CN203218311U - A power LED chip with N-type transparent electrode structure - Google Patents
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技术领域 technical field
本实用新型属于半导体光电子器件制造技术领域,具体涉及到一种N型透明电极结构的功率型LED芯片。 The utility model belongs to the technical field of manufacturing semiconductor optoelectronic devices, and in particular relates to a power LED chip with an N-type transparent electrode structure. the
背景技术 Background technique
LED是一种将电能转化成光能的光电子器件。它具有体积小、寿命长、无污染、耐振动、光电转换效率高等优点。目前,它已经在全彩显示、景观照明、交通信号灯、背光源等领域有着广泛的应用。 LED is an optoelectronic device that converts electrical energy into light energy. It has the advantages of small size, long life, no pollution, vibration resistance, and high photoelectric conversion efficiency. At present, it has been widely used in full-color display, landscape lighting, traffic lights, backlight and other fields. the
对于现在的功率型LED芯片来说,一般是以蓝宝石为衬底。由于蓝宝石是绝缘体,在制作电极的时候,P和N电极应位于外延层的同侧,因此对于蓝宝石衬底的功率型LED芯片,电极结构的设计至关重要,关系到电流能否均匀地扩散。一般来说,在优化电极结构时需要注意3个方面:1)使用N电极环绕P电极的方法,这样能够让电流在尽可能大的面积上由P电极进入N电极,增加有效发光长度;2)N与P电极之间的距离应相等,使电流尽可能均匀的分布;3)N电极分布在外侧,这与1)的理由相同。对氮化镓基LED来说,由于氮化镓材料的折射率为2.4,对应于全反射角为24.62°,因此只有位于该光锥内的光线才能从芯片的表面出射。理想的情况下,根据计算,对于发光层内的发光点有上下左右前后六个出射光锥,所以氮化镓基LED的总的光提取效率 。如果在理想的情况下只考虑四个侧面的出光,则其光提取效率可以达到18.2%,在理想的情况下从侧面出射的光是很可观的。然而在实际的功率型LED芯片中,由于电极结构复杂,N型电极环绕在芯片外围, 即使从侧面的光能很好地导出,这些出射的光线也被环顾在芯片外围的N型电极阻挡,而现如今大多说N电极都是利用吸收系数很高的金属材料制成的,因此导致芯片侧面出射的光线被不透明的N电极吸收,对于功率型LED芯片来说,大大降低了芯片的发光亮度。 For current power LED chips, sapphire is generally used as the substrate. Since sapphire is an insulator, when making electrodes, the P and N electrodes should be located on the same side of the epitaxial layer. Therefore, for power LED chips with sapphire substrates, the design of the electrode structure is very important, which is related to whether the current can spread evenly. . Generally speaking, three aspects need to be paid attention to when optimizing the electrode structure: 1) The method of using the N electrode to surround the P electrode can allow the current to enter the N electrode from the P electrode in the largest possible area, increasing the effective luminous length; 2 ) The distance between the N and P electrodes should be equal, so that the current can be distributed as evenly as possible; 3) The N electrodes are distributed on the outside, which is the same reason as 1). For gallium nitride-based LEDs, since the refractive index of the gallium nitride material is 2.4, corresponding to a total reflection angle of 24.62°, only light within the light cone can emerge from the surface of the chip. Ideally, according to calculations, there are six outgoing light cones for the light-emitting points in the light-emitting layer, so the total light extraction efficiency of GaN-based LEDs . If only the light output from the four sides is considered under ideal conditions, the light extraction efficiency can reach 18.2%, and the light output from the sides is very considerable under ideal conditions. However, in the actual power LED chip, due to the complex electrode structure, the N-type electrode surrounds the periphery of the chip. Even if the light from the side can be well guided out, the outgoing light is blocked by the N-type electrode that looks around the periphery of the chip. Nowadays, it is mostly said that the N electrodes are made of metal materials with a high absorption coefficient, so the light emitted from the side of the chip is absorbed by the opaque N electrodes. For power LED chips, the luminance of the chip is greatly reduced. .
实用新型内容 Utility model content
针对现有的功率型LED芯片中的N型电极采用吸收系数很高的不透明电极制作而成,导致从侧面出射的光线被阻挡和吸收,本实用新型的目的是提出一种N型透明电极的结构以改变传统N型电极对光线的吸收和阻挡,从而提高芯片的发光亮度。 In view of the fact that the N-type electrode in the existing power LED chip is made of an opaque electrode with a high absorption coefficient, which causes the light emitted from the side to be blocked and absorbed, the purpose of this utility model is to propose an N-type transparent electrode. Structure to change the absorption and blocking of light by traditional N-type electrodes, thereby improving the brightness of the chip. the
为了实现上述目的,本实用新型提供的技术方案是: In order to achieve the above object, the technical solution provided by the utility model is:
一种N型透明电极结构的功率型LED芯片,其从下至上依次包括衬底、缓冲层、本征层、N型半导体层、发光层和P型半导体层,P型半导体层上端还设有透明导电层和电流阻挡层,透明导电层和电流阻挡层均与P型半导体层接触,且电流阻挡层除上下端面外的侧面均被透明导电层包围,电流阻挡层的上端面部分被透明导电层覆盖,电流阻挡层未被透明导电层覆盖的上端面部分与P电极连接;所述N型半导体层为凸台状,凸台凸出的部分侧面周围设有N型透明电极,凸台突出的部分中间开槽,该槽被N型透明电极覆盖,并且该槽的上方的发光层、P型半导体层和电流阻挡层层均开有相应的槽,N型透明电极的周围与凸台中间开槽的交叉处设有N型焊点处电极。 A power LED chip with an N-type transparent electrode structure, which sequentially includes a substrate, a buffer layer, an intrinsic layer, an N-type semiconductor layer, a light-emitting layer, and a P-type semiconductor layer from bottom to top, and the upper end of the P-type semiconductor layer is also provided with The transparent conductive layer and the current blocking layer, both the transparent conductive layer and the current blocking layer are in contact with the P-type semiconductor layer, and the sides of the current blocking layer except the upper and lower end faces are surrounded by the transparent conductive layer, and the upper end face of the current blocking layer is partly covered by a transparent conductive layer. The upper end surface of the current blocking layer not covered by the transparent conductive layer is connected to the P electrode; the N-type semiconductor layer is in the shape of a boss, and an N-type transparent electrode is arranged around the side of the raised part of the boss, and the boss protrudes There is a groove in the middle of the part, the groove is covered by the N-type transparent electrode, and the light-emitting layer, the P-type semiconductor layer and the current blocking layer above the groove have corresponding grooves, and the surrounding of the N-type transparent electrode is in the middle of the boss. The intersection of the slots is provided with electrodes at N-type solder joints. the
进一步的,N型透明电极分布在芯片的外围和凸台部分中间的开槽处,该槽位于N型半导体层上面,且N型电极焊点处电极10b的下端面与N型半导体层接触,如图1b,正下方无透明电极,只是N型电极焊点处电极10b的边缘接触 到透明电极,N电极焊点处沉积金属电极合金,N型电极焊点处既和正下方的N型半导体层形成很好的欧姆接触,又和边缘处的透明电极形成良好的接触。
Further, the N-type transparent electrode is distributed on the periphery of the chip and the groove in the middle of the boss part, the groove is located on the N-type semiconductor layer, and the lower end surface of the
进一步的,所述的N型透明电极的宽度为5um~20um。 Further, the width of the N-type transparent electrode is 5um~20um. the
进一步的,所述的N型透明电极10a的宽度为12um。
Further, the width of the N-type
进一步的,所述的N型透明电极的边缘离P型半导体层边缘的水平距离为2um~10um。 Further, the horizontal distance between the edge of the N-type transparent electrode and the edge of the P-type semiconductor layer is 2um-10um. the
进一步的,所述的N型透明电极的边缘离P型半导体层边缘的水平距离为5um. Further, the horizontal distance between the edge of the N-type transparent electrode and the edge of the P-type semiconductor layer is 5um.
进一步的,所述的N型透明电极的厚度为1500埃~5000埃。 Further, the thickness of the N-type transparent electrode is 1500 angstroms to 5000 angstroms. the
进一步的,所述的N型透明电极的厚度为3100埃。 Further, the thickness of the N-type transparent electrode is 3100 angstroms. the
进一步的, N型透明电极采用与透明导电层相同的材料,在制作透明导电层的过程中即可制作出N型透明电极,不会增加工艺制程。 Further, the N-type transparent electrode uses the same material as the transparent conductive layer, and the N-type transparent electrode can be produced during the process of making the transparent conductive layer without increasing the process. the
优选的,N电极焊点处的正下方无透明电极,只有边缘接触到N型透明电极,增加了N电极焊点处与N型半导体层的欧姆接触。 Preferably, there is no transparent electrode directly below the N-electrode pad, and only the edge touches the N-type transparent electrode, which increases the ohmic contact between the N-electrode pad and the N-type semiconductor layer. the
优选的,N型透明电极结构取代传统的金属电极,降低了生产的成本。 Preferably, the N-type transparent electrode structure replaces the traditional metal electrode, which reduces the production cost. the
本实用新型的N型透明电极和透明导电层使用相同的材料,在蒸镀透明导电层的同时即可制作N型透明电极,不会增加额外的工艺流程。N型透明电极取代价格昂贵的金属电极,降低了生产的成本。该N型透明电极结构能够避免传统的N型金属电极对光线的阻挡和吸收,从而提高了芯片的发光亮度。 The N-type transparent electrode and the transparent conductive layer of the utility model use the same material, and the N-type transparent electrode can be produced while evaporating the transparent conductive layer, without adding additional process flow. N-type transparent electrodes replace expensive metal electrodes, reducing production costs. The N-type transparent electrode structure can avoid the traditional N-type metal electrode from blocking and absorbing light, thereby improving the luminance of the chip. the
优选的,N电极焊点处的正下方无透明电极,只有边缘接触到N型透明电极,增加了N电极焊点处与N型半导体层的欧姆接触。N型透明电极取代传统的金属电极,降低了生产的成本。 Preferably, there is no transparent electrode directly below the N-electrode pad, and only the edge touches the N-type transparent electrode, which increases the ohmic contact between the N-electrode pad and the N-type semiconductor layer. N-type transparent electrodes replace traditional metal electrodes, reducing production costs. the
与现有结构相比,本实用新型的有益效果是:该N型透明电极不会阻挡和吸收 从侧面导出的光,从而有效地提高了芯片的发光亮度,并且该N型透明电极结构采用与透明导电层相同的材料,不会增加工艺制程。N电极焊点处正下方处无透明电极结构,只有边缘处接触到N型透明电极,增加了N电极焊点处与N型半导体层和边缘透明电极的接触特性,同时用N型透明电极取代价格昂贵的金属电极,降低了生产的成本。 Compared with the existing structure, the beneficial effect of the utility model is: the N-type transparent electrode will not block and absorb the light derived from the side, thereby effectively improving the luminous brightness of the chip, and the N-type transparent electrode structure adopts the same The same material as the transparent conductive layer will not increase the process. There is no transparent electrode structure directly below the N-electrode solder joint, only the edge is in contact with the N-type transparent electrode, which increases the contact characteristics of the N-electrode solder joint with the N-type semiconductor layer and the edge transparent electrode, and replaces it with an N-type transparent electrode Expensive metal electrodes reduce production costs. the
附图说明 Description of drawings
图1a是本实用新型的一种N型透明电极结构的功率型LED芯片的俯视图。 Fig. 1a is a top view of a power LED chip with an N-type transparent electrode structure of the present invention. the
图1b是图1中包含N型焊点处电极10b的局部放大图(A-A剖视图)。
FIG. 1 b is a partial enlarged view (A-A sectional view) of the
图2是一种N型透明电极结构的功率型LED芯片左视图的剖面图(B-B剖视图)。 Fig. 2 is a sectional view (B-B sectional view) of a left view of a power LED chip with an N-type transparent electrode structure. the
图3是LED外延片结构的剖面图。 Fig. 3 is a cross-sectional view of the LED epitaxial wafer structure. the
图4是在图3的基础上通过刻蚀形成的N型台面结构后的剖面图。 FIG. 4 is a cross-sectional view of an N-type mesa structure formed by etching on the basis of FIG. 3 . the
图5是在图4的基础上形成电流阻挡层结构后的剖面图。 FIG. 5 is a cross-sectional view after forming a current blocking layer structure on the basis of FIG. 4 . the
图6是在图5的基础上形成透明导电层和N型透明电极结构后的剖面图。 FIG. 6 is a cross-sectional view after forming a transparent conductive layer and an N-type transparent electrode structure on the basis of FIG. 5 . the
图7为具有N型透明电极结构的功率型LED芯片的结构示意图。 Fig. 7 is a schematic structural diagram of a power LED chip with an N-type transparent electrode structure. the
图中:1-衬底,2-缓冲层,3-本征层,4-N型半导体层,5-发光层,6-P型半导体层,7-电流阻挡层,8-透明导电层,9-P电极,10a-N型透明电极,10b-N型焊点处电极。 In the figure: 1-substrate, 2-buffer layer, 3-intrinsic layer, 4-N-type semiconductor layer, 5-light-emitting layer, 6-P-type semiconductor layer, 7-current blocking layer, 8-transparent conductive layer, 9-P electrode, 10a-N type transparent electrode, 10b-N type solder joint electrode. the
具体实施方式 Detailed ways
以下结合附图对本实用新型的实施作进一步说明,但本实用新型的实施和保护不限于此。 The implementation of the utility model will be further described below in conjunction with the accompanying drawings, but the implementation and protection of the utility model are not limited thereto. the
如图1a、图2,一种N型透明电极结构的功率型LED芯片从下至上依次包 括衬底1、缓冲层2、本征层3、N型半导体层4、发光层5和P型半导体层6,P型半导体层6上端还设有透明导电层8和电流阻挡层7,透明导电层8和电流阻挡层7均与P型半导体层6接触,且电流阻挡层7除上下端面外的侧面均被透明导电层8包围,电流阻挡层7的上端面部分被透明导电层8覆盖,电流阻挡层7未被透明导电层8覆盖的上端面部分与P电极连接;所述N型半导体层4为凸台状,凸台凸出的部分侧面周围设有N型透明电极10a,凸台突出的部分中间开槽,该槽被N型透明电极10a覆盖,并且该槽的上方的发光层5、P型半导体层6和电流阻挡层7层均开有相应的槽,N型透明电极10a的周围与凸台中间开槽的交叉处设有N型焊点处电极10b。
As shown in Figure 1a and Figure 2, a power LED chip with an N-type transparent electrode structure includes a
N型透明电极分布在芯片的外围和凸台部分中间的开槽处,该槽位于N型半导体层上面,且N型电极焊点处10b的下端面与N型半导体层接触,如图1b,正下方无透明电极,只是N型电极焊点处10b的边缘接触到透明电极,N电极焊点处沉积金属电极合金,N型电极焊点处既和正下方的N型半导体层形成很好的欧姆接触,又和边缘处的透明电极形成良好的接触
N-type transparent electrodes are distributed on the periphery of the chip and at the groove in the middle of the boss part, the groove is located above the N-type semiconductor layer, and the lower end surface of the N-
在实际的生产过程当中,根据生产的需要,还包括形成于衬底1下的DBR(分布布拉格反射)层以及芯片表面的钝化层。衬底1采用化学或机械抛光的方法减薄至所需厚度后,在衬底1下面背镀DBR反射层,对于正装结构的功率型LED芯片来说,可以将射向衬底1的光线反射回去,从而提高了芯片的出光效率。而对于芯片表面的钝化层,一方面可以避免LED在工作过程中发生短路,对芯片起到保护作用;另一方面通过控制钝化层的折射率,可以降低临界角的损失。本实用新型中, N型透明电极能够将射向侧面的光更好地被利用,从而提高了芯片的发光亮度。参见图1,所述的N型透明电极结构的宽度10a为5um至20um之间,优选的宽度为12um; 所述的N型透明电极结构离P型半导体层边缘的距离为2um至10um。优选的距离为5um。参见图2,所述的N型透明电极结构的厚度为1500埃至5000埃,优选的厚度为3100埃。
In the actual production process, according to production requirements, a DBR (Distributed Bragg Reflection) layer formed under the
本实用新型公开上述结构的制作工艺。第一步,将蓝宝石衬底1放入MOCVD(金属有机化合物气相外延)中,通入Ⅲ族金属元素的烷基化合物蒸汽与非金属的氢化物气体,高温下通过热解反应,生成Ⅲ-Ⅴ族化合物。通过沉积在衬底1的上面依次生长缓冲层2、本征层3、N型半导体层4、发光层5、P型半导体层6,生长出LED外延片结构,参见图3所示。第二步,通过刻蚀形成制作N型透明电极10a的台面结构,通过图形曝光半导体平面工艺技术,采用ICP(电感耦合等离子体)刻蚀技术,刻蚀出N型台面(凸台状),刻蚀出的边缘部分的厚度小于未被刻蚀的中心部分的厚度,然后采用化学腐蚀的方法腐蚀掉掩膜层,得出N型半导体层的凸台状,参见图4所示。第三步,在P型层的上面形成电流阻挡层结构,用作该电流阻挡层的材料可以是SiO2、SiON、SixNy等,清洗吹干后,该电流阻挡层可以通过PECVD(等离子体增强化学气相沉积)工艺来实现,然后通过光刻制程,再通过化学腐蚀将不做电流阻挡层的部分腐蚀掉,然后去除掩膜层,清洗甩干后,得到电流阻挡层结构,参见图5所示。第四步,利用蒸发台或者溅射镀膜法在P型半导体层和N型半导体层的台面上蒸镀ITO(氧化铟锡)薄膜,然后通过光刻、腐蚀、清洗、合金制程,得到透明导电层结构8和N型透明电极结构10a,参见图6所示。第五步,通过蒸发、黄光、剥离、清洗等工艺,在透明导电层8上和对应的电流阻挡层7的正上方形成金属电极结构的P电极9, 在N型半导体层和N型透明电极的边缘处形成N型焊点处电极10b,用作该电极的材料可以是Cr/Pt/Au合金、Ni/Au合金、Ti/Al/Ti/Au合金或前述的任意组合,这样就制作出了具有N型透明电极结构 的功率型LED芯片,参见图7所示。
The utility model discloses a manufacturing process of the above-mentioned structure. In the first step, the
以上所述仅以方便说明本实用新型专利,在不脱离本实用新型专利的精神范畴内,熟悉此技术的本领域的技术人员所作的简单的变相与修饰仍属于本实用新型的保护范围。 The above description is only for convenience to illustrate the utility model patent. Without departing from the spirit category of the utility model patent, the simple disguise and modification made by those skilled in the art still belong to the protection scope of the utility model. the
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CN 201220694808 Expired - Fee Related CN203218311U (en) | 2012-12-14 | 2012-12-14 | A power LED chip with N-type transparent electrode structure |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103199171A (en) * | 2012-12-14 | 2013-07-10 | 华南理工大学 | Power type light-emitting diode (LED) chip of N type transparent electrode structure |
CN106784198A (en) * | 2017-01-26 | 2017-05-31 | 湘能华磊光电股份有限公司 | A kind of preparation method of semiconductor chip |
-
2012
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103199171A (en) * | 2012-12-14 | 2013-07-10 | 华南理工大学 | Power type light-emitting diode (LED) chip of N type transparent electrode structure |
CN106784198A (en) * | 2017-01-26 | 2017-05-31 | 湘能华磊光电股份有限公司 | A kind of preparation method of semiconductor chip |
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