CN204107895U - Automation CIP control system - Google Patents
Automation CIP control system Download PDFInfo
- Publication number
- CN204107895U CN204107895U CN201420465049.XU CN201420465049U CN204107895U CN 204107895 U CN204107895 U CN 204107895U CN 201420465049 U CN201420465049 U CN 201420465049U CN 204107895 U CN204107895 U CN 204107895U
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- CN
- China
- Prior art keywords
- tank
- alkali
- communicated
- sour
- water pot
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 58
- 239000003513 alkali Substances 0.000 claims abstract description 36
- 238000004140 cleaning Methods 0.000 claims abstract description 35
- 238000010926 purge Methods 0.000 claims abstract description 23
- 239000002253 acid Substances 0.000 claims abstract description 22
- 239000006210 lotion Substances 0.000 claims abstract description 12
- 238000005406 washing Methods 0.000 claims abstract description 11
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 claims abstract description 10
- 238000011084 recovery Methods 0.000 claims abstract description 8
- 239000003599 detergent Substances 0.000 claims abstract description 5
- 239000007788 liquid Substances 0.000 claims description 11
- 238000004064 recycling Methods 0.000 claims description 6
- 239000010865 sewage Substances 0.000 claims description 3
- 239000002131 composite material Substances 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 7
- HEMHJVSKTPXQMS-UHFFFAOYSA-M sodium hydroxide Inorganic materials [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 7
- 239000012530 fluid Substances 0.000 description 5
- 235000013305 food Nutrition 0.000 description 5
- 230000002093 peripheral effect Effects 0.000 description 4
- 230000007613 environmental effect Effects 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 159000000007 calcium salts Chemical class 0.000 description 2
- 239000000356 contaminant Substances 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000011010 flushing procedure Methods 0.000 description 2
- 235000021393 food security Nutrition 0.000 description 2
- 239000008235 industrial water Substances 0.000 description 2
- 229910052500 inorganic mineral Inorganic materials 0.000 description 2
- 159000000003 magnesium salts Chemical class 0.000 description 2
- 239000011707 mineral Substances 0.000 description 2
- 238000005554 pickling Methods 0.000 description 2
- 230000001954 sterilising effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 235000013361 beverage Nutrition 0.000 description 1
- 239000012459 cleaning agent Substances 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 239000000645 desinfectant Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 235000021419 vinegar Nutrition 0.000 description 1
- 239000000052 vinegar Substances 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
- 230000003442 weekly effect Effects 0.000 description 1
Landscapes
- Cleaning By Liquid Or Steam (AREA)
Abstract
The utility model discloses a kind of automation CIP control system, it is characterized in that, comprise following washing lotion tank---sterile pure water pot, hot-water cylinder, sour tank, alkali tank and recovery water pot; Acid tank and alkali tank are communicated with sterile pure water pot and hot-water cylinder respectively by pipeline; Acid tank and alkali tank are provided with heater; Washing lotion tank is communicated with the cleaning entrance of wanted purge tank respectively by pump, forms multiple independent detergent line; Compared with prior art, the utility model has the cleaning of employing soda acid water multi-composite type, has the advantage that cleaning is thorough, security is high.
Description
Technical field
The utility model relates to a kind of cleaning device, especially a kind of automation CIP control system.
Background technology
Present people's life enters into the comfortable epoch from the stage of having enough to eat and wear, and upper extremely country all extremely pays close attention to down to ordinary people food security.Recent Premier of the State Council Li Keqiang holds Executive Meeting of the State Council, disposes the development of speed production sex service industry and passes the law of food safety (revised draft) through discussion, the attention degree of visible country to food security.
Food in process of production, especially for filling food, clean after needing certain interval of time, this idea of life being enterprise's (especially food enterprise) along with quality is rooted in the hearts of the people, and cleans as being that the basis of ensuring the quality of products should draw attention more.
Conventional cleaning operations is simple, or just depends in production process as a procedure, does not cause extensive concern.Most filling enterprise, such as the cleaning of vinegar industry producer to e-quipment and pipe does not do strict regulations, and cleaning way falls behind.
When artificial hand water holding pipe rinses, because the volume of tank varies, during artificial flushing especially when small size tank, people self stretches not open, and developing result is more general; Meanwhile, when cleaning, cleaning personnel need to give training, and which position is easy diseaseful dead angle to allow it know; Even and if be subject to the workman after training when cleaning, whether parameter such as time, operation of its cleaning puts in place and also lacks strong supervision, brings manual cleaning to clean halfway problem.
Summary of the invention
For solving the problems of the technologies described above, the utility model provides a kind of automation CIP control system, and compared with prior art, the utility model has the cleaning of employing soda acid water multi-composite type, has the advantage that cleaning is thorough, security is high.
For reaching above object, the technical scheme that the utility model adopts is:
A kind of automation CIP control system, comprises purge tank and the following washing lotion tank be communicated with purge tank---sterile pure water pot, hot-water cylinder, sour tank, alkali tank and reclaim water pot; Also include microprocessor, be communicated with described microprocessor and overlap pump, magnetic valve, conductivity sensor and liquid level sensor more; Wherein said conductivity sensor respectively arranges one in sour tank, alkali tank and purge tank; Described liquid level sensor respectively arranges one in sterile pure water pot, hot-water cylinder, sour tank, alkali tank and recovery water pot; Described pump respectively arranges one at the liquid outlet of sterile pure water pot, hot-water cylinder, sour tank, alkali tank; Also the conductivity sensor, pump, the magnetic valve that are connected with microprocessor is provided with at the exit position place of purge tank; The delivery side of pump being positioned at purge tank outlet is communicated with sour tank, alkali tank, recycling can and sewage draining exit respectively through magnetic valve arranged side by side and pipeline loop.
Although native system need be realized by software, but the innovative point of the invention is not be software, and be whole layout, the recycling of such as recovery tube, the waste water in recovery tube is first rushed in advance to purge tank, the liquid in soda acid tank is reclaimed at the beginning, and then carry out circulation flushing etc.
Further, described sour tank and alkali tank are communicated with sterile pure water pot respectively by valve and pipeline; Acid tank and alkali tank are provided with heater; Sterile pure water pot in washing lotion tank, hot-water cylinder, sour tank, alkali tank are communicated with the cleaning entrance of purge tank respectively by pump, valve, form multiple independent detergent line; The outlet of purge tank is communicated with sour tank, alkali tank and recycling can by difference pump, valve and respective pipeline, forms loop.
Further, the female tank of high concentration soda acid is communicated with respectively with soda acid tank; Female tank is provided with the loop on corresponding soda acid tank the magnetic valve be communicated with microprocessor.
Operation principle of the present utility model and beneficial aspects show:
CIP:Clean In Place, situ cleaning/clean on the spot.
CIP is a kind of cleaning method, without the need to dismantling and opening equipment, and almost or does not completely need operator to participate in, cleans factory's all devices or pipeline.
The principle of the invention is under the condition of certain flow/pressure, is sprayed by detergent solution or is sprayed onto equipment surface or circulates in a device.
The invention mainly comprises following purge tank, and the action principle of each purge tank is as follows:
Reclaim water pot: it, from the sterilized water of last cleaning together, reclaims and store, for the prewashing of next equipment, significantly can improve the utilization rate of water, reduce the operation finished product of system, economy and environmental protection.
Alkali tank: store the alkali lye configured according to the rules, peripheral hardware heater, forced circulation heats, and intrasystem organic dirt is mainly removed in alkali cleaning.
Acid tank: store the acid solution configured according to the rules, peripheral hardware heater, forced circulation heats, intrasystem mineral contaminants is mainly removed in pickling, as calcium salt, magnesium salts etc., in some area, the hardness of industrial water is higher, very easily in pipeline and equipment, forms incrustation scale, must remove in time.
Hot-water cylinder: use external heater heating, be mainly used in sterilizing.
Aseptic water pot: cleaning fluid residual in pipe blow-through and equipment.
Whole cleaning course is made up of multiple independent cleaning step usually, such as:
Can according to need of production option program:
A complete set of: recycle-water-alkali-water-acid-water;
Single alkali: recycle-water-alkali-water;
Hot water: hot water circuit;
Other individual requirements.
Almost be introduced into all food, beverage, the factory such as flavouring and pharmacy at present.
To sum up, the advantage of the invention shows:
Safety standard is high
* artificial flow process reduces
* employee is not needed to enter cylinder or other treatment facility
* employee is not needed directly to contact chemical solutions
Hygienic quality improves
* result is reproducible
* mistake is eliminated
Cost control is more reasonable
* production efficiency improves
* personnel cost reduces
* the auxiliary resources such as water, the energy, cleaning agent, disinfectant controls to be improved.
Accompanying drawing explanation
In order to be illustrated more clearly in the embodiment of the present application or technical scheme of the prior art, be briefly described to the accompanying drawing used required in embodiment or description of the prior art below, apparently, the accompanying drawing that the following describes is only some embodiments recorded in the application, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings;
Fig. 1 is the utility model structural representation;
Fig. 2 is control assembly structural representation.
Detailed description of the invention
The correlation technique content do not addressed below all can adopt or use for reference prior art.
Technical scheme in the application is understood better in order to make those skilled in the art person, below in conjunction with the accompanying drawing in the embodiment of the present application, technical scheme in the embodiment of the present application is clearly and completely described, obviously, described embodiment is only some embodiments of the present application, instead of whole embodiments.Based on the embodiment in the application, those of ordinary skill in the art are not making the every other embodiment obtained under creative work prerequisite, all should belong to the scope of the application's protection.
Shown in Fig. 1, a kind of automation CIP control system, its design mainly comprises the adding method of the quantity of washing lotion tank, capacity, cleaning fluid, the control method of liquid level, temperature, concentration and the requirement such as safety, environmental protection.
Washing lotion tank is the basis of CIP system configuration, and the quantity of the present embodiment washing lotion tank is five tank configurations: sour tank 1, alkali tank 2, hot-water cylinder 3, recovery water pot 4, sterile pure water pot 5.
Acid tank 1 and alkali tank 2 are communicated with the female tank 11 of high concentrated acid and the female tank 21 of alkali respectively, and soda acid tank is communicated with sterile pure water pot 5 and hot-water cylinder 3 respectively by pipeline; Acid tank 1 and alkali tank 2 are provided with heater.
Washing lotion tank is communicated with respectively by the cleaning entrance of pump with wanted purge tank 6, forms multiple independent detergent line.
Reclaim water pot 4: it, from the sterilized water of last cleaning together, reclaims and store, for the prewashing of next equipment.Significantly can improve the utilization rate of water, reduce the operation finished product of system, economic and environmental protection.
Alkali tank 2: store the alkali lye configured according to the rules, general peripheral hardware heater, forced circulation heats.Intrasystem organic dirt is mainly removed in alkali cleaning.
Acid tank 1: store the acid solution configured according to the rules, general peripheral hardware heater, forced circulation heats.Intrasystem mineral contaminants is mainly removed in pickling, as calcium salt, magnesium salts etc.In some area, the hardness of industrial water is higher, very easily in pipeline and equipment, forms incrustation scale, must remove in time.
Hot-water cylinder 3: use external heater heating, be mainly used in sterilizing.
Sterile pure water pot 5: cleaning fluid residual in pipe blow-through and equipment.
The caliber, heat exchanger specification etc. of the flow of the volume of each washing lotion tank, solution feed pump and backhaul pump and lift, CIP pipeline all need the actual conditions according to client's production equipment (needs understand the type of each cleaning target, quantity, distance and cleaning frequency etc. in detail) to design.
This cleaning device can adopt manual setting, also can arrange various kinds of sensors on purge tank, realizes automatically cleaning.
Shown in Fig. 2, include microprocessor 7, be communicated with to overlap pump 8, magnetic valve 9, conductivity sensor 10 and liquid level sensor 11 with described microprocessor 7 more; Wherein said conductivity sensor 10 respectively arranges one in sour tank, alkali tank and purge tank; Described liquid level sensor respectively arranges one in sterile pure water pot, hot-water cylinder, sour tank, alkali tank and recovery water pot; Described pump respectively arranges one at the liquid outlet of sterile pure water pot, hot-water cylinder, sour tank, alkali tank; Also the conductivity sensor, pump, the magnetic valve that are connected with microprocessor is provided with at the exit position place of purge tank; The delivery side of pump being positioned at purge tank outlet is communicated with sour tank, alkali tank, recycling can and sewage draining exit respectively through magnetic valve arranged side by side and pipeline loop
Compared with manual CIP system, automatic CIP system uses operated pneumatic valve to replace manually-operated gate, and with the use of temperature, pressure, the control instruments such as electrical conductivity, concentrate programming by PLC, thus realize cleaning fluid and be automatically equipped with, Automatic-heating, automatic transport and switching, the functions such as cleaning fluid the automatic recovery.Automatic CIP system has operation interface (computer or touch-screen) easily, and energy real-time display system running status, provides operation note.Further minimizing human error, reduces quality risk potential in production process.
Be illustrated with a concrete cleaning way below:
1. water rinses 3 ~ 5min.
2. the NaOH of 75 ~ 80 DEG C of heated alkaline lotion circulation 10 ~ 15min(0.8% ~ 1% concentration is used).
3. water rinses 3 ~ 5min.
4. the HNO of 65 ~ 70 DEG C of acid cycle 10 ~ 15min(0.8% ~ 1% concentration is used weekly
3).
5. 90 ~ 95 DEG C of hot water circuit 15 ~ 20min are used.
6. progressively 10min is cooled.
The above is only the preferred embodiment of the application, those skilled in the art is understood or realizes the application.To be apparent to one skilled in the art to the multiple amendment of these embodiments, General Principle as defined herein when not departing from the spirit or scope of the application, can realize in other embodiments.Therefore, the application can not be restricted to these embodiments shown in this article, but will meet the widest scope consistent with principle disclosed herein and features of novelty.
Claims (3)
1. an automation CIP control system, is characterized in that, comprises purge tank and the following washing lotion tank be communicated with purge tank---sterile pure water pot, hot-water cylinder, sour tank, alkali tank and reclaim water pot; Also include microprocessor, be communicated with described microprocessor and overlap pump, magnetic valve, conductivity sensor and liquid level sensor more; Wherein said conductivity sensor respectively arranges one in sour tank, alkali tank and purge tank; Described liquid level sensor respectively arranges one in sterile pure water pot, hot-water cylinder, sour tank, alkali tank and recovery water pot; Described pump respectively arranges one at the liquid outlet of sterile pure water pot, hot-water cylinder, sour tank, alkali tank; Also the conductivity sensor, pump, the magnetic valve that are connected with microprocessor is provided with at the exit position place of purge tank; The delivery side of pump being positioned at purge tank outlet is communicated with sour tank, alkali tank, recycling can and sewage draining exit respectively through magnetic valve arranged side by side and pipeline loop.
2. automation CIP control system according to claim 1, is characterized in that: described sour tank and alkali tank are communicated with sterile pure water pot respectively by valve and pipeline; Acid tank and alkali tank are provided with heater; Sterile pure water pot in washing lotion tank, hot-water cylinder, sour tank, alkali tank are communicated with the cleaning entrance of purge tank respectively by pump, valve, form multiple independent detergent line; The outlet of purge tank is communicated with sour tank, alkali tank and recycling can by difference pump, valve and respective pipeline, forms loop.
3. automation CIP control system according to claim 1, is characterized in that: be communicated with the female tank of high concentration soda acid respectively with soda acid tank; Female tank is provided with the loop on corresponding soda acid tank the magnetic valve be communicated with microprocessor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420465049.XU CN204107895U (en) | 2014-08-18 | 2014-08-18 | Automation CIP control system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420465049.XU CN204107895U (en) | 2014-08-18 | 2014-08-18 | Automation CIP control system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204107895U true CN204107895U (en) | 2015-01-21 |
Family
ID=52325254
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420465049.XU Expired - Lifetime CN204107895U (en) | 2014-08-18 | 2014-08-18 | Automation CIP control system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204107895U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105750260A (en) * | 2016-05-10 | 2016-07-13 | 北京瀚海峰科技有限公司 | CIP cleaning liquid recovering equipment and cleaning system based on same |
| RU174133U1 (en) * | 2016-12-27 | 2017-10-03 | Общество с ограниченной ответственностью "Научно-производственная компания "БИОКОМ" | CIRCULATING FLOW INSTALLATION OF CLEANING WATER HEATING SYSTEMS FROM DEPOSITS ON THE INTERNAL SURFACE |
| CN108687027A (en) * | 2018-05-17 | 2018-10-23 | 杭州娃哈哈精密机械有限公司 | Energy-saving CIP automatic cleaning systems with pneumatic jack soda acid technology |
| CN110394336A (en) * | 2019-07-09 | 2019-11-01 | 上海青赛生物科技有限公司 | A kind of clean-in-place method |
| CN112676277A (en) * | 2020-11-30 | 2021-04-20 | 红塔辽宁烟草有限责任公司营口卷烟厂 | Portable cigarette factory pipeline cleaning device |
-
2014
- 2014-08-18 CN CN201420465049.XU patent/CN204107895U/en not_active Expired - Lifetime
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105750260A (en) * | 2016-05-10 | 2016-07-13 | 北京瀚海峰科技有限公司 | CIP cleaning liquid recovering equipment and cleaning system based on same |
| RU174133U1 (en) * | 2016-12-27 | 2017-10-03 | Общество с ограниченной ответственностью "Научно-производственная компания "БИОКОМ" | CIRCULATING FLOW INSTALLATION OF CLEANING WATER HEATING SYSTEMS FROM DEPOSITS ON THE INTERNAL SURFACE |
| CN108687027A (en) * | 2018-05-17 | 2018-10-23 | 杭州娃哈哈精密机械有限公司 | Energy-saving CIP automatic cleaning systems with pneumatic jack soda acid technology |
| CN110394336A (en) * | 2019-07-09 | 2019-11-01 | 上海青赛生物科技有限公司 | A kind of clean-in-place method |
| CN112676277A (en) * | 2020-11-30 | 2021-04-20 | 红塔辽宁烟草有限责任公司营口卷烟厂 | Portable cigarette factory pipeline cleaning device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C56 | Change in the name or address of the patentee |
Owner name: TAISHAN HENGXIN CO., LTD. Free format text: FORMER NAME: SHANDONG TAISHAN HENGXIN MACHINERY CO., LTD. |
|
| CP01 | Change in the name or title of a patent holder |
Address after: 271000, 139, Tianmen street, Tai'an hi tech Zone, Shandong Patentee after: TAISHAN HENGXIN CO.,LTD. Address before: 271000, 139, Tianmen street, Tai'an hi tech Zone, Shandong Patentee before: SHANDONG TAISHAN HENGXIN MACHINERY Co.,Ltd. |
|
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20150121 |