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CN204198158U - Elevator car top distributor attitude indicator - Google Patents

Elevator car top distributor attitude indicator Download PDF

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Publication number
CN204198158U
CN204198158U CN201420654177.9U CN201420654177U CN204198158U CN 204198158 U CN204198158 U CN 204198158U CN 201420654177 U CN201420654177 U CN 201420654177U CN 204198158 U CN204198158 U CN 204198158U
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elevator
triaxial
elevator car
hmc5883
gyroscope
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钟长征
梁照华
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Guangdong Chameni Technology Ltd By Share Ltd
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G Technologies Co ltd
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Abstract

The utility model provides an elevator sedan-chair top distributor gesture appearance, elevator sedan-chair top distributor gesture appearance is installed at the elevator car top, and it includes: STM32 treater, HMC5883 triaxial magnetometer and MPU6050 triaxial motion processing subassembly, MPU6050 triaxial motion processing subassembly includes accelerometer and gyroscope, the STM32 treater respectively with HMC5883 triaxial magnetometer, triaxial accelerometer and triaxial gyroscope communication connection, the data that comes from triaxial accelerometer, triaxial gyroscope and HMC5883 triaxial magnetometer is received and handled to the STM32 treater, and the elevator main control unit who passes through the CAN bus transmission to the elevator mainboard with the data that obtains after handling again. Advantages of the elevator cab dispenser attitude appearance include: can know the elevator operational aspect in real time, can seek the problem root cause fast when the shake appears to can draw the curve through the acceleration, debug the comfort of elevator. The circuit is simple, the peripheral elements are few, and the production and debugging are convenient. The device is simple and easy to use, and saves a large amount of inspection and maintenance time for field maintainers.

Description

电梯轿顶分配器姿态仪Elevator car top distributor attitude indicator

技术领域technical field

本实用新型涉及一种用于诊断电梯姿态的电梯轿顶分配器姿态仪。The utility model relates to an elevator car top distributor attitude instrument for diagnosing the attitude of an elevator.

背景技术Background technique

电梯在上下运行中如果发生抖动,并发出异常响声,会严重影响乘客的舒适感,一般解决办法是通过对这种问题进行分析处理,查找出问题产生根源,通过维修调整,才能解决电梯运行抖动的隐患。但这种解决办法要结合电梯安装图纸,并对变频器、曳引机、轿厢、道轨、连接固定螺栓,逐一排查才能解决,所以一般花费大量时间和精力,才能找到问题根源,效率低。If the elevator vibrates and makes abnormal noise during its up and down operation, it will seriously affect the comfort of passengers. The general solution is to analyze and deal with this problem, find out the root cause of the problem, and repair and adjust to solve the elevator vibration. hidden dangers. However, this solution can only be solved by combining the elevator installation drawings and checking the frequency converter, traction machine, car, rail, and connecting fixing bolts one by one. Therefore, it usually takes a lot of time and energy to find the root of the problem, and the efficiency is low. .

电梯在运行过程中,如果出现在某一位置发生抖动,维修或安装工只能通过记录当前抖动的楼层,并在检修状态下,逐一检查道轨安装时垂直度是否符合要求,导轨的固定是否松动;轨面是否有磨损变形;导轨接头处是否错位,缝隙是否过大。如果导轨面部扭曲,导轨压板松动,导轨严重磨损,均能引发轿厢运行时产生抖动和噪声。连接固定螺栓松动或减震圈脱落,固定螺栓松动,电梯运行中窜动也会引起轿厢抖动震荡。可见这一问题都需要人员在现场逐一排查,花费大量时间才能解决问题。During the operation of the elevator, if there is vibration at a certain position, the maintenance or installation worker can only record the current shaking floor, and in the maintenance state, check whether the verticality of the track installation meets the requirements one by one, and whether the guide rail is fixed. Looseness; whether the rail surface is worn and deformed; whether the joint of the guide rail is misaligned, and whether the gap is too large. If the surface of the guide rail is twisted, the guide rail pressure plate is loose, and the guide rail is severely worn, it will cause vibration and noise when the car is running. The connection fixing bolts are loose or the shock absorbing ring falls off, the fixing bolts are loose, and the movement of the elevator during operation will also cause the car to vibrate and vibrate. It can be seen that this problem requires personnel to check one by one on the spot, and it takes a lot of time to solve the problem.

目前市场上的电梯舒适度测试仪均采用三轴振动传感器,实时多通道采集电梯运行过程中X、Y、Z三向的电梯加速度、电梯减速度、振动数据、频谱数据、位移数据、峰值、FFT等数据。连接电脑和移动便携设备进行工作,数据支持导出和专业采集分析软件格式,并自动进行数据计算。但实现这一功能流程复杂繁琐,维修人员需要时间学习设备如何使用,而且价格昂贵,只针对特殊场合才应用。At present, the elevator comfort testers on the market all use three-axis vibration sensors to collect real-time multi-channel elevator acceleration, elevator deceleration, vibration data, spectrum data, displacement data, peak value, FFT and other data. Connect the computer and mobile portable devices to work, the data supports export and professional acquisition and analysis software format, and automatically calculates the data. However, the process of realizing this function is complicated and cumbersome, and it takes time for maintenance personnel to learn how to use the equipment, and it is expensive, so it is only used for special occasions.

实用新型内容Utility model content

本实用新型解决的技术问题是现有姿态仪价格昂贵,操作不便。The technical problem solved by the utility model is that the existing attitude meter is expensive and inconvenient to operate.

为了解决上述技术问题,本实用新型实施例公开了一种电梯轿顶分配器姿态仪,所述电梯轿顶分配器姿态仪安装在电梯轿厢顶部,其包括:STM32处理器、HMC5883三轴磁力计和MPU6050三轴运动处理组件,所述MPU6050三轴运动处理组件包括加速度计和陀螺仪,所述STM32处理器分别与所述HMC5883三轴磁力计、三轴加速度计和三轴陀螺仪通讯连接,所述STM32处理器接收并处理来自三轴加速度计、三轴陀螺仪和HMC5883三轴磁力计的数据,再将处理后得到的数据通过CAN总线传输给电梯主板的电梯主控制器。In order to solve the above-mentioned technical problems, the embodiment of the utility model discloses an elevator car top distributor attitude meter, which is installed on the top of the elevator car, which includes: STM32 processor, HMC5883 three-axis magnetic Meter and MPU6050 three-axis motion processing assembly, the MPU6050 three-axis motion processing assembly includes an accelerometer and a gyroscope, and the STM32 processor is respectively connected to the HMC5883 three-axis magnetometer, three-axis accelerometer, and three-axis gyroscope in communication , the STM32 processor receives and processes the data from the three-axis accelerometer, the three-axis gyroscope and the HMC5883 three-axis magnetometer, and then transmits the processed data to the main elevator controller of the elevator main board through the CAN bus.

在本实用新型的一较佳实施例中,所述电梯轿顶分配器姿态仪与一手持操作器通讯连接。In a preferred embodiment of the present utility model, the attitude indicator of the elevator car top distributor communicates with a hand-held operator.

在本实用新型的一较佳实施例中,所述STM32处理器为STM32F205ZE处理器。In a preferred embodiment of the present invention, the STM32 processor is an STM32F205ZE processor.

在本实用新型的一较佳实施例中,所述STM32处理器通过CAN总线与电梯主板通讯连接。In a preferred embodiment of the present utility model, the STM32 processor communicates with the main board of the elevator through a CAN bus.

本实用新型的所述电梯轿顶分配器姿态仪具备以下优点:The attitude instrument of the elevator car top distributor of the utility model has the following advantages:

1、能够实时了解电梯运行情况,出现抖动时能快速查找问题根源,并能通过加速度描绘曲线,调试电梯的舒适感。1. Be able to understand the operation of the elevator in real time, quickly find the root cause of the problem when there is vibration, and draw a curve through the acceleration to adjust the comfort of the elevator.

2、电路简单,外围元件少,生产调试方便。2. The circuit is simple, the peripheral components are few, and the production and debugging are convenient.

3、简单易用,检修人员只需打开其操作界面,便能了解到相应的数据信息,能够实时了解电梯运行情况。3. It is simple and easy to use. The maintenance personnel only need to open the operation interface to know the corresponding data information and real-time understanding of the elevator operation.

4、为现场检修人员节省大量检查维修时间,能够快速处理现场问题,确保电梯快速恢复正常运行。4. It saves a lot of inspection and maintenance time for on-site maintenance personnel, can quickly deal with on-site problems, and ensures that the elevator can quickly return to normal operation.

附图说明Description of drawings

为了更清楚地说明本实用新型实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其它的附图,其中:In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the accompanying drawings that need to be used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings in the following description are only some implementations of the present invention. For example, for those of ordinary skill in the art, other drawings can also be obtained based on these drawings without creative work, wherein:

图1是本实用新型电梯轿顶分配器姿态仪一较佳实施例的示意图。Fig. 1 is a schematic diagram of a preferred embodiment of the attitude instrument of the elevator car top distributor of the present invention.

具体实施方式Detailed ways

下面将对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅是本实用新型的一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其它实施例,都属于本实用新型保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, not all of them. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.

请参阅图1,本实用新型实施例公开了一种电梯轿顶分配器姿态仪,所述电梯轿顶分配器姿态仪安装在电梯轿厢顶部,其包括:STM32处理器1、HMC5883三轴磁力计2和MPU6050三轴运动处理组件3,所述MPU6050三轴运动处理组件3包括加速度计4和陀螺仪5,所述STM32处理器1分别与所述HMC5883三轴磁力计2、三轴加速度计4和三轴陀螺仪5通讯连接,所述STM32处理器1接收并处理来自三轴加速度计4、三轴陀螺仪5和HMC5883三轴磁力计2的数据,再将处理后得到的数据通过CAN总线传输给电梯主板的电梯主控制器6。Please refer to Fig. 1, the embodiment of the utility model discloses an elevator car top distributor attitude instrument, the elevator car top distributor attitude instrument is installed on the top of the elevator car, which includes: STM32 processor 1, HMC5883 three-axis magnetic force Meter 2 and MPU6050 three-axis motion processing component 3, said MPU6050 three-axis motion processing component 3 includes accelerometer 4 and gyroscope 5, said STM32 processor 1 is connected with said HMC5883 three-axis magnetometer 2, three-axis accelerometer respectively 4 and the three-axis gyroscope 5 communication connection, the STM32 processor 1 receives and processes the data from the three-axis accelerometer 4, the three-axis gyroscope 5 and the HMC5883 three-axis magnetometer 2, and then passes the processed data through the CAN The bus is transmitted to the elevator main controller 6 of the elevator main board.

优选的,所述电梯轿顶分配器姿态仪与一手持操作器通讯连接。Preferably, the attitude indicator of the elevator car top distributor is communicatively connected with a hand-held operator.

优选的,所述STM32处理器1为STM32F205ZE处理器。Preferably, the STM32 processor 1 is an STM32F205ZE processor.

优选的,所述STM32处理器1根据三轴加速度计4、三轴陀螺仪5和HMC5883三轴磁力计2的数据,进行电梯轿厢姿态解算,计算出四元数,再转换成欧拉角输出。解算出的欧拉角及来自三轴加速度计4、三轴陀螺仪5和HMC5883三轴磁力计2的原始数据通过CAN总线传输给电梯主板,电梯主板的电梯主控制器6记录并以绘图形式描述当前运行的数据。Preferably, the STM32 processor 1 calculates the attitude of the elevator car according to the data of the three-axis accelerometer 4, the three-axis gyroscope 5 and the HMC5883 three-axis magnetometer 2, calculates the quaternion, and then converts it into Euler Angular output. The calculated Euler angles and the original data from the three-axis accelerometer 4, the three-axis gyroscope 5 and the HMC5883 three-axis magnetometer 2 are transmitted to the elevator main board through the CAN bus, and the elevator main controller 6 of the elevator main board records and draws Describes the data for the current run.

其中,所述STM32F205ZE处理器进行姿态解算,融合处理三轴陀螺仪5、三轴加速度计4、三轴磁力计23组传感器数据。计算出四元数,再转换成欧拉角输出。解算出的欧拉角及三轴陀螺仪5、三轴加速度计4、HMC5883三轴磁力计23组传感器的原始数据通过CAN总线传输到电梯主板,电梯主控制器6记录并以绘图形式描述当前运行的数据。Wherein, the STM32F205ZE processor performs attitude calculation, and fuses and processes 23 sets of sensor data of the three-axis gyroscope 5, the three-axis accelerometer 4, and the three-axis magnetometer. Calculate the quaternion, and then convert it into Euler angle output. The calculated Euler angles and the raw data of the three-axis gyroscope 5, the three-axis accelerometer 4, and the HMC5883 three-axis magnetometer 23 groups of sensors are transmitted to the main board of the elevator through the CAN bus, and the elevator main controller 6 records and describes the current situation in the form of a drawing. run data.

其中,MPU6050三轴运动处理组件3由三轴加速度计4和三轴陀螺仪5组成,主要功能包括:Among them, the MPU6050 three-axis motion processing component 3 is composed of a three-axis accelerometer 4 and a three-axis gyroscope 5, and its main functions include:

⑴、加速度计4本质上是一个振荡系统,安装于运动载体的内部,可以用来测量载体的运动加速度。MEMS类加速度计4的工作原理是当加速度计4连同外界物体(该物体的加速度就是待测的加速度)一起作加速运动时,质量块就受到惯性力的作用向相反的方向运动。质量块发生的位移受到弹簧和阻尼器的限制,通过输出电压就能测得外界的加速度大小。目前市面上的加速度计4从输出上区分为两种,一种是数字的,另一种是模拟的。MPU6050三轴运动处理组件3的三轴加速度计4,是I2C的接口的数字传感器,通过特定的命令可以配置加速度的量程,并将内部ADC的转换结果读出来。(1) The accelerometer 4 is essentially an oscillating system, which is installed inside the moving carrier and can be used to measure the moving acceleration of the carrier. The working principle of the MEMS accelerometer 4 is that when the accelerometer 4 is accelerated together with an external object (the acceleration of the object is the acceleration to be measured), the mass block will move in the opposite direction under the action of inertial force. The displacement of the mass block is limited by the spring and the damper, and the external acceleration can be measured through the output voltage. Accelerometers currently on the market are divided into two types in terms of output, one is digital and the other is analog. The three-axis accelerometer 4 of the MPU6050 three-axis motion processing component 3 is a digital sensor with an I2C interface. The range of acceleration can be configured through specific commands, and the conversion result of the internal ADC can be read out.

⑵、陀螺仪5是测试角速度的传感器,强项在于测试设备自身的旋转运动。三轴运动处理组件3集成了三轴陀螺仪5,角速度全格感范围为±250、±500、±1000与±2000゜/sec(dps),带有三个陀螺仪5,每个陀螺仪5各自负责检测相应轴的转动速度,也就是检测围绕各个轴转动的速度。(2) The gyroscope 5 is a sensor for testing angular velocity, and its strength lies in testing the rotational movement of the device itself. The three-axis motion processing component 3 integrates a three-axis gyroscope 5 with a full angular velocity range of ±250, ±500, ±1000 and ±2000 ゜/sec(dps), with three gyroscopes 5, each gyroscope 5 Each is responsible for detecting the rotation speed of the corresponding axis, that is, detecting the speed of rotation around each axis.

其中,磁力计是用于感受地磁向量以解算出模块与北的夹角,利用惠斯通电桥检测AMR阻值的变化,来感觉外部的磁力。HMC5883三轴磁力计2内部有三个电桥,将三维磁阻传感器按照载体三维坐标系安装,通过测量载体空间磁场的三维磁感应度,按照一定的算法就可以计算出载体在空间的姿态信息。Among them, the magnetometer is used to sense the geomagnetic vector to calculate the angle between the module and the north, and use the Wheatstone bridge to detect the change of the AMR resistance to sense the external magnetic force. HMC5883 three-axis magnetometer 2 has three bridges inside. The three-dimensional magnetoresistive sensor is installed according to the three-dimensional coordinate system of the carrier. By measuring the three-dimensional magnetic induction of the magnetic field of the carrier space, the attitude information of the carrier in space can be calculated according to a certain algorithm.

所述电梯轿顶分配器姿态仪安装在轿厢顶部,安装后需要对姿态仪的三轴加速度、三轴陀螺仪5、HMC5883三轴磁力计2进行校准,确定其当前位置校准为水平放置。当电梯运行出现抖动时,检修人员可以通过手持操作器打开姿态仪的显示界面,电梯主控制器6将结合变频器学习井道的楼层数据和姿态仪的三组传感器数据,计算出轿厢抖动的具体位置,检修人员可以通过其计算出的位置数据,找到问题所在地方,能及时作出维修处理。检修人员还可以通过观察其加速度描绘速度曲线,了解电梯的舒适感情况。The attitude meter of the elevator car top distributor is installed on the top of the car. After installation, it is necessary to calibrate the three-axis acceleration of the attitude meter, the three-axis gyroscope 5, and the HMC5883 three-axis magnetometer 2, and determine that its current position is calibrated to be placed horizontally. When the elevator shakes during operation, the maintenance personnel can open the display interface of the attitude instrument through the hand-held operator, and the elevator main controller 6 will combine the floor data of the hoistway learned by the frequency converter and the three sets of sensor data of the attitude instrument to calculate the degree of car shaking. For the specific location, the maintenance personnel can find out where the problem is based on the calculated location data, and can make timely repairs. Maintenance personnel can also draw a speed curve by observing its acceleration to understand the comfort of the elevator.

进一步的,当电梯运行过程中发生抖动时,安装电梯轿厢顶的电梯轿顶分配器姿态仪能判断轿厢的姿态为偏左偏右、偏上和偏下。电梯轿顶分配器姿态仪作用原理为一高度旋转的陀螺,不论轿厢的姿态如何变化,此陀螺仪5的定轴性在空间保持相同,因而能显示出轿厢偏左偏右的姿态。结合变频器学习井道时楼层的相对高度数据,检修人员只要打开电梯的手持操作器,进入功能菜单就能知道电梯抖动时的具体位置,并能通过芯片自带的加速计,知道轿厢在X,Y,Z轴加速度的情况。加上三轴磁力计2,更能让检修人员通过指南针来知道哪一方位出现抖动,能够快速找到问题根源,并及时作出处理。Further, when the elevator shakes during operation, the elevator car roof distributor installed on the top of the elevator car can judge the attitude of the car as leaning left, right, upward, or downward. The working principle of the attitude indicator of the elevator car top distributor is a highly rotating gyroscope. No matter how the attitude of the car changes, the axis fixation of the gyroscope 5 remains the same in space, so it can display the attitude of the car to the left and to the right. Combined with the relative height data of the floor when the frequency converter learns the shaft, the maintenance personnel only need to turn on the hand-held operator of the elevator and enter the function menu to know the specific position of the elevator when it shakes, and can know the car at X through the accelerometer that comes with the chip. , the case of Y, Z axis acceleration. With the addition of the three-axis magnetometer 2, the maintenance personnel can use the compass to know which direction the vibration occurs, and can quickly find the root cause of the problem and deal with it in time.

本实用新型的所述电梯轿顶分配器姿态仪具备以下优点:The attitude instrument of the elevator car top distributor of the utility model has the following advantages:

1、能够实时了解电梯运行情况,出现抖动时能快速查找问题根源,并能通过加速度描绘曲线,调试电梯的舒适感。1. Be able to understand the operation of the elevator in real time, quickly find the root cause of the problem when there is vibration, and draw a curve through the acceleration to adjust the comfort of the elevator.

2、电路简单,外围元件少,生产调试方便。2. The circuit is simple, the peripheral components are few, and the production and debugging are convenient.

3、简单易用,检修人员只需打开其操作界面,便能了解到相应的数据信息,能够实时了解电梯运行情况。3. It is simple and easy to use. The maintenance personnel only need to open the operation interface to know the corresponding data information and real-time understanding of the elevator operation.

4、为现场检修人员节省大量检查维修时间,能够快速处理现场问题,确保电梯快速恢复正常运行。4. It saves a lot of inspection and maintenance time for on-site maintenance personnel, can quickly deal with on-site problems, and ensures that the elevator can quickly return to normal operation.

以上所述仅为本实用新型的实施例,并非因此限制本实用新型的专利范围,凡是利用本实用新型说明书内容所作的等效结构或等效流程变换,或直接或间接运用在其它相关的技术领域,均同理包括在本实用新型的专利保护范围内。The above descriptions are only examples of the present utility model, and are not intended to limit the patent scope of the present utility model. Any equivalent structure or equivalent process transformation made by using the content of the utility model description, or directly or indirectly used in other related technologies Fields are all included in the scope of patent protection of the utility model in the same way.

Claims (4)

1. an elevator car top distributing box attitude instrument, it is characterized in that, described elevator car top distributing box attitude instrument is arranged on elevator car roof, it comprises: STM32 treater, HMC5883 tri-axle magnetometer and MPU6050 three-axis moving processing components, described MPU6050 three-axis moving processing components comprises accelerometer and gyroscope, described STM32 treater respectively with described HMC5883 tri-axle magnetometer, triaxial accelerometer is connected with three-axis gyroscope communication, described STM32 treater receives and processes from triaxial accelerometer, the data of three-axis gyroscope and HMC5883 tri-axle magnetometer, again the data obtained after process are transferred to the elevator main controller of elevator-mainboard by CAN.
2. elevator car top distributing box attitude instrument according to claim 1, is characterized in that, described elevator car top distributing box attitude instrument is connected with a handheld manipulator communication.
3. elevator car top distributing box attitude instrument according to claim 1, it is characterized in that, described STM32 treater is STM32F205ZE treater.
4. elevator car top distributing box attitude instrument according to claim 1, it is characterized in that, described STM32 treater is connected with elevator-mainboard communication by CAN.
CN201420654177.9U 2014-11-04 2014-11-04 Elevator car top distributor attitude indicator Expired - Fee Related CN204198158U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104386552A (en) * 2014-11-04 2015-03-04 中山市卓梅尼控制技术有限公司 Elevator car top distributor attitude indicator
CN105173940A (en) * 2015-07-16 2015-12-23 中南大学 Ultra-deep mine cage pose measuring system and method based on combined navigation technology
CN108313846A (en) * 2017-12-13 2018-07-24 浙江新再灵科技股份有限公司 A kind of elevator platform velocity-measuring system and method based on gyroscope
CN110823245A (en) * 2019-11-27 2020-02-21 福建师范大学 A MEMS elevator operation evaluation system and method

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104386552A (en) * 2014-11-04 2015-03-04 中山市卓梅尼控制技术有限公司 Elevator car top distributor attitude indicator
CN105173940A (en) * 2015-07-16 2015-12-23 中南大学 Ultra-deep mine cage pose measuring system and method based on combined navigation technology
CN108313846A (en) * 2017-12-13 2018-07-24 浙江新再灵科技股份有限公司 A kind of elevator platform velocity-measuring system and method based on gyroscope
CN108313846B (en) * 2017-12-13 2019-12-24 浙江新再灵科技股份有限公司 System and method for measuring speed of elevator platform based on gyroscope
CN110823245A (en) * 2019-11-27 2020-02-21 福建师范大学 A MEMS elevator operation evaluation system and method
CN110823245B (en) * 2019-11-27 2022-05-24 福建师范大学 Evaluation method of a MEMS elevator operation evaluation system

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