CN103698989B - Developer reservoir - Google Patents
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- CN103698989B CN103698989B CN201310445260.5A CN201310445260A CN103698989B CN 103698989 B CN103698989 B CN 103698989B CN 201310445260 A CN201310445260 A CN 201310445260A CN 103698989 B CN103698989 B CN 103698989B
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Abstract
一种显影剂容器,包括:壳体,具有限定填充口的内表面,所述填充口用于填充显影剂;盖,安装到所述壳体,用于封闭所述填充口;以及搅拌构件,具有旋转轴,被构成为绕着所述旋转轴旋转,从而搅拌所述壳体中的显影剂,所述旋转轴的第一端部由所述壳体的所述内表面和安装到所述壳体的所述盖支撑。
A developer container including: a casing having an inner surface defining a filling port for filling developer; a cap mounted to the casing for closing the filling port; and a stirring member, having a rotation shaft configured to rotate around the rotation shaft to thereby agitate the developer in the housing, the first end of the rotation shaft being attached to the inner surface of the housing and to the The cover support of the housing.
Description
技术领域technical field
本发明涉及一种显影剂容器,其包括用于对用于将显影剂填充到壳体中的填充口进行密封的盖,以及用于搅拌壳体中的显影剂的搅拌构件。The present invention relates to a developer container including a cap for sealing a filling port for filling a developer into a housing, and an agitating member for agitating the developer in the housing.
背景技术Background technique
通常,在电子照相型的图像形成设备中,在容纳用于形成图像的显影剂的显影剂容器中,设有搅拌构件。通过搅拌显影剂并将显影剂供给到感光构件,对感光构件上的潜像进行显影(参见日本专利申请公开2006-154744)。Generally, in an electrophotographic type image forming apparatus, a stirring member is provided in a developer container containing a developer for forming an image. The latent image on the photosensitive member is developed by stirring the developer and supplying the developer to the photosensitive member (see Japanese Patent Application Laid-Open No. 2006-154744).
显影剂容器通常具有容器本体和封闭容器本体的盖构件。当组装显影剂容器时,在安装盖构件之前,从容器本体的开口将搅拌构件的轴(旋转轴)弯曲着安装到搅拌构件支撑部,搅拌构件支撑部设置在容器本体的侧壁的未形成填充口的部分。A developer container generally has a container body and a lid member that closes the container body. When assembling the developer container, before attaching the cover member, the shaft (rotation shaft) of the agitating member is bent and installed from the opening of the container body to the agitating member supporting portion provided on the unformed part of the side wall of the container body. The part that fills the mouth.
另一方面,还已知一种结构,该结构设置有将用于填充显影剂的填充口的开口大体等分的辐条状肋,以及布置在各肋之间的连接部上的、用于支撑搅拌构件的一端部的轴承。轴承被布置成当从显影剂容器的纵长方向看时,与填充口重合(参见日本专利申请公开H10-339995)。On the other hand, there is also known a structure provided with spoke-shaped ribs that divide the opening of the filling port for filling the developer into equal parts, and a support that is arranged on the connecting portion between the ribs. A bearing at one end of the stirring member. The bearing is arranged to coincide with the filling port when viewed from the lengthwise direction of the developer container (see Japanese Patent Application Laid-Open H10-339995).
当组装显影剂容器时,在使搅拌构件的轴弯曲的状态下安装搅拌构件的过程复杂且效率低,因而阻碍降低组装时间。When assembling the developer container, the process of installing the agitating member in a state where the shaft of the agitating member is bent is complicated and inefficient, thus hindering reduction in assembling time.
此外,在当从显影剂容器的纵长方向看时,搅拌构件支撑部与填充口重合的结构中,搅拌构件的轴承以及横跨填充口从而支撑轴承等的肋将会阻碍显影剂的填充。因此,填充显影剂的时间被不必要地延长。Furthermore, in a structure where the agitation member support portion coincides with the filling port when viewed from the lengthwise direction of the developer container, the bearing of the agitation member and the ribs straddling the filling port to support the bearing and the like will hinder the filling of the developer. Therefore, the time for filling the developer is unnecessarily prolonged.
发明内容Contents of the invention
因此,本发明的一个方面是提供一种显影剂容器,其能够容易地安装搅拌构件,并且显影剂的填充效率不因填充口的面积的变窄而降低。Therefore, an aspect of the present invention is to provide a developer container which can easily install a stirring member and which does not lower the filling efficiency of the developer due to the narrowing of the area of the filling port.
根据本发明的一个方面,提供一种显影剂容器,包括:壳体,具有限定填充口的内表面,所述填充口用于填充显影剂;盖,安装到所述壳体,用于封闭所述填充口;以及搅拌构件,具有旋转轴,被构成为绕着所述旋转轴旋转,从而搅拌所述壳体中的显影剂,所述旋转轴的第一端部由所述壳体的所述内表面和安装到所述壳体的所述盖来支撑。According to an aspect of the present invention, there is provided a developer container comprising: a housing having an inner surface defining a filling port for filling developer; a cap mounted to the housing for closing the the filling port; and a stirring member having a rotating shaft configured to rotate around the rotating shaft so as to stir the developer in the housing, the first end of the rotating shaft being defined by the housing. The inner surface and the cover mounted to the housing are supported.
因此,能够实现在不降低显影剂填充效率的同时,简单地安装搅拌构件的结构。Therefore, it is possible to realize a structure in which the stirring member is easily attached without reducing the developer filling efficiency.
附图说明Description of drawings
图1是剖面图,示出作为显影剂容器一个例子的显影盒所安装到的彩色打印机的整体结构;1 is a sectional view showing the overall structure of a color printer to which a developing cartridge as an example of a developer container is mounted;
图2A、2B、2C和2D是示出根据第一实施方式的显影盒的调色剂填充口侧的端部的图,其中,图2A是侧视图,图2B是从内侧看的端部的剖视图,图2C是图2B的A-A剖视图,示出壳体的支撑作为搅拌构件一个例子的搅拌器的轴(旋转轴)的部分,图2D示出设在形成在调色剂填充口的凹部的边缘部的临时固定结构(temporaryfixation structure);2A, 2B, 2C and 2D are diagrams showing an end portion on the toner filling port side of the developing cartridge according to the first embodiment, wherein FIG. 2A is a side view, and FIG. 2B is a view of the end portion viewed from the inside. 2C is a cross-sectional view of A-A of FIG. 2B, showing the part of the housing supporting the shaft (rotation shaft) of the agitator as an example of the agitating member, and FIG. Temporary fixation structure at the edge;
图3A、3B和3C是纵长方向剖视图,示出将搅拌器安装到根据第一实施方式的显影盒的壳体的步骤;3A, 3B and 3C are longitudinal sectional views showing steps of mounting the agitator to the casing of the developing cartridge according to the first embodiment;
图3D是在最后一步安装的盖的立体图;Figure 3D is a perspective view of the cover installed in the final step;
图4A、4B和4C是示出用于在纵长方向上对搅拌器进行定位的结构的图,其中,图4A是根据第一实施方式的搅拌器的整体图,图4B示出用于对根据第一实施方式的搅拌器的一个端部进行定位的结构的另一例子(变形例),图4C是剖视图,示出变形例的搅拌器安装到壳体的状态;4A, 4B and 4C are diagrams showing a structure for positioning the agitator in the longitudinal direction, wherein FIG. 4A is an overall view of the agitator according to the first embodiment, and FIG. 4B shows a structure for positioning the agitator. According to another example (modification) of the structure in which one end of the agitator of the first embodiment is positioned, FIG. 4C is a cross-sectional view showing a state in which the agitator of the modification is mounted to the housing;
图5A、5B、5C和5D是示出根据第二实施方式的显影盒的调色剂填充口侧的端部的图,其中,图5A是从内侧看的端部的剖视图,图5B是图5A的B-B剖视图,示出壳体的支撑搅拌器的轴的部分,图5C示出当安装盖时用于进行定位的配合结构(fittingstructure),图5D是剖视图,示出用于对搅拌器的端部进行定位的结构的变形例;5A, 5B, 5C and 5D are diagrams showing an end portion on the toner filling port side of a developing cartridge according to a second embodiment, wherein FIG. 5A is a sectional view of the end portion viewed from the inside, and FIG. 5B is a diagram 5A's B-B sectional view showing the part of the housing that supports the shaft of the agitator, Figure 5C shows the fitting structure for positioning when the cover is installed, Figure 5D is a sectional view showing the fitting structure for the agitator A modified example of the structure in which the end is positioned;
图6A、6B和6C是示出根据第三实施方式的显影盒的调色剂填充口侧的端部的图,其中,图6A是从内侧看的端部的剖视图,图6B是图6A的C-C剖视图,示出壳体的支撑搅拌器的轴的部分,图6C是剖视图,示出用于对搅拌器的端部进行定位的结构的变形例;以及6A, 6B and 6C are diagrams showing an end portion on the toner filling port side of a developing cartridge according to a third embodiment, wherein FIG. 6A is a cross-sectional view of the end portion viewed from the inside, and FIG. C-C cross-sectional view showing the part of the shaft supporting the stirrer of the housing, Figure 6C is a cross-sectional view showing a modification of the structure for positioning the end of the stirrer; and
图7A、7B、7C和7D是示出根据第四实施方式的显影盒的调色剂填充口侧的端部的图,其中,图7A是从内侧看的端部的剖视图,图7B是图7A的D-D剖视图,示出壳体的支撑搅拌器的轴的部分,图7C和7D示出用于对搅拌器的端部进行定位的结构的变形例。7A, 7B, 7C and 7D are diagrams showing an end portion on the toner filling port side of a developing cartridge according to a fourth embodiment, wherein FIG. 7A is a cross-sectional view of the end portion viewed from the inside, and FIG. 7B is a diagram 7A, section D-D, shows the portion of the housing that supports the shaft of the stirrer, and Figures 7C and 7D show variations of the structure for positioning the end of the stirrer.
具体实施方式detailed description
以下,参考附图具体说明本发明的各实施方式。需要说明的是,在以下说明中,首先简要说明根据实施方式的显影盒100所安装到的彩色打印机1(图像形成设备)的整体结构,然后说明显影盒100的调色剂填充口周围的具体结构。Hereinafter, various embodiments of the present invention will be specifically described with reference to the drawings. It should be noted that, in the following description, the overall structure of the color printer 1 (image forming apparatus) to which the developing cartridge 100 according to the embodiment is mounted will first be briefly described, and then specific details around the toner filling port of the developing cartridge 100 will be described. structure.
需要说明的是,在以下的说明中,基于使用彩色打印机1的使用者来说明方向。即,图1的右侧是“前”侧,左侧是“后”侧,前侧是“左”侧,背侧是“右”侧。此外,图1的上下侧是“上”、“下”侧。It should be noted that, in the following description, directions will be described based on a user who uses the color printer 1 . That is, the right side of FIG. 1 is the "front" side, the left side is the "rear" side, the front side is the "left" side, and the back side is the "right" side. In addition, the upper and lower sides in FIG. 1 are "upper" and "lower" sides.
<彩色打印机的整体结构><Overall structure of a color printer>
如图1所示,彩色打印机1在作为图像形成设备本体一个例子的本体壳10中包括:进给单元20,用于进给片材S(记录片材);图像形成单元30,用于在所进给的片材S上形成图像;以及片材排出单元90,用于排出形成有图像的片材S。As shown in FIG. 1 , a color printer 1 includes, in a body casing 10 as an example of an image forming apparatus body: a feeding unit 20 for feeding a sheet S (recording sheet); an image forming unit 30 for feeding an image is formed on the fed sheet S; and a sheet discharge unit 90 for discharging the image-formed sheet S.
进给单元20设置在本体壳10的下部,主要包括片材进给盘21、片材施压板22和片材进给机构23。容纳在片材进给盘21中的片材S被片材施压板22向上倾斜,由片材进给机构23向图像形成单元30进给。The feeding unit 20 is provided at the lower part of the main body case 10 and mainly includes a sheet feeding tray 21 , a sheet pressing plate 22 and a sheet feeding mechanism 23 . The sheet S accommodated in the sheet feeding tray 21 is inclined upward by the sheet pressing plate 22 , and is fed toward the image forming unit 30 by the sheet feeding mechanism 23 .
图像形成单元30主要包括曝光装置40、感光单元50、四个显影盒100、转印单元70以及定影单元80。The image forming unit 30 mainly includes an exposure device 40 , a photosensitive unit 50 , four developing cartridges 100 , a transfer unit 70 and a fixing unit 80 .
曝光装置40设置在本体壳10的上部,具有未图示的激光源、多面镜、多个透镜、多个反射镜等。基于图像数据从激光源发射的激光在多面镜和反射镜上反射,通过透镜,然后高速扫描各感光鼓52的表面(参见虚线)。The exposure device 40 is provided on the upper part of the main body case 10, and has a laser light source, a polygon mirror, a plurality of lenses, a plurality of reflection mirrors, etc. which are not shown in the figure. Laser light emitted from a laser light source based on image data is reflected on polygon mirrors and reflection mirrors, passes through lenses, and then scans the surface of each photosensitive drum 52 at high speed (see dotted lines).
感光单元50布置在供给盘21与曝光装置40之间,主要包括上部开放的大体盒状的抽屉51、在前后方向上平行布置的四个感光鼓52、以及与各感光鼓52相对应地设置的四个带电器53。抽屉51被构成为能够通过打开设置在本体壳10前侧的盖11来在前后方向上安装到本体壳10,或从本体壳10卸下(退出)。The photosensitive unit 50 is arranged between the supply tray 21 and the exposure device 40, and mainly includes a substantially box-shaped drawer 51 with an open upper part, four photosensitive drums 52 arranged in parallel in the front-rear direction, and a set corresponding to each photosensitive drum 52. The four chargers 53. The drawer 51 is configured to be attachable to the body case 10 in the front-rear direction or to be detached (ejected) from the body case 10 by opening the cover 11 provided on the front side of the body case 10 .
显影盒100在前后方向上呈行地布置在抽屉51中。显影盒100能够可拆卸地安装到抽屉51,并且能够在安装到抽屉51的状态下可拆卸地安装到本体壳10。显影盒100主要包括显影辊110、供给辊120、层厚限制片130、容纳作为显影剂一个例子的调色剂的调色剂容纳单元140、以及作为搅拌调色剂容纳单元140中的调色剂的搅拌构件的搅拌器150。显影盒100的具体结构将在后面说明。The developing cartridges 100 are arranged in a row in the drawer 51 in the front-rear direction. The developing cartridge 100 is detachably attachable to the drawer 51 , and detachably attachable to the main body case 10 in a state attached to the drawer 51 . The developing cartridge 100 mainly includes a developing roller 110, a supply roller 120, a layer thickness regulating sheet 130, a toner containing unit 140 containing toner as an example of a developer, and a toner in the toner containing unit 140 as an agitation. The agitator 150 is a stirring member of the agent. The specific structure of the developing cartridge 100 will be described later.
转印单元70设置在片材供给盘21与感光单元50之间,主要包括驱动辊71、从动辊72、以张紧的状态设置在驱动辊71与从动辊72之间的环状输送带73、以及四个转印辊74。输送带73具有布置成抵接各感光鼓52的外表面,转印辊74布置在输送带73的内侧,与各感光鼓52一起夹着输送带73。The transfer unit 70 is arranged between the sheet feeding tray 21 and the photosensitive unit 50, and mainly includes a driving roller 71, a driven roller 72, and an endless conveying roller arranged between the driving roller 71 and the driven roller 72 in a tensioned state. belt 73 , and four transfer rollers 74 . The conveyor belt 73 has an outer surface arranged to abut each photosensitive drum 52 , and the transfer roller 74 is arranged inside the conveyor belt 73 to sandwich the conveyor belt 73 together with each photosensitive drum 52 .
定影单元80设置在感光鼓50的后部,主要包括加热辊81和布置成面对加热辊81并对加热辊81施压的加压辊82。The fixing unit 80 is provided at the rear of the photosensitive drum 50 and mainly includes a heat roller 81 and a pressure roller 82 arranged to face the heat roller 81 and press the heat roller 81 .
在图像形成单元30,感光鼓52的表面被带电器53均匀带电,然后被从曝光装置40发射的激光曝光,从而在感光鼓52上形成基于图像数据的静电潜像。此外,调色剂容纳单元140中的调色剂通过供给辊120被供给到显影辊110,进入到显影辊110与层厚限制片130之间,然后作为具有预定厚度的薄层被承载在显影辊110上。In the image forming unit 30 , the surface of the photosensitive drum 52 is uniformly charged by the charger 53 and then exposed to laser light emitted from the exposure device 40 , thereby forming an electrostatic latent image based on image data on the photosensitive drum 52 . Further, the toner in the toner accommodating unit 140 is supplied to the developing roller 110 by the supply roller 120, enters between the developing roller 110 and the layer thickness regulating sheet 130, and is carried on the developing roller as a thin layer having a predetermined thickness. Roll 110 on.
然后,承载在显影辊110上的调色剂被供给到感光鼓52,从而使静电潜像可见,在感光鼓52上形成调色剂图像。然后,从进给单元20进给的片材S被输送通过感光鼓52与输送带73(转印辊74)之间,从而形成在各感光鼓52的调色剂图像被依次重叠地转印到片材S。被转印了调色剂图像的片材S被输送通过加热辊81与加压辊82之间,从而调色剂图像被热定影。Then, the toner carried on the developing roller 110 is supplied to the photosensitive drum 52 to make the electrostatic latent image visible, forming a toner image on the photosensitive drum 52 . Then, the sheet S fed from the feeding unit 20 is conveyed through between the photosensitive drums 52 and the conveyance belt 73 (transfer roller 74 ), so that the toner images formed on the respective photosensitive drums 52 are sequentially superimposedly transferred. to Sheet S. The sheet S to which the toner image has been transferred is conveyed through between the heat roller 81 and the pressure roller 82 , whereby the toner image is thermally fixed.
片材排出单元90主要包括:片材排出路径91,用于引导从定影单元80输送的片材S;以及多个输送辊92,用于输送片材S。被热定影了调色剂图像的片材S由输送辊92输送通过片材排出路径91,排出到本体壳10的外侧,然后放置在片材排出盘12上。The sheet discharge unit 90 mainly includes: a sheet discharge path 91 for guiding the sheet S conveyed from the fixing unit 80 ; and a plurality of conveyance rollers 92 for conveying the sheet S. The sheet S to which the toner image is thermally fixed is conveyed by the conveyance roller 92 through the sheet discharge path 91 , discharged to the outside of the body casing 10 , and placed on the sheet discharge tray 12 .
<显影盒的具体结构><Specific structure of developing cartridge>
1、第一实施方式1. The first embodiment
参考图2来具体说明根据第一实施方式的显影盒100,特别是用于填充调色剂的填充口周围的结构。The developing cartridge 100 according to the first embodiment, particularly the structure around a filling port for filling toner will be described in detail with reference to FIG. 2 .
需要说明的是,在图2及其之后的附图中,未图示显影盒100的显影辊110、供给辊120、层厚限制片130等。In addition, in FIG. 2 and subsequent drawings, the developing roller 110 of the developing cartridge 100, the supply roller 120, the layer thickness regulating sheet 130, etc. are not shown in figure.
如图2A~2C所示,显影盒100的右端部形成有圆筒状开口(调色剂填充口105),用于填充调色剂。调色剂填充105形成在作为壳体一个例子的盒框体101的用于限定调色剂容纳单元140的壁上。限定调色剂填充口105的内周面(管部)106的一部分沿内周面的径向向外凹,从而形成凹部107。内周面大体是圆筒面。As shown in FIGS. 2A to 2C , the right end portion of the developing cartridge 100 is formed with a cylindrical opening (toner filling port 105 ) for filling toner. The toner filling 105 is formed on a wall of a cartridge frame 101 , which is an example of a housing, defining the toner containing unit 140 . A part of the inner peripheral surface (pipe portion) 106 defining the toner filling port 105 is recessed outward in the radial direction of the inner peripheral surface, thereby forming a concave portion 107 . The inner peripheral surface is substantially a cylindrical surface.
凹部107在调色剂填充105下方的位置从内周面106的内侧(调色剂容纳部侧)边缘向外延伸到内周面106的中央附近处。凹部107的外端部限定沿图2中的上下方向延伸的平面(凹部终止面107E)。Recess 107 extends outward from the inner (toner accommodating portion side) edge of inner peripheral surface 106 to near the center of inner peripheral surface 106 at a position below toner filling 105 . The outer end portion of the concave portion 107 defines a plane (a concave portion termination surface 107E) extending in the up-down direction in FIG. 2 .
调色剂填充口105安装有用于封闭调色剂填充口105、从而填充到调色剂容纳单元140中的调色剂不发生泄漏的盖160。盖160是封闭构件,具有盖底部165和盖管部166,盖底部165呈与调色剂填充口105的开口形状匹配的大体盘状,盖管部166紧密配合到调色剂填充口105的管部106。在盖管部166的外缘部,设有沿径向向外突出的凸缘部162。The toner filling port 105 is fitted with a cap 160 for closing the toner filling port 105 so that the toner filled into the toner containing unit 140 does not leak. The cap 160 is a closing member having a cap bottom 165 having a substantially disc shape matching the opening shape of the toner filling port 105 and a cap pipe portion 166 closely fitted to the opening of the toner filling port 105. Tube 106 . At an outer edge portion of the cover pipe portion 166, a flange portion 162 protruding radially outward is provided.
搅拌器150的轴(旋转轴)155的一个端部155R插入凹部107,盖管部166配合到凹部107的管状内周面(管部106)以封闭调色剂填充口105,从而搅拌器150的轴155的一个端部155R由凹部107和盖160的盖管部166的外周面支撑。One end portion 155R of the shaft (rotation shaft) 155 of the agitator 150 is inserted into the recess 107, and the cap pipe portion 166 is fitted to the tubular inner peripheral surface (pipe portion 106) of the recess 107 to close the toner filling port 105, whereby the agitator 150 One end portion 155R of the shaft 155 is supported by the concave portion 107 and the outer peripheral surface of the cover pipe portion 166 of the cover 160 .
轴155的一个端部155R的圆端部(大体球面地突出)抵接在凹部终止面107E上,从而在旋转轴方向上对搅拌器150进行定位。凹部终止面107E是在凹部107的旋转轴心方向上面向内的抵接面。A round end portion (protruding substantially spherically) of one end portion 155R of the shaft 155 abuts on the recess end surface 107E, thereby positioning the agitator 150 in the direction of the rotation axis. The concave portion termination surface 107E is an abutment surface facing inward in the direction of the rotation axis of the concave portion 107 .
如图2B所示,边缘部中的限定调色剂填充口105的管部106与凹部107之间的边界的一个边缘部设置有朝着另一个边缘部突出的突起107S。因此,凹部107的两个边缘部之间的距离D1比凹部107内侧的宽度更窄。具体来说,如图2D所示,距离D1略微小于插入到凹部107的搅拌器150的轴155的一个端部155R的外径D2(D1<D2)。As shown in FIG. 2B , one of the edge portions defining the boundary between the tube portion 106 of the toner filling port 105 and the recessed portion 107 is provided with a protrusion 107S protruding toward the other edge portion. Therefore, the distance D1 between both edge portions of the concave portion 107 is narrower than the width inside the concave portion 107 . Specifically, as shown in FIG. 2D , distance D1 is slightly smaller than outer diameter D2 of one end portion 155R of shaft 155 of agitator 150 inserted into recess 107 ( D1 < D2 ).
以下参考图3来说明安装搅拌器150的方法(安装步骤)。如图4A所示,搅拌器150包括:支撑部152,其沿轴155的径向从轴155向外突出;以及膜158,其支撑在支撑部152。搅拌器150的膜158以与调色剂容纳单元140的内壁有压力地接触的方式在调色剂容纳单元140的内壁上滑动。此外,如图3A所示,搅拌器150被构成为支撑膜158的支撑部152在与旋转轴心垂直的方向上的最大尺寸(径向尺寸)小于调色剂填充口105的开口在径向上的尺寸。因此,搅拌器150能够通过调色剂填充1105来插入和安装。A method of installing the agitator 150 (installation steps) will be described below with reference to FIG. 3 . As shown in FIG. 4A , the agitator 150 includes: a support portion 152 protruding outward from the shaft 155 in a radial direction of the shaft 155 ; and a film 158 supported on the support portion 152 . The film 158 of the agitator 150 slides on the inner wall of the toner accommodating unit 140 in pressure contact with the inner wall of the toner accommodating unit 140 . Further, as shown in FIG. 3A , the agitator 150 is configured such that the maximum dimension (radial dimension) of the support portion 152 of the support film 158 in the direction perpendicular to the axis of rotation is smaller than that of the opening of the toner filling port 105 in the radial direction. size of. Therefore, the agitator 150 can be inserted and installed through the toner filling 1105 .
首先,如图3A所示,从轴155的左端部155L将搅拌器150插入设置在显影盒100的右侧壁的调色剂填充口105。然后,如图3B所示,将左端部155L插入设在显影盒100的左侧壁的轴承部109。而且,如图3C所示,搅拌器150的轴155的右端部(一个端部)155R从该侧配合到凹部107。First, as shown in FIG. 3A , the agitator 150 is inserted into the toner filling port 105 provided on the right side wall of the developing cartridge 100 from the left end portion 155L of the shaft 155 . Then, as shown in FIG. 3B , the left end portion 155L is inserted into the bearing portion 109 provided on the left side wall of the developing cartridge 100 . Also, as shown in FIG. 3C , the right end portion (one end portion) 155R of the shaft 155 of the agitator 150 is fitted into the recessed portion 107 from the side.
这里,由于凹部107的边缘部之间的距离D1小于轴155的右端部155R的外径D2,因而右端部155R被轻推入和夹住,从而实现保持(临时固定)。之后,通过调色剂填充口105填充调色剂。最后,如图3C所示,装配盖160,从而定位右端部155R,并且密封调色剂填充口1105。此外,从外侧在左端部155L与轴承部109之间安装密封构件(省略其附图标记)和齿轮170。由此,左端部155L通过齿轮170轴支撑在轴承部109,通过密封构件来密封左端部155L与轴承部109之间。Here, since the distance D1 between the edge portions of the recess 107 is smaller than the outer diameter D2 of the right end portion 155R of the shaft 155, the right end portion 155R is lightly pushed in and clamped, thereby achieving holding (temporary fixation). After that, toner is filled through the toner filling port 105 . Finally, as shown in FIG. 3C , the cap 160 is assembled so that the right end portion 155R is positioned and the toner filling port 1105 is sealed. Further, a seal member (the reference number thereof is omitted) and a gear 170 are installed between the left end portion 155L and the bearing portion 109 from the outside. Thus, the left end portion 155L is pivotally supported by the bearing portion 109 via the gear 170 , and the space between the left end portion 155L and the bearing portion 109 is sealed by the sealing member.
如图3D所示,盖160的外周面166形成有密封部160S,密封部160S当盖160安装到盒框体101的调色剂填充口105时与调色剂填充口105的内周面(管部106)紧密接触,从而防止调色剂泄漏。在本实施方式中,密封部160S具有两行沿着外周面166的脊状突起,从而形成封闭的环状。当盖160配合到调色剂填充口105时,密封部160S有压力地接触以适当密封调色剂填充口105。As shown in FIG. 3D , the outer peripheral surface 166 of the cover 160 is formed with a seal portion 160S that is in contact with the inner peripheral surface of the toner filling port 105 ( The tube portion 106) is in close contact, thereby preventing the toner from leaking. In the present embodiment, the sealing portion 160S has two rows of ridge-like protrusions along the outer peripheral surface 166 to form a closed ring shape. When the cap 160 is fitted to the toner filling port 105 , the sealing portion 160S is pressure-contacted to properly seal the toner filling port 105 .
当安装盖160时,轴155的右端部155R位于密封部160S的内侧(盖160的安装方向下游侧)。因此,支撑搅拌器150的轴155的右端部155R的全部结构均布置在内侧,从而能够有效地抑制调色剂泄漏。When the cap 160 is mounted, the right end portion 155R of the shaft 155 is positioned inside the sealing portion 160S (downstream side in the mounting direction of the cap 160 ). Therefore, the entire structure supporting the right end portion 155R of the shaft 155 of the agitator 150 is arranged inside, so that toner leakage can be effectively suppressed.
在上述实施方式中,能够实现以下效果。In the above-described embodiment, the following effects can be achieved.
搅拌器150的轴155(旋转轴)的右端部155R由作为盒框体101内周面的一部分的凹部107和盖160支撑。因此,由于能够在卸下盖160的状态下从右端部侧将右端部155R推入凹部107,因此能够简单地安装搅拌器150,而不弯曲轴155。A right end portion 155R of a shaft 155 (rotation shaft) of the stirrer 150 is supported by the recessed portion 107 and the cover 160 which are part of the inner peripheral surface of the cartridge frame 101 . Therefore, since the right end portion 155R can be pushed into the recessed portion 107 from the right end portion side in a state where the cover 160 is detached, the agitator 150 can be easily attached without bending the shaft 155 .
此外,盖160外周面的盖管部166配合到盒框体101内周面的管部106,从而能够可靠地密封调色剂填充105。此外,在本实施方式中,密封部160S设置在盖160的安装方向上游侧,因此,能够更加有效地抑制调色剂泄漏。Furthermore, the cap tube portion 166 on the outer peripheral surface of the cap 160 is fitted to the tube portion 106 on the inner peripheral surface of the cartridge frame 101 , so that the toner filling 105 can be reliably sealed. In addition, in the present embodiment, the sealing portion 160S is provided on the upstream side in the mounting direction of the cap 160 , and therefore, toner leakage can be more effectively suppressed.
盖160以具有圆筒状外周面的盖管部166接触搅拌器150的轴155的右端部155R。因此,由于搅拌器155的轴心位置不因盖160的安装相位(在旋转方向上的姿势)而改变,因而无需在安装盖160时进行调整,从而能够简单地进行安装。The cover 160 contacts the right end portion 155R of the shaft 155 of the agitator 150 with a cover pipe portion 166 having a cylindrical outer peripheral surface. Therefore, since the axial center position of the stirrer 155 does not change depending on the mounting phase (posture in the rotational direction) of the cover 160 , no adjustment is required when the cover 160 is mounted, and easy mounting is possible.
此外,搅拌器150的旋转轴布置在凹部107内,凹部107比调色剂填充104的内周面(管部106)在径向上更向外凹。因此,与现有技术的设有分割填充口的辐条状肋和旋转轴承设置在开口的大体中心位置的结构相比,因为没有横跨填充口的开口的肋或轴承,因而能够确保填充口更宽的开口。因此,能够实现不降低调色剂的填充效率的结构。In addition, the rotation shaft of the agitator 150 is arranged in the recessed portion 107 which is radially outwardly recessed more than the inner peripheral surface (tube portion 106 ) of the toner filling 104 . Therefore, since there are no ribs or bearings across the opening of the filling port, a more efficient filling port can be ensured compared with the prior art structure in which the spoke-shaped ribs dividing the filling port and the swivel bearing are arranged at the substantially central position of the opening. Wide opening. Therefore, it is possible to realize a structure that does not lower the filling efficiency of the toner.
形成在限定调色剂填充口105的内周面上的凹部107的边缘部中的一个边缘部设有朝着另一个边缘部突出的突起107S,凹部107的边缘部之间的距离D1略小于搅拌器150的轴155的右端部155R的外径D2(D1<D2)。即,当将轴155的右端部155R插入凹部107时,只需通过将轴155的右端部155R轻推入比轴155的外径D2窄的凹部107的边缘部之间(距离:D1),即可临时固定右端部155R。因此,能够容易地进行将轴155的右端部155R推入盒框体101的内周面上的凹部107而无需弯曲搅拌器150、然后将盖160安装在盒框体101的一系列操作。One of the edge portions of the recess 107 formed on the inner peripheral surface defining the toner filling port 105 is provided with a protrusion 107S protruding toward the other edge portion, and the distance D1 between the edge portions of the recess 107 is slightly smaller than The outer diameter D2 of the right end portion 155R of the shaft 155 of the agitator 150 ( D1 < D2 ). That is, when inserting the right end portion 155R of the shaft 155 into the recess 107, only by slightly pushing the right end portion 155R of the shaft 155 between the edge portions of the recess 107 narrower than the outer diameter D2 of the shaft 155 (distance: D1), That is, the right end portion 155R is temporarily fixed. Therefore, a series of operations of pushing the right end portion 155R of the shaft 155 into the recess 107 on the inner peripheral surface of the cartridge frame 101 without bending the agitator 150 and then attaching the cover 160 to the cartridge frame 101 can be easily performed.
但是,在本实施方式中,突起107S不是必须设置的。即,可以省略突起107S。由于搅拌器150的膜158被构成为以有压力地接触调色剂容纳单元140内壁的方式在调色剂容纳单元140的内壁滑动,插入凹部107的轴155的右端部155R由于调色剂容纳单元140内壁对膜158所施加的反作用力而被压在凹部107的底部。由此,能够在安装盖160之前或卸下盖160之后防止轴155的右端部155R与凹部107分离。However, in this embodiment, the protrusion 107S is not necessarily provided. That is, the protrusion 107S may be omitted. Since the film 158 of the agitator 150 is configured to slide on the inner wall of the toner accommodating unit 140 in such a manner as to contact the inner wall of the toner accommodating unit 140 with pressure, the right end portion 155R of the shaft 155 inserted into the concave portion 107 is due to the toner accommodating The reaction force exerted by the inner wall of the cell 140 on the membrane 158 is pressed against the bottom of the recess 107 . Thereby, it is possible to prevent the right end portion 155R of the shaft 155 from being separated from the concave portion 107 before the cover 160 is attached or after the cover 160 is detached.
此外,代替仅在凹部107的一个边缘部设置突起107S的结构,还可以在另一个边缘部也设置朝着相反侧的边缘部突出的突起。可以对突起的数量、形状和布置进行优化,从而使得凹部107的限定管部106与凹部107之间的边界的两个边缘部之间的距离D1成为允许搅拌器150的轴155的右端部155R(外径:D2)插入和临时固定的尺寸。In addition, instead of providing the protrusion 107S on only one edge of the recess 107 , a protrusion protruding toward the opposite edge may also be provided on the other edge. The number, shape and arrangement of the protrusions may be optimized so that the distance D1 between the two edge portions of the recess 107 defining the boundary between the tube portion 106 and the recess 107 becomes a right end portion 155R that allows the shaft 155 of the agitator 150 to (Outer diameter: D2) Dimensions for insertion and temporary fixation.
由于轴155的右端部155R被构成为抵接形成在盒框体101的调色剂填充口105内周面的凹部107上的凹部终止面107E(沿旋转轴方向面向内的抵接面),因此,当安装搅拌器150时,能够可靠地、容易地进行定位。Since the right end portion 155R of the shaft 155 is configured to abut against the recess terminating surface 107E (an abutment face facing inward in the rotation axis direction) formed on the recess 107 formed on the inner peripheral surface of the toner filling port 105 of the cartridge frame 101, Therefore, when the agitator 150 is installed, positioning can be reliably and easily performed.
由于搅拌器150和调色剂填充口105具有搅拌器150能够通过调色剂填充口105插入和安装到盒框体101的形状和尺寸,因此,能够容易地安装搅拌器150。此外,无需单独设置用于将搅拌器150安装到盒框体101的可密封开口(或能分离、安装的壳体结构等),这有利于显影盒100的盒框体101的刚性和密封性,有利于设计自由度和制造成本。Since the agitator 150 and the toner filling port 105 have a shape and size such that the agitator 150 can be inserted and mounted to the cartridge frame 101 through the toner filling port 105, the agitator 150 can be easily installed. In addition, there is no need to separately provide a sealable opening (or a separable, mounted housing structure, etc.) for mounting the agitator 150 to the cartridge frame 101, which contributes to the rigidity and airtightness of the cartridge frame 101 of the developing cartridge 100. , which is beneficial for design freedom and manufacturing cost.
此外,在本实施方式中,轴155的右端部155R被构成为其圆端部的中央(轴心位置)抵接凹部107的凹部终止面107E。但是,保持搅拌器150的右端部155R向右位置的抵接面可以不是凹部终止面107E。In addition, in the present embodiment, the right end portion 155R of the shaft 155 is configured such that the center (shaft center position) of the circular end thereof abuts against the recess end surface 107E of the recess 107 . However, the abutment surface that maintains the rightward position of the right end portion 155R of the agitator 150 may not be the recess termination surface 107E.
在如图4B、4C所示的变形例中,在搅拌器150的支撑部152的右端面上,在从轴155的一个端部(右端部)155R′沿径向向外预定间隔的位置,设有突起159,突起159的端面抵接盒框体101的内表面(接触面101S),从而对搅拌器150向右定位。轴155的右端部155R′的头端大体是平的,不与凹部终止面107E相抵接。In the modification shown in FIGS. 4B and 4C, on the right end surface of the support portion 152 of the agitator 150, at a position radially outward from one end (right end) 155R′ of the shaft 155 at a predetermined interval, A protrusion 159 is provided, and the end surface of the protrusion 159 abuts against the inner surface (the contact surface 101S) of the cartridge frame 101 so as to position the agitator 150 rightward. The tip end of the right end portion 155R' of the shaft 155 is substantially flat, and does not abut against the recess end surface 107E.
在图4C中,由于搅拌器150布置在突起159位于轴155的右端部155R′下方的方向上,因此,突起159抵接盒框体101的接触面101S,并由此被定位。但是,当搅拌器150旋转、因而布置在突起159位于轴155的右端部155R′上方的方向上时,突起159抵接盖160的盖底部165的内表面(接触面165S),并由此被定位。In FIG. 4C , since the agitator 150 is arranged in a direction in which the protrusion 159 is located below the right end portion 155R' of the shaft 155, the protrusion 159 abuts against the contact surface 101S of the cartridge frame 101 and thus is positioned. However, when the agitator 150 is rotated and thus disposed in a direction in which the protrusion 159 is located above the right end portion 155R′ of the shaft 155, the protrusion 159 abuts against the inner surface (the contact surface 165S) of the cover bottom 165 of the cover 160, and thus is position.
此外,如图4B所示,突起159设置有位于搅拌器150沿旋转方向的前端的倾斜面159S。由于突起159位于从搅拌器150的旋转轴线沿径向向外偏离的位置,因此,与盒框体101的接触面101S和盖160的接触面165S之间的接触根据搅拌器150的旋转而切换。由于设置有倾斜面159S,因此,即使当接触面101S与165S之间存在台阶时,搅拌器150也能平滑地旋转,而没有任何阻挡。Furthermore, as shown in FIG. 4B , the protrusion 159 is provided with an inclined surface 159S located at the front end of the agitator 150 in the rotation direction. Since the protrusion 159 is located at a position deviated radially outward from the rotation axis of the agitator 150 , the contact between the contact surface 101S of the cartridge frame 101 and the contact surface 165S of the cover 160 is switched according to the rotation of the agitator 150 . Since the inclined surface 159S is provided, even when there is a step between the contact surfaces 101S and 165S, the agitator 150 can rotate smoothly without any hindrance.
2、第二实施方式2. The second embodiment
接下来,参考图5来详细说明第二实施方式。在本实施方式中,对第一实施方式中支撑搅拌器150的右端部155R、155R′的结构进行部分改变。因此,与第一实施方式相同的零部件由与第一实施方式相同的附图标记来表示,并且省略其说明。Next, a second embodiment will be described in detail with reference to FIG. 5 . In the present embodiment, the structure of the right end portions 155R, 155R' supporting the agitator 150 in the first embodiment is partially changed. Therefore, the same components as those of the first embodiment are denoted by the same reference numerals as those of the first embodiment, and descriptions thereof are omitted.
如图5A、5B所示,在第二实施方式中,在管状内周面(管部)106的限定调色剂填充105的部分上,形成比第一实施方式的凹部107更浅的凹部107′。此外,在盖160′的外周面(盖管部166)的一部分上,形成有沿盖的径向向内凹的盖凹部167。As shown in FIGS. 5A and 5B , in the second embodiment, a concave portion 107 shallower than that of the first embodiment is formed on a portion of the tubular inner peripheral surface (tube portion) 106 that defines the toner filling 105 . '. In addition, on a part of the outer peripheral surface (cover pipe portion 166 ) of the cover 160 ′, a cover concave portion 167 concaved inward in the radial direction of the cover is formed.
如图5C所示,当从外侧看盖160′时,凸缘部162的下部(与盖凹部167相对应的位置)形成有凹部160R。凹部160R被构成为与突起163相配合,成为当安装盖160′时在旋转方向上进行定位的基准,其中,突起163在盒框体101的内周面的外侧设置在与凹部107′相对应的位置。As shown in FIG. 5C , when the cover 160 ′ is viewed from the outside, a lower portion (position corresponding to the cover recess 167 ) of the flange portion 162 is formed with a recess 160R. The recess 160R is configured to cooperate with the protrusion 163, which is provided on the outer side of the inner peripheral surface of the cartridge frame 101 to correspond to the recess 107', as a reference for positioning in the rotation direction when the cover 160' is mounted. s position.
此外,搅拌器150的轴155的右端部155R布置在并且支撑在凹部107′与盖凹部167之间。盖凹部167的与搅拌器150的右端部155R的侧表面相接触的底167S是与盖管部166的外周面同轴的圆筒状表面,即使盖160′的安装相位(在旋转方向上的姿势)略微偏离,搅拌器150的轴心位置在上下方向上也不改变。Furthermore, the right end portion 155R of the shaft 155 of the agitator 150 is disposed and supported between the recess 107 ′ and the cover recess 167 . The bottom 167S of the cover concave portion 167 in contact with the side surface of the right end portion 155R of the agitator 150 is a cylindrical surface coaxial with the outer peripheral surface of the cover pipe portion 166, even if the mounting phase of the cover 160' (in the rotation direction Posture) is slightly deviated, and the axial center position of the agitator 150 does not change in the vertical direction.
在第二实施方式中,搅拌器150的轴155的右端部155R(右端部)由凹部107′和盖凹部167来支撑,凹部107′是盒框体101的内周面的一部分,盖凹部167是盖160′的外周面的一部分。因此,与第一实施方式类似,能够简单地安装搅拌器150,而无需弯曲轴155。In the second embodiment, the right end 155R (right end) of the shaft 155 of the stirrer 150 is supported by the recess 107 ′, which is a part of the inner peripheral surface of the cartridge frame 101 , and the cover recess 167 . is a part of the outer peripheral surface of the cover 160'. Therefore, similarly to the first embodiment, the agitator 150 can be easily installed without bending the shaft 155 .
此外,轴155的部分插入凹部107′的右端部155R被从调色剂容纳单元140的内壁施加到搅拌器150的膜158的反作用力压在凹部107′的底部。因此,当卸下盖160′时,能够通过右端部155R的侧表将右端部155R插入并保持在凹部107′,从而能够简单地进行安装操作。Further, the right end portion 155R of the shaft 155 partially inserted into the recess 107' is pressed against the bottom of the recess 107' by the reaction force applied from the inner wall of the toner containing unit 140 to the film 158 of the agitator 150. Therefore, when the cover 160 ′ is detached, the right end portion 155R can be inserted and held in the recessed portion 107 ′ through the side surface of the right end portion 155R, so that the mounting operation can be easily performed.
此外,搅拌器150的旋转轴布置在凹部107′与盖凹部167之间,凹部107′比调色剂填充口105的内周面(管部106)沿径向更向外凹,盖凹部167形成在盖160′的外周面。因此,与现有技术的设有分割填充口的辐条状肋和旋转轴承设置在开口的大体中心位置的结构相比,因为没有横跨填充口的开口的肋或轴承,因而能够确保填充口更宽的开口。因此,能够实现不降低调色剂的填充效率的结构。Further, the rotation shaft of the agitator 150 is arranged between the concave portion 107 ′, which is radially radially outwardly concave, and the cover concave portion 167 . formed on the outer peripheral surface of the cover 160'. Therefore, since there are no ribs or bearings across the opening of the filling port, a more efficient filling port can be ensured compared with the prior art structure in which the spoke-shaped ribs dividing the filling port and the swivel bearing are arranged at the substantially central position of the opening. Wide opening. Therefore, it is possible to realize a structure that does not lower the filling efficiency of the toner.
与第一实施方式的图2C的结构类似,图5B的轴155的右端部155R被构成为圆端部的中央(轴心位置)抵接在凹部107′的凹部终止面107E′上。即,凹部终止面107E′构成限制搅拌器150的右端部155R向右位置的抵接面。Similar to the structure of FIG. 2C of the first embodiment, the right end portion 155R of the shaft 155 in FIG. 5B is configured such that the center (shaft center position) of the circular end abuts on the recess end surface 107E' of the recess 107'. That is, the recess end surface 107E′ constitutes an abutment surface that regulates the rightward position of the right end portion 155R of the agitator 150 .
图5D示出第二实施方式的变形例。在图5D的变形例中,采用具有与图4C所示的轴155的右端部155R′相同的端部形状的搅拌器150。突起159的端面抵接接触面101S或接触面165S,从而搅拌器150被向右定位,这与第一实施方式的变形例(参见图4B、4C)是相同的,其中,突起159设置在从轴155的右端部155R′以预定间隔向外一定距离的位置。FIG. 5D shows a modified example of the second embodiment. In the modified example of FIG. 5D , the agitator 150 having the same end shape as the right end portion 155R' of the shaft 155 shown in FIG. 4C is used. The end surface of the protrusion 159 abuts the contact surface 101S or the contact surface 165S, so that the agitator 150 is positioned rightward, which is the same as the modification of the first embodiment (see FIGS. The right end portion 155R' of the shaft 155 is positioned a certain distance outward at a predetermined interval.
3、第三实施方式3. The third embodiment
接下来,参考图6来说明第三实施方式。在本实施方式中,对第一、第二实施方式中支撑搅拌器150的右端部155R、155R′的结构只进行部分改变。因此,与第一、第二实施方式相同的零部件由与第一、第二实施方式相同的附图标记来表示,并且省略其说明。Next, a third embodiment will be described with reference to FIG. 6 . In this embodiment, the structure of the right end part 155R, 155R' which supports the agitator 150 in 1st, 2nd embodiment is only partially changed. Therefore, the same components as those of the first and second embodiments are denoted by the same reference numerals as those of the first and second embodiments, and description thereof will be omitted.
如图6A、6B所示,在第三实施方式中,限定调色剂填充口105的管状内周面106未设有凹部。此外,在盖160″的外周面(盖管部166)的一部分,形成有盖凹部167′,盖凹部167′沿盖的径向向内凹。盖凹部167′比第二实施方式的盖凹部167更深,具有完全容纳搅拌器150的右端部155R的形状。As shown in FIGS. 6A and 6B , in the third embodiment, the tubular inner peripheral surface 106 defining the toner filling port 105 is not provided with a concave portion. In addition, a cover concave portion 167 ′ is formed on a part of the outer peripheral surface (cover pipe portion 166 ) of the cover 160 ″, and the cover concave portion 167 ′ is recessed inward along the radial direction of the cover. The cover concave portion 167 ′ is larger than the cover concave portion of the second embodiment. 167 is deeper and has a shape that completely accommodates the right end 155R of the agitator 150 .
在第三实施方式中,当搅拌器150的轴155的右端部155R布置在调色剂填充105的内周106,并且盖160″以盖凹部167′与轴155的右端部155R相位匹配的方式来安装时,轴155的右端部155R支撑在调色剂填充口105(盒框体101)的内周106与盖160″的盖凹部167′之间,其中,盖凹部167′是盖的外周面的一部分。In the third embodiment, when the right end portion 155R of the shaft 155 of the agitator 150 is disposed on the inner periphery 106 of the toner filling 105, and the cover 160″ is in such a manner that the cover recess 167′ is phase-matched with the right end portion 155R of the shaft 155 When mounted, the right end portion 155R of the shaft 155 is supported between the inner circumference 106 of the toner filling port 105 (cartridge frame 101) and the cover recess 167' of the cover 160", wherein the cover recess 167' is the outer circumference of the cover. part of the face.
如图6B所示,盖160″的凸缘部162的下部(与盖凹部167′相对应的位置)形成有与第二实施方式相同的凹部,用于与突起163相配合,突起163设置在盒框体101的内周面的外侧。因此,当安装盖160″时,能够在旋转方向上准确定位。因此,当安装盖160″时,能够对搅拌器150的轴心准确定位。As shown in FIG. 6B, the lower portion of the flange portion 162 of the cover 160″ (the position corresponding to the cover recess 167′) is formed with the same recess as that of the second embodiment for cooperating with the protrusion 163, and the protrusion 163 is provided on the The outer side of the inner peripheral surface of the cartridge frame 101. Therefore, when the cover 160" is attached, accurate positioning in the rotation direction is possible. Therefore, when the cover 160'' is installed, the axis center of the agitator 150 can be accurately positioned.
此外,在第三实施方式中,当安装搅拌器150时,无需对轴155进行弯曲。右端部155R与盖160″的安装同时地被支撑和进行操作。此外,轴155的右端部155R被构成为被从调色剂容纳单元140的内壁施加到搅拌器150的膜158的反作用力压在调色剂填充口105的内周面的下部。因此,当卸下盖160″时,能够将右端部155R保持在调色剂填充口105的内周面的下部,从而能够简单地进行安装操作。Furthermore, in the third embodiment, there is no need to bend the shaft 155 when installing the agitator 150 . The right end portion 155R is supported and operated simultaneously with the attachment of the cover 160 ″. Further, the right end portion 155R of the shaft 155 is configured to be pressed by the reaction force applied from the inner wall of the toner containing unit 140 to the film 158 of the agitator 150 . In the lower part of the inner peripheral surface of the toner filling port 105. Therefore, when the cap 160″ is detached, the right end portion 155R can be held at the lower part of the inner peripheral surface of the toner filling port 105, thereby enabling easy installation. operate.
此外,搅拌器150的旋转轴布置在调色剂填充口105的内周面106与形成在盖160″的外周面的盖凹部167′之间。因此,与现有技术的设有分割填充口的辐条状肋和旋转轴承设置在开口的大体中心位置的结构相比,因为没有横跨填充口的开口的肋或轴承,因而能够确保填充口更宽的开口。因此,能够实现不降低调色剂的填充效率的结构。In addition, the rotation shaft of the agitator 150 is arranged between the inner peripheral surface 106 of the toner filling port 105 and the cover recess 167' formed on the outer peripheral surface of the cover 160". Compared with the structure in which the spoke-shaped ribs of the revolving bearing are arranged at the approximate center of the opening, since there are no ribs or bearings straddling the opening of the filling port, a wider opening of the filling port can be ensured. Therefore, it is possible to achieve a The structure of the filling efficiency of the agent.
图6B所示的轴155的右端部155R具有与第一实施方式的图2C所示的形状和第二实施方式的图5B所示的形状相同的形状。但是,其圆端部的中央(轴心位置)被构成为抵接盖凹部167′的凹部终止面167E。即,凹部终止面167E构成限制搅拌器150的右端部155R向右位置的抵接面。The right end portion 155R of the shaft 155 shown in FIG. 6B has the same shape as the shape shown in FIG. 2C of the first embodiment and the shape shown in FIG. 5B of the second embodiment. However, the center (axis center position) of the circular end portion is configured to abut against the recess end surface 167E of the cover recess 167'. That is, the recess end surface 167E constitutes an abutment surface that regulates the rightward position of the right end portion 155R of the agitator 150 .
图6C示出第三实施方式的变形例。在图6C的变形例中,采用具有与图4C所示的轴155的右端部155R′相同的端部形状的搅拌器150。突起159的端面抵接接触101S或接触面165S,从而搅拌器150被向右定位,这与第一实施方式的变形例(参见图4B、4C)是相同的,其中,突起159设置在从轴155的右端部155R′以预定间隔向外一定距离的位置。FIG. 6C shows a modified example of the third embodiment. In the modified example of FIG. 6C , the agitator 150 having the same end shape as the right end portion 155R′ of the shaft 155 shown in FIG. 4C is used. The end surface of the protrusion 159 abuts against the contact 101S or the contact surface 165S, so that the stirrer 150 is positioned rightward, which is the same as the modification of the first embodiment (see FIGS. The right end portion 155R' of 155 is positioned outward by a certain distance at a predetermined interval.
4、第四实施方式4. Fourth Embodiment
接下来,参考图7来说明第四实施方式。在本实施方式中,对第一~第三实施方式中支撑搅拌器150的右端部155R、155R′的结构只进行部分改变。因此,与第一~第三实施方式相同的零部件由与第一~第三实施方式相同的附图标记来表示,并且省略其说明。Next, a fourth embodiment will be described with reference to FIG. 7 . In this embodiment, the structure of the right end part 155R, 155R' which supports the agitator 150 in 1st - 3rd embodiment is only partially changed. Therefore, the same components as those of the first to third embodiments are denoted by the same reference numerals as those of the first to third embodiments, and description thereof will be omitted.
如图7A、7B所示,在第四实施方式中,在限定调色剂填充口105的管状内周面106的下部,在从内缘部(调色剂填充105侧的边缘部)到在向外方向上的大体中央处,形成有突出部108,突出部108沿径向向内突出。此外,盖160″在盖管部166的一部分形成有沿径向向内凹的盖凹部167″。盖凹部167″比第三实施方式的盖凹部167′更深,被设计为搅拌器150的右端部155R插在盖凹部167″与突出部108的端部之间。As shown in FIGS. 7A and 7B , in the fourth embodiment, at the lower portion of the tubular inner peripheral surface 106 defining the toner filling port 105 , from the inner edge portion (the edge portion on the side of the toner filling 105 ) to the At substantially the center in the outward direction, a protrusion 108 is formed that protrudes radially inward. In addition, the cover 160 ″ is formed with a cover concave portion 167 ″ radially inwardly recessed at a part of the cover tube portion 166 . The cover recess 167 ″ is deeper than the cover recess 167 ′ of the third embodiment, and is designed such that the right end 155R of the stirrer 150 is inserted between the cover recess 167 ″ and the end of the protrusion 108 .
在第四实施方式中,当搅拌器150的轴155的右端部155R布置在调色剂填充口105的突出部108的端部,并且盖160″以盖凹部167″与布置有轴155的右端部155R的突出部108具有匹配的相位的方式来安装时,轴55的右端部155R支撑在突出部108与盖凹部167″之间,其中,盖凹部167″是盖的外周面的一部分。In the fourth embodiment, when the right end portion 155R of the shaft 155 of the agitator 150 is disposed at the end portion of the protruding portion 108 of the toner filling port 105, and the cover 160 ″ is connected with the right end portion where the shaft 155 is disposed with the cover recess 167 ″ When the projections 108 of the portion 155R are mounted with matching phases, the right end portion 155R of the shaft 55 is supported between the projections 108 and the cover recess 167″, which is a part of the outer peripheral surface of the cover.
如图7B所示,盖160″的凸缘部162的下部(与盖凹部167″相对应的位置)形成有与第二实施方式相同的凹部,用于与突起163相配合,突起163设置在盒框体101的内周面的外侧(与突起108相对应的位置)。因此,当安装盖160″时,能够在旋转方向上准确定位。因此,当安装盖160″时,能够对搅拌器150的轴心准确定位。As shown in FIG. 7B, the lower portion of the flange portion 162 of the cover 160″ (the position corresponding to the cover concave portion 167″) is formed with the same concave portion as in the second embodiment for cooperating with the protrusion 163, which is provided on the The outer side of the inner peripheral surface of the cartridge frame 101 (the position corresponding to the protrusion 108 ). Therefore, when the cover 160'' is installed, it can be accurately positioned in the rotation direction. Therefore, when the cover 160'' is installed, the axis center of the agitator 150 can be accurately positioned.
此外,在本实施方式中,当安装搅拌器150时,无需弯曲轴155,右端部155R与盖160″的安装同时地被支撑和操作。此外,轴155的右端部155R被构成为被从调色剂容纳单元140的内壁施加到搅拌器150的膜158的反作用力压在突出部108的端部。因此,当卸下盖160″时,能够将右端部155R保持在调色剂填充口105的突出部108的端部,从而能够简单地进行安装操作。In addition, in the present embodiment, when the agitator 150 is installed, the shaft 155 need not be bent, and the right end portion 155R is supported and operated simultaneously with the installation of the cover 160″. In addition, the right end portion 155R of the shaft 155 is configured to be adjusted from the The reaction force applied by the inner wall of the toner containing unit 140 to the film 158 of the agitator 150 is pressed against the end of the protrusion 108. Therefore, when the cap 160″ is detached, the right end 155R can be held in the toner filling port 105 The end of the protruding part 108, so that the installation operation can be easily performed.
此外,搅拌器150的旋转轴布置在调色剂填充口105的突出部108与形成在盖160″的外周面的盖凹部167′之间。因此,与现有技术的设有分割填充口的辐条状肋和旋转轴承设置在开口的大体中心位置的结构相比,因为没有横跨填充口的开口的肋或轴承,因而能够确保填充口更宽的开口。因此,能够实现不降低调色剂的填充效率的结构。In addition, the rotation shaft of the agitator 150 is arranged between the protrusion 108 of the toner filling port 105 and the cover recess 167' formed on the outer peripheral surface of the cover 160". Compared with the structure in which the spoke-shaped rib is arranged at the approximate center of the opening, since there are no ribs or bearings straddling the opening of the filling port, a wider opening of the filling port can be ensured. Therefore, it is possible to realize The filling efficiency of the structure.
图7B所示的轴155的右端部155R被构成为其圆端部的中央抵接盖凹部167″的凹部终止面167E′。即,凹部终止面167E′构成限制搅拌器150的右端部155R向右位置的抵接面。The right end portion 155R of the shaft 155 shown in FIG. 7B is configured as a recess termination surface 167E′ in which the center of its circular end abuts the lid recess portion 167″. That is, the recess termination surface 167E′ constitutes a right end portion 155R that limits the direction of the stirrer 150. The abutment surface for the right position.
图7C、7D示出第四实施方式的变形例。在图7C的变形例中,突出部108的外端部具有板状部108P,板状部108P沿径向进一步向内突出,覆盖凹部终止面167E′。板状部108P的内表面提供限制轴155的向右位置的接触面108S。因此,轴155的右端部155R的圆端部的中央抵接接触面108S。7C and 7D show modified examples of the fourth embodiment. In the modified example of FIG. 7C , the outer end portion of the protruding portion 108 has a plate-shaped portion 108P that protrudes further inward in the radial direction, covering the recessed portion termination surface 167E′. The inner surface of the plate portion 108P provides the contact surface 108S that limits the rightward position of the shaft 155 . Therefore, the center of the circular end portion of the right end portion 155R of the shaft 155 abuts against the contact surface 108S.
在图7D的变形例中,采用具有与图4C所示的轴155的右端部155R′相同的端部形状的搅拌器150。突起159的端面抵接接触面101S或接触面165S,从而搅拌器150被向右定位,这与第一实施方式的变形例(参见图4B、4C)是相同的,其中,突起159设置在从轴155的右端部155R′以预定间隔向外一定距离的位置。In the modified example of FIG. 7D , the stirrer 150 having the same end shape as the right end portion 155R' of the shaft 155 shown in FIG. 4C is used. The end surface of the protrusion 159 abuts the contact surface 101S or the contact surface 165S, so that the agitator 150 is positioned rightward, which is the same as the modification of the first embodiment (see FIGS. The right end portion 155R' of the shaft 155 is positioned a certain distance outward at a predetermined interval.
尽管参考实施方式说明了本发明,但是,本发明不限于这些实施方式。在不脱离本发明的范围的情况下,可以对具体结构进行适当改变。Although the present invention has been described with reference to the embodiments, the present invention is not limited to these embodiments. Appropriate changes may be made in the specific structure without departing from the scope of the present invention.
在上述实施方式中,限定用于填充显影剂的填充口的内表面被构成为大体圆筒状表面。但是,内表面的形状不限于此,可以是开口呈椭圆形或多边形的管状等,只要其形状适合于填充显影剂并被盖密封即可。In the above-described embodiments, the inner surface defining the filling port for filling the developer is constituted as a substantially cylindrical surface. However, the shape of the inner surface is not limited thereto, and may be a tubular shape with an oval or polygonal opening, as long as the shape is suitable for filling the developer and being sealed by a cap.
在上述实施方式中,本发明被应用于安装到彩色打印机1的显影盒100。但是,本发明不限于此。例如,本发明可以应用于安装到黑白激光打印机或者复印件、多功能机等其它图像形成设备的显影剂容器。In the above-described embodiments, the present invention is applied to the developing cartridge 100 mounted to the color printer 1 . However, the present invention is not limited thereto. For example, the present invention can be applied to a developer container mounted to a monochrome laser printer or other image forming equipment such as a copier or a multifunction machine.
本发明可以具有如下形式,这些形式只是例子,本发明不限于这些形式。The present invention may have the following forms, which are examples only, and the present invention is not limited to these forms.
(1)在第一方面,提供一种显影剂容器,包括:壳体,具有限定填充口的内表面,所述填充口用于填充显影剂;盖,安装到所述壳体,用于封闭所述填充口;以及搅拌构件,具有旋转轴,被构成为绕着所述旋转轴旋转,从而搅拌所述壳体中的显影剂,所述旋转轴的第一端部由所述壳体的所述内表面和安装到所述壳体的所述盖来支撑。(1) In a first aspect, there is provided a developer container comprising: a casing having an inner surface defining a filling port for filling developer; a cap mounted to the casing for closing the filling port; and an agitating member having a rotating shaft configured to rotate around the rotating shaft so as to agitate the developer in the casing, the first end of the rotating shaft being formed by a first end of the casing The inner surface and the cover mounted to the housing are supported.
根据第一方面,旋转轴的第一端部由壳体的内表面和安装到壳体的盖支撑。因此,能够在不弯曲搅拌构件的旋转轴的情况下简单地安装搅拌构件。此外,由于能将搅拌构件和支撑搅拌构件的结构布置在仅很小地遮挡填充口的位置,因此,能够防止调色剂的填充效率的降低。According to the first aspect, the first end portion of the rotating shaft is supported by the inner surface of the case and the cover attached to the case. Therefore, the stirring member can be easily installed without bending the rotation shaft of the stirring member. Furthermore, since the agitation member and the structure supporting the agitation member can be arranged at a position where the filling port is only slightly blocked, a decrease in the filling efficiency of the toner can be prevented.
(2)在第二方面,提供一种根据第一方面的显影剂容器,所述壳体的所述内表面包括:管部;以及凹部,相对于所述管部向外凹,所述旋转轴的所述第一端部插入所述凹部。(2) In a second aspect, there is provided the developer container according to the first aspect, the inner surface of the casing includes: a tube portion; and a concave portion concave outward with respect to the tube portion, the rotating The first end of the shaft is inserted into the recess.
根据第二方面,旋转轴的第一端部插入凹部,凹部相对于管部向外凹,盖安装在壳体。因此,能够在不弯曲搅拌构件的旋转轴的情况下简单地安装搅拌构件。According to the second aspect, the first end portion of the rotating shaft is inserted into the recess, the recess is recessed outward with respect to the pipe portion, and the cover is mounted on the housing. Therefore, the stirring member can be easily installed without bending the rotation shaft of the stirring member.
(3)在第三方面,提供一种根据第二方面的显影剂容器,所述盖包括盖管部,所述盖管部具有配合到所述管部的外表面,所述旋转轴的所述第一端部由所述壳体的所述内表面的所述凹部和所述盖管部的所述外表面支撑。(3) In a third aspect, there is provided the developer container according to the second aspect, the cap includes a cap tube portion having an outer surface fitted to the tube portion, the rotation shaft The first end portion is supported by the recess of the inner surface of the housing and the outer surface of the cover tube portion.
根据第三方面,旋转轴的第一端部插入凹部,凹部相对于管部向外凹,盖安装在壳体。因此,能够在不弯曲搅拌构件的旋转轴的情况下简单地安装搅拌构件。此外,因为盖的外表面的盖管部配合到壳体的内表面的管部,因此,能够确保密封填充口。According to the third aspect, the first end portion of the rotating shaft is inserted into the recess, the recess is recessed outward relative to the pipe portion, and the cover is mounted on the housing. Therefore, the stirring member can be easily installed without bending the rotation shaft of the stirring member. Furthermore, since the cap tube portion of the outer surface of the cap is fitted to the tube portion of the inner surface of the case, sealing of the filling port can be ensured.
(4)在第四方面,提供一种根据第二方面的显影剂容器,所述盖包括:盖管部,具有配合到所述管部的外表面;以及盖凹部,相对于所述盖管部向内凹,所述旋转轴的所述第一端部由所述壳体的所述内表面的所述凹部和所述盖的所述盖凹部支撑。(4) In a fourth aspect, there is provided the developer container according to the second aspect, the cap includes: a cap tube portion having an outer surface fitted to the tube portion; and a cap concave portion opposite to the cap tube The first end portion of the rotating shaft is supported by the concave portion of the inner surface of the housing and the cover concave portion of the cover.
根据第四方面,旋转轴的第一端部插入凹部,凹部相对于管部向外凹,盖安装在壳体。因此,能够在不弯曲搅拌构件的旋转轴的情况下简单地安装搅拌构件。此外,因为盖的外表面的盖管部配合到壳体的内表面的管部,因此,能够确保密封填充口。According to the fourth aspect, the first end portion of the rotating shaft is inserted into the recess, the recess is recessed outward with respect to the pipe portion, and the cover is attached to the case. Therefore, the stirring member can be easily installed without bending the rotation shaft of the stirring member. Furthermore, since the cap tube portion of the outer surface of the cap is fitted to the tube portion of the inner surface of the case, sealing of the filling port can be ensured.
(5)在第五方面,提供一种根据第三方面的显影剂容器,所述凹部的边缘部中限定所述管部与所述凹部之间的边界的边缘部之间的距离小于所述旋转轴的外径。(5) In a fifth aspect, there is provided the developer container according to the third aspect, wherein the distance between the edge portions defining the boundary between the tube portion and the concave portion among the edge portions of the concave portion is smaller than the The outer diameter of the axis of rotation.
根据第五方面,当搅拌构件的旋转轴的第一端部插入壳体的内表面的凹部时,旋转轴的第一端部通过将第一端部轻推入比旋转轴的外径窄的凹部的边缘部之间来临时固定。因此,当不弯曲搅拌构件地将旋转轴的第一端部插入壳体的内表面的凹部,然后将盖安装在壳体时,操作非常简单。According to the fifth aspect, when the first end portion of the rotating shaft of the stirring member is inserted into the concave portion of the inner surface of the case, the first end portion of the rotating shaft is pushed into the hole narrower than the outer diameter of the rotating shaft by lightly pushing the first end portion. Temporary fixation is provided between the edges of the recess. Therefore, when the first end portion of the rotating shaft is inserted into the concave portion of the inner surface of the casing without bending the stirring member, and then the cover is attached to the casing, the operation is very simple.
壳体的内表面不一定具有凹部。The inner surface of the housing does not necessarily have a recess.
(6)例如,在第六方面,提供一种根据第一方面的显影剂容器,所述内表面包括:管部;以及突出部,相对于所述管部向内突出,所述盖包括:盖管部,具有配合到所述管部的外表面;以及盖凹部,相对于所述盖管部向内凹,用于接收所述突出部,所述旋转轴的所述第一端部由所述壳体的所述内表面的所述突出部和所述盖的所述盖凹部支撑。(6) For example, in a sixth aspect, there is provided the developer container according to the first aspect, the inner surface includes: a tube portion; and a protrusion protrudes inward with respect to the tube portion, the cover includes: a cover tube portion having an outer surface fitted to the tube portion; and a cover recess portion recessed inwardly with respect to the cover tube portion for receiving the protrusion, the first end of the rotation shaft being formed by The protrusion of the inner surface of the case is supported by the cover recess of the cover.
根据第六方面,以盖凹部由布置在填充口突出部的端部的搅拌构件的旋转轴的第一端部来定位的方式来安装盖。因此,能够在不弯曲搅拌构件的旋转轴的情况下简单地安装搅拌构件。此外,因为盖的外表面的盖管部配合到壳体的内表面的管部,因此,能够确保密封填充口。According to the sixth aspect, the cap is mounted in such a manner that the cap recess is positioned by the first end portion of the rotation shaft of the stirring member arranged at the end of the filling port protrusion. Therefore, the stirring member can be easily installed without bending the rotation shaft of the stirring member. Furthermore, since the cap tube portion of the outer surface of the cap is fitted to the tube portion of the inner surface of the case, sealing of the filling port can be ensured.
(7)在第七方面,提供一种根据第一~第六方面的显影剂容器,所述盖包括密封部,所述密封部抵接所述壳体的所述内表面,用于抑制显影剂泄漏,所述旋转轴的所述第一端部位于所述密封部沿所述盖的安装方向的下游侧。(7) In a seventh aspect, there is provided the developer container according to the first to sixth aspects, the lid includes a sealing portion abutting against the inner surface of the housing for suppressing development agent leakage, the first end portion of the rotation shaft is located on the downstream side of the sealing portion in the mounting direction of the cap.
根据第七方面,在填充口的被壳体的内表面和盖支撑的搅拌构件旋转轴第一端部外侧,能够确保密封填充口。According to the seventh aspect, the sealing of the filling port can be ensured outside the first end portion of the stirring member rotation shaft supported by the inner surface of the housing and the cover.
(8)在第八方面,提供一种根据第一~第七方面的显影剂容器,所述壳体还包括抵接面,所述抵接面沿所述旋转轴的方向面向内,所述旋转轴的所述第一端部被所述壳体的所述抵接面沿所述旋转轴的所述方向定位。(8) In an eighth aspect, there is provided the developer container according to the first to seventh aspects, the casing further includes an abutment surface facing inward in the direction of the rotation shaft, the The first end portion of the rotating shaft is positioned along the direction of the rotating shaft by the abutment surface of the housing.
(9)在第九方面,提供一种根据第一~第八方面的显影剂容器,所述盖还包括抵接面,所述抵接面沿所述旋转轴的方向面向内,所述旋转轴的所述第一端部被所述盖的所述抵接面沿所述旋转轴的所述方向定位。(9) In a ninth aspect, there is provided the developer container according to the first to eighth aspects, wherein the cover further includes an abutment surface that faces inward in the direction of the rotation axis, the rotation The first end portion of the shaft is positioned in the direction of the rotation shaft by the abutment surface of the cover.
根据第八方面和第九方面,当安装搅拌构件时,能够简单可靠地进行定位。According to the eighth and ninth aspects, when installing the stirring member, positioning can be easily and reliably performed.
(10)在第十方面,提供一种根据第一~第九方面的显影剂容器,所述搅拌构件包括:支撑部,从所述旋转轴沿所述旋转轴的径向向外突出;以及膜,由所述支撑部支撑,所述支撑部在所述径向上的尺寸小于所述填充口在所述径向上的尺寸。(10) In a tenth aspect, there is provided the developer container according to the first to ninth aspects, the stirring member includes: a support portion protruding outward from the rotation shaft in a radial direction of the rotation shaft; and The membrane is supported by the support portion, and the dimension of the support portion in the radial direction is smaller than the dimension of the filling port in the radial direction.
根据第十方面,能够通过填充口将搅拌构件插入并安装在壳体中。因此,能够容易地安装搅拌构件。According to the tenth aspect, the stirring member can be inserted and installed in the housing through the filling port. Therefore, the stirring member can be easily installed.
(11)根据第十一方面,提供一种根据第一方面的显影剂容器,所述盖包括:盖管部,具有配合到所述壳体的所述内表面的外表面;以及盖凹部,相对于所述盖管部向内凹,所述旋转轴的所述第一端部由所述壳体的所述内表面和所述盖的所述盖凹部支撑。(11) According to an eleventh aspect, there is provided the developer container according to the first aspect, the cover includes: a cover tube portion having an outer surface fitted to the inner surface of the housing; and a cover concave portion, The first end portion of the rotation shaft is supported inwardly with respect to the cover tube portion by the inner surface of the housing and the cover recess of the cover.
根据第十一方面,旋转轴的第一端部插入盖凹部,盖凹部相对于盖管部向内凹,盖安装在壳体。因此,能够在不弯曲搅拌构件的旋转轴的情况下简单地安装搅拌构件。此外,因为盖的外表面的盖管部配合到壳体的内表面,因此,能够确保密封填充口。According to the eleventh aspect, the first end portion of the rotating shaft is inserted into the recessed portion of the cover, the recessed portion of the cover is recessed inwardly relative to the pipe portion of the cover, and the cover is mounted on the housing. Therefore, the stirring member can be easily installed without bending the rotation shaft of the stirring member. In addition, since the cap tube portion of the outer surface of the cap is fitted to the inner surface of the case, it is possible to securely seal the filling port.
本申请要求2012年9月27日提交的日本专利申请2012-214473的优先权,该在先申请的全部内容通过引用包含在本申请中。This application claims priority from Japanese Patent Application No. 2012-214473 filed on September 27, 2012, the entire contents of which are incorporated herein by reference.
Claims (11)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2012214473A JP6036101B2 (en) | 2012-09-27 | 2012-09-27 | Developer container |
JP2012-214473 | 2012-09-27 |
Publications (2)
Publication Number | Publication Date |
---|---|
CN103698989A CN103698989A (en) | 2014-04-02 |
CN103698989B true CN103698989B (en) | 2016-11-30 |
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