一实施例中,提供了一种七挡双离合变速器,与图1所示的十挡双离合变速器相比,本实施例的七挡双离合变速器,在结构上,去掉了八挡主动齿轮15、八挡从动齿轮19及九挡从动齿轮3,其它机械结构相同,一至七挡及倒挡的动力传递路线与图1所示的实施例完全相同。In addition, as shown in FIG. 2 , in another embodiment of the present invention, a seven-speed dual-clutch transmission is provided. Compared with the ten-speed dual-clutch transmission shown in FIG. 1 , the seven-speed dual-clutch transmission of this embodiment is , In terms of structure, the eighth-speed driving gear 15, the eighth-speed driven gear 19 and the ninth-speed driven gear 3 are removed, and the other mechanical structures are the same. Exactly the same.
本实施例的七挡双离合变速器,外输入轴28和内输入轴14上仅有五个主动齿轮,这样,使得本实施例的双离合变速器在轴向上的长度仅比常规的七挡双离合变速器的轴向长度要短(常规的七挡双离合变速器需要七个前进挡主动齿轮和一个倒挡主动齿轮),因而,有利于变速器的小型化,利于前驱车型的布置。In the seven-speed dual-clutch transmission of this embodiment, there are only five driving gears on the outer input shaft 28 and the inner input shaft 14, so that the axial length of the dual-clutch transmission of this embodiment is only longer than that of the conventional seven-speed dual-clutch transmission The axial length of the clutch transmission is short (a conventional seven-speed dual-clutch transmission requires seven forward gears and one reverse gear), which is beneficial to the miniaturization of the transmission and the arrangement of front-drive models.
另外,本发明一实施例还提供了一种车辆,其包括上述的多挡双离合变速器。In addition, an embodiment of the present invention also provides a vehicle, which includes the above-mentioned multi-speed dual-clutch transmission.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention shall be included in the protection of the present invention. within the range.
Claims (6)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201810075451.XA CN110081134A (en) | 2018-01-26 | 2018-01-26 | More gear double-clutch speed changers and vehicle |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201810075451.XA CN110081134A (en) | 2018-01-26 | 2018-01-26 | More gear double-clutch speed changers and vehicle |
Publications (1)
Publication Number | Publication Date |
---|---|
CN110081134A true CN110081134A (en) | 2019-08-02 |
Family
ID=67412201
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201810075451.XA Pending CN110081134A (en) | 2018-01-26 | 2018-01-26 | More gear double-clutch speed changers and vehicle |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN110081134A (en) |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113685506A (en) * | 2020-05-18 | 2021-11-23 | 广州汽车集团股份有限公司 | Ten keep off two separation and reunion derailleurs and vehicle |
CN113685497A (en) * | 2020-05-18 | 2021-11-23 | 广州汽车集团股份有限公司 | Ten-speed dual-clutch transmission and vehicle |
CN113685503A (en) * | 2020-05-18 | 2021-11-23 | 广州汽车集团股份有限公司 | Ten keep off two separation and reunion derailleurs and vehicle |
CN113775706A (en) * | 2020-06-10 | 2021-12-10 | 广州汽车集团股份有限公司 | Ten-speed dual-clutch transmission and vehicle |
CN114763821A (en) * | 2021-01-12 | 2022-07-19 | 广州汽车集团股份有限公司 | Nine-speed double-clutch automatic transmission and vehicle |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN204114026U (en) * | 2014-08-29 | 2015-01-21 | 广州汽车集团股份有限公司 | Many gears double-clutch speed changer and vehicle |
CN204267620U (en) * | 2014-08-29 | 2015-04-15 | 广州汽车集团股份有限公司 | Many gears double-clutch speed changer and vehicle |
CN105370815A (en) * | 2014-08-29 | 2016-03-02 | 广州汽车集团股份有限公司 | Multi-gear double-clutch transmission and vehicle |
CN105370817A (en) * | 2014-08-29 | 2016-03-02 | 广州汽车集团股份有限公司 | Multi-speed dual-clutch transmission and vehicle |
CN105370813A (en) * | 2014-08-29 | 2016-03-02 | 广州汽车集团股份有限公司 | Multi-gear double-clutch transmission and vehicle |
-
2018
- 2018-01-26 CN CN201810075451.XA patent/CN110081134A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN204114026U (en) * | 2014-08-29 | 2015-01-21 | 广州汽车集团股份有限公司 | Many gears double-clutch speed changer and vehicle |
CN204267620U (en) * | 2014-08-29 | 2015-04-15 | 广州汽车集团股份有限公司 | Many gears double-clutch speed changer and vehicle |
CN105370815A (en) * | 2014-08-29 | 2016-03-02 | 广州汽车集团股份有限公司 | Multi-gear double-clutch transmission and vehicle |
CN105370817A (en) * | 2014-08-29 | 2016-03-02 | 广州汽车集团股份有限公司 | Multi-speed dual-clutch transmission and vehicle |
CN105370813A (en) * | 2014-08-29 | 2016-03-02 | 广州汽车集团股份有限公司 | Multi-gear double-clutch transmission and vehicle |
Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113685506A (en) * | 2020-05-18 | 2021-11-23 | 广州汽车集团股份有限公司 | Ten keep off two separation and reunion derailleurs and vehicle |
CN113685497A (en) * | 2020-05-18 | 2021-11-23 | 广州汽车集团股份有限公司 | Ten-speed dual-clutch transmission and vehicle |
CN113685503A (en) * | 2020-05-18 | 2021-11-23 | 广州汽车集团股份有限公司 | Ten keep off two separation and reunion derailleurs and vehicle |
CN113685506B (en) * | 2020-05-18 | 2024-03-22 | 广州汽车集团股份有限公司 | Ten-gear double-clutch transmission and vehicle |
CN113685497B (en) * | 2020-05-18 | 2024-03-22 | 广州汽车集团股份有限公司 | Ten-gear double-clutch transmission and vehicle |
CN113685503B (en) * | 2020-05-18 | 2024-03-22 | 广州汽车集团股份有限公司 | Ten-speed dual-clutch transmission and vehicle |
CN113775706A (en) * | 2020-06-10 | 2021-12-10 | 广州汽车集团股份有限公司 | Ten-speed dual-clutch transmission and vehicle |
CN114763821A (en) * | 2021-01-12 | 2022-07-19 | 广州汽车集团股份有限公司 | Nine-speed double-clutch automatic transmission and vehicle |
CN114763821B (en) * | 2021-01-12 | 2024-06-07 | 广州汽车集团股份有限公司 | Nine-speed dual-clutch automatic transmission and vehicle |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN105370817B (en) | More gear double-clutch speed changers and vehicle | |
CN105370814B (en) | More gear double-clutch speed changers and vehicle | |
CN105370815B (en) | Many gear double-clutch speed changers and vehicle | |
CN105370813B (en) | More gear double-clutch speed changers and vehicle | |
CN107575543A (en) | Nine gear double-clutch speed changers | |
WO2015149515A1 (en) | Automobile dual-clutch transmission | |
CN105443674A (en) | Multi-gear dual clutch transmission and vehicle | |
CN105443676A (en) | Multi-gear dual clutch transmission and vehicle | |
CN105370816B (en) | More gear double-clutch speed changers and vehicle | |
CN204114023U (en) | Many gears double-clutch speed changer and vehicle | |
CN110081134A (en) | More gear double-clutch speed changers and vehicle | |
CN108397523A (en) | Double-clutch speed changer | |
CN204114032U (en) | Many gears double-clutch speed changer and vehicle | |
CN204267620U (en) | Many gears double-clutch speed changer and vehicle | |
CN105443677B (en) | More gear double-clutch speed changers and vehicle | |
CN204267617U (en) | Many gears double-clutch speed changer and vehicle | |
CN204267618U (en) | Many gears double-clutch speed changer and vehicle | |
CN204114033U (en) | Many gears double-clutch speed changer and vehicle | |
CN204114024U (en) | Many gears double-clutch speed changer and vehicle | |
CN104728381B (en) | Transmission and vehicle with same | |
CN105443675A (en) | Multi-gear dual clutch transmission and vehicle | |
CN204114025U (en) | Many gears double-clutch speed changer and vehicle | |
CN113685506B (en) | Ten-gear double-clutch transmission and vehicle | |
CN113685510B (en) | Nine-gear double-clutch transmission and vehicle | |
CN113389853B (en) | A ten-speed dual-clutch transmission, gearbox and automobile |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
WD01 | Invention patent application deemed withdrawn after publication | ||
WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20190802 |