CN203239674U - Servo hydraulic cylinder - Google Patents
Servo hydraulic cylinder Download PDFInfo
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- CN203239674U CN203239674U CN 201320112433 CN201320112433U CN203239674U CN 203239674 U CN203239674 U CN 203239674U CN 201320112433 CN201320112433 CN 201320112433 CN 201320112433 U CN201320112433 U CN 201320112433U CN 203239674 U CN203239674 U CN 203239674U
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- 239000000945 filler Substances 0.000 claims 1
- 230000005540 biological transmission Effects 0.000 abstract description 7
- 238000009434 installation Methods 0.000 abstract description 3
- 230000004044 response Effects 0.000 abstract description 3
- 239000003921 oil Substances 0.000 description 8
- 238000006073 displacement reaction Methods 0.000 description 4
- 238000007789 sealing Methods 0.000 description 4
- 230000033001 locomotion Effects 0.000 description 3
- 244000309464 bull Species 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
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Abstract
本实用新型公开了一种伺服液压缸,包括缸筒,所述缸筒内设有由伺服电机通过传动机构带动的活塞,所述缸筒的两端部侧壁上分别开设有进油口和回油口,其特征在于,所述活塞的尾部内设有轴向的中心孔,所述活塞的尾端开有相对中心孔呈对称的小孔Ⅰ,所述活塞中部的侧壁上开设有相对所述中心孔呈对称的与所述回油口连通的小孔Ⅱ,所述缸筒尾部的内侧壁表面上开设有螺旋槽,所述小孔Ⅰ与中心孔和螺旋槽连通,所述小孔Ⅰ与螺旋槽构成可变阻力半桥。结构简单,安装方便,抗污染性能好,具有转角小,能连续控制,响应快、速度稳定性好和控制精度高等优点,能广泛应用于各种机械手、机器人、冶金设备、机床、工程机械等自动化设备中。
The utility model discloses a servo hydraulic cylinder, which comprises a cylinder, the cylinder is provided with a piston driven by a servo motor through a transmission mechanism, and the side walls of both ends of the cylinder are respectively provided with an oil inlet and a cylinder. The oil return port is characterized in that the tail of the piston is provided with an axial center hole, the tail end of the piston is provided with a small hole I which is symmetrical to the center hole, and the side wall of the middle part of the piston is provided with The small hole II, which is symmetrical to the central hole and communicates with the oil return port, has a spiral groove on the inner wall surface of the tail of the cylinder, and the small hole I communicates with the central hole and the spiral groove. The small hole I and the spiral groove constitute a variable resistance half-bridge. Simple structure, easy installation, good anti-pollution performance, small rotation angle, continuous control, fast response, good speed stability and high control precision, etc., can be widely used in various manipulators, robots, metallurgical equipment, machine tools, engineering machinery, etc. in automation equipment.
Description
技术领域technical field
本实用新型涉及一种伺服液压缸,尤其是一种具有双自由度的螺旋伺服液压缸。The utility model relates to a servo hydraulic cylinder, in particular to a helical servo hydraulic cylinder with double degrees of freedom.
背景技术Background technique
伺服液压缸作为一种典型的电液一体化控制元件,广泛地应用于各种机械手、机器人、冶金设备、机床、工程机械等自动化设备中。传统的伺服液压缸由步进电机、液压滑阀、液压缸和机械反馈机构等构成,脉冲控制信号通过步进电机输入,活塞的位移通过其内部的滚珠丝杠反馈,步进电机转向和转角对应于活塞的移动方向结合位移。这种伺服液压缸结构复杂,滚珠丝杠成本高、伺服阀精度要求高,存在离散步进、响应速度慢、精度低、抗污染性差、价格贵、等缺点。As a typical electro-hydraulic integrated control component, servo hydraulic cylinder is widely used in various automation equipment such as manipulators, robots, metallurgical equipment, machine tools, and engineering machinery. The traditional servo hydraulic cylinder is composed of a stepping motor, a hydraulic slide valve, a hydraulic cylinder and a mechanical feedback mechanism. The pulse control signal is input through the stepping motor, and the displacement of the piston is fed back through its internal ball screw. The steering and rotation angle of the stepping motor The displacement is combined corresponding to the direction of movement of the piston. This kind of servo hydraulic cylinder has complex structure, high cost of ball screw, high precision requirement of servo valve, and has disadvantages such as discrete step, slow response speed, low precision, poor pollution resistance, and high price.
实用新型内容Utility model content
本实用新型所要解决的技术问题是提供一种结构简单、安装方便、精度高的伺服液压缸。The technical problem to be solved by the utility model is to provide a servo hydraulic cylinder with simple structure, convenient installation and high precision.
本实用新型解决上述技术问题所采用的技术方案为:一种伺服液压缸,包括缸筒,所述缸筒内设有由伺服电机通过传动机构带动的活塞,所述缸筒的两端部侧壁上分别开设有进油口和回油口,其特征在于,所述活塞的尾部内设有轴向的中心孔,所述活塞的尾端开有相对中心孔呈对称的小孔Ⅰ,所述活塞中部的侧壁上开设有相对所述中心孔呈对称的与所述回油口连通的小孔Ⅱ,所述缸筒尾部的内侧壁表面上开设有螺旋槽,所述小孔Ⅰ与中心孔和螺旋槽连通,所述小孔Ⅰ与螺旋槽构成可变阻力半桥。The technical scheme adopted by the utility model to solve the above-mentioned technical problems is: a servo hydraulic cylinder, including a cylinder barrel, the cylinder barrel is provided with a piston driven by a servo motor through a transmission mechanism, and the two ends of the cylinder barrel are The wall is respectively provided with an oil inlet and an oil return port. It is characterized in that the tail of the piston is provided with an axial center hole, and the tail end of the piston is opened with a small hole I that is symmetrical to the center hole. The side wall of the middle part of the piston is provided with a small hole II which is symmetrical to the central hole and communicated with the oil return port. The inner wall surface of the tail of the cylinder is provided with a spiral groove. The small hole I and the The central hole communicates with the spiral groove, and the small hole I and the spiral groove form a variable resistance half-bridge.
所述活塞的头部还设有光栅尺和光电编码器,能检测活塞的轴向和转动的信号,并将此信号传输到控制模块,与其发出的数字脉冲信号进行对比,从而构成了闭环结构的反馈,能对系统温度、压力负载、内泄漏及死区等因素进行补偿。The head of the piston is also equipped with a grating ruler and a photoelectric encoder, which can detect the axial and rotational signals of the piston, and transmit this signal to the control module for comparison with the digital pulse signal sent out, thus forming a closed-loop structure Feedback can compensate for factors such as system temperature, pressure load, internal leakage and dead zone.
所述传动机构包括与所述伺服电机的输出轴连接的小齿轮,套设在所述活塞头部的与所述小齿轮啮合的大齿轮,所述大齿轮的两侧分别设有与所述活塞固定的上压板和下压板,所述上压板和下压板将所述大齿轮夹紧,伺服电机的转动通过小齿轮和大齿轮的传递,从而带动活塞转动。The transmission mechanism includes a pinion connected to the output shaft of the servo motor, a large gear that is sleeved on the head of the piston and meshed with the small gear, and the two sides of the large gear are respectively provided with the The piston is fixed on the upper pressing plate and the lower pressing plate, and the upper pressing plate and the lower pressing plate clamp the large gear, and the rotation of the servo motor is transmitted through the small gear and the large gear, thereby driving the piston to rotate.
与现有技术相比,本实用新型的优点在于:结构简单,安装方便,抗污染性能好,具有转角小,能连续控制,响应快、速度稳定性好和控制精度高等优点,能广泛应用于各种机械手、机器人、冶金设备、机床、工程机械等自动化设备中;采用双自由度螺旋机构,即活塞具有绕轴线的旋转自由度和沿着轴线的移动自由度,回避了活塞旋转时的密封,同时又保证了旋转运动的准确传递。Compared with the prior art, the utility model has the advantages of simple structure, convenient installation, good anti-pollution performance, small rotation angle, continuous control, fast response, good speed stability and high control precision, and can be widely used in In various manipulators, robots, metallurgical equipment, machine tools, construction machinery and other automation equipment; the double-degree-of-freedom screw mechanism is adopted, that is, the piston has a degree of freedom of rotation around the axis and a degree of freedom of movement along the axis, avoiding the sealing when the piston rotates , while ensuring the accurate transmission of rotational motion.
附图说明Description of drawings
图1为本实用新型的液压缸的正视图;Fig. 1 is the front view of hydraulic cylinder of the present utility model;
图2为图1的A-A向剖视图。Fig. 2 is a sectional view taken along line A-A of Fig. 1 .
具体实施方式Detailed ways
以下结合附图实施例对本实用新型作进一步详细描述。The utility model is described in further detail below in conjunction with the accompanying drawings.
参见图1和图2,一种伺服液压缸,应用于电液伺服控制系统或比例伺服控制系统,包括缸筒1,缸筒1内设有活塞2,活塞2延伸出缸筒1的头部,活塞2的尾端与位于缸筒1尾端的法兰盘3固定,法兰盘3通过螺钉31与缸筒1固定,法兰盘3延伸入缸筒1内的部分与缸筒1之间设有O型密封圈Ⅰ32,以防止液压油泄漏。Referring to Fig. 1 and Fig. 2, a servo hydraulic cylinder is applied to an electro-hydraulic servo control system or a proportional servo control system, including a
缸筒1的头部固定有上缸盖4,对缸筒1起到固定、密封和导向的作用。伺服电机5与上缸盖4固定,连接处设置有垫圈52,通过传动机构带动活塞2转动,上缸盖4与缸筒1、活塞2之间分别设有O型密封圈Ⅱ11和O型密封圈Ⅲ12。传动机构包括,伺服电机5的输出轴连接的小齿轮51,活塞2伸出缸筒1的头部套设的与小齿轮51啮合的大齿轮22,大齿轮22的两侧分别设有与活塞2固定的上压板23和下压板24,将上压板23和下压板24用紧固螺钉锁紧可将大齿轮22夹紧,从而大齿轮22的转动可带动上压板23和下压板24,即活塞2的转动。The head of the
活塞2的头部还设有光栅尺27和光电编码器(未示出),光栅尺27用于检测活塞2的轴向位移,光电编码器用于检测活塞2的转动角度。The head of the
活塞2的尾部内设有轴向的圆柱形中心孔25,活塞2的尾端开有相对中心孔25呈对称的两个小孔Ⅰ29,活塞2中部的侧壁上开设有相对中心孔25呈对称的两个小孔Ⅱ26,缸筒1尾部的内侧壁表面上开设有三角形的螺旋槽28,小孔Ⅰ29与中心孔25、螺旋槽28连通。缸筒1尾部的侧壁上开设有弓形进油口13,与活塞2连通,缸筒1头部的侧壁上开设有弓形回油口14,与小孔Ⅱ26连通。The tail of the
工作时,伺服控制系统的控制模块发出数字脉冲信号到伺服电机5,伺服电机5工作通过传动机构使得活塞2转动,小孔Ⅰ29和螺旋槽28之间的重叠部分面积减小,高压油从进油口13进入到活塞2的高压腔(从图2上看为活塞2右端的小腔),通过缸筒1内壁表面上开设的三角形螺旋槽28与小孔Ⅰ29进入活塞2的工作腔(从图2上看为活塞2左端的大腔),再通过小孔Ⅰ29、中心孔25后及小孔26后从回油口14离开缸筒1,在此过程中使工作腔内的压力增大,打破了原来的平衡关系,活塞2向右移动,这样逐渐使小孔Ⅰ29和螺旋槽28之间的重叠部分面积增大,直到恢复到原来的值,工作腔内的压力亦减小至原平衡值,与高压腔和外载荷的向下推力相等,活塞2重新达到一种平衡关系,反之亦然。这样,螺旋槽28与小孔Ⅰ29构成可变阻力半桥,使小孔Ⅰ29和螺旋槽28之间的重叠部分面积变化,从而改变工作腔内的压力,伺服电机5输入一定转角,活塞2就产生相应的位移。When working, the control module of the servo control system sends a digital pulse signal to the
同时,光栅尺27和光电编码器能检测活塞2的轴向和转动的信号,并将此信号传输到控制模块,与其发出的数字脉冲信号进行对比,从而构成了闭环结构的反馈,能对系统温度、压力负载、内泄漏及死区等因素进行补偿。At the same time, the
以上所述仅为本实用新型的优选实施方式,应当指出,对于本领域的普通技术人员而言,在不脱离本实用新型的原理前提下,还可以做出多种变形和改进,这也应该视为本实用新型的保护范围。The above description is only a preferred embodiment of the present utility model. It should be pointed out that for those skilled in the art, various deformations and improvements can be made without departing from the principle of the present utility model. It is regarded as the protection scope of the present utility model.
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Cited By (1)
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CN113153860A (en) * | 2021-05-08 | 2021-07-23 | 潍坊力创电子科技有限公司 | Telescopic reciprocating mechanism |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN113153860A (en) * | 2021-05-08 | 2021-07-23 | 潍坊力创电子科技有限公司 | Telescopic reciprocating mechanism |
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Granted publication date: 20131016 Termination date: 20140312 |