CN204106163U - A kind of antibiotic-loaded bone cement chain pearl manufactures device - Google Patents
A kind of antibiotic-loaded bone cement chain pearl manufactures device Download PDFInfo
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- CN204106163U CN204106163U CN201420506644.3U CN201420506644U CN204106163U CN 204106163 U CN204106163 U CN 204106163U CN 201420506644 U CN201420506644 U CN 201420506644U CN 204106163 U CN204106163 U CN 204106163U
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- 239000002639 bone cement Substances 0.000 title claims abstract description 26
- 230000003115 biocidal effect Effects 0.000 title claims abstract description 21
- 239000011324 bead Substances 0.000 claims abstract description 39
- 239000003242 anti bacterial agent Substances 0.000 claims abstract description 15
- 238000004519 manufacturing process Methods 0.000 claims description 8
- 229940088710 antibiotic agent Drugs 0.000 description 9
- 210000000988 bone and bone Anatomy 0.000 description 9
- 239000000203 mixture Substances 0.000 description 7
- 238000001804 debridement Methods 0.000 description 4
- 208000015181 infectious disease Diseases 0.000 description 4
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 4
- 239000004926 polymethyl methacrylate Substances 0.000 description 4
- 208000002565 Open Fractures Diseases 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 239000003814 drug Substances 0.000 description 3
- 230000009885 systemic effect Effects 0.000 description 3
- 210000001519 tissue Anatomy 0.000 description 3
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 2
- 206010031252 Osteomyelitis Diseases 0.000 description 2
- 206010031256 Osteomyelitis chronic Diseases 0.000 description 2
- 208000027418 Wounds and injury Diseases 0.000 description 2
- 239000006067 antibiotic powder Substances 0.000 description 2
- 230000001054 cortical effect Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 229940079593 drug Drugs 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- 230000008439 repair process Effects 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 241000894006 Bacteria Species 0.000 description 1
- 241000195940 Bryophyta Species 0.000 description 1
- 206010063560 Excessive granulation tissue Diseases 0.000 description 1
- CEAZRRDELHUEMR-URQXQFDESA-N Gentamicin Chemical compound O1[C@H](C(C)NC)CC[C@@H](N)[C@H]1O[C@H]1[C@H](O)[C@@H](O[C@@H]2[C@@H]([C@@H](NC)[C@@](C)(O)CO2)O)[C@H](N)C[C@@H]1N CEAZRRDELHUEMR-URQXQFDESA-N 0.000 description 1
- 229930182566 Gentamicin Natural products 0.000 description 1
- 206010018852 Haematoma Diseases 0.000 description 1
- 206010062255 Soft tissue infection Diseases 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 206010052428 Wound Diseases 0.000 description 1
- 238000009098 adjuvant therapy Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000008280 blood Substances 0.000 description 1
- 210000004369 blood Anatomy 0.000 description 1
- 210000001185 bone marrow Anatomy 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 201000010099 disease Diseases 0.000 description 1
- 208000037265 diseases, disorders, signs and symptoms Diseases 0.000 description 1
- 238000012377 drug delivery Methods 0.000 description 1
- 210000000416 exudates and transudate Anatomy 0.000 description 1
- 229960002518 gentamicin Drugs 0.000 description 1
- 238000005469 granulation Methods 0.000 description 1
- 230000003179 granulation Effects 0.000 description 1
- 210000001126 granulation tissue Anatomy 0.000 description 1
- 230000008105 immune reaction Effects 0.000 description 1
- 239000007943 implant Substances 0.000 description 1
- 230000002458 infectious effect Effects 0.000 description 1
- 230000002401 inhibitory effect Effects 0.000 description 1
- 230000005923 long-lasting effect Effects 0.000 description 1
- 235000011929 mousse Nutrition 0.000 description 1
- 230000000399 orthopedic effect Effects 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 210000002966 serum Anatomy 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000013268 sustained release Methods 0.000 description 1
- 239000012730 sustained-release form Substances 0.000 description 1
- 229940126703 systemic medication Drugs 0.000 description 1
- 230000000699 topical effect Effects 0.000 description 1
- 239000011345 viscous material Substances 0.000 description 1
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Abstract
本实用新型公开了一种抗生素骨水泥链珠制造器,包括上模样和下模样,所述上模样包括卡线槽上半部分(1)、第一定位销(2)、排气孔上半部分(3)、侧孔上半部分(4)、念珠模型孔上半部分(5)、第二定位销(6),上模样和下模样完全对称,两侧的第一定位销(2)和第二定位销(6)位于对角线上,所述下模样包括侧孔下半部分(7)、念珠模型孔下半部分(8)、第一定位销卡槽(9)、排气孔下半部分(10)、第二定位销卡槽(11)、卡线槽下半部分(12)。本实用新型具有结构简单,操作方便的特点,适合推广应用。
The utility model discloses an antibiotic bone cement chain bead maker, which comprises an upper mold and a lower mold, and the upper mold includes the upper half (1) of a wire groove, a first positioning pin (2), and an upper half of an air vent. Part (3), upper part of the side hole (4), upper part of the rosary model hole (5), the second positioning pin (6), the upper shape and the lower shape are completely symmetrical, and the first positioning pins on both sides (2) and the second positioning pin (6) are located on the diagonal, the lower pattern includes the lower half of the side hole (7), the lower half of the rosary model hole (8), the first positioning pin slot (9), the exhaust The lower half of the hole (10), the second positioning pin slot (11), and the lower half of the wire slot (12). The utility model has the characteristics of simple structure and convenient operation, and is suitable for popularization and application.
Description
技术领域technical field
本实用新型属于医学技术领域,涉及一种抗生素骨水泥链珠制造器。The utility model belongs to the technical field of medicine and relates to an antibiotic bone cement chain bead maker.
背景技术Background technique
抗生素骨水泥链珠是一种治疗骨和软组织感染的有效药物释放系统。Antibiotic bone cement beads are an effective drug delivery system for the treatment of bone and soft tissue infections.
1974年Klemm首次将掺有庆大霉素的骨水泥制成念珠,暂时性地填入感染骨清创后的死腔中,128例慢性骨髓炎,报道的治愈率为91.4%。对于慢性骨髓炎或开放性骨折导致骨缺损的患者,将抗生素骨水泥念珠暂时(数周至数月)填入清创后骨的死腔,可提供局部高浓度的抗生素。必要时,合并使用全身性抗生素,待新鲜肉芽生成后,取出念珠并植骨。In 1974, Klemm made rosary beads with bone cement mixed with gentamicin for the first time, and temporarily filled them into the dead space after debridement of infected bone. In 128 cases of chronic osteomyelitis, the reported cure rate was 91.4%. In patients with chronic osteomyelitis or open fractures leading to bone defects, temporary (weeks to months) placement of antibiotic bone cement beads into the dead space of debridement bone can provide high local concentrations of antibiotics. If necessary, combined with systemic antibiotics, after fresh granulation was formed, the beads were removed and bone grafted.
骨水泥一般为聚合的多聚甲基丙烯酸甲酯(PMMA),使用前分为粉末状骨水泥聚合体和水剂的甲基丙烯酸甲酯,两者调和5-10分钟聚合成粘性物质。合用抗生素时,须在加水剂前将抗生素粉与骨水泥粉混合调匀。将骨水泥模铸成直径小球,即为念珠。念珠可单个或多个以缝线串起使用(即为链珠)。Bone cement is generally polymerized polymethyl methacrylate (PMMA). Before use, it is divided into powdered bone cement polymer and aqueous methyl methacrylate. The two are mixed for 5-10 minutes to polymerize into a viscous substance. When antibiotics are used in combination, the antibiotic powder and bone cement powder must be mixed thoroughly before adding water agent. The bone cement is molded into a small diameter ball, which is the rosary. Rosary beads can be used singly or in multiples strung with sutures (that is, chain beads).
Elson等研究表明,如果载抗生素聚甲基丙烯酸甲酯(PMMA)放到紧靠骨皮质处,抗生素可以穿透密集的骨皮质,并且骨中的浓度要比安全范围内的全身用药更高。抗生素自骨水泥或念珠向邻近组织渗透的动物和人体研究发现,在血肿、伤口渗出、肉芽组织和骨骼中,抗生素浓度因抗生素种类不同而有所不同,但抗生素长期存在,浓度高于血清中的测量值且高于最低抑菌浓度(MIC)折点。严重的开放性骨折急诊清创时,若失活组织范围不清,作为辅助疗法,加入抗生素骨水泥暂时充填死腔,可减少局部所含细菌,避免感染。Ostermann等报道,同样进行清创、固定、全身用抗生素后,用念珠组总体感染率明显低于不用念珠组。抗生素骨水泥珠链作为一种药物缓释系统能在局部组织中持续释放高浓度的抗生素,而且血药浓度很低,同时有支架和充填作用,能消灭清创后形成的死腔有利于Ⅱ期植骨。这一用法的安全性已得到证实,局部使用抗生素骨水泥和念珠产生的副作用明显低于全身使用抗生素,包括免疫反应。Studies by Elson et al. have shown that if the antibiotic-loaded polymethylmethacrylate (PMMA) is placed close to the cortical bone, the antibiotic can penetrate the dense cortical bone, and the concentration in the bone is higher than that of systemic medication within the safe range. Animal and human studies of the penetration of antibiotics from bone cement or rosary into adjacent tissues have found that in hematoma, wound exudate, granulation tissue, and bone, the concentration of antibiotics varies with the type of antibiotic, but the antibiotic is long-lasting and the concentration is higher than that in serum The measured value in and above the minimum inhibitory concentration (MIC) breakpoint. During emergency debridement of severe open fractures, if the range of inactivated tissue is not clear, as an adjuvant therapy, adding antibiotic bone cement to temporarily fill the dead space can reduce local bacteria and avoid infection. Ostermann et al. reported that after the same debridement, fixation, and systemic antibiotics, the overall infection rate of the rosary group was significantly lower than that of the no rosary group. Antibiotic bone cement bead chains, as a drug sustained-release system, can continuously release high-concentration antibiotics in local tissues, and the blood drug concentration is very low. Phase bone graft. The safety of this usage has been demonstrated, with topical antibiotic cement and beads producing significantly less side effects than systemic antibiotics, including immune reactions.
近年来,抗生素骨水泥链珠在临床上已得到了广泛应用,多用于开放骨折预防感染及骨髓炎等感染性骨科疾病的治疗。其制作方法多为用细钢丝或者粗丝线作导线,取含抗生素骨水泥调和,待到面团期冻结于导线上,完全变硬、散热后使用。制作方法相对繁琐,耗时较长,且手工制作不能保证念珠的均一性,对于较为狭小的骨髓腔难于植入,而且如果从创口将大小不一的链珠取出将给患者带来很大痛苦。In recent years, antibiotic bone cement chain beads have been widely used clinically, mostly for the prevention of infection in open fractures and the treatment of infectious orthopedic diseases such as osteomyelitis. Its production method is mostly to use thin steel wire or thick wire as the wire, mix it with bone cement containing antibiotics, wait until the dough is frozen on the wire, completely harden, and use it after cooling. The production method is relatively cumbersome and takes a long time, and the handmade can not guarantee the uniformity of the beads. It is difficult to implant in the relatively narrow bone marrow cavity, and if the beads of different sizes are taken out from the wound, it will bring great pain to the patient. .
实用新型内容Utility model content
为了克服现有技术中存在的缺陷,本实用新型提供一种抗生素骨水泥链珠制造器,可以简化制造步骤,以模具为依托,制造大小均一的念珠。其技术方案如下:In order to overcome the defects in the prior art, the utility model provides an antibiotic bone cement bead maker, which can simplify the manufacturing steps and manufacture rosary beads of uniform size based on a mold. Its technical scheme is as follows:
一种抗生素骨水泥链珠制造器,包括上模样和下模样,所述上模样包括卡线槽上半部分1、第一定位销2、排气孔上半部分3、侧孔上半部分4、念珠模型孔上半部分5、第二定位销6,上模样和下模样完全对称,两侧的第一定位销2和第二定位销6位于对角线上,所述下模样包括侧孔下半部分7、念珠模型孔下半部分8、第一定位销卡槽9、排气孔下半部分10、第二定位销卡槽11、卡线槽下半部分12,卡线槽上半部分1与卡线槽下半部分12对合形成卡线槽,侧孔上半部分4与侧孔下半部分7对合形成侧孔,念珠模型孔上半部分5与念珠模型孔下半部分8对合形成念珠模型孔,排气孔上半部分3和排气孔下半部分10对合形成排气孔,第一定位销2与第一定位销卡槽9对合形成第一定位销,第二定位销6与第二定位销卡槽11对合形成第二定位销。An antibiotic bone cement chain bead maker, comprising an upper mold and a lower mold, the upper mold includes the upper half 1 of the clamping groove, the first positioning pin 2, the upper half 3 of the vent hole, and the upper half 4 of the side hole , the upper half of the rosary model hole 5, the second positioning pin 6, the upper pattern and the lower pattern are completely symmetrical, the first positioning pin 2 and the second positioning pin 6 on both sides are located on the diagonal, and the lower pattern includes side holes The lower part 7, the lower part of the rosary model hole 8, the first positioning pin slot 9, the lower part of the air vent 10, the second positioning pin slot 11, the lower half of the wire slot 12, the upper half of the wire slot Part 1 is combined with the lower part 12 of the wire slot to form a wire slot, the upper part 4 of the side hole is combined with the lower part 7 of the side hole to form a side hole, and the upper part 5 of the rosary model hole is combined with the lower part of the rosary model hole 8 are combined to form a rosary model hole, the upper part 3 of the vent hole is combined with the lower part 10 of the vent hole to form a vent hole, and the first positioning pin 2 is combined with the first positioning pin slot 9 to form the first positioning pin , The second positioning pin 6 is matched with the second positioning pin slot 11 to form a second positioning pin.
优选地,所述制造器长197mm,宽25mm,卡线槽直径1mm,念珠模型为椭球型其长径12mm、短径7mm,念珠间距7mm,侧孔直径2mm,侧方排气孔直径1mm。Preferably, the maker is 197mm in length, 25mm in width, 1mm in diameter of the clamping groove, the bead model is ellipsoidal in shape with a long diameter of 12mm, a short diameter of 7mm, a bead spacing of 7mm, a side hole diameter of 2mm, and a side vent hole diameter of 1mm .
本实用新型的有益效果:本实用新型的抗生素骨水泥链珠制造器结构简单,操作方便,可以简化制造步骤,以模具为依托,制造大小均一的念珠。念珠体积较小为椭球形其长径为12mm短径为7mm,念珠间距离7mm活动度较大,可植入任何部位,取出方便可减轻患者痛苦,费用较商品化链珠低,在有效时间内制作数量较多。制作完成的链珠,每串10珠,可根据需要进行连接随机调整珠数。Beneficial effects of the utility model: the antibiotic bone cement bead maker of the utility model is simple in structure, easy to operate, can simplify the manufacturing steps, and can manufacture rosary beads of uniform size based on the mold. The rosary is small in size and ellipsoidal in shape, with a long diameter of 12mm and a short diameter of 7mm. The distance between the rosary beads is 7mm. The range of motion is large. It can be implanted in any part. It is easy to take out and can reduce the pain of patients. The cost is lower than that of commercial chain beads. The number of internal production is large. The finished chain beads have 10 beads per string, and the number of beads can be randomly adjusted according to the needs of the connection.
附图说明Description of drawings
图1为本实用新型抗生素骨水泥链珠制造器上模样结构示意图;Fig. 1 is the structural schematic diagram of the pattern on the utility model antibiotic bone cement bead maker;
图2为本实用新型抗生素骨水泥链珠制造器下模样结构示意图;Fig. 2 is the structure schematic diagram of the lower shape of the antibiotic bone cement bead maker of the utility model;
图3为对合后的模具参数示意图;Fig. 3 is the schematic diagram of the mold parameters after the combination;
图4为合模图。Figure 4 is a mold drawing.
具体实施方式Detailed ways
下面结合附图和具体实施方式对本实用新型的技术方案作进一步详细地说明。The technical solution of the present utility model will be described in further detail below in conjunction with the accompanying drawings and specific embodiments.
参照图1-图4,一种抗生素骨水泥链珠制造器,包括上模样和下模样,所述上模样包括卡线槽上半部分1、第一定位销2、排气孔上半部分3、侧孔上半部分4、念珠模型孔上半部分5、第二定位销6,上模样和下模样完全对称,两侧的第一定位销2和第二定位销6位于对角线上,所述下模样包括侧孔下半部分7、念珠模型孔下半部分8、第一定位销卡槽9、排气孔下半部分10、第二定位销卡槽11、卡线槽下半部分12,卡线槽上半部分1与卡线槽下半部分12对合形成卡线槽,侧孔上半部分4与侧孔下半部分7对合形成侧孔,念珠模型孔上半部分5与念珠模型孔下半部分8对合形成念珠模型孔,排气孔上半部分3和排气孔下半部分10对合形成排气孔,第一定位销2与第一定位销卡槽9对合形成第一定位销,第二定位销6与第二定位销卡槽11对合形成第二定位销。Referring to Fig. 1-Fig. 4, an antibiotic bone cement chain bead manufacturer includes an upper pattern and a lower pattern, and the upper pattern includes the upper part 1 of the wire groove, the first positioning pin 2, and the upper part 3 of the vent hole , the upper part of the side hole 4, the upper part of the rosary model hole 5, the second positioning pin 6, the upper and lower shapes are completely symmetrical, the first positioning pin 2 and the second positioning pin 6 on both sides are located on the diagonal, The lower pattern includes the lower part 7 of the side hole, the lower part 8 of the rosary model hole, the first positioning pin slot 9, the lower part 10 of the exhaust hole, the second positioning pin slot 11, and the lower half of the wire slot 12. The upper part 1 of the thread clamping groove is combined with the lower part 12 of the thread retaining groove to form a thread retaining groove, the upper part 4 of the side hole is combined with the lower part 7 of the side hole to form a side hole, and the upper part of the rosary model hole 5 Combined with the lower part 8 of the rosary model hole to form a rosary model hole, the upper part 3 of the vent hole and the lower part 10 of the vent hole are combined to form a vent hole, the first positioning pin 2 and the first positioning pin slot 9 The first positioning pin is formed by being combined, and the second positioning pin 6 is combined with the second positioning pin slot 11 to form a second positioning pin.
优选地,所述制造器长197mm,宽25mm,卡线槽直径1mm,念珠模型为椭球型其长径12mm、短径7mm,念珠间距7mm,侧孔直径2mm,侧方排气孔直径1mm。Preferably, the maker is 197mm in length, 25mm in width, 1mm in diameter of the clamping groove, the bead model is ellipsoidal in shape with a long diameter of 12mm, a short diameter of 7mm, a bead spacing of 7mm, a side hole diameter of 2mm, and a side vent hole diameter of 1mm .
本实用新型在具体应用过程中,包括以下步骤:The utility model comprises the following steps in the specific application process:
步骤1:将抗生素粉剂和骨水泥聚合体按所需比例混匀;Step 1: Mix antibiotic powder and bone cement polymer according to the required ratio;
步骤2:加入水剂的甲基丙烯酸甲酯进行调和,将混合物调至液状或至面团期;Step 2: Add water-based methyl methacrylate for reconciliation, and adjust the mixture to a liquid state or to a dough stage;
步骤3:若混合物已进入面团期,将混合物直接涂于模具两部分的念珠模型孔内,将导线压入卡线槽,对合模具,锁紧定位销;若混合物处于粘稠的液体状,先将导线置于卡线槽内,对合模具,锁紧定位销,将混合物灌入注射器将其由侧孔注入模具;Step 3: If the mixture has entered the dough stage, apply the mixture directly to the bead model holes of the two parts of the mold, press the wire into the clamping groove, fit the mold, and lock the positioning pin; if the mixture is in a viscous liquid state, First place the wire in the clamping groove, match the mold, lock the positioning pin, pour the mixture into the syringe and inject it into the mold from the side hole;
步骤4:待骨水泥放热期过后,链珠已成型、变硬,打开定位销,去除模具,进行相应修理,去除赘余边缘,即链珠制造完成。Step 4: After the bone cement exothermic period, the chain beads have been formed and hardened, the positioning pins are opened, the mold is removed, and the corresponding repairs are carried out to remove redundant edges, that is, the chain beads are manufactured.
骨水泥放热期过后,链珠已成型、变硬,打开定位销,去除模具,可见链珠雏形对链珠雏形进行修理,去除赘余边缘即形成链珠,形成链珠由慕丝线作为导线,活动度大可放置于任何位置。After the exothermic period of the bone cement, the chain beads have formed and hardened. Open the positioning pin and remove the mold. The prototype of the chain beads can be seen. Repair the prototype of the chain beads and remove the redundant edges to form the chain beads. The formed chain beads are formed by the mousse wire as the wire , the activity can be placed in any position.
以上所述,仅为本实用新型较佳的具体实施方式,本实用新型的保护范围不限于此,任何熟悉本技术领域的技术人员在本实用新型披露的技术范围内,可显而易见地得到的技术方案的简单变化或等效替换均落入本实用新型的保护范围内。The above is only a preferred embodiment of the utility model, and the scope of protection of the utility model is not limited thereto. Anyone familiar with the technical field can obviously obtain the technology within the technical scope disclosed in the utility model. Simple changes or equivalent replacements of the schemes all fall within the protection scope of the present utility model.
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CN104207829A (en) * | 2014-09-03 | 2014-12-17 | 吉林大学 | Antibiotic bone cement chain bead manufacturer and method |
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CN104207829A (en) * | 2014-09-03 | 2014-12-17 | 吉林大学 | Antibiotic bone cement chain bead manufacturer and method |
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