CN204229118U - Delevoping cartridge, handle box and image processing system - Google Patents
Delevoping cartridge, handle box and image processing system Download PDFInfo
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- CN204229118U CN204229118U CN201420640599.0U CN201420640599U CN204229118U CN 204229118 U CN204229118 U CN 204229118U CN 201420640599 U CN201420640599 U CN 201420640599U CN 204229118 U CN204229118 U CN 204229118U
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Abstract
Description
技术领域technical field
本实用新型涉及采用电子照片方式的图像形成装置、及在该图像形成装置装配的处理盒及显影盒。The utility model relates to an image forming device adopting an electronic photo method, and a processing box and a developing box assembled in the image forming device.
背景技术Background technique
作为采用电子照片方式的图像形成装置,已知有装配了显影盒的图像形成装置,该显影盒具备显影辊和收容调色剂的收容室。图像形成动作期间,在显影盒中,将收容室内的调色剂向显影辊搬运。由此,在显影辊的外周面适当地载持调色剂。As an image forming apparatus employing an electrophotographic system, there is known an image forming apparatus equipped with a developing cartridge including a developing roller and a storage chamber for storing toner. During the image forming operation, in the developing cartridge, the toner in the storage chamber is conveyed to the developing roller. Thereby, the toner is properly supported on the outer peripheral surface of the developing roller.
作为在这样的图像形成装置装配的显影盒,已知有具备处理盒主体和盖的处理盒。处理盒主体为有底框形状,将显影辊支承为能够旋转。盖覆盖处理盒主体。在将处理盒主体与盖组合后的内部空间收容有显影剂。盖相对于处理盒主体与盖的接合面向与显影辊相反的一侧鼓出,由此,能够增加内部空间的容积,增加收容的显影剂的量(例如,参照专利文献1)。A process cartridge including a process cartridge main body and a cover is known as a developing cartridge incorporated in such an image forming apparatus. The process cartridge main body has a bottomed frame shape, and supports the developing roller in a rotatable manner. The cover covers the process cartridge main body. The developer is accommodated in the internal space after the process cartridge main body and the cover are combined. The cover bulges on the side opposite to the developing roller with respect to the bonding surface of the process cartridge main body and the cover, thereby increasing the volume of the internal space and increasing the amount of stored developer (for example, refer to Patent Document 1).
【在先技术文献】【Prior technical literature】
【专利文献】【Patent Literature】
【专利文献1】日本特开2010-72331号公报[Patent Document 1] Japanese Unexamined Patent Publication No. 2010-72331
实用新型内容Utility model content
【实用新型要解决的课题】【Problems to be solved by utility models】
然而,在上述专利文献1记载的处理盒中,盖的端面、即相对于处理盒主体与盖的接合面隔开间隔设置的端面与该接合面大致平行地设置。因此,在处理盒的搬运等时,若干涉物相对于处理盒的盖发生碰撞时,盖直接受到来自干涉物的冲击,因此向处理盒施加较大的力。这种情况下,存在显影剂从处理盒泄漏的可能性。However, in the process cartridge described in Patent Document 1, the end surface of the cover, that is, the end surface provided at a distance from the joint surface of the process cartridge body and the cover is provided substantially parallel to the joint surface. Therefore, when an interfering object collides against the cover of the process cartridge during transport of the process cartridge, the cover is directly impacted by the interfering object, and thus a large force is applied to the process cartridge. In this case, there is a possibility that the developer leaks from the process cartridge.
因此,本实用新型的目的在于提供一种能够增加收容的调色剂的量并能够减轻从干涉物受到的力的图像形成装置、以及在该图像形成装置装配的处理盒及显影盒。Therefore, an object of the present invention is to provide an image forming apparatus capable of increasing the amount of stored toner and reducing the force received from interfering objects, and a process cartridge and a developing cartridge incorporated in the image forming apparatus.
【用于解决课题的方案】【Proposal to solve the problem】
(1)为了实现上述目的,本实用新型的显影盒具备壳体,该壳体具备第一框架和第二框架,并通过第一框架和第二框架来构成在内部能够收容显影剂的收容部,该第一框架具备沿第一方向隔开间隔设置的第一侧壁及第二侧壁,该第二框架覆盖第一侧壁与第二侧壁之间的与第一方向正交的第二方向的一方。第二框架具备:接触部,与第一框架接触;以及突出部,从接触部向第二方向的一方突出,遍及第一方向上的收容部的大致整体地延伸。突出部具有倾斜面,该倾斜面在从第一方向观察时相对于接触部与第一框架接触的接触面倾斜。(1) In order to achieve the above object, the developer cartridge of the present invention is provided with a housing, the housing is provided with a first frame and a second frame, and a housing part capable of housing the developer is formed by the first frame and the second frame. , the first frame has a first side wall and a second side wall arranged at intervals along the first direction, and the second frame covers a second side wall perpendicular to the first direction between the first side wall and the second side wall. One of the two directions. The second frame includes: a contact portion that contacts the first frame; and a protruding portion that protrudes from the contact portion toward one side in the second direction and extends over substantially the entirety of the housing portion in the first direction. The protruding portion has an inclined surface that is inclined relative to a contact surface of the contact portion that contacts the first frame when viewed from the first direction.
根据这样的结构,突出部从接触部向第二方向的一方突出且遍及第一方向上的收容部的大致整体地延伸。According to such a configuration, the protruding portion protrudes from the contact portion to one side in the second direction and extends substantially over the entire housing portion in the first direction.
因此,通过突出部,能够增加收容的显影剂的量。Therefore, the amount of developer to be stored can be increased by the protruding portion.
另外,突出部具有倾斜面,该倾斜面在从第一方向观察时相对于接触部与第一框架接触的接触面倾斜。In addition, the protruding portion has an inclined surface that is inclined with respect to a contact surface of the contact portion that contacts the first frame when viewed from the first direction.
因此,即使干涉物从第二方向的一方与显影盒发生碰撞,也能够通过突出部的倾斜面避开从干涉物受到的力。Therefore, even if the interfering object collides with the developing cartridge from one of the second directions, the force received from the interfering object can be avoided by the inclined surface of the protrusion.
其结果是,能够减轻从干涉物受到的力。As a result, the force received from the interfering object can be reduced.
(2)另外,显影盒可以还具备:辊构件,能够相对于第一方向旋转,第一方向的一方端部支承于第一侧壁,第一方向的另一方端部支承于第二侧壁,在外周面载持显影剂;以及层厚限制构件,与辊构件的外周面接触,对载持于辊构件的外周面上的显影剂的层厚进行限制。倾斜面可以在与第一方向及第二方向这两方向正交的第三方向上,随着从层厚限制构件离开而朝向第二方向的一方倾斜。(2) In addition, the developing cartridge may further include: a roller member rotatable in a first direction, one end in the first direction is supported by the first side wall, and the other end in the first direction is supported by the second side wall. , supporting the developer on the outer peripheral surface; and a layer thickness regulating member in contact with the outer peripheral surface of the roller member, and restricting the layer thickness of the developer carried on the outer peripheral surface of the roller member. The inclined surface may incline toward one of the second directions as it moves away from the layer thickness regulating member in a third direction perpendicular to both the first direction and the second direction.
根据这样的结构,倾斜面在第三方向上随着从层厚限制构件离开而朝向第二方向的一方倾斜。According to such a configuration, the inclined surface inclines toward one side of the second direction as it moves away from the layer thickness regulating member in the third direction.
因此,在干涉物从第二方向的一方与显影盒发生碰撞的情况下,干涉物与倾斜面中的在第三方向上从层厚限制构件离开的部分发生碰撞。Therefore, in the case where the interfering matter collides with the developing cartridge from one side of the second direction, the interfering matter collides with a portion of the inclined surface separated from the layer thickness restricting member in the third direction.
其结果是,能够抑制向层厚限制构件施加力。As a result, it is possible to suppress the application of force to the layer thickness regulating member.
(3)另外,层厚限制构件可以还具备:刮板构件,与辊构件接触,对辊构件上的显影剂的层厚进行限制;支承构件,对刮板构件进行支承;加强构件,相对于刮板构件而位于与支承构件相反的一侧,通过与支承构件的协作而夹持刮板构件;以及固定构件,为了通过支承构件和加强构件来夹持刮板构件而对支承构件和加强构件进行固定。在从第一方向观察时,倾斜面的位于第一框架侧的端缘可以比固定构件更位于第二方向的一方。(3) In addition, the layer thickness regulating member may further include: a scraper member contacting the roller member to restrict the layer thickness of the developer on the roller member; a supporting member supporting the scraper member; a reinforcing member relative to the roller member. The scraper member is located on the side opposite to the support member, and clamps the scraper member by cooperation with the support member; and the fixing member clamps the support member and the reinforcement member in order to clamp the scraper member by the support member and the reinforcement member to fix. The end edge of the inclined surface on the first frame side may be located on one side of the second direction than the fixing member when viewed from the first direction.
根据这样的结构,在从第一方向观察时,倾斜面的位于第一框架侧的端缘比固定构件更位于第二方向的一方。According to such a configuration, when viewed from the first direction, the end edge of the inclined surface on the first frame side is located on one side in the second direction than the fixing member.
其结果是,在干涉物从第二方向的一方与显影盒发生碰撞时,能够抑制干涉物与固定构件发生碰撞。As a result, when the interfering matter collides with the developing cartridge from one side of the second direction, it can be suppressed that the interfering matter collides with the fixing member.
(4)另外,突出部可以具有:第一端缘,沿着第一方向延伸,在从第二方向观察时,在第三方向上位于层厚限制构件侧;以及第二端缘,沿着第一方向延伸,在从第二方向观察时,在第三方向上相对于第一端缘而位于与层厚限制构件相反的一侧。第一端缘在第一方向上的尺寸可以比第二端缘在第一方向上的尺寸短。(4) In addition, the protruding portion may have: a first end edge extending along the first direction and positioned on the layer thickness restricting member side in the third direction when viewed from the second direction; and a second end edge extending along the first direction. It extends in one direction, and is located on the side opposite to the layer thickness regulating member with respect to the first end edge in the third direction when viewed from the second direction. A dimension of the first edge in the first direction may be shorter than a dimension of the second edge in the first direction.
根据这样的结构,第一端缘在第一方向上的尺寸比第二端缘在第一方向上的尺寸短。According to such a structure, the dimension of the first edge in the first direction is shorter than the dimension of the second edge in the first direction.
因此,能够使第一端缘的刚性比第二端缘的刚性高。Therefore, the rigidity of the first edge can be made higher than the rigidity of the second edge.
其结果是,能够抑制第一端缘挠曲,从而能够抑制因显影盒的变形而向层厚限制构件施加力。As a result, the bending of the first end edge can be suppressed, and the application of force to the layer thickness regulating member due to the deformation of the developing cartridge can be suppressed.
(5)另外,显影盒可以还具备:搅拌构件,能够在第一侧壁与第二侧壁之间相对于第一方向旋转,构成为对显影剂进行搅拌,且具备具有挠性的搅拌叶片;以及搬运构件,能够在第一侧壁与第二侧壁之间相对于第一方向摆动,构成为将通过搅拌构件搅拌的显影剂朝向辊构件搬运。搬运构件可以具备构成为与搅拌叶片抵接的第一卡合部。第二框架可以具备构成为与搅拌叶片抵接的第二卡合部。搅拌构件可以构成为通过旋转使搅拌叶片与第一卡合部抵接之后与第二卡合部抵接。(5) In addition, the developer cartridge may further include: a stirring member capable of rotating between the first side wall and the second side wall relative to the first direction, configured to stir the developer, and having a flexible stirring blade and a conveying member capable of swinging between the first side wall and the second side wall relative to the first direction, and configured to convey the developer stirred by the stirring member toward the roller member. The conveyance member may include a first engagement portion configured to be in contact with the stirring blade. The second frame may include a second engagement portion configured to come into contact with the stirring blade. The agitation member may be configured so that the agitation blade abuts on the first engaging portion and then abuts on the second engaging portion by rotation.
根据这样的结构,显影盒具备:搅拌构件,构成为对显影剂进行搅拌,且具备具有挠性的搅拌叶片;以及搬运构件,构成为将显影剂朝向辊构件搬运。According to such a configuration, the developer cartridge includes: a stirring member configured to stir the developer and having a flexible stirring blade; and a conveying member configured to convey the developer toward the roller member.
因此,通过搅拌叶片及搬运构件,能够使显影剂流动。Therefore, the developer can be made to flow by the stirring blade and the conveying member.
另外,搅拌叶片通过搅拌构件的旋转,在与第一卡合部抵接之后,与第二卡合部抵接。In addition, the agitation blade abuts on the second engagement portion after abutting on the first engagement portion by rotation of the agitation member.
因此,通过搅拌构件的旋转,能够使搅拌叶片从第一卡合部向第二卡合部慢慢滑动而与第二卡合部接触。Therefore, by rotation of the stirring member, the stirring blade can be slowly slid from the first engaging portion to the second engaging portion and brought into contact with the second engaging portion.
其结果是,能够抑制搅拌叶片猛力地与显影盒内的构件发生碰撞,因此能够抑制噪音的发生。As a result, it is possible to suppress the stirring blade from colliding violently with members in the developing cartridge, so that generation of noise can be suppressed.
(6)另外,壳体可以还具备把持部。把持部可以在第二方向上比突出部更向一方延伸。(6) In addition, the housing may further include a gripping portion. The grip portion may extend further in the second direction than the protruding portion.
根据这样的结构,把持部比突出部更向第二方向的一方延伸。According to such a configuration, the grip portion extends further in one of the second directions than the protruding portion.
因此,从第二方向的一方能够容易地对把持部进行把持。Therefore, the grip part can be easily gripped from one side of the second direction.
(7)另外,本实用新型的处理盒具备:显影盒;以及鼓盒,能够拆装地安装显影盒。鼓盒具备在与第一方向及第二方向这两方向正交的第三方向上比突出部更位于一方的鼓侧把持部。突出部的第三方向的一方端部朝向第三方向的另一方凹陷。(7) Moreover, the process cartridge of this invention is equipped with the developing cartridge and the drum cartridge, and the developing cartridge is detachably attached. The drum cartridge includes a drum-side holding portion located on one side of the protruding portion in a third direction perpendicular to both the first direction and the second direction. One end in the third direction of the protruding portion is recessed toward the other end in the third direction.
根据这样的结构,鼓把持部在第三方向上比突出部更位于一方。突出部的第三方向的一方端部朝向第三方向的另一方凹陷。According to such a structure, the drum grip part is located on one side rather than the protrusion part in a 3rd direction. One end in the third direction of the protruding portion is recessed toward the other end in the third direction.
因此,在对鼓把持部进行把持时,能够抑制突出部成为阻碍。Therefore, when gripping the drum gripping portion, it is possible to suppress the protruding portion from becoming an obstacle.
其结果是,能够容易地把持鼓把持部。As a result, the drum grip can be easily gripped.
(8)另外,本实用新型的图像形成装置具备:显影盒;能够相对于第一方向旋转的感光鼓;以及构成为对感光鼓进行曝光的扫描单元。倾斜面以沿着从扫描单元朝向感光鼓的光的光路的方式设置。(8) In addition, the image forming apparatus of the present invention includes: a developing cartridge; a photosensitive drum rotatable in a first direction; and a scanning unit configured to expose the photosensitive drum. The inclined surface is provided along an optical path of light from the scanning unit toward the photosensitive drum.
根据这样的结构,倾斜面以沿着从扫描单元朝向感光鼓的光的光路的方式设置。According to such a configuration, the inclined surface is provided along the optical path of light from the scanning unit to the photosensitive drum.
因此,能够增加收容的显影剂的量,并能够确保从扫描单元朝向感光鼓的光的光路。Therefore, the amount of developer to be stored can be increased, and the optical path of light from the scanning unit to the photosensitive drum can be secured.
其结果是,能够增加收容的显影剂的量,并能够确保稳定的图像形成动作。As a result, the amount of developer to be stored can be increased, and a stable image forming operation can be ensured.
(9)另外,本实用新型的图像形成装置具备:显影盒;能够相对于第一方向旋转的感光鼓;以及构成为对感光鼓进行曝光的扫描单元。支承构件具备向壳体安装的安装部。突出部在与从扫描单元朝向感光鼓的光的光路正交的第四方向上比光路更位于第一框架侧。安装部的至少一部分在第四方向上相对于光路而位于与突出部相反的一侧。(9) In addition, the image forming apparatus of the present invention includes: a developing cartridge; a photosensitive drum rotatable in a first direction; and a scanning unit configured to expose the photosensitive drum. The supporting member has an attachment portion attached to the housing. The protruding portion is located further to the first frame side than the optical path in a fourth direction orthogonal to the optical path of light from the scanning unit toward the photosensitive drum. At least a part of the mounting portion is located on a side opposite to the protruding portion with respect to the optical path in the fourth direction.
根据这样的结构,突出部在第四方向上比光路更位于第一框架侧。安装部在第四方向上相对于光路而位于与突出部相反的一侧。According to such a configuration, the protruding portion is located on the first frame side rather than the optical path in the fourth direction. The mounting portion is located on a side opposite to the protruding portion with respect to the optical path in the fourth direction.
因此,能够抑制突出部及安装部与从扫描单元朝向感光鼓的光的光路发生干涉。Therefore, it is possible to suppress interference between the protruding portion and the mounting portion and the optical path of light from the scanning unit toward the photosensitive drum.
其结果是,能够确保稳定的图像形成动作。As a result, stable image forming operation can be ensured.
【实用新型效果】【Utility Model Effect】
在本实用新型的图像形成装置、处理盒及显影盒中,能够增加收容的调色剂的量,并能够减轻从干涉物受到的力。In the image forming apparatus, the process cartridge, and the developing cartridge of the present invention, the amount of toner to be stored can be increased, and the force received from interfering objects can be reduced.
附图说明Description of drawings
图1是表示作为本实用新型的图像形成装置的一实施方式的打印机的侧剖视图。FIG. 1 is a side sectional view showing a printer as an embodiment of the image forming apparatus of the present invention.
图2是图1所示的打印机的处理盒的侧剖视图。FIG. 2 is a side sectional view of a process cartridge of the printer shown in FIG. 1. FIG.
图3是图1所示的打印机的处理盒的俯视图。FIG. 3 is a plan view of a process cartridge of the printer shown in FIG. 1. FIG.
图4是图1所示的打印机的显影盒的俯视图。FIG. 4 is a plan view of a developing cartridge of the printer shown in FIG. 1 .
图5是图4所示的显影盒的A-A剖视图。Fig. 5 is an A-A sectional view of the developing cartridge shown in Fig. 4 .
图6是图5所示的显影盒的B-B剖视图。Fig. 6 is a B-B sectional view of the developing cartridge shown in Fig. 5 .
图7是图4所示的显影盒的分解立体图。Fig. 7 is an exploded perspective view of the developing cartridge shown in Fig. 4 .
图8A是图4所示的显影盒的第二框架的俯视图。图8B是图4所示的显影盒的第二框架的仰视图。图8C是图4所示的显影盒的第二框架的左侧视图。Fig. 8A is a plan view of a second frame of the developing cartridge shown in Fig. 4 . Fig. 8B is a bottom view of the second frame of the developing cartridge shown in Fig. 4 . Fig. 8C is a left side view of the second frame of the developing cartridge shown in Fig. 4 .
图9A是在图4所示的显影盒中,表示搅拌叶片与搬运构件接触的状态的侧剖视图。图9B是在图4所示的显影盒中,表示搅拌叶片与抵接壁接触的初期的状态的侧剖视图。图9C是在图4所示的显影盒中,表示搅拌叶片与抵接壁接触的中期的状态的侧剖视图。9A is a side cross-sectional view showing a state where the stirring blade is in contact with the conveying member in the developing cartridge shown in FIG. 4 . 9B is a side cross-sectional view showing an initial state in which the stirring blade is in contact with the abutting wall in the developing cartridge shown in FIG. 4 . 9C is a side cross-sectional view showing a state in which the stirring blade is in contact with the abutting wall in the developing cartridge shown in FIG. 4 .
图10是在图5所示的显影盒中,表示搬运构件在右侧视下逆时针旋转的状态的剖视图。Fig. 10 is a cross-sectional view illustrating a state in which a conveyance member rotates counterclockwise as viewed from the right side in the developer cartridge shown in Fig. 5 .
具体实施方式Detailed ways
1.打印机的整体结构1. The overall structure of the printer
如图1所示,作为图像形成装置的一例的图像形成装置1是电子照片方式的单色打印机。图像形成装置1具备装置主体2、处理盒11、扫描单元12、定影单元13。需要说明的是,在提到图像形成装置1的方向时,以沿水平方向载置的状态为基准。即,图1的纸面右方是图像形成装置1的前方,纸面左方是图像形成装置1的后方。而且,图1的纸面上方是图像形成装置1的上方,纸面下方是图像形成装置1的下方。而且,将从前方观察图像形成装置1时设为左右的基准。即,图1的纸面跟前是图像形成装置1的左方,纸面里部是图像形成装置1的右方。在将图像形成装置1沿水平方向载置的状态下,左右方向是第一方向的一例,上下方向是第四方向的一例,前后方向是第五方向的一例。As shown in FIG. 1 , an image forming apparatus 1 as an example of an image forming apparatus is an electrophotographic monochrome printer. The image forming apparatus 1 includes an apparatus main body 2 , a process cartridge 11 , a scanner unit 12 , and a fixing unit 13 . It should be noted that when referring to the orientation of the image forming apparatus 1 , the state in which it is placed in the horizontal direction is taken as a reference. That is, the right side of the paper in FIG. 1 is the front of the image forming apparatus 1 , and the left side of the paper is the rear of the image forming apparatus 1 . 1 is above the image forming apparatus 1 , and below the page is below the image forming apparatus 1 . Furthermore, the left and right reference is made when the image forming apparatus 1 is viewed from the front. That is, the front of the page of FIG. 1 is the left side of the image forming apparatus 1 , and the back side of the page is the right side of the image forming apparatus 1 . In a state where the image forming apparatus 1 is placed in the horizontal direction, the left-right direction is an example of the first direction, the up-down direction is an example of the fourth direction, and the front-rear direction is an example of the fifth direction.
装置主体2形成为大致箱形状。装置主体2具有开口部5、顶罩7、供纸托盘8、排纸托盘9。The device main body 2 is formed in a substantially box shape. The device main body 2 has an opening 5 , a top cover 7 , a paper feed tray 8 , and a paper discharge tray 9 .
开口部5位于装置主体2的前上端部。开口部5为了容许处理盒11的通过,而沿连结前上方与后下方的方向将装置主体2的内外连通。The opening 5 is located at the front upper end of the device main body 2 . The opening 5 communicates the inside and outside of the apparatus main body 2 in a direction connecting the upper front and the lower rear in order to allow the passage of the process cartridge 11 .
顶罩7位于装置主体2的上端部。顶罩7具有沿前后方向延伸的大致平板形状。顶罩7以其后端部为支点能够摆动地支承在装置主体2的后壁的上端部。顶罩7使开口部5开放或封闭。The top cover 7 is located at the upper end of the device main body 2 . The top cover 7 has a substantially flat plate shape extending in the front-rear direction. The top cover 7 is swingably supported on the upper end of the rear wall of the device main body 2 with its rear end as a fulcrum. The top cover 7 opens or closes the opening 5 .
供纸托盘8配置在装置主体2的底部。供纸托盘8以载置用纸P的方式构成。The paper feed tray 8 is arranged at the bottom of the apparatus main body 2 . The paper feed tray 8 is configured to place paper P thereon.
排纸托盘9配置于装置主体2的上壁。排纸托盘9以载置用纸P的方式从装置主体2的上表面向下方凹陷。The paper discharge tray 9 is arranged on the upper wall of the apparatus main body 2 . The paper discharge tray 9 is recessed downward from the upper surface of the apparatus main body 2 so that paper P is placed thereon.
处理盒11配置在装置主体2的上下方向大致中央。处理盒11构成为经由开口部5相对于装置主体2进行装配或脱离。处理盒11具备鼓盒14、显影盒15。The process cartridge 11 is arranged substantially in the vertical center of the apparatus main body 2 . The process cartridge 11 is configured to be attached to or detached from the apparatus main body 2 through the opening 5 . The process cartridge 11 includes a drum cartridge 14 and a developing cartridge 15 .
处理盒11具备鼓盒14和上述的显影盒15。The process cartridge 11 includes a drum cartridge 14 and the aforementioned developing cartridge 15 .
鼓盒14具备感光鼓16、转印辊17、栅格电极型带电器18。The drum cartridge 14 includes a photosensitive drum 16 , a transfer roller 17 , and a grid electrode type charger 18 .
感光鼓16能够旋转地支承在鼓盒14的后方部分。The photosensitive drum 16 is rotatably supported on the rear portion of the drum cartridge 14 .
转印辊17相对于感光鼓16位于后方,能够旋转地支承在鼓盒14的后方部分。转印辊17的前上端部压接于感光鼓16的后下端部。The transfer roller 17 is located behind the photosensitive drum 16 and is rotatably supported by the rear portion of the drum cartridge 14 . The front upper end of the transfer roller 17 is in pressure contact with the rear lower end of the photosensitive drum 16 .
栅格电极型带电器18隔开间隔地位于感光鼓16的前上方。Grid electrode-type chargers 18 are located above and in front of the photosensitive drum 16 at intervals.
显影盒15具备作为辊构件的一例的显影辊19、供给辊20、作为刮板构件的一例的层厚限制刮板21。The developing cartridge 15 includes a developing roller 19 as an example of a roller member, a supply roller 20 , and a layer thickness regulating blade 21 as an example of a blade member.
显影辊19能够旋转地支承在显影盒15的后端部。显影辊19的后上端部与感光鼓16的前下端部接触。The developing roller 19 is rotatably supported on the rear end portion of the developing cartridge 15 . The rear upper end portion of the developing roller 19 is in contact with the front lower end portion of the photosensitive drum 16 .
供给辊20位于显影辊19的前下方。供给辊20能够旋转地支承在显影盒15的后方部分。供给辊20的后上端部与显影辊19的前下端部接触。The supply roller 20 is positioned in front of and below the developing roller 19 . The supply roller 20 is rotatably supported on the rear portion of the developer cartridge 15 . The rear upper end portion of the supply roller 20 is in contact with the front lower end portion of the developing roller 19 .
层厚限制刮板21位于显影辊19的前方。层厚限制刮板21在主视下具有大致矩形。层厚限制刮板21支承在显影盒15的后端部。层厚限制刮板21的下端部与显影辊19的前端部接触。The layer thickness regulating blade 21 is located in front of the developing roller 19 . The layer thickness regulating blade 21 has a substantially rectangular shape in a front view. The layer thickness regulating blade 21 is supported on the rear end portion of the developing cartridge 15 . The lower end portion of the layer thickness regulating blade 21 is in contact with the front end portion of the developing roller 19 .
在供给辊20及层厚限制刮板21的前方的空间内,划定作为后述的收容部的一例的调色剂收容室111,在调色剂收容室111内收容调色剂。In the space in front of the supply roller 20 and the layer thickness regulating blade 21 , a toner storage chamber 111 as an example of a storage portion described later is defined, and toner is stored in the toner storage chamber 111 .
显影盒15能够拆装地装配于鼓盒14。由此,显影盒15拆装自如地装配于装置主体2。The developing cartridge 15 is detachably attached to the drum cartridge 14 . Thereby, the developing cartridge 15 is detachably attached to the apparatus main body 2. As shown in FIG.
扫描单元12在装置主体2的前端部内,配置在处理盒11的前方。扫描单元12构成为朝向感光鼓16射出基于图像数据的激光束L。The scanner unit 12 is disposed in front of the process cartridge 11 in the front end portion of the apparatus main body 2 . The scanning unit 12 is configured to emit a laser beam L based on image data toward the photosensitive drum 16 .
定影单元13位于处理盒11的上方。定影单元13具备加热辊26和压接于加热辊26的后上端部的加压辊27。The fixing unit 13 is located above the process cartridge 11 . The fixing unit 13 includes a heating roller 26 and a pressure roller 27 pressed against the rear upper end of the heating roller 26 .
当图像形成装置1开始图像形成动作时,栅格电极型带电器18使感光鼓16的表面均匀地带电。扫描单元12对感光鼓16的表面进行曝光。由此,基于图像数据的静电潜影形成在感光鼓16的表面。When the image forming apparatus 1 starts an image forming operation, the grid electrode type charger 18 uniformly charges the surface of the photosensitive drum 16 . The scanning unit 12 exposes the surface of the photosensitive drum 16 to light. Thus, an electrostatic latent image based on the image data is formed on the surface of the photosensitive drum 16 .
而且,显影盒15内的调色剂在显影辊19与供给辊20之间正极性地摩擦带电,并载持于显影辊19。层厚限制刮板21将载持于显影辊19的调色剂的层厚限制为一定厚度。Further, the toner in the developing cartridge 15 is positively triboelectrically charged between the developing roller 19 and the supply roller 20 , and is carried on the developing roller 19 . The layer thickness regulating blade 21 restricts the layer thickness of the toner carried on the developing roller 19 to a constant thickness.
并且,载持于显影辊19的调色剂向感光鼓16表面的静电潜影供给。由此,调色剂像载持于感光鼓16的表面。Then, the toner carried by the developing roller 19 is supplied to the electrostatic latent image on the surface of the photosensitive drum 16 . Thus, the toner image is carried on the surface of the photosensitive drum 16 .
用纸P从供纸托盘8,通过各种辊的旋转,以规定的定时一张张地向感光鼓16与转印辊17之间供给。感光鼓16的表面的调色剂像在用纸P通过感光鼓16与转印辊17之间时,向用纸P转印。Sheets of paper P are supplied from the paper feed tray 8 between the photosensitive drum 16 and the transfer roller 17 one by one at predetermined timing by the rotation of various rollers. The toner image on the surface of the photosensitive drum 16 is transferred to the paper P when the paper P passes between the photosensitive drum 16 and the transfer roller 17 .
然后,用纸P在通过加热辊26与加压辊27之间时被加热及加压。由此,用纸P上的调色剂像热定影于用纸P。然后,用纸P向排纸托盘9排出。Then, the paper P is heated and pressed while passing between the heating roller 26 and the pressure roller 27 . As a result, the toner image on the paper P is thermally fixed to the paper P. As shown in FIG. Then, the paper P is discharged to the paper discharge tray 9 .
这样,用纸P在图像形成装置1的图像形成动作中,在侧视下大致C字状的搬运路径上从供纸托盘8向排纸托盘9搬运。In this way, the paper P is conveyed from the paper feed tray 8 to the paper discharge tray 9 along the substantially C-shaped conveyance path in side view during the image forming operation of the image forming apparatus 1 .
2.处理盒的详情2. Details of the processing box
如图2及图3所示,处理盒11具备鼓盒14、显影盒15。需要说明的是,在提及处理盒11的方向时,以后述的显影盒15的第二框架62的前接触部96及后接触部99成为大致水平的状态为基准。即,图2的纸面右方是处理盒11的前方,纸面左方是处理盒11的后方。而且,图2的纸面上方是处理盒11的上方,纸面下方是处理盒11的下方。而且,将从前方观察处理盒11时作为左右的基准。即,图2的纸面跟前是处理盒11的左方,纸面里部是处理盒11的右方。在显影盒15的第二框架62的前接触部96及后接触部99成为大致水平的状态下,左右方向是第一方向的一例,上下方向是第二方向的一例,前后方向是第三方向的一例。As shown in FIGS. 2 and 3 , the process cartridge 11 includes a drum cartridge 14 and a developing cartridge 15 . In addition, when referring to the direction of the process cartridge 11, the front contact part 96 and the rear contact part 99 of the 2nd frame 62 of the developer cartridge 15 mentioned later are made into the reference|substantially horizontal state as a reference. That is, the right side of the paper in FIG. 2 is the front of the process cartridge 11 , and the left side of the paper is the rear of the process cartridge 11 . 2 is above the process cartridge 11 , and the bottom of the paper is below the process cartridge 11 . In addition, when the process cartridge 11 is seen from the front, it is made into the reference|standard of left and right. That is, the front of the paper of FIG. 2 is the left side of the process cartridge 11, and the back of the paper is the right side of the process cartridge 11. In the state where the front contact portion 96 and the rear contact portion 99 of the second frame 62 of the developer cartridge 15 are substantially horizontal, the left-right direction is an example of the first direction, the up-down direction is an example of the second direction, and the front-rear direction is a third direction. An example of
(1)鼓盒(1) drum box
鼓盒14具备鼓框架40、上述的感光鼓16、上述的转印辊17、上述的栅格电极型带电器18。The drum cartridge 14 includes the drum frame 40 , the aforementioned photosensitive drum 16 , the aforementioned transfer roller 17 , and the aforementioned grid electrode type charger 18 .
鼓框架40具备基体框架41、罩框架42。The drum frame 40 includes a base frame 41 and a cover frame 42 .
基体框架41具有俯视下大致矩形的有底框形状。基体框架41一体地具备一对鼓侧壁43、鼓下壁44、鼓前壁45、鼓后壁46。The base frame 41 has a substantially rectangular bottomed frame shape in plan view. The base frame 41 integrally includes a pair of drum side walls 43 , a drum lower wall 44 , a drum front wall 45 , and a drum rear wall 46 .
一对鼓侧壁43在左右方向上隔开一定的间隔而沿前后方向延伸。一对鼓侧壁43分别具有侧视下大致矩形的平板形状。The pair of drum side walls 43 extend in the front-rear direction with a certain interval in the left-right direction. The pair of drum side walls 43 each have a substantially rectangular flat plate shape in side view.
鼓下壁44架设在一对鼓侧壁43的下端部间,沿前后方向延伸。鼓下壁44具有俯视下大致矩形的平板形状。The drum lower wall 44 is spanned between the lower ends of the pair of drum side walls 43 and extends in the front-rear direction. The drum lower wall 44 has a substantially rectangular flat plate shape in plan view.
鼓前壁45从鼓下壁44的前端部连续地向上方延伸。鼓前壁45具有主视下大致矩形的平板形状。鼓前壁45的左右两端部与一对鼓侧壁43的前端部连续。鼓前壁45具备作为鼓侧把持部的一例的鼓把持部47。The drum front wall 45 continuously extends upward from the front end portion of the drum lower wall 44 . The drum front wall 45 has a substantially rectangular flat plate shape in front view. The left and right end portions of the drum front wall 45 are continuous with the front end portions of the pair of drum side walls 43 . The drum front wall 45 includes a drum grip 47 as an example of a drum-side grip.
鼓把持部47位于鼓前壁45的左右方向大致中央。鼓把持部47从鼓前壁45的上端部向后方突出。The drum gripping portion 47 is located substantially in the left-right direction center of the drum front wall 45 . The drum grip portion 47 protrudes rearward from the upper end portion of the drum front wall 45 .
鼓后壁46位于鼓下壁44的后端部的后上方,且沿左右方向延伸。鼓后壁46具有侧视下弯曲状的板形状。鼓后壁46的左右两端部与一对鼓侧壁43的后端部连续。The drum rear wall 46 is positioned rearwardly and upwardly of the rear end portion of the drum lower wall 44 and extends in the left-right direction. The drum rear wall 46 has a curved plate shape in a side view. The left and right end portions of the drum rear wall 46 are continuous with the rear end portions of the pair of drum side walls 43 .
罩框架42以覆盖后述的感光鼓16的方式位于基体框架41的后端部的上方。The cover frame 42 is located above the rear end portion of the base frame 41 so as to cover the photosensitive drum 16 described later.
通过比罩框架42靠前方处的一对鼓侧壁43、鼓下壁44及鼓前壁45来划定显影盒装配部48。The developing cartridge mounting portion 48 is defined by a pair of drum side walls 43 , a drum lower wall 44 , and a drum front wall 45 located in front of the cover frame 42 .
感光鼓16具有沿左右方向延伸的大致圆筒形状,能够旋转地支承在一对鼓侧壁43的后端部间。The photosensitive drum 16 has a substantially cylindrical shape extending in the left-right direction, and is rotatably supported between rear end portions of the pair of drum side walls 43 .
栅格电极型带电器18在感光鼓16的上方,支承于罩框架42。The grid electrode type charger 18 is supported by the cover frame 42 above the photosensitive drum 16 .
转印辊17具有沿左右方向延伸的大致圆筒形状,能够旋转地支承在一对鼓侧壁43的后端部间。转印辊17位于感光鼓16的后下方。The transfer roller 17 has a substantially cylindrical shape extending in the left-right direction, and is rotatably supported between rear end portions of the pair of drum side walls 43 . The transfer roller 17 is positioned under the rear of the photosensitive drum 16 .
(2)显影盒(2) Developing cartridge
显影盒15能够拆装地装配于鼓盒14的显影盒装配部48。The developer cartridge 15 is detachably attached to the developer cartridge attachment portion 48 of the drum cartridge 14 .
如图4、图5及图6所示,显影盒15具备第一框架61、第二框架62、上述的显影辊19、上述的供给辊20、具有上述的层厚限制刮板21的层厚限制构件120。As shown in FIGS. 4 , 5 and 6 , the developing cartridge 15 includes a first frame 61 , a second frame 62 , the above-mentioned developing roller 19 , the above-mentioned supply roller 20 , and a layer thickness control blade 21 with the above-mentioned layer thickness regulating blade 21 . Restricting member 120 .
(2-1)第一框架(2-1) First frame
第一框架61构成显影盒15的下方部分。第一框架61一体地具备作为第一侧壁的一例的显影左壁63、作为第二侧壁的一例的显影右壁64、显影前壁65、显影底壁66。The first frame 61 constitutes a lower portion of the developing cartridge 15 . The first frame 61 integrally includes a development left wall 63 as an example of a first side wall, a development right wall 64 as an example of a second side wall, a development front wall 65 , and a development bottom wall 66 .
显影左壁63位于第一框架61的左端部。显影左壁63具有侧视下大致矩形的板形状。如图7所示,显影左壁63具备左螺纹部70。左螺纹部70位于显影左壁63的后方的上端面,具有从后方朝向前方凹陷的螺纹孔。The developing left wall 63 is located at the left end portion of the first frame 61 . The development left wall 63 has a substantially rectangular plate shape in side view. As shown in FIG. 7 , the developing left wall 63 has a left threaded portion 70 . The left screw portion 70 is located on the rear upper end surface of the developing left wall 63 and has a screw hole recessed from the rear toward the front.
如图5、图6及图7所示,显影右壁64位于第一框架61的右端部,相对于显影左壁63隔开间隔地位于右方。而且,显影右壁64与显影左壁63一样,具有侧视下大致矩形的板形状。显影右壁64具备右螺纹部71。右螺纹部71位于显影右壁64的后方的上端面,具有从后方朝向前方凹陷的螺纹孔。显影右壁64具有未图示的调色剂填充口,为了覆盖该调色剂填充口而能够拆装地安装有盖72。As shown in FIGS. 5 , 6 and 7 , the developing right wall 64 is located at the right end portion of the first frame 61 , and is located on the right with a space therebetween from the developing left wall 63 . Also, the development right wall 64 has a substantially rectangular plate shape in side view, like the development left wall 63 . The development right wall 64 is provided with a right threaded portion 71 . The right screw portion 71 is located on the rear upper end surface of the developing right wall 64 , and has a screw hole recessed from the rear toward the front. The developing right wall 64 has a toner filling opening (not shown), and a cover 72 is detachably attached to cover the toner filling opening.
显影前壁65位于第一框架61的前端部,架设在显影左壁63及显影右壁64的前端部间。显影前壁65具有沿左右方向延伸的主视下大致矩形的板形状。显影前壁65具备一对显影把持部73。The developing front wall 65 is located at the front end of the first frame 61 and bridged between the front ends of the developing left wall 63 and the developing right wall 64 . The developing front wall 65 has a substantially rectangular plate shape in front view extending in the left-right direction. The development front wall 65 includes a pair of development gripping portions 73 .
一对显影把持部73分别从显影前壁65的左右方向两端部朝向前上方突出。一对显影把持部73分别延伸至比后述的突出部77靠上方的位置。A pair of development gripping portions 73 protrude forward and upward from both ends in the left-right direction of the development front wall 65 . The pair of development holding portions 73 each extend to a position above a protruding portion 77 which will be described later.
显影底壁66位于第一框架61的下端部,架设在显影左壁63及显影右壁64的下端部间。而且,显影底壁66的前端部与显影前壁65的下端部连续。显影底壁66一体地具备弯曲部67、圆弧部68、唇部69。The developing bottom wall 66 is located at the lower end of the first frame 61 and bridged between the lower ends of the developing left wall 63 and the developing right wall 64 . Furthermore, the front end portion of the developing bottom wall 66 is continuous with the lower end portion of the developing front wall 65 . The developing bottom wall 66 integrally includes a curved portion 67 , an arc portion 68 , and a lip portion 69 .
弯曲部67位于显影底壁66的前方部分。弯曲部67从显影前壁65的下端部连续地朝向后方延伸,且朝向下方弯曲。The bent portion 67 is located at a front portion of the developing bottom wall 66 . The curved portion 67 continuously extends rearward from the lower end portion of the developing front wall 65 and is curved downward.
圆弧部68相邻地位于弯曲部67的后方。圆弧部68具有朝向上方敞开的侧视下大致半圆弧形状。圆弧部68的前端部与弯曲部67的后端部连接。圆弧部68与弯曲部67的连续部分是连续部分90。The arc portion 68 is located adjacent to the rear of the curved portion 67 . The arc portion 68 has a substantially semi-arc shape in side view that is open upward. The front end of the arc portion 68 is connected to the rear end of the curved portion 67 . The continuation portion of the arc portion 68 and the curved portion 67 is a continuation portion 90 .
唇部69相邻地位于圆弧部68的后方,从圆弧部68的后端部连续地朝向后方延伸。The lip portion 69 is located adjacent to the rear of the arc portion 68 and extends continuously toward the rear from the rear end portion of the arc portion 68 .
(2-2)第二框架(2-2) Second frame
第二框架62从上方覆盖第一框架61。详细而言,第二框架62将显影左壁63的上端部与显影右壁64的上端部之间从上方覆盖。如图7、图8A及图8C所示,第二框架62是沿左右方向延伸的俯视下大致矩形的板状。第二框架62一体地具备前上壁75、后上壁76。The second frame 62 covers the first frame 61 from above. Specifically, the second frame 62 covers the space between the upper end of the left image development wall 63 and the upper end of the right image development wall 64 from above. As shown in FIGS. 7 , 8A, and 8C , the second frame 62 has a substantially rectangular plate shape in plan view extending in the left-right direction. The second frame 62 integrally includes a front upper wall 75 and a rear upper wall 76 .
前上壁75是第二框架62的前方部分,具有突出部77和凸缘部78。The front upper wall 75 is a front portion of the second frame 62 and has a protrusion 77 and a flange 78 .
突出部77沿左右方向延伸,具有朝向下方敞开的大致箱形状。即,突出部77具有从凸缘部78朝向上方突出的俯视下大致矩形的上方封闭的方筒形状。突出部77具备突出右壁80、突出左壁81、突出前壁82、突出后壁83、突出上壁84。The protruding portion 77 extends in the left-right direction and has a substantially box shape opened downward. That is, the protruding portion 77 has a square tube shape that protrudes upward from the flange portion 78 and is substantially rectangular in plan view with its upper side closed. The protruding portion 77 includes a protruding right wall 80 , a protruding left wall 81 , a protruding front wall 82 , a protruding rear wall 83 , and a protruding upper wall 84 .
突出右壁80位于突出部77的右端部。突出右壁80具备第一右壁85、第二右壁86、右架设壁87。The protruding right wall 80 is located at the right end portion of the protruding portion 77 . The protruding right wall 80 includes a first right wall 85 , a second right wall 86 , and a right erecting wall 87 .
第一右壁85沿前后方向延伸,具有侧视下大致矩形的板形状。第一右壁85的上端以随着朝向前方而位于上方的方式倾斜。The first right wall 85 extends in the front-rear direction and has a substantially rectangular plate shape in side view. The upper end of the first right wall 85 is inclined so as to be positioned upward as it goes forward.
第二右壁86沿前后方向延伸,具有侧视下大致矩形的板形状。第二右壁86在前后方向上比第一右壁85更位于后方,在左右方向上比第一右壁85更位于左方。第二右壁86的上端以随着朝向前方而位于上方的方式倾斜。The second right wall 86 extends in the front-rear direction and has a substantially rectangular plate shape in side view. The second right wall 86 is located behind the first right wall 85 in the front-rear direction, and is located further left than the first right wall 85 in the left-right direction. The upper end of the second right wall 86 is inclined so as to be positioned upward as it goes forward.
右架设壁87沿左右方向延伸,具有主视下大致矩形的板形状。右架设壁87的右端与第一右壁85的后端连续,右架设壁87的左端与第二右壁86的前端连续。The right erecting wall 87 extends in the left-right direction and has a substantially rectangular plate shape in a front view. The right end of the right erecting wall 87 is continuous with the rear end of the first right wall 85 , and the left end of the right erecting wall 87 is continuous with the front end of the second right wall 86 .
第一右壁85的上端、第二右壁86的上端、右架设壁87的上端在侧视下,以随着朝向前方而位于上方的方式倾斜。The upper end of the first right wall 85 , the upper end of the second right wall 86 , and the upper end of the right erecting wall 87 are inclined so as to be positioned upward as they go forward in a side view.
突出左壁81以向突出右壁80的左方隔开间隔的方式位于突出部77的左端部。突出左壁81具备第一左壁91、第二左壁92、左架设壁93。The protruding left wall 81 is located at the left end of the protruding portion 77 at a distance to the left of the protruding right wall 80 . The protruding left wall 81 includes a first left wall 91 , a second left wall 92 , and a left erection wall 93 .
第一左壁91沿前后方向延伸,具有侧视下大致矩形的板形状。第一左壁91的上端以随着朝向前方而位于上方的方式倾斜。The first left wall 91 extends in the front-rear direction and has a substantially rectangular plate shape in side view. The upper end of the first left wall 91 is inclined so as to be positioned upward as it goes forward.
第二左壁92沿前后方向延伸,具有侧视下大致矩形的板形状。第二左壁92在前后方向上比第一左壁91更位于后方,在左右方向上比第一右壁85更位于右方。第二左壁92的上端以随着朝向前方而位于上方的方式倾斜。The second left wall 92 extends in the front-rear direction, and has a substantially rectangular plate shape in side view. The second left wall 92 is located behind the first left wall 91 in the front-rear direction, and is located on the right side of the first right wall 85 in the left-right direction. The upper end of the second left wall 92 is inclined so as to be positioned upward as it goes forward.
左架设壁93沿左右方向延伸,具有主视下大致矩形的板形状。左架设壁93的左端与第一左壁91的后端连续,左架设壁93的右端与第二左壁92的前端连续。The left erection wall 93 extends in the left-right direction and has a substantially rectangular plate shape in a front view. The left end of the left erection wall 93 is continuous with the rear end of the first left wall 91 , and the right end of the left erection wall 93 is continuous with the front end of the second left wall 92 .
第一左壁91的上端、第二左壁92的上端、左架设壁93的上端在侧视下,以随着朝向前方而位于上方的方式倾斜。The upper end of the first left wall 91 , the upper end of the second left wall 92 , and the upper end of the left erection wall 93 are inclined so as to be positioned upward as they go forward in a side view.
突出前壁82位于突出部77的前端部。突出前壁82架设在第一右壁85及第一左壁91的前端部间。突出前壁82沿左右方向延伸,具有主视下大致矩形的板形状。突出前壁82具有凹部95。The protruding front wall 82 is located at the front end portion of the protruding portion 77 . The protruding front wall 82 is bridged between the front ends of the first right wall 85 and the first left wall 91 . The protruding front wall 82 extends in the left-right direction and has a substantially rectangular plate shape in front view. The protruding front wall 82 has a recess 95 .
如图7所示,凹部95是突出前壁82的前上端部,从左右方向中央部朝向后下方凹陷。如图2所示,凹部95在前后方向上,与鼓把持部47隔开间隔地设置。As shown in FIG. 7 , the recessed portion 95 protrudes from the front upper end portion of the front wall 82 , and is recessed from the center portion in the left-right direction toward the rear and downward. As shown in FIG. 2 , the concave portion 95 is provided at a distance from the drum grip portion 47 in the front-rear direction.
如图7、图8A及图8C所示,突出后壁83以与突出前壁82沿前后方向隔开间隔的方式位于突出部77的后端部。突出后壁83架设在第二右壁86及第二左壁92的后端部间。突出后壁83沿左右方向延伸,具有主视下大致矩形的板形状。突出后壁83的上下方向的尺寸比突出前壁82的上下方向的尺寸短。而且,突出后壁83的左右方向的尺寸比突出前壁82的左右方向的尺寸短。As shown in FIGS. 7 , 8A and 8C , the protruding rear wall 83 is located at the rear end of the protruding portion 77 at a distance from the protruding front wall 82 in the front-rear direction. The protruding rear wall 83 is bridged between the rear ends of the second right wall 86 and the second left wall 92 . The protruding rear wall 83 extends in the left-right direction and has a substantially rectangular plate shape in front view. The vertical dimension of the protruding rear wall 83 is shorter than the vertical dimension of the protruding front wall 82 . Furthermore, the dimension of the projecting rear wall 83 in the left-right direction is shorter than the dimension of the projecting front wall 82 in the left-right direction.
突出上壁84位于突出部77的上端部。突出上壁84架设在第一右壁85、第二右壁86、右架设壁87、第一左壁91、第二左壁92、左架设壁93、突出前壁82及突出后壁83的上端部间。突出上壁84以随着朝向前方而位于上方的方式倾斜。即,突出上壁84相对于后述的前接触部96及后接触部99倾斜。而且,突出上壁84以随着从后述的层厚限制构件120离开而位于上方的方式倾斜。而且,突出上壁84在侧视下,位于第一框架61侧的端缘与后述的层厚限制构件120的固定螺钉132相比位于上方。在俯视下,突出上壁84的上表面的后方端缘84B的左右方向的尺寸比突出上壁84的上表面的前方端缘84A的左右方向的尺寸短。后方端缘84B是第一端缘的一例,前方端缘84A是第二端缘的一例。突出上壁84的上表面是倾斜面的一例。The protruding upper wall 84 is located at the upper end portion of the protruding portion 77 . The protruding upper wall 84 is erected on the first right wall 85, the second right wall 86, the right erecting wall 87, the first left wall 91, the second left wall 92, the left erecting wall 93, the protruding front wall 82 and the protruding rear wall 83. between the upper ends. The protruding upper wall 84 is inclined so as to be positioned upward as it goes forward. That is, the protruding upper wall 84 is inclined with respect to the front contact portion 96 and the rear contact portion 99 which will be described later. Furthermore, the protruding upper wall 84 is inclined so as to be positioned upward as it moves away from the layer thickness regulating member 120 described later. Further, the end edge of the protruding upper wall 84 on the side of the first frame 61 is located above the fixing screw 132 of the layer thickness regulating member 120 described later in a side view. In a plan view, the rear edge 84B protruding from the upper surface of the upper wall 84 is shorter in the lateral direction than the front edge 84A is protruding from the upper surface of the upper wall 84 . The rear edge 84B is an example of a first edge, and the front edge 84A is an example of a second edge. The upper surface of the protruding upper wall 84 is an example of an inclined surface.
凸缘部78在俯视下以包围突出部77的方式相对于突出部77配置在左右两方及前方。凸缘部78具有朝向后方敞开的俯视下大致コ字状。凸缘部78的右方部分的左端部与第一右壁85、第二右壁86及右架设壁87的下端部连续。凸缘部78的左方部分的右端部与第一左壁91、第二左壁92及左架设壁93的下端部连续。凸缘部78的前方部分的后端部与突出前壁82的下端部连接。如图8B所示,凸缘部78的下表面是作为接触部的一例的前接触部96。The flange part 78 is arrange|positioned with respect to the protruding part 77 on both sides of the protruding part 77 and front so that it may surround the protruding part 77 in planar view. The flange portion 78 has a substantially U-shape in plan view that is open toward the rear. The left end of the right portion of the flange portion 78 is continuous with the lower ends of the first right wall 85 , the second right wall 86 , and the right erecting wall 87 . The right end of the left portion of the flange portion 78 is continuous with the lower ends of the first left wall 91 , the second left wall 92 , and the left erecting wall 93 . The rear end portion of the front portion of the flange portion 78 is connected to the lower end portion of the protruding front wall 82 . As shown in FIG. 8B , the lower surface of the flange portion 78 is a front contact portion 96 as an example of a contact portion.
如图5及图8B所示,后上壁76是第二框架62的后方部分,具备平板部97和3个纵壁100。As shown in FIGS. 5 and 8B , the rear upper wall 76 is a rear portion of the second frame 62 and includes a flat plate portion 97 and three vertical walls 100 .
平板部97从突出部77的突出后壁83的下端部连续地朝向后方延伸。而且,平板部97具有沿左右方向延伸的俯视下大致矩形的板形状。如图8B所示,平板部97的左右方向两端部的下表面是作为接触部的一例的后接触部99。平板部97具有4个接纳凹部97A。4个接纳凹部97A分别为俯视下大致圆形,从平板部97的上表面朝向下方凹陷。4个接纳凹部97A在左右方向上相互隔开间隔设置。The flat plate portion 97 extends continuously toward the rear from the lower end portion of the protruding portion 77 protruding from the rear wall 83 . Furthermore, the flat plate portion 97 has a substantially rectangular plate shape in plan view extending in the left-right direction. As shown in FIG. 8B , the lower surfaces of both ends in the left-right direction of the flat plate portion 97 are rear contact portions 99 as an example of contact portions. The flat plate portion 97 has four receiving recessed portions 97A. The four receiving recessed portions 97A each have a substantially circular shape in plan view, and are recessed downward from the upper surface of the flat plate portion 97 . The four receiving recesses 97A are provided at intervals from each other in the left-right direction.
如图5及图8B所示,3个纵壁100包括第一纵壁100A、第二纵壁100B、第三纵壁100C。As shown in FIGS. 5 and 8B , the three vertical walls 100 include a first vertical wall 100A, a second vertical wall 100B, and a third vertical wall 100C.
第一纵壁100A从平板部97的下表面朝向下方突出。第一纵壁100A沿左右方向延伸,具有主视下大致矩形的板形状。第一纵壁100A的上端与平板部97的前端部连结。The first vertical wall 100A protrudes downward from the lower surface of the flat plate portion 97 . 100 A of 1st vertical walls extend in the left-right direction, and have a substantially rectangular plate shape in front view. The upper end of the first vertical wall 100A is connected to the front end portion of the flat plate portion 97 .
第二纵壁100B从平板部97的下表面朝向下方突出。第二纵壁100B沿左右方向延伸,具有主视下大致矩形的板形状。第二纵壁100B的上端与平板部97的前后方向的中央部连结。第二纵壁100B在第一纵壁100A的后方隔开间隔地设置。第二纵壁100B的下端比第一纵壁100A及后述的第三纵壁100C的下端更位于下方。The second vertical wall 100B protrudes downward from the lower surface of the flat plate portion 97 . The second vertical wall 100B extends in the left-right direction and has a substantially rectangular plate shape in front view. The upper end of the second vertical wall 100B is connected to the central portion in the front-rear direction of the flat plate portion 97 . The second vertical wall 100B is provided at intervals behind the first vertical wall 100A. The lower end of the 2nd vertical wall 100B is located below rather than the lower end of 100 A of 1st vertical walls and 100 C of 3rd vertical walls mentioned later.
第三纵壁100C从平板部97的下表面朝向下方突出。第三纵壁100C沿左右方向延伸,具有主视下大致矩形的板形状。第三纵壁100C的上端与平板部97的后端部连续连结。第三纵壁100C在第二纵壁100B的后方隔开间隔地设置。The third vertical wall 100C protrudes downward from the lower surface of the flat plate portion 97 . The third vertical wall 100C extends in the left-right direction, and has a substantially rectangular plate shape in front view. The upper end of the third vertical wall 100C is continuously connected to the rear end of the flat plate portion 97 . 100 C of 3rd vertical walls are provided at intervals behind the 2nd vertical wall 100B.
如图6及图9A所示,在从第一纵壁100A到第三纵壁100C之间架设有多个即6个作为第二卡合部的一例的抵接壁113。As shown in FIGS. 6 and 9A , between the first vertical wall 100A and the third vertical wall 100C, a plurality of six abutting walls 113 as an example of the second engaging portion are bridged.
6个抵接壁113分别沿前后方向延伸,具有侧视下大致矩形的板形状。6个抵接壁113在左右方向上,相互隔开间隔地设置。6个抵接壁113分别架设在第一纵壁100A、第二纵壁100B及第三纵壁100C的下端之间。如图8B所示,在平板部97中,在左右方向上,2个抵接壁113隔开间隔地设置在1个接纳凹部97A与1个接纳凹部97A之间。The six abutting walls 113 each extend in the front-rear direction and have a substantially rectangular plate shape in side view. The six contact walls 113 are provided at intervals from each other in the left-right direction. The six contact walls 113 are respectively erected between the lower ends of the first vertical wall 100A, the second vertical wall 100B, and the third vertical wall 100C. As shown in FIG. 8B , in the flat plate portion 97 , two contact walls 113 are provided at intervals between one receiving concave portion 97A and one receiving concave portion 97A in the left-right direction.
并且,如图4、图5及图6所示,将第二框架62与第一框架61组合而构成显影盒15的壳体。详细而言,第二框架62的前接触部96的左右方向两端部和后接触部99焊接于第一框架61的显影左壁63的上端部和显影右壁64的上端部。而且,第二框架62的前接触部96的前端部焊接于第一框架61的显影前壁65的上端部。Moreover, as shown in FIG. 4, FIG. 5, and FIG. 6, the casing of the developing cartridge 15 is comprised by combining the 2nd frame 62 and the 1st frame 61. As shown in FIG. In detail, the left and right ends of the front contact portion 96 and the rear contact portion 99 of the second frame 62 are welded to the upper ends of the developing left wall 63 and the developing right wall 64 of the first frame 61 . Also, the front end portion of the front contact portion 96 of the second frame 62 is welded to the upper end portion of the developing front wall 65 of the first frame 61 .
(2-3)显影室及调色剂收容室(2-3) Developing room and toner storage room
在显影盒15内,比将连续部分90与第二纵壁100B的下端部连结的假想线段V靠后方的空间被划定作为显影室110,比假想线段V靠前方的空间被划定作为调色剂收容室111。In the developing cartridge 15, the space behind the imaginary line segment V connecting the continuous portion 90 and the lower end of the second vertical wall 100B is defined as the developing chamber 110, and the space ahead of the imaginary line segment V is defined as the development chamber 110. A toner storage chamber 111 .
详细而言,通过显影左壁63的后方部分、显影右壁64的后方部分、后上壁76的后方部分、显影底壁66的圆弧部68及唇部69、第二纵壁100B划定显影室110。Specifically, it is defined by the rear portion of the development left wall 63, the rear portion of the development right wall 64, the rear portion of the rear upper wall 76, the arc portion 68 and the lip portion 69 of the development bottom wall 66, and the second vertical wall 100B. Development chamber 110 .
通过显影左壁63的前方部分、显影右壁64的前方部分、后上壁76的前方部分、前上壁75、显影底壁66的弯曲部67、第二纵壁100B划定作为收容部的一例的调色剂收容室111。调色剂收容室111在内部收容调色剂。显影室110与调色剂收容室111沿前后方向连通。The front portion of the development left wall 63, the front portion of the development right wall 64, the front portion of the rear upper wall 76, the front upper wall 75, the curved portion 67 of the development bottom wall 66, and the second vertical wall 100B define the housing portion. An example of the toner storage chamber 111 . The toner storage chamber 111 stores toner therein. The developing chamber 110 communicates with the toner storage chamber 111 in the front-rear direction.
(2-4)显影辊及供给辊(2-4) Developing roller and supply roller
如图5及图7所示,显影辊19在显影室110中,能够旋转地支承在显影左壁63及显影右壁64的后端部间。显影辊19在唇部69的上方隔开间隔地配置。As shown in FIGS. 5 and 7 , the developing roller 19 is rotatably supported between rear ends of the developing left wall 63 and the developing right wall 64 in the developing chamber 110 . The developing roller 19 is arranged at a distance above the lip portion 69 .
供给辊20相对于显影辊19位于前下方。供给辊20在显影室110内,能够旋转地支承在显影左壁63及显影右壁64的后端部间,且收容在圆弧部68内。The supply roller 20 is positioned forward and downward relative to the developing roller 19 . The supply roller 20 is rotatably supported between the rear end portions of the developing left wall 63 and the developing right wall 64 in the developing chamber 110 , and is accommodated in the arc portion 68 .
(2-5)层厚限制构件(2-5) Layer thickness limiting member
如图5及图7所示,层厚限制构件120具备上述的层厚限制刮板21、支承构件130、加强构件131、作为固定构件的一例的4个固定螺钉132。As shown in FIGS. 5 and 7 , the layer thickness regulating member 120 includes the above-mentioned layer thickness regulating blade 21 , a supporting member 130 , a reinforcing member 131 , and four fixing screws 132 as an example of fixing members.
层厚限制刮板21在主视下为大致矩形,具有沿左右方向延伸的大致板形状。层厚限制刮板21在前后方向上薄,由具有弹性的金属构成。The layer thickness regulating blade 21 is substantially rectangular in front view, and has a substantially plate shape extending in the left-right direction. The layer thickness regulating blade 21 is thin in the front-rear direction and is made of elastic metal.
支承构件130为侧视下大致L字状,具有沿左右方向延伸的大致弯折板形状。支承构件130由刚性强的金属构成,其厚度比层厚限制刮板21的厚度厚。支承构件130具备第一支承部135、第二支承部136、一对安装部137。The support member 130 is substantially L-shaped in a side view, and has a substantially bent plate shape extending in the left-right direction. The supporting member 130 is made of rigid metal, and its thickness is thicker than that of the layer thickness regulating blade 21 . The support member 130 includes a first support portion 135 , a second support portion 136 , and a pair of attachment portions 137 .
第一支承部135为主视下大致矩形,且具有沿左右方向延伸的大致板形状。第一支承部135在侧视下沿着上下方向。The first support portion 135 is substantially rectangular in front view, and has a substantially plate shape extending in the left-right direction. The first support portion 135 is along the up-down direction in a side view.
第二支承部136为俯视下大致矩形,具有沿左右方向延伸的大致板形状。第二支承部136从第一支承部135的上端部朝向前方突出。第二支承部136在侧视下沿着前后方向。第二支承部136的左右方向的长度比第一支承部135的左右方向的长度短。第二支承部136具有未图示的4个插通孔。4个插通孔沿上下方向贯通第二支承部136,在左右方向上相互隔开间隔地设置。The second support portion 136 is substantially rectangular in plan view, and has a substantially plate shape extending in the left-right direction. The second support portion 136 protrudes forward from the upper end portion of the first support portion 135 . The second support portion 136 is along the front-rear direction in a side view. The length in the left-right direction of the second support portion 136 is shorter than the length in the left-right direction of the first support portion 135 . The second support portion 136 has four insertion holes not shown. The four insertion holes penetrate the second support portion 136 in the vertical direction, and are provided at intervals in the left-right direction.
一对安装部137从第一支承部135的两端部朝向上方突出。一对安装部137分别具有主视下大致矩形的板形状。一对安装部137分别具有将一对安装部137分别沿前后方向贯通的安装孔137A。A pair of mounting portions 137 protrudes upward from both end portions of the first support portion 135 . The pair of mounting portions 137 each have a substantially rectangular plate shape in front view. The pair of mounting parts 137 each have a mounting hole 137A that penetrates the pair of mounting parts 137 in the front-rear direction.
加强构件131位于支承构件130的上方。加强构件131为侧视下大致L字状,且具有沿左右方向延伸的大致弯折板形状。支承构件130由刚性强的金属构成,其厚度比层厚限制刮板21的厚度厚。加强构件131的前端部具有未图示的4个螺纹孔。4个螺纹孔将加强构件131的前端部沿上下方向贯通,在左右方向上相互隔开间隔地设置。加强构件131以比90°稍小的角度折弯,在侧视下与支承构件130重叠地位于支承构件130的上方。以在加强构件131的后端部与支承构件130的第一支承部135之间夹持层厚限制刮板21的上方部分的方式设置层厚限制刮板21。即,加强构件131相对于层厚限制刮板21位于与支承构件130相反的一侧。The reinforcing member 131 is located above the supporting member 130 . The reinforcing member 131 is substantially L-shaped in side view, and has a substantially bent plate shape extending in the left-right direction. The supporting member 130 is made of rigid metal, and its thickness is thicker than that of the layer thickness regulating blade 21 . The front end portion of the reinforcement member 131 has four unillustrated screw holes. The four threaded holes penetrate the front end portion of the reinforcement member 131 in the vertical direction, and are provided at intervals in the left-right direction. The reinforcement member 131 is bent at an angle slightly smaller than 90°, and is positioned above the support member 130 so as to overlap the support member 130 in a side view. The layer thickness regulating blade 21 is provided so as to sandwich the upper portion of the layer thickness regulating blade 21 between the rear end portion of the reinforcing member 131 and the first support portion 135 of the supporting member 130 . That is, the reinforcing member 131 is located on the side opposite to the supporting member 130 with respect to the layer thickness regulating blade 21 .
第二支承部136的4个插通孔和加强构件131的4个螺纹孔在上下方向上重叠。并且,在沿该上下方向重叠的插通孔及螺纹孔分别安装有4个固定螺钉132。而且,4个固定螺钉132分别插入到平板部97的4个接纳凹部97A内。The four insertion holes of the second support portion 136 and the four screw holes of the reinforcing member 131 overlap in the vertical direction. In addition, four fixing screws 132 are attached to each of the insertion holes and the threaded holes overlapping in the vertical direction. Furthermore, four fixing screws 132 are respectively inserted into the four receiving recessed portions 97A of the flat plate portion 97 .
由此,加强构件131压接于支承构件130,在支承构件130的第一支承部135与加强构件131的后端部之间夹持层厚限制刮板21。即,通过支承构件130与加强构件131的协作来夹持层厚限制刮板21,而且通过4个固定螺钉132分别固定支承构件130和加强构件131。Thus, the reinforcement member 131 is press-contacted to the support member 130 , and the layer thickness regulating blade 21 is sandwiched between the first support portion 135 of the support member 130 and the rear end portion of the reinforcement member 131 . That is, the support member 130 and the reinforcement member 131 cooperate to sandwich the layer thickness regulating blade 21 , and the support member 130 and the reinforcement member 131 are respectively fixed by the four fixing screws 132 .
左方的安装部137与显影盒15的左螺纹部70抵接。右方的安装部137与显影盒15的右螺纹部71抵接。并且,在左方的安装部137的安装孔137A和左螺纹部70的螺纹孔安装左固定螺钉140,在右方的安装部137的安装孔137A和右螺纹部71的螺纹孔安装右固定螺钉141。由此,将层厚限制构件120固定于显影盒15的第一框架61。The mounting portion 137 on the left is in contact with the left screw portion 70 of the developer cartridge 15 . The right mounting portion 137 is in contact with the right screw portion 71 of the developer cartridge 15 . And, the left fixing screw 140 is installed in the mounting hole 137A of the left mounting part 137 and the threaded hole of the left threaded part 70, and the right fixing screw is mounted in the mounting hole 137A of the right mounting part 137 and the threaded hole of the right threaded part 71. 141. Thus, the layer thickness regulating member 120 is fixed to the first frame 61 of the developer cartridge 15 .
(2-6)搅拌器(2-6) agitator
图5及图6所示,显影盒15具备作为搅拌构件的一例的搅拌器151和搬运单元180。As shown in FIGS. 5 and 6 , the developer cartridge 15 includes an agitator 151 and a conveyance unit 180 as an example of an agitation member.
搅拌器151在调色剂收容室111内位于第一框架61的突出部77的下方。搅拌器151具备搅拌轴153、搅拌叶片154。搅拌器151沿旋转方向R旋转。需要说明的是,旋转方向R是右侧视下逆时针方向。The agitator 151 is located below the protruding portion 77 of the first frame 61 in the toner storage chamber 111 . The stirrer 151 includes a stirrer shaft 153 and a stirrer blade 154 . The agitator 151 rotates in the rotation direction R. As shown in FIG. It should be noted that the rotation direction R is counterclockwise as viewed from the right side.
搅拌轴153一体地具备轴主体156、一对旋转轴157、作为接触部的一例的凸轮158。The stirring shaft 153 integrally includes a shaft body 156 , a pair of rotating shafts 157 , and a cam 158 as an example of a contact portion.
轴主体156具有截面大致矩形,沿左右方向延伸。The shaft main body 156 has a substantially rectangular cross section and extends in the left-right direction.
一对旋转轴157位于轴主体156的左右两端部。一对旋转轴157分别具有沿左右方向延伸的大致圆柱形状,从轴主体156的左右方向端面朝向左右方向外方突出。左方的旋转轴157能够旋转地支承在显影左壁63的前端部,右方的旋转轴157能够旋转地支承在显影右壁64的后端部。由此,一对旋转轴157分别能够以沿左右方向延伸的中心轴线A1为中心旋转。A pair of rotating shafts 157 are located at both left and right ends of the shaft main body 156 . Each of the pair of rotating shafts 157 has a substantially cylindrical shape extending in the left-right direction, and protrudes outward in the left-right direction from the left-right direction end surface of the shaft main body 156 . The left rotation shaft 157 is rotatably supported at the front end of the development left wall 63 , and the right rotation shaft 157 is rotatably supported at the rear end of the development right wall 64 . Accordingly, the pair of rotating shafts 157 can each rotate about the central axis A1 extending in the left-right direction.
凸轮158与轴主体156的左方相邻,且位于左方的旋转轴157的右端部。凸轮158具有侧视下大致椭圆形的板形状,从左方的旋转轴157的周面朝向旋转轴157的径向外方扩展。凸轮158的旋转中心与旋转轴157的中心轴线A1一致。在侧视下,在凸轮158的外周缘处,根据其外周缘的位置的不同而距中心轴线A1的距离不同。凸轮158具有恒定部分158A、渐减部分158B、渐增部分158C。The cam 158 is adjacent to the left of the shaft main body 156 and is located at the right end of the left rotation shaft 157 . The cam 158 has a substantially elliptical plate shape in a side view, and spreads outward in the radial direction of the rotary shaft 157 from the peripheral surface of the left rotary shaft 157 . The rotation center of the cam 158 coincides with the central axis A1 of the rotation shaft 157 . In a side view, at the outer peripheral edge of the cam 158 , the distance from the central axis A1 varies depending on the position of the outer peripheral edge. The cam 158 has a constant portion 158A, a tapered portion 158B, and a tapered portion 158C.
恒定部分158A是凸轮158的中心角大致120°的部分,具有侧视下大致扇形形状。恒定部分158A的曲率半径在恒定部分158A的周方向整体上恒定。The constant portion 158A is a portion of the cam 158 having a central angle of approximately 120°, and has a substantially fan-shaped shape in side view. The radius of curvature of the constant portion 158A is generally constant in the circumferential direction of the constant portion 158A.
渐减部分158B是凸轮158的中心角大致120°的部分,具有侧视下大致扇形形状。渐减部分158B的曲率半径随着朝向旋转方向R的上游而逐渐减小。渐减部分158B在侧视下,相对于恒定部分158A在旋转方向R的上游侧相邻。渐减部分158B的外周面与恒定部分158A的外周面连续。The taper portion 158B is a portion of the cam 158 having a central angle of approximately 120°, and has a substantially fan-shaped shape in side view. The radius of curvature of the tapering portion 158B gradually decreases toward the upstream in the rotational direction R. As shown in FIG. The tapering portion 158B is adjacent on the upstream side in the rotational direction R with respect to the constant portion 158A in a side view. The outer peripheral surface of the tapering portion 158B is continuous with the outer peripheral surface of the constant portion 158A.
渐增部分158C是凸轮158的中心角大致120°的部分,具有侧视下大致扇形形状。渐增部分158C的各自的曲率半径随着朝向旋转方向R的上游而逐渐增大。渐减部分158B在侧视下,相对于渐减部分158B在旋转方向R的上游侧相邻,相对于恒定部分158A在旋转方向R的下游侧相邻。渐增部分158C的外周面与恒定部分158A及渐减部分158B的外周面连续。The increasing portion 158C is a portion of the cam 158 having a central angle of approximately 120°, and has a substantially fan-shaped shape in side view. The respective radii of curvature of the increasing portions 158C gradually increase toward the upstream in the rotational direction R. As shown in FIG. The tapered portion 158B is adjacent to the tapered portion 158B on the upstream side in the rotational direction R and is adjacent to the constant portion 158A on the downstream side in the rotational direction R in a side view. The outer peripheral surface of the increasing portion 158C is continuous with the outer peripheral surfaces of the constant portion 158A and the decreasing portion 158B.
搅拌叶片154由聚对苯二甲酸乙二醇酯(PET)等具有挠性的膜材料构成。搅拌叶片154具有沿左右方向延伸的大致矩形形状。搅拌叶片154的左右方向尺寸与轴主体156的左右方向尺寸大致相同。搅拌叶片154的上端部支承于轴主体156的外周面。换言之,搅拌叶片154从轴主体156朝向径向外方突出。The stirring blade 154 is made of a flexible film material such as polyethylene terephthalate (PET). The stirring blade 154 has a substantially rectangular shape extending in the left-right direction. The left-right dimension of the stirring blade 154 is substantially the same as the left-right dimension of the shaft main body 156 . The upper end portion of the stirring blade 154 is supported by the outer peripheral surface of the shaft main body 156 . In other words, the stirring blade 154 protrudes radially outward from the shaft main body 156 .
(2-7)搬运单元(2-7) Handling unit
搬运单元180位于显影室110与调色剂收容室111的交界。搬运单元180具备搬运构件181和膜构件182。The transport unit 180 is located at the boundary between the developing chamber 110 and the toner storage chamber 111 . The conveyance unit 180 includes a conveyance member 181 and a film member 182 .
搬运构件181一体地具备摆动轴183、搬运部184、凸轮接触部185、掏出部186。The conveyance member 181 integrally includes a swing shaft 183 , a conveyance portion 184 , a cam contact portion 185 , and a pullout portion 186 .
摆动轴183具有沿左右方向延伸的大致圆柱形状。摆动轴183的左端部能够转动地支承在显影左壁63的中央部,摆动轴183的右端部能够转动地支承在显影右壁64的中央部。由此,摆动轴183能够以中心轴线A2为中心转动。The swing shaft 183 has a substantially cylindrical shape extending in the left-right direction. The left end of the swing shaft 183 is rotatably supported at the center of the developing left wall 63 , and the right end of the swing shaft 183 is rotatably supported at the center of the developing right wall 64 . Accordingly, the swing shaft 183 can rotate about the central axis A2.
搬运部184是沿左右方向延伸的大致矩形的板状,从摆动轴183的周面连续而朝向摆动轴183的径向外方突出。搬运部184具备6个作为第一卡合部的一例的搬运肋190。The conveyance part 184 has a substantially rectangular plate shape extending in the left-right direction, continues from the peripheral surface of the swing shaft 183 , and protrudes outward in the radial direction of the swing shaft 183 . The conveyance part 184 is provided with six conveyance ribs 190 as an example of a 1st engaging part.
6个搬运肋190分别在从搬运部184的突出方向的中央部到前端部的部分,向与搬运部184的突出方向正交的方向突出。详细而言,6个搬运肋190分别从搬运部184朝向与供给辊20侧相反的方向突出。6个搬运肋190分别为侧视下大致三角形形状,具有随着从搬运部184离开而变尖细的形状。6个搬运肋190沿左右方向相互隔开间隔地设置。6个搬运肋190的各个在搬运构件181摆动的状态下,与第一框架61的6个抵接壁113的各个不干涉。即,在左右方向上,6个搬运肋190的各个与6个抵接壁113的各个交叉。The six conveying ribs 190 protrude in a direction perpendicular to the protruding direction of the conveying part 184 from the center part to the tip part of the protruding direction of the conveying part 184 . Specifically, the six conveyance ribs 190 each protrude from the conveyance portion 184 in a direction opposite to the supply roller 20 side. Each of the six conveyance ribs 190 has a substantially triangular shape in a side view, and has a shape that becomes tapered as it moves away from the conveyance portion 184 . The six conveyance ribs 190 are provided at intervals from each other in the left-right direction. Each of the six conveyance ribs 190 does not interfere with each of the six contact walls 113 of the first frame 61 in a state where the conveyance member 181 is swinging. That is, each of the six conveyance ribs 190 intersects each of the six contact walls 113 in the left-right direction.
凸轮接触部185位于摆动轴183的左端部。凸轮接触部185从摆动轴183朝向径向外方突出。凸轮接触部185的前端部与搅拌器151的凸轮158的外周面抵接。The cam contact portion 185 is located at the left end portion of the swing shaft 183 . The cam contact portion 185 protrudes radially outward from the swing shaft 183 . The front end portion of the cam contact portion 185 is in contact with the outer peripheral surface of the cam 158 of the agitator 151 .
掏出部186是沿左右方向延伸的大致矩形的板状,从摆动轴183的周面连续地朝向摆动轴183的径向外方突出。掏出部186与搬运部184在摆动轴183处从互不相同的部分朝向摆动轴183的径向的外方延伸。掏出部186与搬运部184在侧视下具有钝角的V字形状。The protruding portion 186 has a substantially rectangular plate shape extending in the left-right direction, and protrudes continuously outward in the radial direction of the swing shaft 183 from the peripheral surface of the swing shaft 183 . The extraction part 186 and the conveyance part 184 extend radially outward of the swing shaft 183 from mutually different parts on the swing shaft 183 . The extraction part 186 and the conveyance part 184 have a V-shape with an obtuse angle in side view.
膜构件182由聚对苯二甲酸乙二醇酯(PET)等具有挠性的膜材料构成。膜构件182具有沿左右方向延伸的大致矩形形状。膜构件182的上端部安装在搬运部184的前端部。The film member 182 is made of a flexible film material such as polyethylene terephthalate (PET). The film member 182 has a substantially rectangular shape extending in the left-right direction. The upper end portion of the film member 182 is attached to the front end portion of the conveying portion 184 .
对搬运构件181施加未图示的弹簧的作用力。由此,搬运单元180以中心轴线A2为中心,始终被沿右侧视下逆时针方向施力。A biasing force of a spring (not shown) is applied to the conveyance member 181 . As a result, the transport unit 180 is always biased counterclockwise as viewed from the right side, centering on the central axis A2.
3.搅拌器的动作3. The action of the stirrer
如上述那样,在图像形成装置1中开始图像形成动作时,显影辊19及供给辊20分别如图9A、图9B及图9C所示的那样以规定的转速向右侧视下顺时针方向旋转。As described above, when the image forming operation is started in the image forming apparatus 1, the developing roller 19 and the supply roller 20 rotate clockwise at a predetermined rotation speed as shown in FIGS. 9A, 9B and 9C, respectively. .
另外,搅拌器151以规定的转速沿旋转方向R右侧视下逆时针旋转。而且,伴随于搅拌器151的旋转,凸轮158也沿旋转方向R旋转。In addition, the agitator 151 rotates counterclockwise in the rotation direction R at a predetermined rotation speed as viewed from the right. Further, the cam 158 also rotates in the rotation direction R along with the rotation of the agitator 151 .
在图9A所示的状态下,搬运构件181的凸轮接触部185与作为凸轮158的径向外方端部的恒定部分158A接触。In the state shown in FIG. 9A , the cam contact portion 185 of the conveyance member 181 is in contact with the constant portion 158A that is the radially outer end portion of the cam 158 .
此时,搅拌器151的搅拌叶片154的前端部与搬运构件181的搬运部184的前端发生接触,较大地挠曲。At this time, the front end portion of the stirring blade 154 of the stirrer 151 comes into contact with the front end of the conveying portion 184 of the conveying member 181 , and is greatly bent.
接着,当搅拌器151沿旋转方向R进一步旋转时,如图9B所示,在保持凸轮接触部185与凸轮158的恒定部分158A的接触状态的状态下,凸轮158沿旋转方向R旋转。而且,搅拌器151的搅拌叶片154沿旋转方向R旋转。Next, when the agitator 151 is further rotated in the rotational direction R, the cam 158 is rotated in the rotational direction R while maintaining the contact state of the cam contact portion 185 with the constant portion 158A of the cam 158 as shown in FIG. 9B . Also, the stirring blade 154 of the stirrer 151 rotates in the rotation direction R. As shown in FIG.
此时,凸轮接触部185与凸轮158的恒定部分158A进行滑动接触。由此,搬运构件181未以中心轴线A2为中心摆动,而位于恒定位置。搅拌器151的搅拌叶片154的前端部与搬运构件181的6个搬运肋190的各自的前端部抵接。At this time, the cam contact portion 185 comes into sliding contact with the constant portion 158A of the cam 158 . Thereby, the conveyance member 181 is located in a constant position without swinging about the central axis A2. The front ends of the stirring blades 154 of the stirrer 151 are in contact with the respective front ends of the six conveyance ribs 190 of the conveyance member 181 .
并且,当搅拌器151沿旋转方向R进一步旋转时,如图9C所示,在保持凸轮接触部185与凸轮158的恒定部分158A的接触状态的状态下,凸轮158沿旋转方向R进一步旋转。而且,搅拌器151的搅拌叶片154沿旋转方向R进一步旋转。And, when the agitator 151 is further rotated in the rotational direction R, as shown in FIG. Also, the stirring blade 154 of the stirrer 151 is further rotated in the rotation direction R. As shown in FIG.
此时,凸轮接触部185与凸轮158的恒定部分158A进行滑动接触。由此,搬运构件181未以中心轴线A2为中心摆动,而位于恒定位置。搅拌器151的搅拌叶片154的前端部与第二框架62的6个抵接壁113的各自的前下端部抵接。At this time, the cam contact portion 185 comes into sliding contact with the constant portion 158A of the cam 158 . Thereby, the conveyance member 181 is located in a constant position without swinging about the central axis A2. The front end portions of the stirring blades 154 of the stirrer 151 are in contact with the respective front lower end portions of the six contact walls 113 of the second frame 62 .
而且,当搅拌器151向旋转方向R进一步旋转时,凸轮接触部185与作为凸轮158的径向外方端部的渐减部分158B接触。Further, when the agitator 151 is further rotated in the rotation direction R, the cam contact portion 185 comes into contact with the tapered portion 158B which is the radially outer end portion of the cam 158 .
接着,当搅拌器151沿旋转方向R进一步旋转时,在保持凸轮接触部185与渐减部分158B的接触状态的状态下,凸轮158沿旋转方向R进一步旋转。而且,搅拌器151的搅拌叶片154沿旋转方向R进一步旋转。Next, when the agitator 151 is further rotated in the rotational direction R, the cam 158 is further rotated in the rotational direction R while maintaining the contact state of the cam contact portion 185 with the tapered portion 158B. Also, the stirring blade 154 of the stirrer 151 is further rotated in the rotation direction R. As shown in FIG.
此时,搬运构件181以中心轴线A2为中心,沿右侧视下逆时针方向旋转至图10的实线所示的位置为止。而且,搅拌器151的搅拌叶片154的前端部从第二框架62的6个抵接壁113分别离开。At this time, the conveyance member 181 rotates counterclockwise in a right side view around the central axis A2 to a position shown by a solid line in FIG. 10 . Moreover, the front-end|tip part of the stirring blade 154 of the stirrer 151 is separated from each of the six contact walls 113 of the 2nd frame 62. As shown in FIG.
并且,当搅拌器151沿旋转方向R进一步旋转时,凸轮接触部185与作为凸轮158的径向外方端部的渐增部分158C接触。And, when the agitator 151 is further rotated in the rotation direction R, the cam contact portion 185 comes into contact with the increasing portion 158C which is the radially outer end portion of the cam 158 .
此时,搬运构件181以中心轴线A2为中心,沿右侧视下逆时针方向进一步旋转至图10的双点划线所示的位置为止。At this time, the conveyance member 181 further rotates counterclockwise in a right side view around the central axis A2 to a position shown by the dashed-two dotted line in FIG. 10 .
而且,当搅拌器151沿旋转方向R进一步旋转时,在保持凸轮接触部185与渐增部分158C的接触状态的状态下,凸轮158沿旋转方向R进一步旋转。而且,搅拌器151的搅拌叶片154沿旋转方向R进一步旋转。Also, when the agitator 151 is further rotated in the rotational direction R, the cam 158 is further rotated in the rotational direction R in a state where the contact state of the cam contact portion 185 and the gradually increasing portion 158C is maintained. Also, the stirring blade 154 of the stirrer 151 is further rotated in the rotation direction R. As shown in FIG.
此时,搬运构件181以中心轴线A2为中心,沿右侧视下顺时针方向旋转至图10的实线所示的位置为止。At this time, the transport member 181 rotates clockwise in a right side view around the central axis A2 to a position shown by a solid line in FIG. 10 .
这样,当搅拌器151沿着旋转方向R右侧视下逆时针地旋转时,搅拌叶片154右侧视下逆时针地旋转。搅拌叶片154的前端部以如下方式右侧视下逆时针地旋转:与搬运构件181的6个搬运肋190分别抵接之后,与第二框架62的6个抵接壁113分别抵接,然后,从第二框架62的6个抵接壁113分别离开。由此,通过搅拌叶片154来搅拌调色剂收容室111内的调色剂。In this way, when the stirrer 151 rotates counterclockwise in the rotation direction R as viewed from the right side, the stirring blade 154 rotates counterclockwise as viewed from the right side. The front end portion of the stirring blade 154 rotates counterclockwise as viewed from the right side in the following manner: after abutting against the six conveying ribs 190 of the conveying member 181, respectively abutting against the six abutting walls 113 of the second frame 62, and then , away from the six abutting walls 113 of the second frame 62 respectively. Thus, the toner in the toner storage chamber 111 is stirred by the stirring blade 154 .
另外,搬运构件181以中心轴线A2为中心,右侧视下逆时针或右侧视下顺时针地旋转。即,搬运构件181以中心轴线A2为中心摆动。由此,位于调色剂收容室111与显影室110的交界处的调色剂由搬运构件181的搬运部184搬运到显影室110内。In addition, the conveyance member 181 rotates counterclockwise when viewed from the right side or clockwise when viewed from the right side, centering on the central axis A2. That is, the conveyance member 181 swings around the central axis A2. Accordingly, the toner located at the boundary between the toner storage chamber 111 and the developing chamber 110 is conveyed into the developing chamber 110 by the conveying portion 184 of the conveying member 181 .
此时,在侧视下,搅拌叶片154的前端部的旋转轨迹与突出部77内的区域不重叠。而且,由搅拌叶片154搅拌后的调色剂、即位于突出部77的下方的调色剂借助搅拌叶片154而弹起,与突出部77的突出前壁82碰触之后,与突出上壁84碰触,然后,返回调色剂收容室111的中央。而且,在突出部77内,调色剂与空气适当地混合。即,突出部77内的空间也被使用作为用于使调色剂与空气混合的空间。此时,通过第一纵壁100A,能抑制调色剂返回到搬运构件181的上方。At this time, in a side view, the rotation locus of the tip portion of the stirring blade 154 does not overlap with the area inside the protruding portion 77 . Then, the toner stirred by the stirring blade 154 , that is, the toner located below the protruding portion 77 is bounced by the stirring blade 154 , touches the protruding front wall 82 of the protruding portion 77 , and then collides with the protruding upper wall 84 . The touch, then, returns to the center of the toner storage chamber 111 . Also, in the protruding portion 77, toner and air are properly mixed. That is, the space inside the protruding portion 77 is also used as a space for mixing toner with air. At this time, the first vertical wall 100A can prevent the toner from returning to the upper side of the conveyance member 181 .
4.来自扫描单元的激光束的光路与显影盒的位置关系4. The positional relationship between the optical path of the laser beam from the scanning unit and the developing box
如图1所示,在将处理盒11装配于图像形成装置1的状态下,显影盒15如以下那样设置。需要说明的是,在以下的图像形成装置1中的显影盒15的位置的说明中,以将图像形成装置1沿水平方向载置的状态为基准。As shown in FIG. 1 , in a state where the process cartridge 11 is mounted on the image forming apparatus 1 , the developing cartridge 15 is installed as follows. In addition, in the following description of the position of the developing cartridge 15 in the image forming apparatus 1, the state which placed the image forming apparatus 1 in the horizontal direction is taken as a reference.
显影盒15的突出部77相对于激光束L的光路位于下方。换言之,突出部77相对于激光束L的光路位于第一框架61侧。而且,详细而言,显影盒15的突出上壁84相对于从扫描单元12朝向感光鼓16照射的激光束L的光路位于下方。显影盒15的突出上壁84以沿着激光束L的光路的方式设置。The protruding portion 77 of the developing cartridge 15 is located below with respect to the optical path of the laser beam L. As shown in FIG. In other words, the protruding portion 77 is located on the first frame 61 side with respect to the optical path of the laser beam L. As shown in FIG. Also, in detail, the protruding upper wall 84 of the developing cartridge 15 is located below with respect to the optical path of the laser beam L irradiated from the scanning unit 12 toward the photosensitive drum 16 . The protruding upper wall 84 of the developing cartridge 15 is disposed along the optical path of the laser beam L. As shown in FIG.
显影盒15的安装部137的上端相对于激光束L的光路稍位于上方。即,安装部137的上端在上下方向上相对于激光束L的光路位于与突出部77相反的一侧。The upper end of the mounting portion 137 of the developing cartridge 15 is located slightly above the optical path of the laser beam L. As shown in FIG. That is, the upper end of the mounting portion 137 is located on the opposite side to the protruding portion 77 with respect to the optical path of the laser beam L in the vertical direction.
5.作用效果5. Effect
(1)根据该显影盒15,如图5所示,突出部77从凸缘部78向上方突出,且遍及左右方向上的调色剂收容室111的大致整体地延伸。(1) According to the developing cartridge 15 , as shown in FIG. 5 , the protruding portion 77 protrudes upward from the flange portion 78 , and extends almost entirely in the left-right direction of the toner storage chamber 111 .
因此,通过突出部77,能够增加收容的调色剂的量。Therefore, the amount of toner to be stored can be increased by the protruding portion 77 .
另外,突出部77具有在侧视下相对于前接触部96及后接触部99倾斜的突出上壁84。In addition, the protruding portion 77 has a protruding upper wall 84 inclined with respect to the front contact portion 96 and the rear contact portion 99 in a side view.
因此,即使干涉物从上方与显影盒15发生碰撞,也能够通过突出上壁84避开从干涉物受到的力。Therefore, even if an interfering object collides with the developing cartridge 15 from above, the force received from the interfering object can be avoided by protruding the upper wall 84 .
其结果是,能够减轻从干涉物受到的力。As a result, the force received from the interfering object can be reduced.
另外,显影盒15的框架由第一框架61和第二框架62构成,突出部77形成于第二框架62。因此,与通过一个框架来构成显影盒15的框架的情况相比,能够容易地制造突出部77。Moreover, the frame of the developing cartridge 15 is comprised from the 1st frame 61 and the 2nd frame 62, and the protrusion part 77 is formed in the 2nd frame 62. As shown in FIG. Therefore, compared with the case where the frame of the developing cartridge 15 is comprised by one frame, the protrusion part 77 can be manufactured easily.
(2)而且,根据该显影盒15,如图5所示,突出上壁84以在前后方向上随着从层厚限制构件120离开而位于上方的方式倾斜。(2) Furthermore, according to this developer cartridge 15 , as shown in FIG. 5 , the protruding upper wall 84 is inclined so as to be located upward as it moves away from the layer thickness regulating member 120 in the front-rear direction.
因此,在干涉物从上方与显影盒15发生碰撞的情况下,干涉物与突出上壁84中的从层厚限制构件120离开的前方部分发生碰撞。Therefore, in the case where the interfering matter collides with the developing cartridge 15 from above, the interfering matter collides with the front portion of the protruding upper wall 84 away from the layer thickness regulating member 120 .
其结果是,能够抑制力施加于层厚限制构件120。As a result, it is possible to suppress force from being applied to the layer thickness regulating member 120 .
(3)而且,根据该显影盒15,如图5所示,突出上壁84的后方端缘84B比固定螺钉132更位于上方。(3) Furthermore, according to this developing cartridge 15 , as shown in FIG. 5 , the rear end edge 84B of the protruding upper wall 84 is located above the fixing screw 132 .
其结果是,在干涉物从上方与显影盒15发生碰撞时,能够抑制干涉物与固定螺钉132发生碰撞。As a result, when the interfering matter collides with the developing cartridge 15 from above, it can suppress that the interfering matter collides with the fixing screw 132 .
(4)而且,根据该显影盒15,如图4所示,突出上壁84的上表面的后方端缘84B的左右方向的尺寸比突出上壁84的上表面的前方端缘84A的左右方向的尺寸短。(4) Furthermore, according to the developing cartridge 15, as shown in FIG. The size is short.
因此,能够使突出上壁84的上表面的后方端缘的刚性比突出上壁84的上表面的前方端缘的刚性高。Therefore, the rigidity of the rear edge protruding from the upper surface of the upper wall 84 can be made higher than the rigidity of the front edge protruding from the upper surface of the upper wall 84 .
其结果是,能够抑制突出部77的后方部分挠曲,能够抑制因显影盒15的变形而力施加于层厚限制构件120。As a result, it is possible to suppress the rear portion of the protruding portion 77 from being bent, and it is possible to suppress the application of force to the layer thickness regulating member 120 due to the deformation of the developing cartridge 15 .
(5)而且,根据该显影盒15,如图5所示,显影盒15具备:搅拌器151,构成为对调色剂进行搅拌,且具备具有挠性的搅拌叶片154;以及搬运构件181,构成为将调色剂朝向显影辊19搬运。(5) Furthermore, according to the developing cartridge 15, as shown in FIG. It is configured to convey the toner toward the developing roller 19 .
因此,通过搅拌叶片154及搬运构件181,能够使调色剂流动。Therefore, the toner can be made to flow by the stirring blade 154 and the conveying member 181 .
另外,搅拌叶片154通过搅拌器151的旋转,在与搬运构件181的6个搬运肋190分别抵接之后,与第一纵壁100A的6个抵接壁113分别逐渐抵接。Moreover, the agitation blade 154 abuts on each of the six conveyance ribs 190 of the conveyance member 181 by rotation of the agitator 151, and then gradually abuts on each of the six abutment walls 113 of the first vertical wall 100A.
其结果是,能够抑制搅拌叶片154猛力地与显影盒15内的构件发生碰撞,因此能够抑制噪音的发生。As a result, it is possible to suppress the agitation blade 154 from colliding violently with members in the developing cartridge 15 , thereby suppressing the generation of noise.
(6)而且,根据该显影盒15,如图5所示,一对显影把持部73向比突出部77更向上方延伸。(6) Furthermore, according to the developing cartridge 15 , as shown in FIG. 5 , the pair of developing gripping portions 73 extend upward beyond the protruding portion 77 .
因此,在显影盒15中,能够容易地把持一对显影把持部73。Therefore, in the developing cartridge 15, the pair of developing gripping parts 73 can be easily gripped.
(7)而且,根据该处理盒11,如图2所示,鼓把持部47相对于突出部77位于前方。突出部77具有向后下方凹陷的凹部95。(7) Furthermore, according to the process cartridge 11, as shown in FIG. The protruding portion 77 has a recessed portion 95 recessed rearward and downward.
因此,在对鼓把持部47进行把持时,能够抑制突出部77成为阻碍。Therefore, it is possible to suppress the protruding portion 77 from becoming an obstacle when the drum gripping portion 47 is gripped.
其结果是,在处理盒11中,能够容易地把持鼓把持部47。As a result, the drum holding portion 47 can be easily held in the process cartridge 11 .
(8)而且,根据该图像形成装置1,如图1所示,显影盒15的突出上壁84以沿着从扫描单元12朝向感光鼓16的激光束L的光路的方式设置。(8) Further, according to the image forming apparatus 1 , as shown in FIG. 1 , the projecting upper wall 84 of the developing cartridge 15 is provided along the optical path of the laser beam L from the scanning unit 12 toward the photosensitive drum 16 .
因此,能够增加在显影盒15内收容的调色剂的量,并能够确保激光束L的光路。Therefore, the amount of toner accommodated in the developing cartridge 15 can be increased, and the optical path of the laser beam L can be secured.
其结果是,能够增加在显影盒15内收容的调色剂的量,并能够确保稳定的图像形成动作。As a result, the amount of toner accommodated in the developing cartridge 15 can be increased, and a stable image forming operation can be ensured.
(9)另外,根据该图像形成装置1,如图1所示,显影盒15的突出部77与激光束L的光路相比位于下方。显影盒15的层厚限制构件120的安装部137的上端相对于激光束L位于上方。(9) In addition, according to this image forming apparatus 1 , as shown in FIG. 1 , the protruding portion 77 of the developing cartridge 15 is positioned below the optical path of the laser beam L. As shown in FIG. The upper end of the mounting portion 137 of the layer thickness regulating member 120 of the developer cartridge 15 is located above the laser beam L. As shown in FIG.
因此,能够抑制突出部77及安装部137与激光束L的光路发生干涉。Therefore, interference with the optical path of the laser beam L between the protruding portion 77 and the mounting portion 137 can be suppressed.
其结果是,能够确保稳定的图像形成动作。As a result, stable image forming operation can be ensured.
6.变形例6. Variations
在上述实施方式中,记载了搅拌器151作为搅拌构件的一例,但是作为搅拌构件,也可以取代搅拌器151而应用例如螺杆或桨叶等。In the above-mentioned embodiment, the stirrer 151 was described as an example of the stirring member, but instead of the stirrer 151, for example, a screw, a paddle, etc. may be applied as the stirring member.
另外,在上述的实施方式中,记载了显影辊19作为辊构件的一例,但是作为辊构件,也可以取代显影辊19而应用例如显影套筒、刷状的辊等。In addition, in the above-mentioned embodiment, the developing roller 19 was described as an example of a roller member, but instead of the developing roller 19, for example, a developing sleeve, a brush-shaped roller, or the like may be applied as the roller member.
Claims (9)
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JP2013227745A JP2015087668A (en) | 2013-10-31 | 2013-10-31 | Image development cartridge, process cartridge and image formation device |
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CN106054562A (en) * | 2015-04-16 | 2016-10-26 | 京瓷办公信息系统株式会社 | Developer stirring member and image forming apparatus |
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2013
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CN106054562A (en) * | 2015-04-16 | 2016-10-26 | 京瓷办公信息系统株式会社 | Developer stirring member and image forming apparatus |
CN106054562B (en) * | 2015-04-16 | 2019-10-25 | 京瓷办公信息系统株式会社 | Developer stirring member and image forming device |
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