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CN104221598B - Belt track movable type tea picking mechanism - Google Patents

Belt track movable type tea picking mechanism Download PDF

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Publication number
CN104221598B
CN104221598B CN201410423860.6A CN201410423860A CN104221598B CN 104221598 B CN104221598 B CN 104221598B CN 201410423860 A CN201410423860 A CN 201410423860A CN 104221598 B CN104221598 B CN 104221598B
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tea
tea picking
picking
belt
track
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CN104221598A (en
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计时鸣
黄剑虹
钟江
张宪
乔欣
金明生
张利
赵章风
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Zhejiang University of Technology ZJUT
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Abstract

本发明公开了一种带轨道移动式采茶机构,包括轨道、采茶模块和小车,小车沿着轨道运动,小车上设有支撑杆,支撑杆上固接横梁,横梁上设有多个采茶模块,采茶模块可以在横梁上左右移动,采茶模块包括传动连接机构、传动齿条、齿条驱动电机和采茶单元,采茶单元在传统齿条的作用下上下移动;横梁下方设有茶叶传送带,茶叶传送带通过鼓风机和管道连接采茶单元,茶叶传送带的端部连接茶叶收集装置。本发明结构简单紧凑,自动化程度高,采茶过程可以做到精确控制且无需人为操作,节省劳动力;采茶单元上设有传感器精确控制采茶的高度可以根据不同的茶树需要控制不同的采茶高度,适应性好,应用范围广;采茶单元设有多个,提高了采茶的效率。

The invention discloses a mobile tea picking mechanism with a track, which comprises a track, a tea picking module and a trolley. The trolley moves along the track. The tea module, the tea picking module can move left and right on the beam. The tea picking module includes a transmission connection mechanism, a transmission rack, a rack drive motor and a tea picking unit. The tea picking unit moves up and down under the action of a traditional rack; There is a tea conveyor belt, the tea conveyor belt is connected to the tea picking unit through blower and pipeline, and the end of the tea conveyor belt is connected to the tea collection device. The invention has simple and compact structure, high degree of automation, precise control of the tea picking process without manual operation, and labor saving; the tea picking unit is equipped with a sensor to accurately control the height of tea picking, and different tea picking can be controlled according to the needs of different tea trees High height, good adaptability and wide application range; there are multiple tea picking units, which improves the efficiency of tea picking.

Description

带轨道移动式采茶机构Mobile tea picking mechanism with track

技术领域technical field

本发明涉及一种农业机械,尤其涉及一种带轨道移动式采茶机构。The invention relates to an agricultural machine, in particular to a track-moving tea-picking mechanism.

背景技术Background technique

传统的采茶方式均用手工进行,存在着劳动强度较大,工作效率不高的缺陷;因而,机械化的采茶机近年来逐渐得到了推广。该种采茶机主要用电机或燃油发动机提供动力,驱动一对齿片作剪切运动,对进入齿片中的茶叶进行剪切;另外还配有连续转动、将待剪的嫩叶不断拨入齿片的拨叶片。上述采茶机可以成倍提高产量,减少;劳动强度。然而,由于该机械配置动力机构后重量较大,且使用时需要人力托持操作,对操作者的技能和体能有一定的要求。Traditional tea picking methods are all carried out by hand, which has the disadvantages of high labor intensity and low work efficiency; therefore, mechanized tea picking machines have gradually been promoted in recent years. This kind of tea picking machine is mainly powered by a motor or a fuel engine to drive a pair of gears for shearing movement to cut the tea leaves that enter the gears; The blade of the toothed piece. The above-mentioned tea picking machine can double the output and reduce the labor intensity. However, since the machine is equipped with a power mechanism, it is heavy and requires manpower to support the operation, which requires certain skills and physical fitness of the operator.

采茶机是从茶树顶梢采收新嫩茶叶的农业机械;由于地形、种植规模、经济结构等诸多因素的限制,目前国内的茶叶种植仍以小规模茶园为主。在小规模茶园中,单条茶陇宽度通常在1.5米左右,使用的采茶机多为小型机械,由单人手提,或者两人抬着行走、四到无人作业,进行茶叶的半自动采摘工作,此类茶叶机的采茶速度虽然较人工采摘有了较大的提升,但所需持有者力气较大,而且长时间采茶后会非常疲劳。The tea picking machine is an agricultural machine that harvests young and tender tea leaves from the tops of tea trees. Due to the constraints of terrain, planting scale, economic structure and many other factors, tea plantation in China is still dominated by small-scale tea gardens. In small-scale tea gardens, the width of a single tea lane is usually about 1.5 meters, and the tea picking machines used are mostly small machines, which are carried by one person, or carried by two people, with four to four unmanned operations, to carry out semi-automatic picking of tea leaves Although the tea picking speed of this type of tea machine has been greatly improved compared with manual picking, it requires a lot of strength for the holder, and it will be very tired after picking tea for a long time.

发明内容Contents of the invention

本发明要的目的是克服现有采茶机构的不足,提供一种新型的采茶机构,该采茶机构具有工作效率高、无需耗能、劳动轻度低等特点。The main purpose of the present invention is to overcome the shortcomings of the existing tea-picking mechanism and provide a novel tea-picking mechanism, which has the characteristics of high work efficiency, no energy consumption, and low labor intensity.

为达到上述目的,本发明所采用的技术方案是:带轨道移动式采茶机构,包括装在茶树上方的轨道、采茶模块和架设在轨道上的小车,所述小车底部设有驱动轮驱动电机,所述驱动轮驱动电机连接摩擦轮,所述摩擦轮与轨道接触,所述小车在驱动轮驱动电机和摩擦轮的作用下带动小车沿着轨道运动;所述小车上设有竖直放置的支撑杆,所述支撑杆上固接横梁,所述横梁上设有同步传送带、直线导轨和驱动同步传送带运动的同步带驱动电机,采茶模块连接同步传送带和直线导轨,所述采茶模块通过同步传送带左右移动并通过直线导轨导向;所述采茶模块包括传动连接机构、竖直放置的传动齿条、齿条驱动电机和固定在传动齿条底部的采茶单元,传动连接机构连接直线导轨和同步传送带,传动齿条连接传动连接机构并且在齿条驱动电机的作用下上下移动;所述横梁下方设有茶叶传送带,所述茶叶传送带通过鼓风机和管道连接采茶单元,茶叶传送带的端部连接装在小车上的茶叶收集装置。In order to achieve the above-mentioned purpose, the technical solution adopted in the present invention is: a mobile tea-picking mechanism with a track, including a track installed above the tea tree, a tea-picking module and a trolley erected on the track, and the bottom of the trolley is provided with a driving wheel to drive Motor, the drive wheel drive motor is connected to the friction wheel, the friction wheel is in contact with the track, and the trolley drives the trolley to move along the track under the action of the drive wheel drive motor and the friction wheel; the trolley is provided with a vertical The support bar is fixed to the beam, and the beam is provided with a synchronous conveyor belt, a linear guide rail and a synchronous belt drive motor to drive the movement of the synchronous conveyor belt. The tea picking module is connected to the synchronous conveyor belt and the linear guide rail. The tea picking module Move left and right through a synchronous conveyor belt and be guided by a linear guide rail; the tea-picking module includes a transmission connection mechanism, a vertically placed transmission rack, a rack drive motor and a tea-picking unit fixed at the bottom of the transmission rack. The transmission connection mechanism connects the linear The guide rail and synchronous conveyor belt, the transmission rack is connected to the transmission connection mechanism and moves up and down under the action of the rack drive motor; a tea conveyor belt is arranged under the beam, and the tea conveyor belt is connected to the tea picking unit through a blower and a pipeline, and the end of the tea conveyor belt The whole part is connected with the tea collection device mounted on the trolley.

进一步的,每个所述采茶单元上设有传感器,每个所述传感器单独受计算机控制,每个所述传感器控制每个所述采茶单元采集茶叶的高度。Further, each of the tea-picking units is provided with a sensor, and each of the sensors is independently controlled by a computer, and each of the sensors controls the height at which each of the tea-picking units collects tea leaves.

进一步的,每个所述采茶单元均通过鼓风机和管道连接茶叶传送带。Further, each of the tea picking units is connected to the tea conveyor belt through a blower and a pipeline.

进一步的,所述横梁上每相邻两个采茶模块之间设有接触传感器,所述接触传感器触发时同步带驱动电机停止当前运动并进行反转。Further, a contact sensor is provided between every two adjacent tea-picking modules on the beam, and when the contact sensor is triggered, the synchronous belt drive motor stops the current movement and reverses.

本发明的技术思路是:在茶田上方架设轨道,轨道上方设有带横梁的小车,横梁上装有多个采茶模块,对茶田进行批量采茶,可以极大增加采茶效率并且减少人力的使用。相邻两个采茶模块之间设有接触传感器,防止了相邻两个采茶模块相互碰撞,且采茶模块利用齿条传动的方式进行上下运动,将采茶单元置于传动齿条的底部,通过在采茶单元上设置传感器,来精确控制每个采茶单元采茶的高度。茶叶采集完毕后利用鼓风机和管道将茶叶吸入到位于横梁下方的茶叶传送带上,经过茶叶传送带将茶叶送入位于小车上的茶叶收集系统内。The technical idea of the present invention is: set up a track above the tea field, and a trolley with a crossbeam is arranged above the track, and a plurality of tea-picking modules are installed on the crossbeam, and batch tea-picking is carried out on the tea field, which can greatly increase the efficiency of tea-picking and reduce manpower usage of. There is a contact sensor between two adjacent tea picking modules, which prevents the two adjacent tea picking modules from colliding with each other, and the tea picking modules use rack transmission to move up and down, and the tea picking unit is placed on the drive rack. At the bottom, by setting sensors on the tea picking unit, the height of tea picking by each tea picking unit can be precisely controlled. After the tea leaves are collected, the blower and pipeline are used to inhale the tea leaves to the tea conveyor belt located under the beam, and the tea leaves are sent to the tea collection system on the trolley through the tea conveyor belt.

与现有技术相比,本发明具有以下优点:结构简单紧凑,自动化程度高,采茶过程可以做到精确控制且无需人为操作,节省劳动力;采用顶部采茶的方式,利用鼓风机将采集得到的嫩叶吸走,避免了茶叶采集过程中采到的茶叶堆积对接下来采茶的影响;采茶单元上设有传感器精确控制采茶的高度,根据需要控制采集茶叶的高度,可以根据不同的茶树需要控制不同的采茶高度,适应性好,应用范围广;采茶单元设有多个,提高了采茶的效率。Compared with the prior art, the present invention has the following advantages: simple and compact structure, high degree of automation, precise control of the tea picking process without manual operation, and labor saving; adopting the method of top tea picking, using the air blower to collect the tea The young leaves are sucked away, which avoids the influence of the accumulation of tea leaves collected in the tea collection process on the next tea picking; the tea picking unit is equipped with sensors to accurately control the height of tea picking, and the height of tea picking can be controlled according to needs, and can be selected according to different tea trees. Different tea picking heights need to be controlled, with good adaptability and wide application range; there are multiple tea picking units, which improves the tea picking efficiency.

附图说明Description of drawings

图1是本发明带轨道移动式采茶机构的结构示意图。Fig. 1 is a schematic structural view of the belt-track mobile tea-picking mechanism of the present invention.

图2是本发明轨道结构示意图。Fig. 2 is a schematic diagram of the track structure of the present invention.

图3是本发明采茶模块的结构示意图Fig. 3 is a structural representation of the tea-picking module of the present invention

具体实施方式detailed description

为使本发明的目的、技术方案和优点更加清楚明了,下面结合具体实施方式并参照附图,对本发明进一步详细说明。应该理解,这些描述只是示例性的,而并非要限制本发明的范围。此外,在以下说明中,省略了对公知结构和技术的描述,以避免不必要地混淆本发明的概念。In order to make the object, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below in combination with specific embodiments and with reference to the accompanying drawings. It should be understood that these descriptions are exemplary only, and are not intended to limit the scope of the present invention. Also, in the following description, descriptions of well-known structures and techniques are omitted to avoid unnecessarily obscuring the concept of the present invention.

结合图1,带轨道移动式采茶机构,包括装在茶树上方的轨道9、采茶模块和架设在轨道上的小车10,轨道9设在相邻两个茶田间隙上,无需占用茶田空间,轨道采用S型布置,采集完一片茶田后可以方便的进入下一片茶田进行采茶操作,根据不同的需要可以设计不同的轨道。小车10架设在轨道9上,小车10底部设有驱动轮驱动电机8,驱动轮驱动电机8连接摩擦轮,摩擦轮与轨道接触,轨道9为两条方形轨道,小车10上的驱动轮驱动电机8和摩擦轮设有左右对称的两个,两个摩擦轮分别与两条轨道接触,将驱动轮驱动电机8固定在小车10上可以增加整个系统的稳定性。小车10在驱动轮驱动电机8和摩擦轮的作用下带动小车10沿着轨道9运动。Combined with Figure 1, the mobile tea picking mechanism with track includes a track 9 installed above the tea tree, a tea picking module and a trolley 10 erected on the track. The track 9 is set in the gap between two adjacent tea fields without occupying the tea field The space and tracks are arranged in an S shape. After collecting a tea field, you can easily enter the next tea field for tea picking operations. Different tracks can be designed according to different needs. The trolley 10 is erected on the track 9, the bottom of the trolley 10 is provided with a drive wheel drive motor 8, the drive wheel drive motor 8 is connected to the friction wheel, the friction wheel is in contact with the track, the track 9 is two square tracks, and the drive wheel drive motor on the trolley 10 8 and the friction wheel are provided with two left and right symmetrical, and the two friction wheels are in contact with the two rails respectively, and the driving wheel driving motor 8 is fixed on the dolly 10 to increase the stability of the whole system. The trolley 10 drives the trolley 10 to move along the track 9 under the action of the driving wheel drive motor 8 and the friction wheel.

小车10上设有竖直放置的支撑杆4,支撑杆4与横梁2通过螺栓固定,横梁上设有同步传送带1、直线导轨和驱动同步传送带1运动的同步带驱动电机3,采茶模块与同步传送带1和直线导轨连接,采茶模块通过同步传送带1左右移动,直线导轨对其进行导向。采茶模块包括传动连接机构11、竖直放置的传动齿条13、齿条驱动电机12和固定在传动齿条底部的采茶单元5,传动连接机构11连接直线导轨和同步传送带1,传动齿条13连接传动连接机构11并且在齿条驱动电机12的作用下上下移动;横梁2下方设有茶叶传送带6,茶叶传送带6通过鼓风机和管道连接采茶单元5,茶叶传送带6的端部连接装在小车上的茶叶收集装置7。The trolley 10 is provided with a vertically placed support rod 4, the support rod 4 and the beam 2 are fixed by bolts, the beam is provided with a synchronous conveyor belt 1, a linear guide rail and a synchronous belt drive motor 3 for driving the synchronous conveyor belt 1 to move, the tea picking module and The synchronous conveyor belt 1 is connected with the linear guide rail, and the tea picking module moves left and right through the synchronous conveyor belt 1, and the linear guide rail guides it. The tea picking module includes a transmission connection mechanism 11, a vertically placed transmission rack 13, a rack drive motor 12 and a tea picking unit 5 fixed at the bottom of the transmission rack. The bar 13 is connected to the transmission connection mechanism 11 and moves up and down under the action of the rack drive motor 12; a tea conveyor belt 6 is arranged below the beam 2, and the tea conveyor belt 6 is connected to the tea picking unit 5 through a blower and a pipeline, and the end of the tea conveyor belt 6 is connected to the device. Tea collection device 7 on the dolly.

每个采茶单元5上均设有传感器,每个传感器单独受计算机控制,每个传感器控制每个采茶单元5采集茶叶的高度。Each tea-picking unit 5 is provided with a sensor, and each sensor is controlled by a computer independently, and each sensor controls the height of each tea-picking unit 5 collecting tea leaves.

每个采茶单元5均通过鼓风机和管道连接茶叶传送带6。Each tea picking unit 5 is connected to the tea conveyor belt 6 by blower and pipeline.

横梁2上每相邻两个采茶模块之间设有接触传感器,接触传感器触发时同步带驱动电机3停止当前运动并进行反转。A contact sensor is arranged between every two adjacent tea-picking modules on the crossbeam 2. When the contact sensor is triggered, the synchronous belt drive motor 3 stops the current movement and reverses.

应当理解的是,本发明的上述具体实施方式仅仅用于示例性说明或解释本发明的原理,而不构成对本发明的限制。因此,在不偏离本发明的精神和范围的情况下所做的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。此外,本发明所附权利要求旨在涵盖落入所附权利要求范围和边界、或者这种范围和边界的等同形式内的全部变化和修改例。It should be understood that the above specific embodiments of the present invention are only used to illustrate or explain the principle of the present invention, and not to limit the present invention. Therefore, any modification, equivalent replacement, improvement, etc. made without departing from the spirit and scope of the present invention shall fall within the protection scope of the present invention. Furthermore, it is intended that the appended claims of the present invention embrace all changes and modifications that come within the scope and metesques of the appended claims, or equivalents of such scope and metes and bounds.

Claims (4)

1. belt track movable type tea picking mechanism, it is characterised in that:Including the track above tea tree, tea picking module and erection dolly in orbit, the dolly bottom is provided with drive wheel motor, the drive wheel motor connection friction pulley, the friction pulley and rail contact, the dolly drive dolly along track motion in the presence of drive wheel motor and friction pulley;The dolly is provided with the support bar placed vertically, affixed crossbeam on the support bar, Timing Belt motor of the crossbeam provided with synchrome conveying belt, line slideway and driving synchrome conveying belt motion, tea picking module connects synchrome conveying belt and line slideway, and the tea picking module is moved left and right by synchrome conveying belt and is oriented to by line slideway;The tea picking module includes transmission connecting mechanism, the driving rack placed vertically, rack drives motor and the tea picking unit for being fixed on driving rack bottom, transmission connecting mechanism connects line slideway and synchrome conveying belt, and driving rack connects transmission connecting mechanism and moved up and down in the presence of rack drives motor;The below the crossbeam is provided with tealeaves conveyer belt, and the tealeaves conveyer belt connects tea picking unit by air blower and pipeline, and the end of tealeaves conveyer belt connects the tealeaves collection device on dolly.
2. the portable tea picking mechanism of belt track according to claim 1, it is characterised in that:Each tea picking unit is provided with sensor, and each sensor is individually by computer controls, and each each tea picking unit of sensor control gathers the height of tealeaves.
3. the portable tea picking mechanism of belt track according to claim 1, it is characterised in that:Each tea picking unit connects tealeaves conveyer belt by air blower and pipeline.
4. the portable tea picking mechanism of belt track according to claim 1, it is characterised in that:Feeler is provided with the crossbeam between every two neighboring tea picking module, Timing Belt motor stops current kinetic and inverted during the feeler triggering.
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CN109548478A (en) * 2019-01-17 2019-04-02 广州市丹爵通讯科技有限公司 A kind of automation tea picking machine easy to use with regulatory function
CN111345147A (en) * 2020-04-21 2020-06-30 湖南省千秋界茶业有限公司 Tea garden monorail facility training system
CN113099758B (en) * 2021-04-19 2022-10-25 威海市农业农村事务服务中心 Comprehensive operation platform for tea garden
CN114985317A (en) * 2022-01-24 2022-09-02 浙江大学山东工业技术研究院 A photovoltaic panel intelligent cleaning system

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