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CN204267066U - A kind of constant-resistance anchor rod pallet board - Google Patents

A kind of constant-resistance anchor rod pallet board Download PDF

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Publication number
CN204267066U
CN204267066U CN201420729430.2U CN201420729430U CN204267066U CN 204267066 U CN204267066 U CN 204267066U CN 201420729430 U CN201420729430 U CN 201420729430U CN 204267066 U CN204267066 U CN 204267066U
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China
Prior art keywords
anchor
piston body
constant
housing
tray
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Expired - Fee Related
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CN201420729430.2U
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Chinese (zh)
Inventor
周泽
朱川曲
李青锋
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Hunan University of Science and Technology
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Hunan University of Science and Technology
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Abstract

本实用新型公开了一种恒阻锚杆托盘,包括壳体、活塞体以及护帮圆盘,所述护帮圆盘套装在壳体上并焊接固定,所述活塞体紧贴壳体内壁安装并与壳体形成一个封闭的空腔,所述空腔一侧位于壳体外壁上安装有限压单向阀,所述活塞体的中部开有中轴孔,锚杆的一端穿过活塞体的中轴孔固定于巷道壁上,另一端紧贴套在锚杆上的锚杆螺母。本恒阻锚杆托盘采用液压装置,通过往活塞体与壳体形成的空腔内注入乳化油,以更好地吸收并释放巷道围岩大变形所产生的弹性能,从而保证锚杆托盘不被坏,使之能够继续为锚杆提供恒定的托锚力,使锚杆在围岩大变形条件下仍然具有良好的支护作用。

The utility model discloses a constant-resistance anchor rod tray, which comprises a shell, a piston body and a side protection disc, the side protection disc is set on the case and fixed by welding, and the piston body is installed close to the inner wall of the case And form a closed cavity with the housing, one side of the cavity is located on the outer wall of the housing to install a pressure-limiting check valve, the middle part of the piston body has a central axis hole, and one end of the anchor rod passes through the piston body. The central axis hole is fixed on the roadway wall, and the other end is close to the anchor nut which is sleeved on the anchor rod. The constant resistance bolt tray adopts a hydraulic device, and injects emulsified oil into the cavity formed by the piston body and the shell to better absorb and release the elastic energy produced by the large deformation of the surrounding rock of the roadway, so as to ensure that the bolt tray does not It is broken so that it can continue to provide a constant anchor force for the bolt, so that the bolt still has a good supporting effect under the condition of large deformation of the surrounding rock.

Description

一种恒阻锚杆托盘A constant resistance anchor tray

技术领域 technical field

本实用新型涉及一种恒阻锚杆托盘。 The utility model relates to a constant resistance anchor tray.

背景技术 Background technique

锚杆支护作为一种主动支护方式,其支护效果好,支护成本低,能够有效提高巷道稳定性,有利于巷道维护,已经成为我国煤矿巷道的主要支护形式。目前,锚杆支护的主要理论有:悬吊理论、组合拱理论、组合梁理论以及水平应力理论。根据锚杆支护的理论可对锚杆参数进行设计、优化。然而由于我国锚杆加工工艺方法落后以及我国地质状况复杂,锚杆的使用寿命较短,而且锚杆的支护强度往往达不到要求。 As an active support method, bolt support has good support effect, low support cost, can effectively improve the stability of roadway, and is beneficial to roadway maintenance. It has become the main support form of coal mine roadway in my country. At present, the main theories of bolt support are: suspension theory, composite arch theory, composite beam theory and horizontal stress theory. According to the theory of bolt support, the bolt parameters can be designed and optimized. However, due to the backward processing technology of anchor bolts in our country and the complex geological conditions in our country, the service life of anchor bolts is short, and the support strength of anchor bolts often does not meet the requirements.

我国对锚杆的支护效果及支护机理进行了广泛、深入的研究。研究表明,锚杆托盘对锚杆的支护效果有着重要的影响。锚杆托盘是产生锚固力必不可少的构件。锚杆托盘通过挤压巷道围岩提供托锚力,使巷道围岩处于三向受力状态,能够明显改善巷道围岩受力状态,尤其是托锚力在锚杆施加预紧力后立即发挥作用,约束围岩变形。巷道围岩变形过程中其表面岩石的变形会对紧固在巷道围岩表面上的锚杆托盘形成挤压,使锚杆托盘变形、破坏,从而使锚杆托盘丧失对巷道围岩的托锚力,致使锚杆支护强度降低甚至使锚杆支护失效。在现有的锚杆支护技术研究中,往往更注重对锚杆杆体的研究,而对锚杆托盘的技术研究则非常之少。在工程现场中,由锚杆托盘损坏而造成的锚杆失效约占锚杆失效总数的21%。因此,十分有必要加强对锚杆托盘的研究。 Our country has carried out extensive and in-depth research on the support effect and support mechanism of bolts. The research shows that the anchor tray has an important influence on the support effect of the anchor. The anchor tray is an indispensable component for generating anchoring force. The anchor tray provides the supporting anchor force by squeezing the surrounding rock of the roadway, so that the surrounding rock of the roadway is in a three-dimensional stress state, which can significantly improve the stress state of the surrounding rock of the roadway, especially the supporting anchor force is exerted immediately after the preload is applied to the bolt. function to restrict the deformation of the surrounding rock. During the deformation process of the surrounding rock of the roadway, the deformation of the surface rock will squeeze the anchor tray fastened on the surface of the surrounding rock of the roadway, causing the anchor tray to be deformed and destroyed, so that the anchor tray loses its support to the surrounding rock of the roadway The force will reduce the strength of the bolt support and even make the bolt support invalid. In the existing research on bolt support technology, more attention is often paid to the research on the bolt body, while the technical research on the bolt tray is very little. In the engineering site, the failure of the anchor caused by the damage of the anchor tray accounts for about 21% of the total failure of the anchor. Therefore, it is very necessary to strengthen the research on the anchor tray.

发明内容 Contents of the invention

为了解决上述技术问题,本实用新型提供一种结构简单、能够持续为锚杆提供恒定托锚力的恒阻锚杆托盘。 In order to solve the above-mentioned technical problems, the utility model provides a constant-resistance anchor tray with a simple structure and capable of continuously providing a constant anchoring force for the anchor.

本实用新型解决上述问题的技术方案是:一种恒阻锚杆托盘,包括壳体、活塞体以及护帮圆盘,所述护帮圆盘套装在壳体上并焊接固定,所述活塞体紧贴壳体内壁安装并与壳体形成一个封闭的空腔,所述空腔一侧位于壳体外壁上安装有限压单向阀,所述活塞体的中部开有中轴孔,锚杆的一端穿过活塞体的中轴孔固定于巷道壁上,另一端紧贴套在锚杆上的锚杆螺母。 The technical solution of the utility model to solve the above problems is: a constant resistance anchor tray, including a shell, a piston body and a side protection disc, the side protection disc is set on the shell and fixed by welding, the piston body It is installed close to the inner wall of the housing and forms a closed cavity with the housing. One side of the cavity is located on the outer wall of the housing and a pressure-limiting check valve is installed. The middle part of the piston body has a central axis hole, and the anchor rod One end passes through the central axis hole of the piston body and is fixed on the roadway wall, and the other end clings to the anchor nut that is sleeved on the anchor rod.

上述恒阻锚杆托盘中,所述壳体呈圆柱状。 In the above-mentioned constant resistance anchor tray, the shell is cylindrical.

上述恒阻锚杆托盘中,所述活塞体的外径比壳体的内径略大。 In the above constant resistance anchor tray, the outer diameter of the piston body is slightly larger than the inner diameter of the housing.

上述恒阻锚杆托盘中,所述护帮圆盘呈环形,护帮圆盘的内径与壳体的外径相匹配。 In the above-mentioned constant-resistance bolt tray, the side protection disc is in the shape of a ring, and the inner diameter of the side protection disc matches the outer diameter of the casing.

本实用新型的有益效果在于: The beneficial effects of the utility model are:

1、本恒阻锚杆托盘采用液压装置,通过往活塞体与壳体形成的空腔内注入乳化油,以更好地吸收并释放巷道围岩大变形所产生的弹性能,从而保证锚杆托盘不被坏,使之能够继续为锚杆提供恒定的托锚力,使锚杆在围岩大变形条件下仍然具有良好的支护作用; 1. The constant resistance bolt tray adopts a hydraulic device, and injects emulsified oil into the cavity formed by the piston body and the shell to better absorb and release the elastic energy produced by the large deformation of the surrounding rock of the roadway, so as to ensure the bolt The tray is not damaged, so that it can continue to provide a constant anchor force for the anchor, so that the anchor still has a good supporting effect under the condition of large deformation of the surrounding rock;

2、本恒阻锚杆托盘装置结构简单,易于施工,在矿山现有的锚杆钻机条件下即能完成对该恒阻锚杆托盘的施工安装。 2. The constant-resistance bolt tray device has a simple structure and is easy to construct. The construction and installation of the constant-resistance bolt tray can be completed under the conditions of the existing bolt drilling rigs in the mine.

附图说明 Description of drawings

图1为本实用新型的安装结构示意图。 Fig. 1 is a schematic diagram of the installation structure of the present utility model.

图2为图1的仰视图。 Fig. 2 is a bottom view of Fig. 1 .

图3为本实用新型工作时的结构示意图。 Fig. 3 is a schematic structural view of the utility model when it works.

具体实施方式 Detailed ways

下面结合附图和实施例对本实用新型作进一步的说明。 Below in conjunction with accompanying drawing and embodiment the utility model is described further.

如图1、图2所示,本实施例包括壳体1、活塞体2、限压单向阀3、空腔4、锚杆6、锚杆螺母7以及护帮圆盘8。 As shown in FIG. 1 and FIG. 2 , this embodiment includes a housing 1 , a piston body 2 , a pressure-limiting one-way valve 3 , a cavity 4 , an anchor rod 6 , an anchor rod nut 7 and an apron disc 8 .

所述壳体1呈圆柱状,所述护帮圆盘8呈环形,护帮圆盘8的内径与壳体1的外径相匹配,护帮圆盘8套装在壳体1上并焊接固定;所述活塞体2紧贴壳体1内壁安装并与壳体1形成一个封闭的空腔4,所述活塞体2的外径比壳体1的内径略大,保证空腔4的密封性,并为能使壳体1与活塞体2之间产生摩擦阻力以增大恒阻锚杆托盘所能提供的支护阻力;所述空腔4一侧位于壳体1外壁上安装有限压单向阀3,通过限压单向阀3可以往空腔4内注入乳化油,乳化油在不断的注入空腔4后会对空腔4内壁形成一定压力;所述活塞体2的中部开有中轴孔,锚杆6的一端穿过活塞体2的中轴孔固定于巷道壁上,另一端紧贴套在锚杆6上的锚杆螺母7。 The housing 1 is cylindrical, the side protection disc 8 is annular, the inner diameter of the side protection disc 8 matches the outer diameter of the case 1, the side protection disc 8 is set on the case 1 and fixed by welding ; The piston body 2 is installed close to the inner wall of the housing 1 and forms a closed cavity 4 with the housing 1. The outer diameter of the piston body 2 is slightly larger than the inner diameter of the housing 1 to ensure the tightness of the cavity 4 , and in order to generate frictional resistance between the housing 1 and the piston body 2 to increase the support resistance provided by the constant resistance anchor tray; To the valve 3, the emulsified oil can be injected into the cavity 4 through the pressure-limiting one-way valve 3, and the emulsified oil will form a certain pressure on the inner wall of the cavity 4 after it is continuously injected into the cavity 4; the middle part of the piston body 2 has a In the central axis hole, one end of the anchor rod 6 passes through the central axis hole of the piston body 2 and is fixed on the roadway wall, and the other end is close to the anchor rod nut 7 which is sleeved on the anchor rod 6 .

本实用新型的工作原理如下:施工前,采用煤电钻,在巷道围岩壁上先打出托盘钻孔5,托盘钻孔5的孔径与壳体1的外径相匹配,在托盘钻孔5底部进行锚杆钻孔施工,锚杆6前部穿过活塞体2的中轴孔固定于巷道壁上,在锚杆6杆体尾部拧紧锚杆螺母7,恒阻锚杆托盘一面顶住托盘钻孔5孔壁上,一面紧贴套在锚杆6上的锚杆螺母7,如图1所示;拧紧锚杆螺母7后,护帮圆盘8能够对恒阻锚杆托盘周围岩石起到良好的支撑作用,防止围岩的整体垮落;如图3所示,随着巷道围岩应力的增大,锚杆6轴向拉力增大,带动锚杆螺母7向围岩内部运动,对恒阻锚杆托盘形成挤压,推动活塞体2向前运动,随着活塞体2向前运动,空腔4内乳化油被挤压,在空腔4内形成强液压,当空腔4内乳化油液压超过壳体1外壁上限压单向阀3的限定数值,空腔4内的乳化油向外排出一定体积,直至空腔4内的液压降至限压单向阀3的限定压力值以下。 The working principle of the utility model is as follows: before the construction, the coal electric drill is used to drill the tray drilling 5 on the surrounding rock wall of the roadway. Borehole drilling is carried out at the bottom. The front part of the anchor rod 6 passes through the central axis hole of the piston body 2 and is fixed on the roadway wall. The anchor nut 7 is tightened at the tail of the anchor rod 6 body. On the hole wall of hole 5, one side is close to the anchor nut 7 that is sleeved on the anchor rod 6, as shown in Figure 1; after the anchor nut 7 is tightened, the side protection disc 8 can play a role in the rock around the constant resistance anchor tray. Good supporting effect prevents the overall collapse of the surrounding rock; as shown in Figure 3, with the increase of the stress of the surrounding rock of the roadway, the axial tension of the anchor rod 6 increases, driving the anchor nut 7 to move to the interior of the surrounding rock. The constant-resistance anchor tray forms extrusion, which pushes the piston body 2 to move forward. As the piston body 2 moves forward, the emulsified oil in the cavity 4 is squeezed, forming a strong hydraulic pressure in the cavity 4. When the emulsified oil in the cavity 4 When the oil hydraulic pressure exceeds the limit value of the upper limit pressure check valve 3 on the outer wall of the housing 1, the emulsified oil in the cavity 4 is discharged to a certain volume until the hydraulic pressure in the cavity 4 drops below the limit pressure value of the pressure limit check valve 3 .

Claims (4)

1.一种恒阻锚杆托盘,其特征在于:包括壳体、活塞体以及护帮圆盘,所述护帮圆盘套装在壳体上并焊接固定,所述活塞体紧贴壳体内壁安装并与壳体形成一个封闭的空腔,所述空腔一侧位于壳体外壁上安装有限压单向阀,所述活塞体的中部开有中轴孔,锚杆的一端穿过活塞体的中轴孔固定于巷道壁上,另一端紧贴套在锚杆上的锚杆螺母。 1. A constant-resistance bolt tray, characterized in that: it comprises a housing, a piston body and a side protection disc, the side protection disc is set on the housing and fixed by welding, and the piston body is close to the inner wall of the housing Install and form a closed cavity with the housing, one side of the cavity is located on the outer wall of the housing to install a pressure-limiting check valve, the middle part of the piston body has a central axis hole, and one end of the anchor rod passes through the piston body The central axis hole of the anchor is fixed on the roadway wall, and the other end is close to the anchor nut which is sleeved on the anchor rod. 2.如权利要求1所述的恒阻锚杆托盘,其特征在于:所述壳体呈圆柱状。 2. The constant resistance anchor tray according to claim 1, wherein the shell is cylindrical. 3.如权利要求2所述的恒阻锚杆托盘,其特征在于:所述活塞体的外径比壳体的内径略大。 3. The constant resistance anchor tray according to claim 2, wherein the outer diameter of the piston body is slightly larger than the inner diameter of the housing. 4.如权利要求2所述的恒阻锚杆托盘,其特征在于:所述护帮圆盘呈环形,护帮圆盘的内径与壳体的外径相匹配。 4. The constant-resistance bolt tray according to claim 2, characterized in that: the apron disk is ring-shaped, and the inner diameter of the apron disk matches the outer diameter of the casing.
CN201420729430.2U 2014-11-29 2014-11-29 A kind of constant-resistance anchor rod pallet board Expired - Fee Related CN204267066U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104373146A (en) * 2014-11-29 2015-02-25 湖南科技大学 Constant-resistance anchor rod tray
CN109184765A (en) * 2018-08-03 2019-01-11 中南大学 A kind of stable state allow pressure release can detachable hydraulic anchor pole and its method for protecting support

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104373146A (en) * 2014-11-29 2015-02-25 湖南科技大学 Constant-resistance anchor rod tray
CN109184765A (en) * 2018-08-03 2019-01-11 中南大学 A kind of stable state allow pressure release can detachable hydraulic anchor pole and its method for protecting support
CN109184765B (en) * 2018-08-03 2020-06-16 中南大学 Detachable hydraulic anchor rod capable of yielding and releasing energy in steady state and supporting method thereof

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Granted publication date: 20150415

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