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CN203145832U - Deviation prevention control system for rock drilling tool - Google Patents

Deviation prevention control system for rock drilling tool Download PDF

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Publication number
CN203145832U
CN203145832U CN201320127970.9U CN201320127970U CN203145832U CN 203145832 U CN203145832 U CN 203145832U CN 201320127970 U CN201320127970 U CN 201320127970U CN 203145832 U CN203145832 U CN 203145832U
Authority
CN
China
Prior art keywords
drilling tool
signal
module
rock drilling
deviation
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201320127970.9U
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Chinese (zh)
Inventor
李东明
闫杰
张永玺
黎忠炎
黄小伟
梁璐
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
HUNAN NONFERROUS HEAVY MACHINERY CO Ltd
Original Assignee
HUNAN NONFERROUS HEAVY MACHINERY CO Ltd
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Publication date
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Priority to CN201320127970.9U priority Critical patent/CN203145832U/en
Application granted granted Critical
Publication of CN203145832U publication Critical patent/CN203145832U/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

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Abstract

The utility model discloses a deviation prevention control system for a rock drilling tool. The deviation prevention control system comprises a signal monitoring module, a signal transmission module, a signal analyzing and processing module and a control execution module. The signal monitoring module comprises a plurality of stress sensors, and the stress sensors are evenly distributed around the drilling tool. The signal monitoring module is connected with the signal transmission module. The signal transmission module is connected with the signal analyzing and processing module. The signal analyzing and processing module is connected with the control execution module and is used for distinguishing and comparing received sensor signals and transmitting a control command to the control execution module. The control execution module is connected with the drilling tool and is used for adjusting a rock drilling parameter and conducting deviation prevention control on the drilling tool. According to the deviation prevention control system for the rock drilling tool, the working conditions of the drilling tool are monitored in real time, a pre-judging standard for deviation of the drilling tool is established, the propelling force and the rotating speed for rock drilling are timely adjusted, the deviation of rock drilling tool is prevented, the rock drilling precision of the drilling tool is improved greatly, and the influence of the deviation of the drilling tool on follow-up blasting work is lowered.

Description

The anti-inclined to one side control system that is used for rock drill
Technical field
The utility model relates to a kind of anti-inclined to one side control system, particularly a kind of anti-inclined to one side control system for rock drill.
Background technology
In the rock drilling boring procedure of rig, particularly when long and medium hole drilling, through regular meeting the deflection of drilling rod takes place, and deviation proportion can produce directly influence to follow-up blasting work, cause the indexs such as boulder yield, the rate of dilution, loss late of ore after the explosion obviously to rise.At present, control still neither one processing method preferably for the drilling tool deviation proportion in the rock drilling process, how artificially the drilling tool deviation proportion is prevented by frame for movement and field experience and differentiate, this scheme normally when deflection takes place in drilling tool to the drilling tool processing of rectifying a deviation, response time obviously lags behind, and control accuracy is low, and anti-inclined to one side effect is undesirable.
The utility model content
The purpose of this utility model provides a kind of stabilizing effective anti-inclined to one side control system for rock drill.
This anti-inclined to one side control system for rock drill that the utility model provides, comprise signal monitoring module, signal transmission module, Digital Signal Analysis and Processing module and control Executive Module, the signal monitoring module comprises some strain gauges, and some strain gauges are distributed on around the drilling tool; The signal monitoring module is connected with signal transmission module, be used for the stressing conditions of hole subdrilling tool is monitored in real time, signal transmission module links to each other with the Digital Signal Analysis and Processing module, for the data collecting card that sensor signal at the bottom of the hole is reached in the Digital Signal Analysis and Processing module, the Digital Signal Analysis and Processing module links to each other with the control Executive Module, be used for the sensor signal that receives is carried out filtering, denoising, process of fitting treatment, signal after will handling again and standard feature signal are relatively, and will differentiate the result and reach the control Executive Module, the control Executive Module links to each other with drilling tool, be used for differentiating the result according to the signal that receives and adjust the rock drilling parameter, realize the anti-control partially to drilling tool.
Described some strain gauges are distributed on the stable piece bottom of drilling tool stabiliser bar.
The utility model is by the real-time monitoring to the drilling tool operating mode, set up the anticipation standard of drilling tool deflection, and by in time adjusting rock drilling propulsive force and speed of gyration, the deflection of prevention drilling tool, thereby effectively improved the accuracy of drilling tool rock drilling, reduced the influence that the drilling tool deflection produces follow-up blasting work.
Description of drawings
Fig. 1 is the installation site schematic diagram of the utility model strain gauge.
Fig. 2 is control flow chart of the present utility model.
The specific embodiment
The utility model is by drilling tool being lured the monitoring of inclined to one side power, comprise signal monitoring module, signal transmission module, Digital Signal Analysis and Processing module and control Executive Module, the signal monitoring module comprises some strain gauges, and some strain gauges are distributed on the stabiliser bar of drilling tool; The signal monitoring module is connected with signal transmission module, and signal transmission module links to each other with the Digital Signal Analysis and Processing module, and the Digital Signal Analysis and Processing module links to each other with the control Executive Module, and the control Executive Module links to each other with drilling tool; The signal monitoring module is monitored in real time to the stressed situation of change of drilling tool, and by signal transmission module the signal that collects is transferred to the Digital Signal Analysis and Processing module, according to the differentiation result of described Digital Signal Analysis and Processing module to signal, the anti-offset that instructs the control Executive Module to finish drilling rod is put in order.
As shown in Figure 1, the signal monitoring module comprises four strain gauges 2, and these sensors are distributed on stable piece 3 bottoms of drilling tool stabiliser bar 1.Strain gauge 2 is delivered to the signal transmission module of drilling tool status information on drilling rod that collects the Digital Signal Analysis and Processing module on the face of land step by step.
As shown in Figure 2, the signal monitoring module is monitored the stressed situation of change of hole subdrilling tool in real time by being distributed on drilling tool strain gauge all around.
Signal transmission module is used for the drilling tool work information that hole bottom stress sensor monitors in time is transferred to data collecting card in the Digital Signal Analysis and Processing module on the face of land.
The Digital Signal Analysis and Processing module is carried out filtering, signal fitting and smoothing processing with the sensor signal that data collecting card collects, and the sensor signal after will handling and the analysis of standard feature comparison of wave shape, judge whether drilling tool has the tendency that deflection takes place, and instruct the control actuator that the rock drilling parameter is made corresponding adjustment according to differentiating the result.
The judged result whether the control Executive Module to drilling rod deflection takes place according to the Digital Signal Analysis and Processing module is in time adjusted the running parameter in the rock drilling process, realizes the advanced processing of rock drilling hole scattering rate control.
Realize that thus the operating mode when drilling tool is about to deflection takes place differentiates, carry out the pre-judgement to the drilling tool deflection, prevent in advance by the deflected condition of timely adjustment rock drilling running parameter to drilling tool.
During work, if when finding that four road signals all occur with the different cyclically-varying of reference waveform, then show and lure inclined to one side power to exist in the drilling tool, drilling tool has the trend that deflection takes place, adjust the rock drilling parameter this moment rapidly, reduces propulsive force, improves speed of gyration, in case of necessity even can carry out to move back and bore operation, to prevent the deflection of drilling tool; If four tunnel sensor signals that monitor are consistent with reference waveform, perhaps difference is little, shows that then the drilling tool force-bearing situation is good, can continue normal rock drilling.

Claims (2)

1.一种用于凿岩钻具的防偏控制系统,其特征在于,包括信号监测模块、信号传输模块、信号分析与处理模块和控制执行模块,信号监测模块包括若干应力传感器,若干应力传感器均布在钻具四周;信号监测模块与信号传输模块连接,用于对孔底钻具的受力情况实时监测,信号传输模块与信号分析与处理模块相连,用于将孔底传感器信号传至信号分析与处理模块内的数据采集卡,信号分析与处理模块与控制执行模块相连,用于对接收的传感器信号进行滤波、去噪、拟合处理,再将处理后的信号与标准特征信号比较,并将判别结果传至控制执行模块,控制执行模块与钻具相连,用于根据接收的信号判别结果调整凿岩参数,实现对钻具的防偏控制。 1. An anti-deflection control system for rock drilling tools, characterized in that it includes a signal monitoring module, a signal transmission module, a signal analysis and processing module and a control execution module, the signal monitoring module includes several stress sensors, several stress sensors Evenly distributed around the drilling tool; the signal monitoring module is connected with the signal transmission module for real-time monitoring of the force of the bottom hole drilling tool, and the signal transmission module is connected with the signal analysis and processing module for transmitting the sensor signal at the bottom of the hole to the The data acquisition card in the signal analysis and processing module, which is connected to the control execution module, is used to filter, denoise, and fit the received sensor signal, and then compare the processed signal with the standard characteristic signal , and transmit the discrimination result to the control execution module, the control execution module is connected with the drilling tool, and is used to adjust the rock drilling parameters according to the received signal discrimination result, so as to realize the anti-deviation control of the drilling tool. 2.根据权利要求1所述的用于凿岩钻具的防偏控制系统,其特征在于,所述若干应力传感器均布在钻具稳定杆的稳定块下部。 2. The anti-deflection control system for rock drilling tools according to claim 1, wherein the stress sensors are evenly distributed on the lower part of the stabilizing block of the stabilizing rod of the drilling tool.
CN201320127970.9U 2013-03-20 2013-03-20 Deviation prevention control system for rock drilling tool Expired - Fee Related CN203145832U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201320127970.9U CN203145832U (en) 2013-03-20 2013-03-20 Deviation prevention control system for rock drilling tool

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201320127970.9U CN203145832U (en) 2013-03-20 2013-03-20 Deviation prevention control system for rock drilling tool

Publications (1)

Publication Number Publication Date
CN203145832U true CN203145832U (en) 2013-08-21

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103670362A (en) * 2013-12-06 2014-03-26 贵州盘江矿山机械有限公司 Mine hydraulic drilling rig monitoring system
CN104373041A (en) * 2014-09-11 2015-02-25 中铁十六局集团第五工程有限公司 Drilling deviation rectification method for 60-meter-long hole drilling of tunnel large pipe shed
CN111043968A (en) * 2019-12-24 2020-04-21 中国科学院武汉岩土力学研究所 Rock drill detection device and rock drilling device
CN114109363A (en) * 2021-09-17 2022-03-01 湖南斯福迈智能科技有限责任公司 Drilling while-drilling inclination measuring system

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103670362A (en) * 2013-12-06 2014-03-26 贵州盘江矿山机械有限公司 Mine hydraulic drilling rig monitoring system
CN103670362B (en) * 2013-12-06 2016-05-25 贵州盘江矿山机械有限公司 A kind of mine hydraulic drill rig monitoring system
CN104373041A (en) * 2014-09-11 2015-02-25 中铁十六局集团第五工程有限公司 Drilling deviation rectification method for 60-meter-long hole drilling of tunnel large pipe shed
CN111043968A (en) * 2019-12-24 2020-04-21 中国科学院武汉岩土力学研究所 Rock drill detection device and rock drilling device
CN111043968B (en) * 2019-12-24 2021-08-06 中国科学院武汉岩土力学研究所 Rock drill detection device and rock drilling device
CN114109363A (en) * 2021-09-17 2022-03-01 湖南斯福迈智能科技有限责任公司 Drilling while-drilling inclination measuring system

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20130821

Termination date: 20170320

CF01 Termination of patent right due to non-payment of annual fee