CN203009126U - Fluid automatic switching valve - Google Patents
Fluid automatic switching valve Download PDFInfo
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- CN203009126U CN203009126U CN 201220666754 CN201220666754U CN203009126U CN 203009126 U CN203009126 U CN 203009126U CN 201220666754 CN201220666754 CN 201220666754 CN 201220666754 U CN201220666754 U CN 201220666754U CN 203009126 U CN203009126 U CN 203009126U
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- 239000012530 fluid Substances 0.000 title claims abstract description 54
- 239000007787 solid Substances 0.000 claims abstract description 18
- 239000000446 fuel Substances 0.000 abstract description 25
- 239000012535 impurity Substances 0.000 abstract description 4
- 238000010521 absorption reaction Methods 0.000 abstract description 3
- 239000003921 oil Substances 0.000 description 53
- 238000001914 filtration Methods 0.000 description 5
- 239000002828 fuel tank Substances 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 239000000295 fuel oil Substances 0.000 description 3
- 239000007788 liquid Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000013589 supplement Substances 0.000 description 2
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Abstract
本实用新型涉及一种流体自动切换阀,包括整个缸体及其内部装置。缸体的流体出口可以外接油泵等产生吸力的装置。其中在一个圆筒形缸体的上部圆中心有个流体出口,下部圆底上关于圆心轴对称的两个流体进口。流体进口管外接两个过滤网装置,可以滤去流体中的杂质和微小渣滓。缸体内部紧贴着圆底部分有个半实心旋转叶轮。另外,该半实心旋转叶轮通过圆心的孔固定在缸体的下底上,可以自由的顺时针或逆时针转动。本实用新型设计流体自动切换阀,实现双滤网轮流吸油,避免了同向恒压吸油,减少渣滓的吸入和堵塞。可以在诸如汽车电动燃用泵上加以应用,有着广阔的市场前景。
The utility model relates to an automatic switching valve for fluid, which comprises a whole cylinder body and its internal devices. The fluid outlet of the cylinder body can be externally connected with devices such as an oil pump to generate suction. There is a fluid outlet in the center of the upper circle of a cylindrical cylinder body, and two fluid inlets symmetrical to the axis of the circle center on the bottom of the lower circle. The fluid inlet pipe is externally connected with two filter screen devices, which can filter out impurities and tiny dross in the fluid. There is a semi-solid rotating impeller close to the round bottom part inside the cylinder body. In addition, the semi-solid rotating impeller is fixed on the lower bottom of the cylinder through a hole in the center of the circle, and can freely rotate clockwise or counterclockwise. The utility model designs an automatic switching valve for fluid, realizes double filter screens to absorb oil in turn, avoids oil absorption at the same direction and constant pressure, and reduces the inhalation and blockage of dregs. It can be applied to electric fuel pumps such as automobiles, and has broad market prospects.
Description
技术领域 technical field
本实用新型属于流体的自动切换装置。 The utility model belongs to an automatic fluid switching device. the
背景技术 Background technique
目前汽车燃油泵出现故障是个普遍的问题。该问题可以如以下的部分来描述,汽车供油系统的源头部分是电动燃油泵系统,这个油泵系统出现故障时会导致油路供油不足,从而引起汽车熄火等问题。据统计资料显示,电动机本身的固有问题加上燃油质量不是很理想,从而导致了汽车的电动燃用泵系统的故障。 Fuel pump failure is a common problem these days. This problem can be described as follows. The source of the fuel supply system of the car is the electric fuel pump system. When the fuel pump system fails, it will cause insufficient fuel supply in the oil circuit, which will cause problems such as car stalling. According to statistics, the inherent problems of the electric motor itself, combined with the suboptimal fuel quality, led to the failure of the electric fuel pump system of the car. the
因此,燃油泵的故障与燃油的过滤效果不好有直接关系。现有的燃油泵燃油过滤装置形式有几种。其过滤网袋采用单个过滤网袋来过滤杂质和渣滓成分,过滤的效果不是很理想。 Therefore, the failure of the fuel pump is directly related to the poor filtering effect of the fuel. There are several types of existing fuel pump fuel filter devices. Its filter bag uses a single filter bag to filter impurities and dross components, and the filtering effect is not very satisfactory. the
发明内容 Contents of the invention
本实用新型提出一种流体自动切换阀,作为对流体包括燃油进行过滤,实现双滤网或都滤网轮流吸油,避免同向恒压吸油,减少渣滓的吸入和堵塞。解决汽车燃油泵里面的单一滤网不能很好地过滤燃油里的渣滓和杂物的问题。 The utility model proposes an automatic switching valve for fluids, which is used to filter fluids including fuel oil, realize double filter screens or both filter screens to absorb oil in turn, avoid oil suction in the same direction at constant pressure, and reduce the suction and blockage of dregs. Solve the problem that the single filter in the automobile fuel pump cannot filter the dregs and sundries in the fuel well. the
本实用新型的技术方案如下: The technical scheme of the utility model is as follows:
一种流体自动切换阀,包括圆筒形缸体和两个或两个以上的滤网装置,所述圆筒形缸体的上部中心有流体出口,下部有两个或更多的流体进口;每个流体进口的末端都接有滤网装置。所述流体进口以缸体的底部圆心为中心呈轴对称状态设置,并且靠近圆柱体外侧;在缸体内设有一个以缸体轴心为轴心的可自由旋转的切换叶轮,该切换叶轮一部分为实心,一部分为旋切叶片形状。当流体从进口进入缸体,流经切换叶轮时,切换叶轮被流过旋切叶片部分的流体推动而旋转,实心部分和旋切叶片部分循环封闭和接通流体进口,以实现多滤网轮流吸取流体,避免单向恒压吸取流体造成的滤网杂质堵塞。 An automatic switching valve for fluid, comprising a cylindrical cylinder and two or more filter devices, the upper center of the cylindrical cylinder has a fluid outlet, and the lower part has two or more fluid inlets; Each fluid inlet is terminated with a strainer assembly. The fluid inlet is set in an axisymmetric state with the center of the bottom circle of the cylinder as the center, and is close to the outside of the cylinder; a freely rotatable switching impeller with the axis of the cylinder as the axis is arranged in the cylinder, and the switching impeller One part is solid, and the other part is in the shape of rotary cut blades. When the fluid enters the cylinder from the inlet and flows through the switching impeller, the switching impeller is driven to rotate by the fluid flowing through the rotary cutting blade part, and the solid part and the rotary cutting blade part are closed and connected to the fluid inlet in order to realize the rotation of multiple filters Suction fluid, to avoid the clogging of filter screen impurities caused by one-way constant pressure suction fluid. the
根据本实用新型所论述的流体自动切换阀,假设以下部分所论述的流体是汽车的燃油,以设置两个进油口为例,其原理如下: According to the fluid automatic switching valve discussed in the utility model, assuming that the fluid discussed in the following part is the fuel oil of the automobile, taking two oil inlets as an example, the principle is as follows:
当把整个缸体装置放在一个盛满油的油箱内,如果缸体上方的出油口管与一个燃油泵动力装置连接,油泵的转动产生一定的向上吸力,所以缸体内的燃油便会顺着出油口向上流动(缸体内部与外面是相同的),于是油箱内的油就会通过进油管道A和B进入缸体内以补充缸体内的流体不足。由于半实心旋转叶轮的旋切片是V型的,所有旋切片的V型开口朝向成逆时针或顺时针方向,根据电机的转动方向而定,流体从进油管到出油口管道必经叶轮的空隙中,从而带动了叶轮的转动。 When the entire cylinder device is placed in a fuel tank full of oil, if the oil outlet pipe above the cylinder is connected to a fuel pump power unit, the rotation of the oil pump will generate a certain upward suction force, so the fuel in the cylinder will flow Flow upward along the oil outlet (the inside of the cylinder is the same as the outside), so the oil in the fuel tank will enter the cylinder through the oil inlet pipes A and B to supplement the lack of fluid in the cylinder. Since the rotary section of the semi-solid rotary impeller is V-shaped, all the V-shaped openings of the rotary section are oriented counterclockwise or clockwise, depending on the rotation direction of the motor, the fluid from the oil inlet pipe to the oil outlet pipe must pass through the impeller. In the gap, thus driving the rotation of the impeller. the
根据实际情况考虑,叶轮的片数和旋切角度会被设计得符合实际应用需求的参数标准。叶轮片数和相对位置的密集性决定了流量的大小。当实心部分盖过进油口A时,只有进油口B与出油口相通。当实心部分盖过进油口B时,只有进油口A与出油口相通。当实心部分的半径边缘分别位于两个进油口A、B时,进油口A、B同时与出油口相通。由于惯性的作用,从而半实心叶轮会顺势旋转过去,从而在整体上看属于连续的状态。这样循环着来回轮换,使得滤网A、B也循环着相互切换工作,从而避免了同向恒压吸油,减少渣滓的吸入和堵塞。 Considering the actual situation, the number of impellers and the rotary cutting angle will be designed to meet the parameter standards of the actual application requirements. The number of impellers and the density of relative positions determine the size of the flow. When the solid part covers the oil inlet A, only the oil inlet B communicates with the oil outlet. When the solid part covers the oil inlet B, only the oil inlet A communicates with the oil outlet. When the radial edges of the solid part are located at the two oil inlets A and B respectively, the oil inlets A and B communicate with the oil outlet at the same time. Due to the effect of inertia, the semi-solid impeller will rotate in the past, so it is in a continuous state as a whole. In this way, the cycles are rotated back and forth, so that the filter screens A and B are also cyclically switched to each other, thereby avoiding the same direction of constant pressure oil absorption and reducing the suction and blockage of dross. the
根据以上的描述,本实用新型也可以按照流体的反方向来加以应用。即流体从缸体的出油口流入再从底部的两个进油管流出,这样便可以省去缸体上方吸油的动力装置。这种情况下,半实心旋转叶轮的旋转方向与上述所说的旋转方向相反,但是其中的原理的本质相同。本文不对这些作出详细的补充说明。只是对于本实用新型所需要解决的主要问题部分给出一定的原理阐述。 According to the above description, the utility model can also be applied according to the reverse direction of the fluid. That is, the fluid flows in from the oil outlet of the cylinder block and then flows out from the two oil inlet pipes at the bottom, so that the power device for oil suction above the cylinder block can be omitted. In this case, the direction of rotation of the semi-solid rotary impeller is opposite to that described above, but the principle is essentially the same. This paper does not make detailed supplementary explanations for these. Only certain principle explanations are provided for the main problems to be solved by the utility model. the
本实用新型的优点在于:本装置用于对流体包括燃油进行过滤的系统中,可以实现双滤网或都滤网轮流吸油,避免同向恒压吸油,减少渣滓的吸入和堵塞。用在汽车燃油系统中,能很好地过滤燃油里的渣滓和杂物,对电动燃油泵的整体性能提供了良好的改善。 The utility model has the advantages that: the device is used in a system for filtering fluids including fuel oil, which can realize double filter screens or both filter screens to absorb oil in turn, avoid oil suction in the same direction at constant pressure, and reduce the suction and blockage of dross. Used in the automobile fuel system, it can filter the dregs and sundries in the fuel well, and provide a good improvement to the overall performance of the electric fuel pump. the
当然本装置也不排除在其他很多合适的场合的应用,在通用类型的流体过滤方面以及对不同液体的不同时刻混合流入问题也可以加以广泛的应用。 Of course, the device does not exclude the application in many other suitable occasions, and it can also be widely used in the general type of fluid filtration and the problem of mixed inflow of different liquids at different times. the
附图说明 Description of drawings
图1是本实用新型的一种流体自动切换阀的三维立体图 Fig. 1 is a three-dimensional perspective view of a fluid automatic switching valve of the present utility model
图2是本实用新型的旋转叶轮的三维立体图 Fig. 2 is a three-dimensional perspective view of the rotary impeller of the present utility model
具体实施方式 Detailed ways
为了更详细的阐释出本实用新型的工作原理和过程,根据附图来加以描述和说明。 In order to explain the working principle and process of the utility model in more detail, it will be described and illustrated according to the accompanying drawings. the
其中图1是本实用新型的一种流体自动切换阀的三维立体图,省略了出油口以上的动力装置部分和缸体以外的液体流动部分。包括圆筒形缸体1、出油口管道7、缸体内的圆形切换叶轮2、叶轮圆心和底部的固定轴部分、进油口管道A 4和进油口管道B 5、滤网装置A 3和滤网装置B6。
1 is a three-dimensional perspective view of a fluid automatic switching valve of the present invention, omitting the part of the power unit above the oil outlet and the part of the liquid flow outside the cylinder. Including cylindrical cylinder 1,
出油口管道7由缸体1的上部圆中心设置的流体出口接出,缸体的流体出口在上部圆顶的中心位置,这样来避免吸力对于叶轮的作用力不均匀。进油口管道A、B由下部圆底上关于圆心轴对称的两个流体进口接出。进油口管道A、B分别外接两个过滤网装置,即滤网装置A3和滤网装置B6,以滤去流体中的杂质和微小杂物。
The
参见图2,缸体内部紧贴着圆底部分有个圆形切换叶轮2,该圆形切换叶轮的一半为实心部分21,剩余的一半在其圆环上设计为旋切的叶轮形状,旋切叶轮的旋切片22成V型状,角度大于30度小于60度,具体的角度和切片数目根据实际情况而定。另外,该旋转叶轮通过圆心的孔固定在缸体的下底上,可以自由的顺时针或逆时针转动。当缸体流体出口部分有吸力时,流体从进口进入流经切换叶轮时,切换叶轮被流过叶轮部分的流体推动而旋转,从而使得实心部分和叶轮部分循环封闭和接通多个流体进口,从而实现双滤网轮流吸油,避免了同向恒压吸油,减少渣滓的吸入和堵塞。
Referring to Fig. 2, there is a
其中,叶轮最好紧贴着缸体底部的流体入口,这样实心部分可以紧密的关闭入口。缸体内部叶轮与上部圆顶的间距尽量的小,从而使整个缸体装置简单小巧方便实际的应用。 Among them, the impeller is preferably close to the fluid inlet at the bottom of the cylinder so that the solid part can tightly close the inlet. The distance between the impeller inside the cylinder and the upper dome is as small as possible, so that the whole cylinder device is simple, small and convenient for practical application. the
本装置可以用在很多地方,并且可以从下到上进行流体流动控制,从上到下控制也是同理。本文中具体以阐述其在汽车燃油泵系统里的工作原理加以说明: The device can be used in many places, and fluid flow control can be performed from bottom to top, and the same is true for top to bottom control. In this article, we will explain its working principle in the automotive fuel pump system in detail:
把整个缸体装置放在一个盛满油的油箱内,缸体上方的出油口管与一个燃油泵动力装置连接。假如此刻油泵没有转动,则箱体内的燃油只通过其中一个进油口浸入到缸体内,油位上升到一定位置则平衡。 Put the whole cylinder unit in a fuel tank filled with oil, and the oil outlet pipe above the cylinder is connected with a fuel pump power unit. If the oil pump does not rotate at this moment, the fuel in the tank will only immerse into the cylinder through one of the oil inlets, and the oil level will rise to a certain position to balance. the
当油泵工作时,由于汽车燃油泵系统的油泵装置原理,使得油泵的转动产生一定的向上吸力,所以缸体内的燃油便会顺着出油口向上流动(缸体内部与外面是相通的),于是油箱内的油就会通过进油管道A或B进入缸体内以补充缸体内的流体不足。由于旋转叶轮的旋切叶片是V型的,并且叶轮装置通过圆心的孔被固定于缸体底部,流体从进油管到出油口管道必经叶轮的空隙中,从而带动了叶轮的转动。旋转叶轮的转动会让叶轮的实心部分循环的盖过进油口A和B。当实心部分盖过进油口A时,进油口A被封闭,从而燃油从进油口B流入缸体内,于是滤网袋B起到过滤的作用,过滤网袋A暂时空闲。此时滤网袋B不仅可以过滤渣滓和微小杂物,同时也对一些粘附在滤网袋A上的渣滓和杂物起到了回拉的作用力,所以无形中给了过滤网袋A的杂物清理。同理,当实心部分旋转遮盖住进油口B的孔时,过滤网袋A也会起到相同的作用。 When the oil pump is working, due to the principle of the oil pump device of the automobile fuel pump system, the rotation of the oil pump will generate a certain upward suction force, so the fuel in the cylinder will flow upward along the oil outlet (the inside of the cylinder is connected to the outside) , so the oil in the fuel tank will enter the cylinder through the oil inlet pipe A or B to supplement the lack of fluid in the cylinder. Since the rotary blade of the rotary impeller is V-shaped, and the impeller device is fixed on the bottom of the cylinder body through the hole in the center of the circle, the fluid must pass through the gap of the impeller from the oil inlet pipe to the oil outlet pipe, thereby driving the rotation of the impeller. The rotation of the rotating impeller causes the solid part of the impeller to cover the inlet ports A and B cyclically. When the solid part covers the oil inlet A, the oil inlet A is closed, so that the fuel flows into the cylinder from the oil inlet B, so the filter bag B plays the role of filtering, and the filter bag A is temporarily idle. At this time, the filter bag B can not only filter the dross and tiny sundries, but also play a role in pulling back some dregs and sundries adhering to the filter bag A, so it gives the filter bag A virtually Debris clean up. In the same way, when the solid part rotates to cover the hole of the oil inlet B, the filter bag A will also play the same role. the
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CN114321691A (en) * | 2022-01-27 | 2022-04-12 | 宁波市镇海金海轴承有限公司 | Waste oil filtering circulating lubricating device |
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DE4020830C1 (en) * | 1990-06-29 | 1992-01-09 | Deere & Co., Moline, Ill., Us, Niederlassung Deere & Co. European Office, 6800 Mannheim, De | |
JP2002130061A (en) * | 2000-10-20 | 2002-05-09 | Denso Corp | Evaporative fuel processing system |
KR100590169B1 (en) * | 2004-04-13 | 2006-06-19 | 주식회사 캐프스 | Impeller Structure of Automobile Fuel Pump |
JP4618434B2 (en) * | 2005-11-08 | 2011-01-26 | 株式会社デンソー | Fuel pump impeller and fuel pump using the same |
US8348645B2 (en) * | 2009-08-11 | 2013-01-08 | Woodward, Inc. | Balanced pressure, variable displacement, dual lobe, single ring, vane pump |
CN102937060B (en) * | 2012-10-15 | 2014-11-05 | 西南大学 | Automatic flow switching valve |
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CN102937060B (en) * | 2012-10-15 | 2014-11-05 | 西南大学 | Automatic flow switching valve |
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