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CN206092566U - Direct action type 2D electro -hydraulic pressure servo valve - Google Patents

Direct action type 2D electro -hydraulic pressure servo valve Download PDF

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Publication number
CN206092566U
CN206092566U CN201620939205.0U CN201620939205U CN206092566U CN 206092566 U CN206092566 U CN 206092566U CN 201620939205 U CN201620939205 U CN 201620939205U CN 206092566 U CN206092566 U CN 206092566U
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valve body
piston
module
valve
shoulder
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阮健
孙坚
左希庆
刘国文
贾文昂
孟彬
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Zhejiang University of Technology ZJUT
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Zhejiang University of Technology ZJUT
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Abstract

The utility model relates to a direct action type 2D electro -hydraulic pressure servo valve. Its characterized in that comprises valve body module, electromechanical converter module, drive mechanism module and displacement sensor module, and the displacement sensor module cooperatees with the valve body module, and the electromechanical converter module cooperatees through drive mechanism module and valve body module, the displacement of 2D piston and the rotary electromagnet signal of telecommunication of electromechanical converter module constitute the closed loop feedback in the displacement sensor module real -time supervision valve body module. The utility model discloses a control rotary electromagnet's deflection angle changes the axial displacement distance of case, and then the size that changes the spring force comes adjustment system's pressure, has structurally simplified original two -stage or multiple -order structural style greatly, accords with the simple compact requirement of trade.

Description

直动式2D电液压力伺服阀Direct acting 2D electro-hydraulic pressure servo valve

技术领域technical field

本实用新型属于流体传动及控制领域中的电液伺服阀,尤其涉及一种直动式2D电液压力伺服阀。The utility model belongs to an electro-hydraulic servo valve in the field of fluid transmission and control, in particular to a direct-acting 2D electro-hydraulic pressure servo valve.

背景技术Background technique

电液伺服控制技术有机结合了流体传动控制技术与信息电子技术的优势,具有功率放大高、响应快、死区小、可实现输出流量和压力的连续双向控制等优点,在航空航天、尖端武器、钢铁、电力发电等重要的国家战略性军工业领域得到广泛应用。电液压力伺服阀是力控制系统中一个重要且理想的伺服元件,它是接受模拟量电控制信号,输出压力随电控制信号大小及极性变化且快速响应的液压控制阀,具有体积小、惯性小、响应快、灵敏度高等优势,在材料试验机、结构疲劳试验机、飞机车辆液压控制系统和船舶舵机控制系统中应用广泛。The electro-hydraulic servo control technology organically combines the advantages of fluid transmission control technology and information electronic technology. It has the advantages of high power amplification, fast response, small dead zone, and continuous two-way control of output flow and pressure. It is used in aerospace, cutting-edge weapons, etc. , iron and steel, electric power generation and other important national strategic military industry fields have been widely used. The electro-hydraulic pressure servo valve is an important and ideal servo component in the force control system. It is a hydraulic control valve that accepts analog electric control signals, and the output pressure changes with the magnitude and polarity of the electric control signals and responds quickly. It has small size, With the advantages of small inertia, fast response and high sensitivity, it is widely used in material testing machines, structural fatigue testing machines, aircraft and vehicle hydraulic control systems and ship steering gear control systems.

目前电液压力伺服阀主要以喷嘴挡板式和射流管式压力伺服阀两种类型为主,但技术多为国外垄断;国内应用最广泛的压力伺服阀主要是两级或三级电液压力伺服阀,这些伺服阀的性能优良,但在结构上极其复杂,制造困难,且使用条件也颇为苛刻,对油液的清洁度要求较高,故障率较高。At present, the electro-hydraulic pressure servo valves are mainly two types of nozzle baffle type and jet tube type pressure servo valves, but the technology is mostly monopolized by foreign countries; the most widely used pressure servo valves in China are mainly two-stage or three-stage electro-hydraulic pressure servo valves. Servo valves, these servo valves have excellent performance, but they are extremely complex in structure, difficult to manufacture, and the service conditions are quite harsh, requiring high oil cleanliness and high failure rate.

由于压力伺服阀的各种不足,在实际生产中精度要求不高的场合,常常用电液比例压力控制元件,如电液比例减压阀、溢流阀等,采用线性位移传感器(LVDT)对阀芯位置进行测量和闭环控制,构成电反馈型直动比例压力控制阀,可以在很大程度上提高阀芯的定位刚度和输出力的控制精度,用来取代电液压力伺服阀实现对系统力的控制,但控制精度稍显逊色。Due to various deficiencies of pressure servo valves, electro-hydraulic proportional pressure control components, such as electro-hydraulic proportional pressure reducing valves and overflow valves, are often used in situations where the accuracy is not high in actual production, and linear displacement sensors (LVDT) are used to control The position of the spool is measured and closed-loop controlled to form an electric feedback type direct-acting proportional pressure control valve, which can greatly improve the positioning stiffness of the spool and the control accuracy of the output force, and is used to replace the electro-hydraulic pressure servo valve to realize control of the system. Force control, but the control accuracy is slightly inferior.

实用新型内容Utility model content

针对现有技术中存在的问题,本实用新型的目的在于提供一种直动式2D电液压力伺服阀的技术方案,通过控制旋转电磁铁的偏转角度来改变2D活塞的轴向移动距离,进而改变弹簧力的大小来调整系统的压力,在结构上大大简化了原有的两级或者多级的结构形式,符合行业简单紧凑的要求。Aiming at the problems existing in the prior art, the purpose of this utility model is to provide a technical solution of a direct-acting 2D electro-hydraulic pressure servo valve, by controlling the deflection angle of the rotating electromagnet to change the axial moving distance of the 2D piston, and then Changing the size of the spring force to adjust the pressure of the system greatly simplifies the original two-stage or multi-stage structure in structure, which meets the simple and compact requirements of the industry.

所述的直动式2D电液压力伺服阀,其特征在于由阀体模块、电机械转换器模块、传动机构模块以及位移传感器模块组成,位移传感器模块与阀体模块相配合,电机械转换器模块通过传动机构模块与阀体模块相配合;所述位移传感器模块实时监测阀体模块中2D活塞的位移与电机械转换器模块的旋转电磁铁电信号构成闭环反馈。The direct-acting 2D electro-hydraulic pressure servo valve is characterized in that it consists of a valve body module, an electromechanical converter module, a transmission mechanism module and a displacement sensor module, the displacement sensor module cooperates with the valve body module, and the electromechanical converter module The module cooperates with the valve body module through the transmission mechanism module; the displacement sensor module monitors the displacement of the 2D piston in the valve body module in real time and forms a closed-loop feedback with the electric signal of the rotating electromagnet of the electromechanical converter module.

所述的直动式2D电液压力伺服阀,其特征在于所述阀体模块包括阀芯、2D活塞、弹簧和阀体,2D活塞设置在阀体的右侧,阀芯设置在阀体的左侧,2D活塞在阀体中具有旋转和轴向滑动两个运动方向;2D活塞一端部设有台肩,台肩上配合设有一对高压孔和一对低压孔,一对高压孔与进油P口相通,一对低压孔与出油T口相通;阀体内的缸筒内孔壁对称开设有与2D活塞的台肩相配合的一对阻尼斜槽,2D活塞的台肩与缸筒和设置在2D活塞右侧的同心环之间形成左敏感腔和右敏感腔,2D活塞安装于缸筒中,2D活塞的台肩上的一对高压孔和一对低压孔与一对阻尼斜槽相交形成四个微小的开口面积串联构成液压阻力半桥,控制左敏感腔压力变化,右敏感腔连通进油P口为高压,左敏感腔和右敏感腔的压力受控于液压阻力半桥,所产生的压力差驱动2D活塞轴向运动;阀芯上设有左端部台肩、右端部台肩和中部台肩,阀芯的左端部台肩对应进油P口,中部台肩对应控制A口,右端部台肩对应出油T口,左端部台肩、右端部台肩和中部台肩与阀体内孔可滑动地密封配合;阀芯和2D活塞之间设置有左垫片和右垫片,弹簧设置在左垫片和右垫片之间,阀芯右端通过钢球与右垫片接触配合,2D活塞左端通过钢球与左垫片接触配合,2D活塞的轴向运动能够通过弹簧转换为阀芯的轴向运动。The direct-acting 2D electro-hydraulic pressure servo valve is characterized in that the valve body module includes a valve core, a 2D piston, a spring and a valve body, the 2D piston is set on the right side of the valve body, and the valve core is set on the side of the valve body. On the left side, the 2D piston has two movement directions of rotation and axial sliding in the valve body; one end of the 2D piston is provided with a shoulder, and a pair of high-pressure holes and a pair of low-pressure holes are arranged on the shoulder, and a pair of high-pressure holes and the inlet The oil P port is connected, and a pair of low-pressure holes are connected with the oil outlet T port; the inner hole wall of the cylinder in the valve body is symmetrically opened with a pair of damping chute matching the shoulder of the 2D piston, and the shoulder of the 2D piston is connected to the cylinder. The left sensitive chamber and the right sensitive chamber are formed between the concentric rings arranged on the right side of the 2D piston, the 2D piston is installed in the cylinder barrel, a pair of high pressure holes, a pair of low pressure holes and a pair of damping chute on the shoulder of the 2D piston Intersect to form four small opening areas in series to form a hydraulic resistance half-bridge, which controls the pressure change of the left sensitive chamber, and the right sensitive chamber is connected to the oil inlet P port for high pressure, and the pressure of the left and right sensitive chambers is controlled by the hydraulic resistance half-bridge. The generated pressure difference drives the 2D piston to move axially; the spool is provided with a left end shoulder, a right end shoulder and a middle shoulder, the left end shoulder of the spool corresponds to the oil inlet P port, and the middle shoulder corresponds to the control A The right end shoulder corresponds to the oil outlet T port, and the left end shoulder, the right end shoulder and the middle shoulder are slidably fitted with the inner hole of the valve body; a left gasket and a right gasket are arranged between the spool and the 2D piston The spring is set between the left gasket and the right gasket. The right end of the valve core is in contact with the right gasket through a steel ball. The left end of the 2D piston is in contact with the left gasket through a steel ball. The axial movement of the 2D piston can be controlled by the spring. Converted to axial movement of the spool.

所述的直动式2D电液压力伺服阀,其特征在于所述电机械转换器模块包括相互配合的旋转电磁铁、连接板和电磁铁保护罩;所述传动机构模块包括弹簧保持杆、电磁铁零位保持弹簧、弹簧垫片、弹簧保持架、上拨杆和下拨叉,弹簧保持架设置在连接板上,弹簧保持架上设置所述弹簧保持杆,弹簧保持杆上套接设置电磁铁零位保持弹簧和弹簧垫片,上拨杆一端连接旋转电磁铁的转动轴,上拨杆另一端卡接设置在弹簧保持杆上并位于弹簧垫片与弹簧保持架之间,上拨杆能够在弹簧保持杆上滑动;上拨杆连接旋转电磁铁转动轴的一端设置为椭圆形外轮廓,下拨叉的上端与椭圆形外轮廓卡接配合,下拨叉的下端连接阀体模块的2D活塞。The direct-acting 2D electro-hydraulic pressure servo valve is characterized in that the electromechanical converter module includes a rotating electromagnet, a connecting plate and an electromagnet protective cover that cooperate with each other; the transmission mechanism module includes a spring holding rod, an electromagnetic Iron zero position holding spring, spring washer, spring retainer, upper shift lever and lower shift fork, the spring retainer is set on the connecting plate, the spring retainer is provided with the spring retainer rod, and the spring retainer is sleeved with an electromagnetic The iron zero position keeps the spring and the spring washer. One end of the upper lever is connected to the rotating shaft of the rotating electromagnet. It can slide on the spring holding rod; one end of the upper lever connected to the rotating shaft of the rotating electromagnet is set to an elliptical outer contour, the upper end of the lower shift fork is engaged with the elliptical outer contour, and the lower end of the lower shift fork is connected to the valve body module. 2D Pistons.

所述的直动式2D电液压力伺服阀,其特征在于所述位移传感器模块包括LVDT位移传感器,LVDT位移传感器的传感器芯轴通过螺纹连接杆与阀体模块的2D活塞相连。The direct-acting 2D electro-hydraulic pressure servo valve is characterized in that the displacement sensor module includes an LVDT displacement sensor, and the sensor mandrel of the LVDT displacement sensor is connected to the 2D piston of the valve body module through a threaded connecting rod.

所述的直动式2D电液压力伺服阀,其特征在于所述阀体左端设置一阀套,阀芯安装于阀套内,在阀芯右端采用过盈配合安装一个限制阀芯径向转动的限位销,限位销在阀套的U型槽内滑动。The direct-acting 2D electro-hydraulic pressure servo valve is characterized in that a valve sleeve is arranged at the left end of the valve body, the valve core is installed in the valve sleeve, and an interference fit is installed at the right end of the valve core to limit the radial rotation of the valve core. The limit pin slides in the U-shaped groove of the valve sleeve.

所述的直动式2D电液压力伺服阀,其特征在于所述阀体一侧设置端盖,阀体另一侧设置盒盖。The direct-acting 2D electro-hydraulic pressure servo valve is characterized in that an end cover is provided on one side of the valve body, and a box cover is provided on the other side of the valve body.

所述的直动式2D电液压力伺服阀,其特征在于所述阀芯左端面设为圆盘型结构,阀芯左、右移动时阀芯的圆盘型结构与阀体和阀套之间形成挤压油膜。The direct-acting 2D electro-hydraulic pressure servo valve is characterized in that the left end surface of the spool is configured as a disc-shaped structure, and when the spool moves left and right, the disc-shaped structure of the spool is in contact with the valve body and the valve sleeve. An extruded oil film is formed between them.

所述的直动式2D电液压力伺服阀,其特征在于所述下拨叉的上端为开口向上的U形叉,U形叉与椭圆形外轮廓卡接配合。The direct-acting 2D electro-hydraulic pressure servo valve is characterized in that the upper end of the lower shift fork is a U-shaped fork with an upward opening, and the U-shaped fork is snap-fitted with the elliptical outer contour.

所述的直动式2D电液压力伺服阀,其特征在于所述LVDT位移传感器安装在传感器支架上。The direct-acting 2D electro-hydraulic pressure servo valve is characterized in that the LVDT displacement sensor is installed on the sensor bracket.

本实用新型的有益效果主要表现在:The beneficial effects of the utility model are mainly manifested in:

1、针对现有电液压力伺服阀抗污染能力差的不足,将2D螺旋伺服与压力伺服控制技术相结合,构成结构紧凑、原理先进的直动式2D电液压力伺服阀,简化了压力伺服阀的结构,提高了其抗污染能力;1. In view of the lack of poor anti-pollution ability of the existing electro-hydraulic pressure servo valve, the 2D screw servo and pressure servo control technology are combined to form a direct-acting 2D electro-hydraulic pressure servo valve with compact structure and advanced principle, which simplifies the pressure servo The structure of the valve improves its anti-pollution ability;

2、利用挤压油膜缓冲理论来设计其阀芯结构(阀芯左端增设圆盘型结构作为阻尼模块),阀芯左右移动过程中,可增大系统粘性阻尼,通过提高系统阻尼比来保证阀的稳定性能;2. Use the extruded oil film buffer theory to design the valve core structure (a disc-shaped structure is added to the left end of the valve core as a damping module). During the left and right movement of the valve core, the viscous damping of the system can be increased, and the valve core can be guaranteed by increasing the system damping ratio. stable performance;

3、采用LVDT位移传感器实时监测2D活塞的轴向位移,与单向旋转电磁铁电信号形成闭环反馈,提高阀的总体控制精度和动态响应能力;3. The LVDT displacement sensor is used to monitor the axial displacement of the 2D piston in real time, and forms a closed-loop feedback with the electric signal of the one-way rotating electromagnet to improve the overall control accuracy and dynamic response capability of the valve;

4、2D活塞和阀芯之间通过弹簧接触,既可以实现力的传递,又可以防止压力过大,使力控制系统不会“抱死”。4. The spring contact between the 2D piston and the valve core can not only realize the force transmission, but also prevent excessive pressure, so that the force control system will not "lock".

附图说明Description of drawings

图1为直动式2D电液压力伺服阀的结构示意图;Figure 1 is a schematic structural diagram of a direct-acting 2D electro-hydraulic pressure servo valve;

图2为阀体的剖视图;Fig. 2 is a sectional view of the valve body;

图3为2D活塞的结构示意图;Fig. 3 is the structural representation of 2D piston;

图4为带阻尼圆盘缓冲器的阀芯结构示意图;Fig. 4 is a schematic diagram of the valve core structure with a damping disk buffer;

图5为连接板的侧面示意图;Fig. 5 is the side schematic diagram of connecting plate;

图6为直动式2D电液压力伺服阀工作原理示意图。Fig. 6 is a schematic diagram of the working principle of the direct-acting 2D electro-hydraulic pressure servo valve.

具体实施方式detailed description

下面结合说明书附图对本实用新型做进一步说明:The utility model is further described below in conjunction with the accompanying drawings of the description:

参照图1-图6,一种直动式2D电液压力伺服阀包括第一螺钉1、第二螺钉4、第三螺钉6、第四螺钉12、第五螺钉13、第六螺钉14、第七螺钉18、第八螺钉21和第九螺钉25、第一O型密封圈2、第二O型密封圈27、第三O型密封圈29、阀体3、旋转电磁铁5、连接板7、弹簧保持杆8、电磁铁零位保持弹簧9、弹簧垫片10、弹簧保持架11、上拨杆15、紧固钢球16、航空插座17、下拨叉19、螺纹连接杆20、传感器芯轴22、LVDT位移传感器23、传感器支架24、盒盖26、同心环28、缸筒30、2D活塞31、右垫片32、第一钢球33、第二钢球36、弹簧34、左垫片35、限位销37、阀套38、阀芯39、端盖40。1-6, a direct-acting 2D electro-hydraulic pressure servo valve includes a first screw 1, a second screw 4, a third screw 6, a fourth screw 12, a fifth screw 13, a sixth screw 14, a Seventh screw 18, eighth screw 21 and ninth screw 25, first O-ring 2, second O-ring 27, third O-ring 29, valve body 3, rotating electromagnet 5, connecting plate 7 , spring retaining rod 8, electromagnet zero position retaining spring 9, spring washer 10, spring retainer 11, upper lever 15, fastening steel ball 16, aviation socket 17, lower shift fork 19, threaded connecting rod 20, sensor Mandrel 22, LVDT displacement sensor 23, sensor bracket 24, box cover 26, concentric ring 28, cylinder 30, 2D piston 31, right gasket 32, first steel ball 33, second steel ball 36, spring 34, left Gasket 35, limit pin 37, valve sleeve 38, valve core 39, end cover 40.

其中,第一螺钉1连接端盖与阀体,第二螺钉4连接电磁铁保护罩与连接板7,第三螺钉6连接旋转电磁铁与连接板7,第四螺钉12连接弹簧保持架11与连接板,第五螺钉13连接盒盖26与电磁铁保护罩,第六螺钉14锁紧上拨杆15,第七螺钉18用于将航空插座7连接至盒盖26上,第八螺钉21用于锁紧下拨叉19,第九螺钉25连接盒盖与连接板;第一O型密封圈2用于密封端盖和阀体,第二O型密封圈27用于密封2D活塞31与连接板7,第三O型密封圈29、用于密封阀体3与连接板7。这些设置均为常规设置,在此不做赘述。Among them, the first screw 1 connects the end cover and the valve body, the second screw 4 connects the electromagnet protective cover and the connecting plate 7, the third screw 6 connects the rotating electromagnet and the connecting plate 7, and the fourth screw 12 connects the spring holder 11 and the connecting plate 7. Connecting plate, the fifth screw 13 connects the box cover 26 and the electromagnet protective cover, the sixth screw 14 locks the upper lever 15, the seventh screw 18 is used to connect the aviation socket 7 to the box cover 26, and the eighth screw 21 is used After locking the shift fork 19, the ninth screw 25 connects the box cover and the connecting plate; the first O-ring 2 is used to seal the end cover and the valve body, and the second O-ring 27 is used to seal the 2D piston 31 and the connection The plate 7 and the third O-ring 29 are used to seal the valve body 3 and the connecting plate 7 . These settings are common settings and will not be repeated here.

本实用新型的直动式2D电液压力伺服阀,由阀体模块、电机械转换器模块、传动机构模块以及位移传感器模块组成,位移传感器模块与阀体模块相配合监测2D活塞的位移,电机械转换器模块通过传动机构模块与阀体模块相配合,对2D活塞进行旋转操作;位移传感器模块实时监测阀体模块中2D活塞的位移与电机械转换器模块的单向旋转电磁铁电信号构成闭环反馈。The direct-acting 2D electro-hydraulic pressure servo valve of the utility model is composed of a valve body module, an electromechanical converter module, a transmission mechanism module and a displacement sensor module. The displacement sensor module cooperates with the valve body module to monitor the displacement of the 2D piston. The mechanical converter module cooperates with the valve body module through the transmission mechanism module to rotate the 2D piston; the displacement sensor module monitors the displacement of the 2D piston in the valve body module in real time and constitutes the electric signal of the one-way rotating electromagnet of the electromechanical converter module closed loop feedback.

阀体模块包括阀芯、2D活塞、弹簧和阀体,2D活塞设置在阀体的右侧,阀芯设置在阀体的左侧,2D活塞在阀体中具有旋转和轴向滑动两个运动方向;2D活塞一端部设有台肩,台肩上配合设有一对高压孔b和一对低压孔c,一对高压孔与进油P口相通,一对低压孔与出油T口相通,其中进油P口是进油口,该处压力是系统压力,出油T口是回油口;阀体内的缸筒内孔壁对称开设有与2D活塞的台肩相配合的一对阻尼斜槽(),2D活塞的台肩与缸筒和设置在2D活塞右侧的同心环之间形成左敏感腔f和右敏感腔g,2D活塞安装于缸筒中,2D活塞的台肩上的一对高压孔和一对低压孔与一对阻尼斜槽相交形成四个微小的开口面积串联构成液压阻力半桥,控制左敏感腔压力变化,右敏感腔连通进油P口为高压,左敏感腔和右敏感腔的压力受控于液压阻力半桥,所产生的压力差驱动2D活塞轴向运动;阀芯上设有左端部台肩、右端部台肩和中部台肩,阀芯的左端部台肩对应进油P口,中部台肩对应控制A口,右端部台肩对应出油T口,左端部台肩、右端部台肩和中部台肩与阀体内孔可滑动地密封配合;当2D活塞顺时针转动时(从传动机构一侧向左看),高压孔与阻尼斜槽的相交面积减小,低压槽与阻尼斜槽的相交面积增大,此时左敏感腔压力减小,右敏感腔压力不变,2D活塞左移。在左移过程中,高压孔与阻尼斜槽的相交面积增大,低压槽与阻尼斜槽的相交面积减小,2D活塞最终稳定在某一位置,此时高压孔、低压孔与阻尼斜槽之间两侧宽度不相等,2D活塞产生一个向左的力,该力作用在弹簧上,使弹簧受到压缩。该弹簧力最终与控制A口压力作用在阀芯左侧的力相平衡。The valve body module includes a valve core, a 2D piston, a spring and a valve body. The 2D piston is set on the right side of the valve body, and the valve core is set on the left side of the valve body. The 2D piston has two movements of rotation and axial sliding in the valve body Direction; 2D There is a shoulder at one end of the piston, and a pair of high-pressure holes b and a pair of low-pressure holes c are arranged on the shoulders. A pair of high-pressure holes communicate with the oil inlet P port, and a pair of low-pressure holes communicate with the oil outlet T port. The oil inlet P port is the oil inlet port, the pressure there is the system pressure, and the oil outlet T port is the oil return port; the inner hole wall of the cylinder in the valve body is symmetrically opened with a pair of damping slopes matching the shoulder of the 2D piston. groove( ), the left sensitive chamber f and the right sensitive chamber g are formed between the shoulder of the 2D piston and the cylinder and the concentric ring arranged on the right side of the 2D piston, the 2D piston is installed in the cylinder, and a pair of high pressure on the shoulder of the 2D piston The hole and a pair of low-pressure holes intersect with a pair of damping chute to form four small openings connected in series to form a half-bridge of hydraulic resistance to control the pressure change of the left sensitive chamber, and the right sensitive chamber is connected to the oil inlet P port for high pressure. The pressure in the sensitive chamber is controlled by the hydraulic resistance half bridge, and the pressure difference generated drives the 2D piston to move axially; the spool is provided with a left end shoulder, a right end shoulder and a middle shoulder, and the left end shoulder of the spool Corresponding to the oil inlet P port, the middle shoulder corresponds to the control A port, the right end shoulder corresponds to the oil outlet T port, the left end shoulder, the right end shoulder and the middle shoulder are slidably fitted with the inner hole of the valve; when the 2D piston When turning clockwise (looking left from the side of the transmission mechanism), the intersection area of the high-pressure hole and the damping chute decreases, and the intersection area of the low-pressure groove and the damping chute increases. At this time, the pressure in the left sensitive chamber decreases, and the right sensitive chamber The cavity pressure remains unchanged, and the 2D piston moves to the left. In the process of moving to the left, the intersection area of the high pressure hole and the damping chute increases, the intersection area of the low pressure groove and the damping chute decreases, and the 2D piston finally stabilizes at a certain position. At this time, the high pressure hole, the low pressure hole and the damping chute With unequal widths on both sides, the 2D piston creates a force to the left, which acts on the spring, compressing it. This spring force eventually balances the force that controls the A port pressure on the left side of the spool.

缸筒30紧靠在阀体3内部的台肩处,紧固钢球16通过阀体内部滑槽把缸筒压紧在阀体内部,并防止其产生径向转动;阀芯和2D活塞之间设置有左垫片和右垫片,弹簧设置在左垫片和右垫片之间,阀芯右端通过第二钢球36与右垫片接触配合,2D活塞左端通过第一钢球33与左垫片接触配合,2D活塞的轴向运动能够通过弹簧转换为阀芯的轴向运动。The cylinder barrel 30 is close to the shoulder of the valve body 3, and the fastening steel ball 16 presses the cylinder barrel inside the valve body through the chute inside the valve body, and prevents it from radial rotation; the valve core and the 2D piston There is a left gasket and a right gasket between them, the spring is arranged between the left gasket and the right gasket, the right end of the spool is in contact with the right gasket through the second steel ball 36, and the left end of the 2D piston is in contact with the right gasket through the first steel ball 33. The left gasket is in contact with each other, and the axial movement of the 2D piston can be converted into the axial movement of the spool through the spring.

初始时刻,右垫片32的右端紧贴在缸筒30上,右垫片32的左端与弹簧34相接触;阀套38采用过盈配合安装于阀体3左端,阀芯39安装于阀套38内,在阀芯右端采用过盈配合安装一个限位销37,限位销在阀套的U型槽内滑动,限制阀芯径向转动,减小因加工误差引起的压力波动。At the initial moment, the right end of the right gasket 32 is in close contact with the cylinder barrel 30, and the left end of the right gasket 32 is in contact with the spring 34; the valve sleeve 38 is installed on the left end of the valve body 3 with an interference fit, and the valve core 39 is installed on the valve sleeve In 38, a limit pin 37 is installed with interference fit at the right end of the spool, and the limit pin slides in the U-shaped groove of the valve sleeve to limit the radial rotation of the spool and reduce pressure fluctuations caused by machining errors.

如图4所示,阀芯39左端面设为圆盘型结构,当阀芯左、右移动时,阀芯的圆盘型结构与阀体和阀套之间形成挤压油膜,其作用是为了引入挤压油膜阻尼系数,增大系统粘性阻尼,提高阻尼比使系统稳定的作用。As shown in Figure 4, the left end surface of the valve core 39 is set as a disc-shaped structure. When the valve core moves left and right, an extruded oil film is formed between the disc-shaped structure of the valve core, the valve body and the valve sleeve, and its function is In order to introduce the extrusion oil film damping coefficient, increase the viscous damping of the system, and increase the damping ratio to stabilize the system.

如图5所示,传动机构模块包括弹簧保持杆、电磁铁零位保持弹簧、弹簧垫片、弹簧保持架、上拨杆和下拨叉,弹簧保持架设置在连接板上,弹簧保持架上设置所述弹簧保持杆,弹簧保持杆上套接设置电磁铁零位保持弹簧和弹簧垫片,上拨杆一端连接旋转电磁铁的转动轴,上拨杆另一端卡接设置在弹簧保持杆上并位于弹簧垫片与弹簧保持架之间,上拨杆能够在弹簧保持杆上滑动。上拨杆连接旋转电磁铁转动轴的一端设置为椭圆形外轮廓,下拨叉的上端与椭圆形外轮廓卡接配合,下拨叉的下端连接阀体模块的2D活塞。As shown in Figure 5, the transmission mechanism module includes a spring retaining rod, an electromagnet zero position retaining spring, a spring washer, a spring retainer, an upper shift lever and a lower shift fork. The spring retainer is arranged on the connecting plate, and the spring retainer The spring holding rod is set, and the spring holding rod is sleeved with an electromagnet zero position holding spring and a spring washer. One end of the upper driving rod is connected to the rotating shaft of the rotating electromagnet, and the other end of the upper driving rod is clamped and arranged on the spring holding rod. And between the spring washer and the spring retainer, the upper driving rod can slide on the spring retaining rod. One end of the upper lever connected to the rotating shaft of the rotating electromagnet is set to an elliptical outer contour, the upper end of the lower shift fork is engaged with the oval outer contour, and the lower end of the lower shift fork is connected to the 2D piston of the valve body module.

具体地,上拨杆下半部的拨头呈椭圆形,下拨叉的上半部是开口向上的U形叉,上拨杆的拨头插设在下拨叉的U形叉内,旋转电磁铁的转动轴与上拨杆固定连接,以驱动上拨杆带动下拨叉转动,下拨叉的下端连接阀体模块的2D活塞,以带动2D活塞同步转动;上拨杆的顶部可滑动的设置在弹簧保持杆上,且弹簧保持杆的一端套设有将上拨杆倾斜抵紧在下拨叉内的电磁铁零位保持弹簧。为了提高直动式2D电液压力伺服阀的工作稳定性,平衡惯性力,需将上拨杆15和第六螺钉14的重心与旋转电磁铁5的转动轴的中心重合,以及2D活塞31的中心与下拨叉19和第八螺钉21的重心重合。Specifically, the toggle head of the lower half of the upper shift lever is oval, and the upper half of the lower shift fork is a U-shaped fork with an upward opening. The toggle head of the upper shift lever is inserted in the U-shaped fork of the lower shift fork, and the rotating electromagnetic The iron rotating shaft is fixedly connected with the upper lever to drive the upper lever to drive the lower fork to rotate, and the lower end of the lower fork is connected to the 2D piston of the valve body module to drive the 2D piston to rotate synchronously; the top of the upper lever can slide It is arranged on the spring holding rod, and one end of the spring holding rod is sheathed with an electromagnet zero position holding spring that obliquely presses the upper shift rod against the lower shift fork. In order to improve the working stability of the direct-acting 2D electro-hydraulic pressure servo valve and balance the inertial force, it is necessary to coincide the center of gravity of the upper lever 15 and the sixth screw 14 with the center of the rotating shaft of the rotary electromagnet 5, and the center of the 2D piston 31 The center coincides with the center of gravity of the lower shift fork 19 and the eighth screw 21.

电机械转换器模块包括相互配合的旋转电磁铁、连接板和电磁铁保护罩,旋转电磁铁位于阀体3上端,旋转电磁铁通过第三螺钉6与连接板7相连接,电磁铁保护罩通过第二螺钉4与连接板7相连,同时盒盖26通过第五螺钉13又连接到电磁铁保护罩上。The electromechanical converter module includes a rotating electromagnet, a connecting plate and an electromagnet protective cover that cooperate with each other. The rotating electromagnet is located at the upper end of the valve body 3. The rotating electromagnet is connected to the connecting plate 7 through the third screw 6. The electromagnet protective cover passes through The second screw 4 links to each other with the connecting plate 7, and the box cover 26 is connected to the electromagnet protective cover by the fifth screw 13 simultaneously.

位移传感器模块包括LVDT位移传感器,其功能是实时监测2D活塞的轴向位移,并与旋转电磁铁电信号形成闭环反馈。LVDT位移传感器的传感器芯轴22通过螺纹连接杆20与2D活塞31固连,并保持在LVDT位移传感器23内孔的中间位置,提高其准确性。传感器支架24设置在连接板上,LVDT位移传感器23与传感器支架24之间采用过盈配合,以防压力伺服阀在运输或震动状态下传感器与传感器支架之间产生轴向滑动,影响其位移检测精度。The displacement sensor module includes an LVDT displacement sensor, whose function is to monitor the axial displacement of the 2D piston in real time and form a closed-loop feedback with the electric signal of the rotating electromagnet. The sensor mandrel 22 of the LVDT displacement sensor is fixedly connected with the 2D piston 31 through the threaded connecting rod 20, and is kept at the middle position of the inner hole of the LVDT displacement sensor 23 to improve its accuracy. The sensor bracket 24 is arranged on the connecting plate, and the LVDT displacement sensor 23 and the sensor bracket 24 adopt an interference fit to prevent axial sliding between the sensor and the sensor bracket when the pressure servo valve is transported or shaken, which affects its displacement detection precision.

本例的实施工作原理为:如图6所示,当旋转电磁铁5不通电时,与旋转电磁铁的转动轴固联的上拨杆15上端在电磁铁零位保持弹簧9的作用下紧靠在弹簧保持杆8的台肩处,下拨叉19保持静止,使2D活塞31处于零位(2D活塞左右两个敏感腔处于受力平衡状态)。初始时刻,阀芯左端部台肩处进油P口和控制A口是不通的,若P与A相通,那么压力油进入阀芯内部孔道进而进入到阀芯左侧的敏感腔,产生一个推动阀芯向右运动的力,此时P口与A口的通道被关闭,阀芯始终处于右位。当单向旋转电磁铁5通正向电流时,上拨杆15受外力矩逆时针旋转(沿连接板从右向左看),驱动下拨叉19顺时针旋转,同时带动2D活塞顺时针旋转,从而使低压孔c与阻尼斜槽重叠面积变大,高压孔b与阻尼斜槽重叠面积变小,左敏感腔f压力随之变小,而右敏感腔压力不变,2D活塞31在左右敏感腔压差作用下向左运动,向左移动的过程中,使低压孔c与阻尼斜槽重叠面积变小,高压孔b与阻尼斜槽重叠面积变大,左敏感腔压力逐渐升高,加之弹簧34受压后,对2D活塞31产生一向右的反作用力,2D活塞停止在一个新的平衡位置;弹簧34受压后所产生的力直接作用在阀芯39右端,使阀芯左移,此时P口与A口连通,A口与T口也是连通的,通过流量连续性方程可知通过改变P与A之间的开口量就能控制A口压力变化;LVDT位移传感器实时监测2D活塞31的轴向位移,并反馈至单向旋转电磁铁,形成闭环反馈,精确控制2D活塞31位移,从而实时调整阀芯39位移,达到控制A口压力恒定的目的。The working principle of this example is as follows: as shown in Figure 6, when the rotating electromagnet 5 is not powered, the upper end of the upper shift lever 15, which is fixedly connected to the rotating shaft of the rotating electromagnet, is tightened under the action of the electromagnet zero position holding spring 9. Leaning against the shoulder of the spring holding rod 8, the lower shift fork 19 remains stationary, so that the 2D piston 31 is at zero position (the two sensitive chambers on the left and right of the 2D piston are in a force-balanced state). At the initial moment, the oil inlet P port at the shoulder of the left end of the spool and the control port A are blocked. If P and A are connected, the pressure oil enters the inner hole of the spool and then enters the sensitive chamber on the left side of the spool, generating a push The force of the spool moving to the right, at this time the channel between the P port and the A port is closed, and the spool is always in the right position. When the one-way rotating electromagnet 5 passes a positive current, the upper lever 15 is rotated counterclockwise by the external torque (viewed from right to left along the connecting plate), driving the lower shift fork 19 to rotate clockwise, and at the same time driving the 2D piston to rotate clockwise , so that the overlapping area of the low-pressure hole c and the damping chute becomes larger, the overlapping area of the high-pressure hole b and the damping chute becomes smaller, the pressure of the left sensitive chamber f decreases accordingly, while the pressure of the right sensitive chamber remains unchanged, and the 2D piston 31 is on the left and right The sensitive chamber moves to the left under the action of the pressure difference. During the process of moving to the left, the overlapping area of the low-pressure hole c and the damping chute becomes smaller, and the overlapping area of the high-pressure hole b and the damping chute becomes larger, and the pressure in the left sensitive chamber gradually increases. In addition, after the spring 34 is pressed, it produces a rightward reaction force to the 2D piston 31, and the 2D piston stops at a new equilibrium position; the force generated by the spring 34 directly acts on the right end of the spool 39, causing the spool to move to the left , at this time, port P is connected to port A, and port A is also connected to port T. Through the flow continuity equation, it can be known that the pressure change of port A can be controlled by changing the opening between P and A; the LVDT displacement sensor monitors the 2D piston in real time The axial displacement of 31 is fed back to the one-way rotating electromagnet to form a closed-loop feedback to precisely control the displacement of 2D piston 31, thereby adjusting the displacement of spool 39 in real time to achieve the purpose of controlling the constant pressure of A port.

上述具体实施方式用来解释本实用新型,而不是对本实用新型进行限制,在本实用新型的精神和权利要求的保护范围内,对本实用新型作出的任何修改和改变,都落入本实用新型的保护范围。The above-mentioned specific embodiments are used to explain the utility model, rather than to limit the utility model. Within the spirit of the utility model and the protection scope of the claims, any modification and change made to the utility model fall into the scope of the utility model. protected range.

Claims (9)

1.直动式2D电液压力伺服阀,其特征在于由阀体模块、电机械转换器模块、传动机构模块以及位移传感器模块组成,位移传感器模块与阀体模块相配合,电机械转换器模块通过传动机构模块与阀体模块相配合;所述位移传感器模块实时监测阀体模块中2D活塞的位移与电机械转换器模块的旋转电磁铁电信号构成闭环反馈。1. The direct-acting 2D electro-hydraulic pressure servo valve is characterized in that it consists of a valve body module, an electromechanical converter module, a transmission mechanism module and a displacement sensor module. The displacement sensor module cooperates with the valve body module, and the electromechanical converter module The transmission mechanism module cooperates with the valve body module; the displacement sensor module real-time monitors the displacement of the 2D piston in the valve body module and the electric signal of the rotating electromagnet of the electromechanical converter module forms a closed-loop feedback. 2.根据权利要求1所述的直动式2D电液压力伺服阀,其特征在于所述阀体模块包括阀芯、2D活塞、弹簧和阀体,2D活塞设置在阀体的右侧,阀芯设置在阀体的左侧,2D活塞在阀体中具有旋转和轴向滑动两个运动方向;2D活塞一端部设有台肩,台肩上配合设有一对高压孔和一对低压孔,一对高压孔与进油P口相通,一对低压孔与出油T口相通;阀体内的缸筒内孔壁对称开设有与2D活塞的台肩相配合的一对阻尼斜槽,2D活塞的台肩与缸筒和设置在2D活塞右侧的同心环之间形成左敏感腔和右敏感腔,2D活塞安装于缸筒中,2D活塞的台肩上的一对高压孔和一对低压孔与一对阻尼斜槽相交形成四个微小的开口面积串联构成液压阻力半桥,控制左敏感腔压力变化,右敏感腔连通进油P口为高压,左敏感腔和右敏感腔的压力受控于液压阻力半桥,所产生的压力差驱动2D活塞轴向运动;阀芯上设有左端部台肩、右端部台肩和中部台肩,阀芯的左端部台肩对应进油P口,中部台肩对应控制A口,右端部台肩对应出油T口,左端部台肩、右端部台肩和中部台肩与阀体内孔可滑动地密封配合;阀芯和2D活塞之间设置有左垫片和右垫片,弹簧设置在左垫片和右垫片之间,阀芯右端通过钢球与右垫片接触配合,2D活塞左端通过钢球与左垫片接触配合,2D活塞的轴向运动能够通过弹簧转换为阀芯的轴向运动。2. The direct-acting 2D electro-hydraulic pressure servo valve according to claim 1, wherein the valve body module includes a valve core, a 2D piston, a spring and a valve body, the 2D piston is arranged on the right side of the valve body, and the valve body The core is set on the left side of the valve body, and the 2D piston has two movement directions of rotation and axial sliding in the valve body; one end of the 2D piston is provided with a shoulder, and a pair of high-pressure holes and a pair of low-pressure holes are arranged on the shoulder. A pair of high-pressure holes communicate with the oil inlet P port, and a pair of low-pressure holes communicate with the oil outlet T port; the inner hole wall of the cylinder in the valve body is symmetrically opened with a pair of damping chute matching the shoulder of the 2D piston, and the 2D piston The left sensitive chamber and the right sensitive chamber are formed between the shoulder of the cylinder and the concentric ring on the right side of the 2D piston. The 2D piston is installed in the cylinder. A pair of high pressure holes and a pair of low pressure holes on the shoulder of the 2D piston It intersects with a pair of damping chute to form four small openings in series to form a half-bridge of hydraulic resistance, which controls the pressure change of the left sensitive chamber, and the right sensitive chamber is connected to the oil inlet P port for high pressure, and the pressure of the left and right sensitive chambers is controlled Based on the hydraulic resistance half bridge, the pressure difference generated drives the 2D piston to move axially; the spool is provided with a left end shoulder, a right end shoulder and a middle shoulder, and the left end shoulder of the spool corresponds to the oil inlet P port. The middle shoulder corresponds to the control A port, the right end shoulder corresponds to the oil outlet T port, the left end shoulder, the right end shoulder and the middle shoulder are slidably fitted with the inner hole of the valve body; there is a valve between the valve core and the 2D piston The left gasket and the right gasket, the spring is set between the left gasket and the right gasket, the right end of the valve core is in contact with the right gasket through the steel ball, the left end of the 2D piston is in contact with the left gasket through the steel ball, and the 2D piston is in contact with the left gasket. The axial movement can be converted into the axial movement of the spool through the spring. 3.根据权利要求1所述的直动式2D电液压力伺服阀,其特征在于所述电机械转换器模块包括相互配合的旋转电磁铁、连接板和电磁铁保护罩;所述传动机构模块包括弹簧保持杆、电磁铁零位保持弹簧、弹簧垫片、弹簧保持架、上拨杆和下拨叉,弹簧保持架设置在连接板上,弹簧保持架上设置所述弹簧保持杆,弹簧保持杆上套接设置电磁铁零位保持弹簧和弹簧垫片,上拨杆一端连接旋转电磁铁的转动轴,上拨杆另一端卡接设置在弹簧保持杆上并位于弹簧垫片与弹簧保持架之间,上拨杆能够在弹簧保持杆上滑动;上拨杆连接旋转电磁铁转动轴的一端设置为椭圆形外轮廓,下拨叉的上端与椭圆形外轮廓卡接配合,下拨叉的下端连接阀体模块的2D活塞。3. The direct-acting 2D electro-hydraulic pressure servo valve according to claim 1, characterized in that the electromechanical converter module includes a rotating electromagnet, a connecting plate and an electromagnet protective cover that cooperate with each other; the transmission mechanism module It includes a spring retaining rod, an electromagnet zero position retaining spring, a spring washer, a spring retainer, an upper shift lever and a lower shift fork. The pole is socketed with an electromagnet zero-position holding spring and a spring washer. One end of the upper lever is connected to the rotating shaft of the rotating electromagnet. Between them, the upper shift lever can slide on the spring holding rod; one end of the upper shift lever connected to the rotation shaft of the rotating electromagnet is set to an elliptical outer contour, the upper end of the lower shift fork is engaged with the elliptical outer contour, and the lower shift fork The lower end is connected to the 2D piston of the valve body module. 4.根据权利要求1所述的直动式2D电液压力伺服阀,其特征在于所述位移传感器模块包括LVDT位移传感器,LVDT位移传感器的传感器芯轴通过螺纹连接杆与阀体模块的2D活塞相连。4. The direct-acting 2D electro-hydraulic pressure servo valve according to claim 1, wherein the displacement sensor module comprises a LVDT displacement sensor, and the sensor mandrel of the LVDT displacement sensor is connected to the 2D piston of the valve body module through a threaded connecting rod connected. 5.根据权利要求2所述的直动式2D电液压力伺服阀,其特征在于所述阀体左端设置一阀套,阀芯安装于阀套内,在阀芯右端采用过盈配合安装一个限制阀芯径向转动的限位销,限位销在阀套的U型槽内滑动。5. The direct-acting 2D electro-hydraulic pressure servo valve according to claim 2, characterized in that a valve sleeve is arranged at the left end of the valve body, the valve core is installed in the valve sleeve, and an interference fit is installed at the right end of the valve core. The limit pin that limits the radial rotation of the spool slides in the U-shaped groove of the valve sleeve. 6.根据权利要求2所述的直动式2D电液压力伺服阀,其特征在于所述阀体一侧设置端盖,阀体另一侧设置盒盖。6. The direct-acting 2D electro-hydraulic pressure servo valve according to claim 2, characterized in that an end cover is provided on one side of the valve body, and a box cover is provided on the other side of the valve body. 7.根据权利要求5所述的直动式2D电液压力伺服阀,其特征在于所述阀芯左端面设为圆盘型结构,阀芯左、右移动时阀芯的圆盘型结构与阀体和阀套之间形成挤压油膜。7. The direct-acting 2D electro-hydraulic pressure servo valve according to claim 5, characterized in that the left end surface of the spool is configured as a disc-shaped structure, and when the spool moves left and right, the disc-shaped structure of the spool is in line with the A squeeze oil film is formed between the valve body and the valve sleeve. 8.根据权利要求3所述的直动式2D电液压力伺服阀,其特征在于所述下拨叉的上端为开口向上的U形叉,U形叉与椭圆形外轮廓卡接配合。8. The direct-acting 2D electro-hydraulic pressure servo valve according to claim 3, characterized in that the upper end of the lower shift fork is a U-shaped fork with an upward opening, and the U-shaped fork is engaged with the elliptical outer contour. 9.根据权利要求4所述的直动式2D电液压力伺服阀,其特征在于所述LVDT位移传感器安装在传感器支架上。9. The direct-acting 2D electro-hydraulic pressure servo valve according to claim 4, characterized in that the LVDT displacement sensor is installed on a sensor bracket.
CN201620939205.0U 2016-08-25 2016-08-25 Direct action type 2D electro -hydraulic pressure servo valve Expired - Fee Related CN206092566U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106194879A (en) * 2016-08-25 2016-12-07 浙江工业大学 Direct Action Type 2D Electric hydraulic pressure servo valve
CN110319242A (en) * 2019-08-05 2019-10-11 安徽理工大学 A kind of rotary spool switching mechanism based on bidirectional torsion spring

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106194879A (en) * 2016-08-25 2016-12-07 浙江工业大学 Direct Action Type 2D Electric hydraulic pressure servo valve
CN106194879B (en) * 2016-08-25 2018-01-05 浙江工业大学 Direct Action Type 2D Electric hydraulic pressure servo valves
CN110319242A (en) * 2019-08-05 2019-10-11 安徽理工大学 A kind of rotary spool switching mechanism based on bidirectional torsion spring
CN110319242B (en) * 2019-08-05 2024-03-26 安徽理工大学 Rotary valve core switching mechanism based on bidirectional torsion spring

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