A kind of bag cargo automatic loading machine
Technical field
The utility model relates to a kind of automatic loading machine, specifically a kind of automatic loading machine directly installed to by bag cargo on manufacturing line band conveyor in train or automobile bodies.
Background technology
At present, packaged bag cargo on manufacturing line, fill automobile or train transport, first must deliver to storehouse by band conveyor, use bridge type palletizer by manually first by one bag bag piling on the goods yard on ground, then by a dead lift in train or automobile bodies.This entrucking mode, point piling and entrucking two steps, the manpower comparing of needs is more, and especially during a dead lift entrucking, labour intensity is larger.There is many, the consuming time length of link, manpower consumption is large, the shortcoming that car-loading charge is high.Have influence on enterprise normally to produce, cause economic loss.
Summary of the invention
The purpose of this utility model is to provide a kind of automatic loading machine directly installed to by bag cargo on manufacturing line band conveyor in train or automobile bodies.This carloader can not only by bag cargo packaged on manufacturing line, and direct code is put in train or automobile bodies, realizes piling and entrucking settles at one go, and can pile up neat, realizes accurate counting function.
The utility model is made up of mechanics, automatically controlled part and safety device, it is characterized in that described mechanics comprises main support beam, transhipment belt, lifting table, entrucking belt; Main support beam adopts twin beams and the cart walking mechanism thereof of bridge-type double beam elevator machinery, a transhipment belt is thereunder installed along main support beam direction, transhipment belt one is connected with manufacturing line belt, other end is connected with entrucking belt, entrucking belt upright main support beam direction is arranged, can directly go deep in compartment.In order to meet the requirement that bag cargo in compartment is successively piled up, entrucking belt is arranged on lifting table, by controlling the height of lifting table adjustment entrucking belt, successively piling up from bottom to top; Transhipment belt is equipped with anti-stacked counter, accurate counting function can be realized, at transhipment belt and manufacturing line belt, chute is installed between entrucking belt, realizes transition and linkage.
Above-mentioned main support beam is made up of girder, end carriage, supporting leg and cart driving mechanism, and girder adopts box-shaped beam type portal structure, and play a supportive role, the bar bracing frame that spreads out is equipped with in bottom, for supporting transhipment belt, lifting table and entrucking belt; Cart walking mechanism is made up of electrical motor, reductor, drg, transmission shaft, coupler and wheel etc., along the large Car Track of storehouse both sides, can realize vertically moving of carloader, meet the entrucking requirement in different goods yard, different compartment.
Above-mentioned entrucking belt adopts Bidirectional electric roller, the positive and negative running of belt energy, and that installs above entrucking belt has reversible deflector, according to the running of entrucking belt, changes the transporting direction of sack, reaches front and back bidirectionally-loading requirement in compartment.
Be fixed on above above-mentioned lifting table on girder, entrucking belt is installed in below, surrounding is supported by four root posts, be positioned at foursquare four angles, every root post is made up of the hollow column that the telescopic thickness of four joints is different, the largest diameter of the top, the diameter of bottom is minimum, lifting table is up-and-down movement by the rope traction of electric block, fixing entrucking belt is thereunder elevated with lifting table, when entrucking belt is in extreme lower position, middle two joint columns are opened completely, when entrucking belt is in extreme higher position, middle two joint columns are taken in the hollow column of the top completely, steel-wire rope type electric block is fixed on below main support beam, after being commutated by pulley, be connected with lifting table.
Above-mentioned transhipment belt is in tilted layout, higher by lifting table side, and top chute is made up of two parts, and a part of position maintains static, and a part is slided with lifting table, meets differing heights entrucking requirement.
Above-mentioned automatically controlled part adopts centralized control; operator's station is provided with on lifting table side; operating personal controls whole carloader by the button on control box; realize automatic loading task; operator's station control panel is provided with the buttons such as large vehicle walking controls, the control of transhipment belt start-stop, the control of lifting table electric block, entrucking belt start-stop, commutation control; meet whole entrucking needs; control box height is 800mm; wide is 600mm; thick is 200mm; in-built three skies of control box leave and 13 contactless switchs, two protectors.The exterior voltage transformer of case, as operation and the independent power supply body of single-phase electricity cucurbit, operating personal is except controlling at service platform, service platform can also be left, realize controlling by remote controller, remote controller and receptor are housed, and control and remote pilot can freely switch on the spot, and entrucking bag number is completed by two anti-stacked counter.
Weight hammer type height limiting device is provided with above above-mentioned lifting table, by the mode of instantaneous trip operating power, stop the lasting rising of chain-wales, time simultaneously for ensureing that carloader is stopped transport, the highest stop position of entrucking belt, prevent lifting table landing from affecting vehicle pass-through, be provided with mechanical safety device, with the chaining of regular length, lifting table is suspended on main support beam, for preventing lifting table continuous decrease, two safety steel cables are provided with in platform both sides, when platform runs to extreme lower position, steel rope is stretching, plays spacing and supplemental support effect.
Above-mentioned anti-stacked counter model is: SD-JS307RUW.
The utility model has the following advantages compared with prior art:
Bag cargo on load-transfer device can not only directly install in train or automobile bodies by the utility model, can also pile up neat, realize accurate counting function.This apparatus structure is compact, safe and reliable, easy to operate, universal component degree large, and maintenance cost is low.Coming into operation of this carloader, decreases entrucking link, saves loading time, reduce labour intensity, reduce manpower consumption, has saved entrucking cost, improves the economic benefit of enterprise.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the utility model is further illustrated.
Fig. 1 is structural representation of the present utility model.
Fig. 2 is the A-A view of Fig. 1.
Fig. 3 is the B direction view of Fig. 1.
In figure: 1. produce belt, 2. turn to chute, 3. transport belt, 4. inclined chute, 5. movable chute, 6. lifting table, 7. entrucking belt, 8. reversible deflector, 9. operator's station, 10. main support beam (carloader cart), 11. hollow columns, 12. cart walking mechanisms, 13. block bar, 14. Electrical machinery cylinders, 15. either-rotation motor cylinders, 16. tracks.
Detailed description of the invention
The utility model is made up of mechanics, automatically controlled part and safety device, it is characterized in that described mechanics comprises main support beam 10, transhipment belt 3, lifting table 6, entrucking belt 7; Main support beam 10 adopts twin beams and the cart walking mechanism 12 thereof of bridge-type double beam elevator machinery, a transhipment belt 3 is thereunder installed along main support beam direction, transhipment belt 3 one is connected with manufacturing line belt 1 by turning to chute 2, other end is connected with entrucking belt 7 with movable chute 5 mutually by inclined chute 4, entrucking belt 7 upright main support beam direction is arranged, can directly go deep in compartment.In order to meet the requirement that bag cargo in compartment is successively piled up, entrucking belt 7 is arranged on lifting table 6, adjusts the height of entrucking belt 7, successively piling up from bottom to top by controlling lifting table 6; Transhipment belt 3 is equipped with anti-stacked counter, accurate counting function can be realized.
Above-mentioned main support beam 10 is made up of girder, end carriage, supporting leg and cart driving mechanism 12, and girder adopts box-shaped beam type portal structure, and play a supportive role, the bar bracing frame that spreads out is equipped with in bottom, for supporting transhipment belt 3, lifting table 6 and entrucking belt 7; Cart walking mechanism 12 is made up of electrical motor, reductor, drg, transmission shaft, coupler and wheel etc., along the large Car Track of storehouse both sides, can realize vertically moving of carloader, meet the entrucking requirement in different goods yard, different compartment.
Above-mentioned entrucking belt 7 is provided with Bidirectional electric roller 15, and the positive and negative running of belt energy, is provided with reversible deflector 8 above entrucking belt, according to the running of entrucking belt, change the transporting direction of sack, reach front and back bidirectionally-loading requirement in compartment.
Be fixed on above above-mentioned lifting table 6 on main support beam 10, entrucking belt is installed in below, surrounding is supported by four root posts, be positioned at foursquare four angles, every root post is made up of the hollow column 11 that the telescopic thickness of four joints is different, the largest diameter of the top, the diameter of bottom is minimum, lifting table 6 is up-and-down movements by the rope traction of electric block, fixing entrucking belt 7 is thereunder elevated with lifting table 6, when entrucking belt is in extreme lower position, middle two joint columns are opened completely, when entrucking belt is in extreme higher position, middle two joint columns are taken in the hollow column of the top completely, steel-wire rope type electric block is fixed on below main support beam 10, after being commutated by pulley, be connected with lifting table 6.
Above-mentioned transhipment belt 3 is provided with Electrical machinery cylinder 14, both sides are provided with blocks bar 13, transhipment belt 3 is in tilted layout, higher by lifting table side, and top chute is made up of two parts, when entrucking belt 7 moves up and down, inclined chute 4 position maintains static, and movable chute 5 is slided on track 16, changes self degree of dip, realize the level and smooth continuous transition of transhipment belt 3 and entrucking belt 7 together with inclined chute 4, meet differing heights entrucking requirement.
Above-mentioned automatically controlled part adopts centralized control; operator's station 9 is provided with on lifting table 6 side; operating personal controls whole carloader by the button on control box; realize automatic loading task; operator's station control panel is provided with the buttons such as large vehicle walking controls, the control of transhipment belt start-stop, the control of lifting table electric block, entrucking belt start-stop, commutation control; meet whole entrucking needs; control box height is 800mm; wide is 600mm; thick is 200mm; in-built three skies of control box leave and 13 contactless switchs, two protectors.The exterior voltage transformer of case, as operation and the independent power supply body of single-phase electricity cucurbit, operating personal is except controlling at service platform, service platform can also be left, realize controlling by remote controller, remote controller and receptor are housed, and control and remote pilot can freely switch on the spot, and entrucking bag number is completed by two anti-stacked counter.
Weight hammer type height limiting device is provided with above above-mentioned lifting table, by the mode of instantaneous trip operating power, stop the lasting rising of lifting table, time simultaneously for ensureing that carloader is stopped transport, the highest stop position of entrucking belt, prevent lifting table landing from affecting vehicle pass-through, be provided with mechanical safety device, with the chaining of regular length, lifting table is suspended on main support beam, for preventing lifting table continuous decrease, two safety steel cables are provided with in platform both sides, when platform runs to extreme lower position, steel rope is stretching, plays spacing and supplemental support effect.
Above-mentioned anti-stacked counter is: SD-JS307RUW type.