CN204047211U - A kind of belt track movable type is picked tea-leaves mechanism - Google Patents
A kind of belt track movable type is picked tea-leaves mechanism Download PDFInfo
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Abstract
Description
技术领域 technical field
本实用新型涉及一种农业机械,尤其涉及一种带轨道移动式采茶机构。 The utility model relates to an agricultural machine, in particular to a track-moving tea-picking mechanism. the
背景技术 Background technique
传统的采茶方式均用手工进行,存在着劳动强度较大,工作效率不高的缺陷;因而,机械化的采茶机近年来逐渐得到了推广。该种采茶机主要用电机或燃油发动机提供动力,驱动一对齿片作剪切运动,对进入齿片中的茶叶进行剪切;另外还配有连续转动、将待剪的嫩叶不断拨入齿片的拨叶片。上述采茶机可以成倍提高产量,减少;劳动强度。然而,由于该机械配置动力机构后重量较大,且使用时需要人力托持操作,对操作者的技能和体能有一定的要求。 Traditional tea picking methods are all carried out by hand, which has the disadvantages of high labor intensity and low work efficiency; therefore, mechanized tea picking machines have gradually been promoted in recent years. This kind of tea picking machine is mainly powered by a motor or a fuel engine to drive a pair of gears for shearing motion to cut the tea leaves that enter the gears; The blade of the toothed piece. The above-mentioned tea picking machine can double the output and reduce the labor intensity. However, since the machine is equipped with a power mechanism, it is heavy and requires manpower to support the operation, which requires certain skills and physical fitness of the operator. the
采茶机是从茶树顶梢采收新嫩茶叶的农业机械;由于地形、种植规模、经济结构等诸多因素的限制,目前国内的茶叶种植仍以小规模茶园为主。在小规模茶园中,单条茶陇宽度通常在1.5米左右,使用的采茶机多为小型机械,由单人手提,或者两人抬着行走、四到五人作业,进行茶叶的半自动采摘工作,此类茶叶机的采茶速度虽然较人工采摘有了较大的提升,但所需持有者力气较大,而且长时间采茶后会非常疲劳。 The tea picking machine is an agricultural machine that harvests young and tender tea leaves from the tops of tea trees. Due to the constraints of terrain, planting scale, economic structure and many other factors, tea plantation in China is still dominated by small-scale tea gardens. In small-scale tea gardens, the width of a single tea lane is usually about 1.5 meters, and the tea picking machines used are mostly small machines, which are carried by one person or carried by two people, and four to five people work to carry out semi-automatic picking of tea leaves. Although the tea picking speed of this type of tea machine has been greatly improved compared with manual picking, it requires a lot of strength for the holder, and it will be very tired after picking tea for a long time. the
实用新型内容 Utility model content
本实用新型要的目的是克服现有采茶机构的不足,提供一种新型的采茶机构,该采茶机构具有工作效率高、无需耗能、劳动轻度低等特点。 The main purpose of the utility model is to overcome the deficiencies of the existing tea-picking mechanism and provide a novel tea-picking mechanism, which has the characteristics of high working efficiency, no energy consumption, and low labor intensity. the
为达到上述目的,本实用新型所采用的技术方案是:一种带轨道移动式采茶机构,包括装在茶树上方的轨道、采茶模块和架设在轨道上的小车,所述小车底部设有驱动轮驱动电机,所述驱动轮驱动电机连接摩擦轮,所述摩擦轮与轨道接触,所述小车在驱动轮驱动电机和摩擦轮的作用下带动小车沿着轨道运动;所述小车上设有竖直放置的支撑杆,所述支撑杆上固接横梁,所述横梁上设有同步传送带、直线导轨和驱动同步传送带运动的同步带驱动电机,采茶模块连接同步传送带和直线导轨,所述采茶模块通过同步传送带左右移动并通过直线导轨导向;所述采茶模块包括传动连接机构、竖直放置的传动齿条、齿条驱动电机和固定在传动齿条底部的采茶单元,传动连接机构连接直线导轨和同步传送带,传动齿条连接传动连接机构并且在齿条驱动电机的作用下上下移动;所述横梁下方设有茶叶传送带,所述茶叶传送带通过鼓风机和管道连接采茶单元,茶叶传送带的端部连接装在小车上的茶叶收集装置。 In order to achieve the above purpose, the technical solution adopted by the utility model is: a mobile tea picking mechanism with a track, which includes a track installed above the tea tree, a tea picking module and a trolley erected on the track. The bottom of the trolley is equipped with The drive wheel drives the motor, the drive wheel drive motor is connected to the friction wheel, the friction wheel is in contact with the track, and the trolley drives the trolley to move along the track under the action of the drive wheel drive motor and the friction wheel; the trolley is equipped with A support bar placed vertically, the support bar is fixedly connected to a beam, and the beam is provided with a synchronous conveyor belt, a linear guide rail, and a synchronous belt drive motor that drives the movement of the synchronous conveyor belt, and the tea picking module is connected to the synchronous conveyor belt and the linear guide rail. The tea-picking module moves left and right through a synchronous conveyor belt and is guided by a linear guide rail; the tea-picking module includes a transmission connection mechanism, a vertically placed transmission rack, a rack drive motor, and a tea-picking unit fixed at the bottom of the transmission rack. The mechanism is connected to the linear guide rail and the synchronous conveyor belt, and the transmission rack is connected to the transmission connection mechanism and moves up and down under the action of the rack drive motor; a tea conveyor belt is arranged under the beam, and the tea conveyor belt is connected to the tea picking unit through a blower and a pipeline, and the tea leaves The end of the conveyor belt is connected to a tea collection device mounted on a trolley. the
进一步的,每个所述采茶单元上设有传感器,每个所述传感器单独受计算机控制,每个所述传感器控制每个所述采茶单元采集茶叶的高度。 Further, each of the tea-picking units is provided with a sensor, and each of the sensors is independently controlled by a computer, and each of the sensors controls the height at which each of the tea-picking units collects tea leaves. the
进一步的,每个所述采茶单元均通过鼓风机和管道连接茶叶传送带。 Further, each of the tea picking units is connected to the tea conveyor belt through a blower and a pipeline. the
进一步的,所述横梁上每相邻两个采茶模块之间设有接触传感器,所述接触传感器触发时同步带驱动电机停止当前运动并进行反转。 Further, a contact sensor is provided between every two adjacent tea-picking modules on the beam, and when the contact sensor is triggered, the synchronous belt drive motor stops the current movement and reverses. the
本实用新型的技术思路是:在茶田上方架设轨道,轨道上方设有带横梁的小车,横梁上装有多个采茶模块,对茶田进行批量采茶,可以极大增加采茶效率并且减少人力的使用。相邻两个采茶模块之间设有接触传感器,防止了相邻两个采茶模块相互碰撞,且采茶模块利用齿条传动的方式进行上下运动,将采茶单元置于传动齿条的底部,通过在采茶单元上设置传感器,来精确控制每个采茶单元采茶的高度。茶叶采集完毕后利用鼓风机和管道将茶叶吸入到位于横梁下方的茶叶传送带上,经过茶叶传送带将茶叶送入位于小车上的茶叶收集系统内。 The technical idea of the utility model is: set up a track above the tea field, and a trolley with a crossbeam is arranged above the track, and a plurality of tea-picking modules are installed on the crossbeam, and batch tea-picking is carried out on the tea field, which can greatly increase the efficiency of tea-picking and reduce the use of manpower. There is a contact sensor between two adjacent tea picking modules, which prevents the two adjacent tea picking modules from colliding with each other, and the tea picking modules use rack transmission to move up and down, and the tea picking unit is placed on the drive rack. At the bottom, by setting sensors on the tea picking unit, the height of tea picking by each tea picking unit can be precisely controlled. After the tea leaves are collected, the blower and pipeline are used to inhale the tea leaves to the tea conveyor belt located under the beam, and the tea leaves are sent to the tea collection system on the trolley through the tea conveyor belt. the
与现有技术相比,本实用新型具有以下优点:结构简单紧凑,自动化程度高,采茶过程可以做到精确控制且无需人为操作,节省劳动力;采用顶部采茶的方式,利用鼓风机将采集得到的嫩叶吸走,避免了茶叶采集过程中采到的茶叶堆积对接下来采茶的影响;采茶单元上设有传感器精确控制采茶的高度,根据需要控制采集茶叶的高度,可以根据不同的茶树需要控制不同的采茶高度,适应性好,应用范围广;采茶单元设有多个,提高了采茶的效率。 Compared with the prior art, the utility model has the following advantages: the structure is simple and compact, the degree of automation is high, the tea picking process can be precisely controlled without manual operation, and labor is saved; the method of picking tea at the top is adopted, and the collected tea is collected by a blower. The young leaves are sucked away, avoiding the influence of the accumulation of tea leaves collected in the tea collection process on the next tea picking; the tea picking unit is equipped with sensors to accurately control the height of tea picking, and the height of tea picking can be controlled according to needs. Tea trees need to be controlled at different tea-picking heights, with good adaptability and a wide range of applications; there are multiple tea-picking units, which improves the efficiency of tea-picking. the
附图说明 Description of drawings
图1是本实用新型一种带轨道移动式采茶机构的结构示意图。 Fig. 1 is the structural representation of a kind of moving type tea-picking mechanism with track of the utility model. the
图2是本实用新型轨道结构示意图。 Fig. 2 is a schematic diagram of the track structure of the utility model. the
图3是本实用新型采茶模块的结构示意图 Fig. 3 is the structural representation of the utility model tea-picking module
具体实施方式 Detailed ways
为使本实用新型的目的、技术方案和优点更加清楚明了,下面结合具体实施方式并参照附图,对本实用新型进一步详细说明。应该理解,这些描述只是示例性的,而并非要限制本实用新型的范围。此外,在以下说明中,省略了对公知结构和技术的描述,以避免不必要地混淆本实用新型的概念。 In order to make the purpose, technical solutions and advantages of the utility model clearer, the utility model will be further described in detail below in combination with specific embodiments and with reference to the accompanying drawings. It should be understood that these descriptions are only exemplary and not intended to limit the scope of the present invention. In addition, in the following description, descriptions of known structures and technologies are omitted to avoid unnecessarily confusing the concept of the present invention. the
结合图1,一种带轨道移动式采茶机构,包括装在茶树上方的轨道9、采茶模块和架设在轨道上的小车10,轨道9设在相邻两个茶田间隙上,无需占用茶田空间,轨道采用S型布置,采集完一片茶田后可以方便的进入下一片茶田进行采茶操作,根据不同的需要可以设计不同的轨道。小车10架设在轨道9上,小车10底部设有驱动轮驱动电机8,驱动轮驱动电机8连接摩擦轮,摩擦轮与轨道接触,轨道9为两条方形轨道,小车10上的驱动轮驱动电机8和摩擦轮设有左右对称的两个,两个摩擦轮分别与两条轨道接触,将驱动轮驱动电机8固定在小车10上可以增加整个系统的稳定性。小车10在驱动轮驱动电机8和摩擦轮的作用下带动小车10沿着轨道9运动。 Referring to Fig. 1, a mobile tea-picking mechanism with tracks includes a track 9 installed above the tea tree, a tea-picking module and a trolley 10 erected on the track. The track 9 is set on the gap between two adjacent tea fields without occupying In the tea field space, the track adopts an S-shaped layout. After collecting a tea field, you can easily enter the next tea field for tea picking operations. Different tracks can be designed according to different needs. The trolley 10 is erected on the track 9, the bottom of the trolley 10 is provided with a drive wheel drive motor 8, the drive wheel drive motor 8 is connected to the friction wheel, the friction wheel is in contact with the track, the track 9 is two square tracks, and the drive wheel drive motor on the trolley 10 8 and the friction wheel are provided with two left and right symmetrical, and the two friction wheels are in contact with the two rails respectively, and the driving wheel drive motor 8 is fixed on the dolly 10 to increase the stability of the whole system. The trolley 10 drives the trolley 10 to move along the track 9 under the action of the driving wheel drive motor 8 and the friction wheel. the
小车10上设有竖直放置的支撑杆4,支撑杆4与横梁2通过螺栓固定,横梁上设有同步传送带1、直线导轨和驱动同步传送带1运动的同步带驱动电机3,采茶模块与同步传送带1和直线导轨连接,采茶模块通过同步传送带1左右移动,直线导轨对其进行导向。采茶模块包括传动连接机构11、竖直放置的传动齿条13、齿条驱动电机 12和固定在传动齿条底部的采茶单元5,传动连接机构11连接直线导轨和同步传送带1,传动齿条13连接传动连接机构11并且在齿条驱动电机12的作用下上下移动;横梁2下方设有茶叶传送带6,茶叶传送带6通过鼓风机和管道连接采茶单元5,茶叶传送带6的端部连接装在小车上的茶叶收集装置7。 The trolley 10 is provided with a vertically placed support rod 4, the support rod 4 and the beam 2 are fixed by bolts, the beam is provided with a synchronous conveyor belt 1, a linear guide rail and a synchronous belt drive motor 3 for driving the synchronous conveyor belt 1 to move, the tea picking module and The synchronous conveyor belt 1 is connected with the linear guide rail, and the tea picking module moves left and right through the synchronous conveyor belt 1, and the linear guide rail guides it. The tea-picking module includes a transmission connection mechanism 11, a vertically placed transmission rack 13, a rack drive motor 12 and a tea-picking unit 5 fixed at the bottom of the transmission rack. The bar 13 is connected to the transmission connection mechanism 11 and moves up and down under the action of the rack drive motor 12; a tea conveyor belt 6 is arranged below the beam 2, and the tea conveyor belt 6 is connected to the tea picking unit 5 through a blower and a pipeline, and the end of the tea conveyor belt 6 is connected to the device. Tea collection device 7 on the dolly. the
每个采茶单元5上均设有传感器,每个传感器单独受计算机控制,每个传感器控制每个采茶单元5采集茶叶的高度。 Each tea-picking unit 5 is provided with a sensor, and each sensor is controlled by a computer independently, and each sensor controls the height of each tea-picking unit 5 collecting tea leaves. the
每个采茶单元5均通过鼓风机和管道连接茶叶传送带6。 Each tea picking unit 5 is connected to the tea conveyor belt 6 by blower and pipeline. the
横梁2上每相邻两个采茶模块之间设有接触传感器,接触传感器触发时同步带驱动电机3停止当前运动并进行反转。 A contact sensor is arranged between every two adjacent tea-picking modules on the crossbeam 2. When the contact sensor is triggered, the synchronous belt drive motor 3 stops the current movement and reverses. the
应当理解的是,本实用新型的上述具体实施方式仅仅用于示例性说明或解释本实用新型的原理,而不构成对本实用新型的限制。因此,在不偏离本实用新型的精神和范围的情况下所做的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。此外,本实用新型所附权利要求旨在涵盖落入所附权利要求范围和边界、或者这种范围和边界的等同形式内的全部变化和修改例。 It should be understood that the above specific embodiments of the present utility model are only used to illustrate or explain the principle of the present utility model, but not to limit the present utility model. Therefore, any modification, equivalent replacement, improvement, etc. made without departing from the spirit and scope of the present utility model shall be included in the protection scope of the present utility model. Furthermore, the appended claims are intended to cover all changes and modifications that come within the scope and boundaries of the appended claims, or equivalents of such scope and boundaries. the
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN104221598A (en) * | 2014-08-26 | 2014-12-24 | 浙江工业大学 | Movable tea-picking mechanism with rails |
CN111771524A (en) * | 2020-06-01 | 2020-10-16 | 广东工业大学 | An intelligent fish pond hydroponics machine |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN104221598A (en) * | 2014-08-26 | 2014-12-24 | 浙江工业大学 | Movable tea-picking mechanism with rails |
CN104221598B (en) * | 2014-08-26 | 2016-04-13 | 浙江工业大学 | Belt track movable type tea picking mechanism |
CN111771524A (en) * | 2020-06-01 | 2020-10-16 | 广东工业大学 | An intelligent fish pond hydroponics machine |
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