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CN203239674U - Servo hydraulic cylinder - Google Patents

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Publication number
CN203239674U
CN203239674U CN 201320112433 CN201320112433U CN203239674U CN 203239674 U CN203239674 U CN 203239674U CN 201320112433 CN201320112433 CN 201320112433 CN 201320112433 U CN201320112433 U CN 201320112433U CN 203239674 U CN203239674 U CN 203239674U
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piston
cylinder
center hole
hydraulic cylinder
hole
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蔡杲星
郑雄胜
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Zhejiang Ocean University ZJOU
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Zhejiang Ocean University ZJOU
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Abstract

本实用新型公开了一种伺服液压缸,包括缸筒,所述缸筒内设有由伺服电机通过传动机构带动的活塞,所述缸筒的两端部侧壁上分别开设有进油口和回油口,其特征在于,所述活塞的尾部内设有轴向的中心孔,所述活塞的尾端开有相对中心孔呈对称的小孔Ⅰ,所述活塞中部的侧壁上开设有相对所述中心孔呈对称的与所述回油口连通的小孔Ⅱ,所述缸筒尾部的内侧壁表面上开设有螺旋槽,所述小孔Ⅰ与中心孔和螺旋槽连通,所述小孔Ⅰ与螺旋槽构成可变阻力半桥。结构简单,安装方便,抗污染性能好,具有转角小,能连续控制,响应快、速度稳定性好和控制精度高等优点,能广泛应用于各种机械手、机器人、冶金设备、机床、工程机械等自动化设备中。

Figure 201320112433

The utility model discloses a servo hydraulic cylinder, which comprises a cylinder, the cylinder is provided with a piston driven by a servo motor through a transmission mechanism, and the side walls of both ends of the cylinder are respectively provided with an oil inlet and a cylinder. The oil return port is characterized in that the tail of the piston is provided with an axial center hole, the tail end of the piston is provided with a small hole I which is symmetrical to the center hole, and the side wall of the middle part of the piston is provided with The small hole II, which is symmetrical to the central hole and communicates with the oil return port, has a spiral groove on the inner wall surface of the tail of the cylinder, and the small hole I communicates with the central hole and the spiral groove. The small hole I and the spiral groove constitute a variable resistance half-bridge. Simple structure, easy installation, good anti-pollution performance, small rotation angle, continuous control, fast response, good speed stability and high control precision, etc., can be widely used in various manipulators, robots, metallurgical equipment, machine tools, engineering machinery, etc. in automation equipment.

Figure 201320112433

Description

伺服液压缸Servo hydraulic cylinder

技术领域technical field

本实用新型涉及一种伺服液压缸,尤其是一种具有双自由度的螺旋伺服液压缸。The utility model relates to a servo hydraulic cylinder, in particular to a helical servo hydraulic cylinder with double degrees of freedom.

背景技术Background technique

伺服液压缸作为一种典型的电液一体化控制元件,广泛地应用于各种机械手、机器人、冶金设备、机床、工程机械等自动化设备中。传统的伺服液压缸由步进电机、液压滑阀、液压缸和机械反馈机构等构成,脉冲控制信号通过步进电机输入,活塞的位移通过其内部的滚珠丝杠反馈,步进电机转向和转角对应于活塞的移动方向结合位移。这种伺服液压缸结构复杂,滚珠丝杠成本高、伺服阀精度要求高,存在离散步进、响应速度慢、精度低、抗污染性差、价格贵、等缺点。As a typical electro-hydraulic integrated control component, servo hydraulic cylinder is widely used in various automation equipment such as manipulators, robots, metallurgical equipment, machine tools, and engineering machinery. The traditional servo hydraulic cylinder is composed of a stepping motor, a hydraulic slide valve, a hydraulic cylinder and a mechanical feedback mechanism. The pulse control signal is input through the stepping motor, and the displacement of the piston is fed back through its internal ball screw. The steering and rotation angle of the stepping motor The displacement is combined corresponding to the direction of movement of the piston. This kind of servo hydraulic cylinder has complex structure, high cost of ball screw, high precision requirement of servo valve, and has disadvantages such as discrete step, slow response speed, low precision, poor pollution resistance, and high price.

实用新型内容Utility model content

本实用新型所要解决的技术问题是提供一种结构简单、安装方便、精度高的伺服液压缸。The technical problem to be solved by the utility model is to provide a servo hydraulic cylinder with simple structure, convenient installation and high precision.

本实用新型解决上述技术问题所采用的技术方案为:一种伺服液压缸,包括缸筒,所述缸筒内设有由伺服电机通过传动机构带动的活塞,所述缸筒的两端部侧壁上分别开设有进油口和回油口,其特征在于,所述活塞的尾部内设有轴向的中心孔,所述活塞的尾端开有相对中心孔呈对称的小孔Ⅰ,所述活塞中部的侧壁上开设有相对所述中心孔呈对称的与所述回油口连通的小孔Ⅱ,所述缸筒尾部的内侧壁表面上开设有螺旋槽,所述小孔Ⅰ与中心孔和螺旋槽连通,所述小孔Ⅰ与螺旋槽构成可变阻力半桥。The technical scheme adopted by the utility model to solve the above-mentioned technical problems is: a servo hydraulic cylinder, including a cylinder barrel, the cylinder barrel is provided with a piston driven by a servo motor through a transmission mechanism, and the two ends of the cylinder barrel are The wall is respectively provided with an oil inlet and an oil return port. It is characterized in that the tail of the piston is provided with an axial center hole, and the tail end of the piston is opened with a small hole I that is symmetrical to the center hole. The side wall of the middle part of the piston is provided with a small hole II which is symmetrical to the central hole and communicated with the oil return port. The inner wall surface of the tail of the cylinder is provided with a spiral groove. The small hole I and the The central hole communicates with the spiral groove, and the small hole I and the spiral groove form a variable resistance half-bridge.

所述活塞的头部还设有光栅尺和光电编码器,能检测活塞的轴向和转动的信号,并将此信号传输到控制模块,与其发出的数字脉冲信号进行对比,从而构成了闭环结构的反馈,能对系统温度、压力负载、内泄漏及死区等因素进行补偿。The head of the piston is also equipped with a grating ruler and a photoelectric encoder, which can detect the axial and rotational signals of the piston, and transmit this signal to the control module for comparison with the digital pulse signal sent out, thus forming a closed-loop structure Feedback can compensate for factors such as system temperature, pressure load, internal leakage and dead zone.

所述传动机构包括与所述伺服电机的输出轴连接的小齿轮,套设在所述活塞头部的与所述小齿轮啮合的大齿轮,所述大齿轮的两侧分别设有与所述活塞固定的上压板和下压板,所述上压板和下压板将所述大齿轮夹紧,伺服电机的转动通过小齿轮和大齿轮的传递,从而带动活塞转动。The transmission mechanism includes a pinion connected to the output shaft of the servo motor, a large gear that is sleeved on the head of the piston and meshed with the small gear, and the two sides of the large gear are respectively provided with the The piston is fixed on the upper pressing plate and the lower pressing plate, and the upper pressing plate and the lower pressing plate clamp the large gear, and the rotation of the servo motor is transmitted through the small gear and the large gear, thereby driving the piston to rotate.

与现有技术相比,本实用新型的优点在于:结构简单,安装方便,抗污染性能好,具有转角小,能连续控制,响应快、速度稳定性好和控制精度高等优点,能广泛应用于各种机械手、机器人、冶金设备、机床、工程机械等自动化设备中;采用双自由度螺旋机构,即活塞具有绕轴线的旋转自由度和沿着轴线的移动自由度,回避了活塞旋转时的密封,同时又保证了旋转运动的准确传递。Compared with the prior art, the utility model has the advantages of simple structure, convenient installation, good anti-pollution performance, small rotation angle, continuous control, fast response, good speed stability and high control precision, and can be widely used in In various manipulators, robots, metallurgical equipment, machine tools, construction machinery and other automation equipment; the double-degree-of-freedom screw mechanism is adopted, that is, the piston has a degree of freedom of rotation around the axis and a degree of freedom of movement along the axis, avoiding the sealing when the piston rotates , while ensuring the accurate transmission of rotational motion.

附图说明Description of drawings

图1为本实用新型的液压缸的正视图;Fig. 1 is the front view of hydraulic cylinder of the present utility model;

图2为图1的A-A向剖视图。Fig. 2 is a sectional view taken along line A-A of Fig. 1 .

具体实施方式Detailed ways

以下结合附图实施例对本实用新型作进一步详细描述。The utility model is described in further detail below in conjunction with the accompanying drawings.

参见图1和图2,一种伺服液压缸,应用于电液伺服控制系统或比例伺服控制系统,包括缸筒1,缸筒1内设有活塞2,活塞2延伸出缸筒1的头部,活塞2的尾端与位于缸筒1尾端的法兰盘3固定,法兰盘3通过螺钉31与缸筒1固定,法兰盘3延伸入缸筒1内的部分与缸筒1之间设有O型密封圈Ⅰ32,以防止液压油泄漏。Referring to Fig. 1 and Fig. 2, a servo hydraulic cylinder is applied to an electro-hydraulic servo control system or a proportional servo control system, including a cylinder 1, a piston 2 is arranged inside the cylinder 1, and the piston 2 extends out of the head of the cylinder 1 , the tail end of the piston 2 is fixed to the flange 3 located at the tail end of the cylinder 1, the flange 3 is fixed to the cylinder 1 by screws 31, and the part of the flange 3 extending into the cylinder 1 is between the cylinder 1 Equipped with O-ring I32 to prevent leakage of hydraulic oil.

缸筒1的头部固定有上缸盖4,对缸筒1起到固定、密封和导向的作用。伺服电机5与上缸盖4固定,连接处设置有垫圈52,通过传动机构带动活塞2转动,上缸盖4与缸筒1、活塞2之间分别设有O型密封圈Ⅱ11和O型密封圈Ⅲ12。传动机构包括,伺服电机5的输出轴连接的小齿轮51,活塞2伸出缸筒1的头部套设的与小齿轮51啮合的大齿轮22,大齿轮22的两侧分别设有与活塞2固定的上压板23和下压板24,将上压板23和下压板24用紧固螺钉锁紧可将大齿轮22夹紧,从而大齿轮22的转动可带动上压板23和下压板24,即活塞2的转动。The head of the cylinder 1 is fixed with an upper cylinder cover 4, which plays the role of fixing, sealing and guiding the cylinder 1. The servo motor 5 is fixed to the upper cylinder head 4, and a gasket 52 is arranged at the joint, which drives the piston 2 to rotate through the transmission mechanism. An O-shaped sealing ring II11 and an O-shaped sealing ring are respectively arranged between the upper cylinder head 4, the cylinder barrel 1, and the piston 2. Circle III12. The transmission mechanism includes a pinion 51 connected to the output shaft of the servo motor 5, a bull gear 22 that is sheathed on the head of the piston 2 out of the cylinder 1 and meshed with the pinion 51, and the two sides of the bull gear 22 are respectively provided with pistons. 2 fixed upper pressing plate 23 and lower pressing plate 24, locking the upper pressing plate 23 and lower pressing plate 24 with fastening screws can clamp the large gear 22, so that the rotation of the large gear 22 can drive the upper pressing plate 23 and the lower pressing plate 24, that is Rotation of piston 2.

活塞2的头部还设有光栅尺27和光电编码器(未示出),光栅尺27用于检测活塞2的轴向位移,光电编码器用于检测活塞2的转动角度。The head of the piston 2 is also provided with a grating ruler 27 and a photoelectric encoder (not shown), the grating ruler 27 is used to detect the axial displacement of the piston 2, and the photoelectric encoder is used to detect the rotation angle of the piston 2.

活塞2的尾部内设有轴向的圆柱形中心孔25,活塞2的尾端开有相对中心孔25呈对称的两个小孔Ⅰ29,活塞2中部的侧壁上开设有相对中心孔25呈对称的两个小孔Ⅱ26,缸筒1尾部的内侧壁表面上开设有三角形的螺旋槽28,小孔Ⅰ29与中心孔25、螺旋槽28连通。缸筒1尾部的侧壁上开设有弓形进油口13,与活塞2连通,缸筒1头部的侧壁上开设有弓形回油口14,与小孔Ⅱ26连通。The tail of the piston 2 is provided with an axial cylindrical center hole 25, and the tail end of the piston 2 is provided with two small holes I 29 that are symmetrical to the center hole 25. There are two symmetrical small holes II 26 , and a triangular spiral groove 28 is opened on the inner wall surface of the tail of the cylinder 1 , and the small hole I 29 communicates with the central hole 25 and the spiral groove 28 . The side wall of the tail of the cylinder 1 is provided with an arcuate oil inlet 13, which communicates with the piston 2, and the side wall of the head of the cylinder 1 is provided with an arcuate oil return port 14, which is communicated with the small hole II26.

工作时,伺服控制系统的控制模块发出数字脉冲信号到伺服电机5,伺服电机5工作通过传动机构使得活塞2转动,小孔Ⅰ29和螺旋槽28之间的重叠部分面积减小,高压油从进油口13进入到活塞2的高压腔(从图2上看为活塞2右端的小腔),通过缸筒1内壁表面上开设的三角形螺旋槽28与小孔Ⅰ29进入活塞2的工作腔(从图2上看为活塞2左端的大腔),再通过小孔Ⅰ29、中心孔25后及小孔26后从回油口14离开缸筒1,在此过程中使工作腔内的压力增大,打破了原来的平衡关系,活塞2向右移动,这样逐渐使小孔Ⅰ29和螺旋槽28之间的重叠部分面积增大,直到恢复到原来的值,工作腔内的压力亦减小至原平衡值,与高压腔和外载荷的向下推力相等,活塞2重新达到一种平衡关系,反之亦然。这样,螺旋槽28与小孔Ⅰ29构成可变阻力半桥,使小孔Ⅰ29和螺旋槽28之间的重叠部分面积变化,从而改变工作腔内的压力,伺服电机5输入一定转角,活塞2就产生相应的位移。When working, the control module of the servo control system sends a digital pulse signal to the servo motor 5, the servo motor 5 works through the transmission mechanism to make the piston 2 rotate, the overlapping area between the small hole I29 and the spiral groove 28 decreases, and the high pressure oil flows from the inlet The oil port 13 enters the high-pressure chamber of the piston 2 (as seen from Figure 2, it is the small chamber at the right end of the piston 2), and enters the working chamber of the piston 2 through the triangular spiral groove 28 and the small hole I29 opened on the inner wall surface of the cylinder 1 (from Figure 2 shows the large cavity at the left end of the piston 2), and then passes through the small hole I29, the center hole 25 and the small hole 26 to leave the cylinder 1 from the oil return port 14, and the pressure in the working chamber increases during this process , breaking the original balance relationship, the piston 2 moves to the right, which gradually increases the area of the overlapping part between the small hole I29 and the spiral groove 28 until it returns to the original value, and the pressure in the working chamber also decreases to the original value. The balance value is equal to the downward thrust of the high pressure chamber and the external load, and the piston 2 reaches a balanced relationship again, and vice versa. In this way, the helical groove 28 and the small hole I29 form a variable resistance half-bridge, so that the area of the overlapping part between the small hole I29 and the helical groove 28 changes, thereby changing the pressure in the working chamber. When the servo motor 5 inputs a certain rotation angle, the piston 2 will produce a corresponding displacement.

同时,光栅尺27和光电编码器能检测活塞2的轴向和转动的信号,并将此信号传输到控制模块,与其发出的数字脉冲信号进行对比,从而构成了闭环结构的反馈,能对系统温度、压力负载、内泄漏及死区等因素进行补偿。At the same time, the grating ruler 27 and the photoelectric encoder can detect the axial and rotational signals of the piston 2, and transmit the signals to the control module for comparison with the digital pulse signals sent out, thereby forming a closed-loop structure feedback, which can control the system Compensate for factors such as temperature, pressure load, internal leakage and dead zone.

以上所述仅为本实用新型的优选实施方式,应当指出,对于本领域的普通技术人员而言,在不脱离本实用新型的原理前提下,还可以做出多种变形和改进,这也应该视为本实用新型的保护范围。The above description is only a preferred embodiment of the present utility model. It should be pointed out that for those skilled in the art, various deformations and improvements can be made without departing from the principle of the present utility model. It is regarded as the protection scope of the present utility model.

Claims (3)

1. servo hydraulic cylinder, comprise cylinder barrel (1), be provided with the piston (2) that is driven by driving mechanism by actuating motor (5) in the described cylinder barrel (1), offer respectively filler opening (13) and return opening (14) on the two end part sidewall of described cylinder barrel (1), it is characterized in that, be provided with axial center hole (25) in the afterbody of described piston (2), the tail end of described piston (2) has relative center hole (25) and is symmetrical aperture I (29), offer relatively described center hole (25) on the sidewall at described piston (2) middle part and be the symmetrical aperture II (26) that is communicated with described return opening (14), offer spiral chute (28) on the interior side-wall surface of described cylinder barrel (1) afterbody, described aperture I (29) is communicated with center hole (25) and spiral chute (28), and described aperture I (29) consists of the adjustable resistance half-bridge with spiral chute (28).
2. servo hydraulic cylinder as claimed in claim 1 is characterized in that, the head of described piston (2) also is provided with grating scale (27) and photoelectric encoder.
3. servo hydraulic cylinder as claimed in claim 1 or 2, it is characterized in that, described driving mechanism comprises the small gear (51) that is connected with the output shaft of described actuating motor (5), that be set in described piston (2) head and gearwheel (22) described small gear (51) engagement, the both sides of described gearwheel (22) are respectively equipped with top board (23) and the press table (24) fixing with described piston (2), and described top board (23) and press table (24) clamp described gearwheel (22).
CN 201320112433 2013-03-12 2013-03-12 Servo hydraulic cylinder Expired - Fee Related CN203239674U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113153860A (en) * 2021-05-08 2021-07-23 潍坊力创电子科技有限公司 Telescopic reciprocating mechanism

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113153860A (en) * 2021-05-08 2021-07-23 潍坊力创电子科技有限公司 Telescopic reciprocating mechanism

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