CN201404725Y - Automatic backwash filter - Google Patents
Automatic backwash filter Download PDFInfo
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- CN201404725Y CN201404725Y CN2009201559385U CN200920155938U CN201404725Y CN 201404725 Y CN201404725 Y CN 201404725Y CN 2009201559385 U CN2009201559385 U CN 2009201559385U CN 200920155938 U CN200920155938 U CN 200920155938U CN 201404725 Y CN201404725 Y CN 201404725Y
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- automatic backwash
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- 239000010865 sewage Substances 0.000 claims abstract description 20
- 238000011001 backwashing Methods 0.000 claims abstract description 7
- 230000005540 biological transmission Effects 0.000 claims description 12
- 239000007788 liquid Substances 0.000 abstract description 25
- 238000001914 filtration Methods 0.000 abstract description 7
- 239000012535 impurity Substances 0.000 abstract description 6
- 239000002245 particle Substances 0.000 abstract 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract 1
- 238000000034 method Methods 0.000 description 4
- 230000007423 decrease Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 239000013535 sea water Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
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- Filtration Of Liquid (AREA)
Abstract
本实用新型涉及一种自动反冲洗过滤器,是一种当过滤器的滤芯堵塞后能利用自身压力对滤芯进行冲洗,自动恢复过滤器功能而又不影响正常工作的自动反冲洗过滤器。包括一筒体,其上设有出液口,一下壳体,其上设有进液口和排污口,电机设在整个设备下端,其结构简单,设计合理,空间有效利用率高。此自动反冲洗过滤器有手动,电动和智能三种形式,适应各种水、油、汽(气)中的杂质颗粒的过滤,具有较大的应用范围。
The utility model relates to an automatic backwashing filter, which is an automatic backwashing filter which can use its own pressure to flush the filter element when the filter element is blocked, and automatically restore the filter function without affecting normal operation. It includes a cylinder with a liquid outlet on it, a lower shell with a liquid inlet and a sewage outlet on it, and a motor at the lower end of the entire device. The structure is simple, the design is reasonable, and the space utilization rate is high. This automatic backwash filter has three forms: manual, electric and intelligent, and is suitable for filtering impurity particles in various water, oil, steam (gas), and has a wide range of applications.
Description
【技术领域】【Technical field】
本实用新型涉及一种自动反冲洗过滤器,尤其是一种当过滤器的滤芯堵塞后,能利用自身的压力差进行自动反冲洗,自动恢复过滤器功能而又不影响正常的自动反冲洗过滤器,属于过滤器领域。The utility model relates to an automatic backwashing filter, in particular to an automatic backwashing filter which can use its own pressure difference to automatically restore the filter function without affecting the normal automatic backwashing filter when the filter element of the filter is blocked. device, belonging to the field of filters.
【背景技术】【Background technique】
随着社会的进步,科学技术的发展,人们生活质量的提高,对自然环境的保护提出了新的要求,特别是在化工、石油、海水等需要进行过滤处理的领域提出了更高的要求,以达到符合使用条件及保护环境的目的。With the advancement of society, the development of science and technology, and the improvement of people's quality of life, new requirements have been put forward for the protection of the natural environment, especially in the fields of chemical industry, petroleum, seawater and other fields that need to be filtered. In order to achieve the purpose of meeting the conditions of use and protecting the environment.
使用不能自动反冲洗的过滤器,滤芯堵塞后需拆开过滤器,取出滤芯进行清洗,造成了生产的停顿和工作效率的降低;同时,还会造成拆卸现场的环境污染,特别是在拆卸利用有毒介质实现过滤功能的过滤器时,对环境的污染尤为严重。Using a filter that cannot be automatically backwashed, the filter needs to be disassembled after the filter element is clogged, and the filter element is taken out for cleaning, resulting in a pause in production and a decrease in work efficiency; at the same time, it will also cause environmental pollution on the dismantling site, especially in dismantling and utilization. The pollution to the environment is particularly serious when the toxic medium realizes the filtering function of the filter.
现有的反冲洗过滤器,尤其是高压高流量反冲洗过滤器,目前主要依赖进口产品,但使用进口产品的成本太高、不易维护且局限性大,例如目前国际上各大公司生产的过滤器大都采用的是电机安装在整个设备的上部,通过一根长传动轴带动排污臂转动,因此增加了整个设备的空间占用率,且拆装复杂,降低了整个设备的可靠性。Existing backwash filters, especially high-pressure and high-flow backwash filters, currently mainly rely on imported products, but the cost of using imported products is too high, difficult to maintain, and has large limitations. For example, the current filter filters produced by major international companies Most of the devices use a motor installed on the upper part of the entire equipment, and a long transmission shaft drives the sewage arm to rotate, thus increasing the space occupancy rate of the entire equipment, and the disassembly and assembly are complicated, which reduces the reliability of the entire equipment.
我国目前的反冲洗过滤器还只有少数厂家生产,且多模仿了外国的同类设备,缺乏新颖性,且做工粗糙,可靠性低,过滤精度不能达到要求,适用环境单一,难以实现一机多用。At present, there are only a few manufacturers of backwash filters in our country, and most of them imitate similar foreign equipment, lack of novelty, rough workmanship, low reliability, filtration accuracy cannot meet the requirements, and the applicable environment is single, so it is difficult to realize multiple functions of one machine.
【发明内容】【Content of invention】
本实用新型的目的在于提供一种结构更为简单,设计更合理,制造更方便,使用节能,成本的自动反冲洗过滤器。The purpose of the utility model is to provide an automatic backwash filter with simpler structure, more reasonable design, more convenient manufacture, energy saving and low cost.
本实用新型为了达到上述目的,在总结国内外先进技术的基础上,发明了一种新式自动反冲洗过滤器,由上法兰1,滤芯支撑架2,压力表3,多元滤芯4,自动控制阀5,排污管6,减速电机7,支架8,压力表9,下壳体10,传动轴11,托盘12,筒体13组成。In order to achieve the above purpose, the utility model has invented a new type of automatic backwash filter on the basis of summarizing the advanced technologies at home and abroad. Valve 5, sewage pipe 6, reduction motor 7, bracket 8, pressure gauge 9, lower casing 10, transmission shaft 11, tray 12, and cylinder 13.
本实用新型采用的技术方案:减速电机7安装在整个设备的下端,有效地减小了设备的空间占有率,增加了设备的稳定性,使整个设备结构更紧凑;托盘12由传动轴11带动绕中心轴旋转,由于多元滤芯4均布在托盘12上,使排污工作时各滤芯受力均匀,滤芯的固定强度高。The technical solution adopted by the utility model: the reduction motor 7 is installed at the lower end of the whole equipment, which effectively reduces the space occupancy rate of the equipment, increases the stability of the equipment, and makes the structure of the whole equipment more compact; the tray 12 is driven by the transmission shaft 11 Rotating around the central axis, since the multi-element filter elements 4 are evenly distributed on the tray 12, the force on each filter element is even during the sewage discharge operation, and the fixing strength of the filter element is high.
本实用新型设计有手动,自动和智能三种形式,可配套使用各种材质、各种结构的滤芯,适用于更加广泛的领域。The utility model is designed in three forms: manual, automatic and intelligent, and can be matched with filter elements of various materials and structures, and is applicable to a wider range of fields.
【附图说明】【Description of drawings】
附图为自动反冲洗过滤器的结构示意图。The accompanying drawing is a schematic diagram of the structure of the automatic backwash filter.
图中:上法兰1,滤芯支撑架2,压力表3,出液口30,多元滤芯4,自动控制阀5,排污管6,减速电机7,支架8,压力表9,进液口90,下壳体10,传动轴11,托盘12,筒体13。In the figure: upper flange 1, filter element support frame 2, pressure gauge 3, liquid outlet 30, multi-element filter element 4, automatic control valve 5, sewage pipe 6, geared motor 7, bracket 8, pressure gauge 9, liquid inlet 90 , Lower housing 10, transmission shaft 11, tray 12, cylinder 13.
【具体实施方式】【Detailed ways】
下面结合附图对本实用新型做进一步说明。Below in conjunction with accompanying drawing, the utility model is further described.
如图所示,实施例提供的自动反冲洗过滤器包括上法兰1,滤芯支撑架2,出液口压力表3,多元滤芯4,自动控制阀5,排污管6,减速电机7,支架8,进液口压力表9,下壳体10,传动轴11,托盘12,筒体13。As shown in the figure, the automatic backwash filter provided by the embodiment includes an upper flange 1, a filter element support frame 2, a liquid outlet pressure gauge 3, a multi-element filter element 4, an automatic control valve 5, a sewage pipe 6, a gear motor 7, and a bracket 8. Liquid inlet pressure gauge 9, lower casing 10, transmission shaft 11, tray 12, cylinder 13.
多元滤芯4可以为一个整体式滤芯,本例优选包括多个相互独立的小滤芯,多元滤芯4下端固定在托盘12上,上端与滤芯支撑架2固定,这样,多元滤芯4就固定在滤芯支撑架子和托盘12之间,形成一个旋转体;为了保证多元滤芯4旋转的稳定性,可以使多元滤芯4的重心落在上述旋转体的旋转轴线上。The multi-element filter element 4 can be an integral filter element. This example preferably includes a plurality of small filter elements independent of each other. A rotating body is formed between the shelf and the tray 12; in order to ensure the rotation stability of the multi-element filter element 4, the center of gravity of the multi-element filter element 4 can be made to fall on the rotation axis of the above-mentioned rotating body.
滤芯支撑架2上部的突起轴端与法兰1上的孔配合,以在轴向上将滤芯支撑架2定位,以保证二者之间可旋转地连接;减速电机7与传动轴11联结,传动轴11与托盘12通过键相连接,这样,减速电机7就能够通过传动轴11驱动多元滤芯4、托盘12和滤芯支撑架2形成的旋转体旋转。The protruding shaft end on the upper part of the filter element support frame 2 cooperates with the hole on the flange 1 to position the filter element support frame 2 in the axial direction to ensure the rotatable connection between the two; the geared motor 7 is connected to the transmission shaft 11, The transmission shaft 11 is connected with the tray 12 through a key, so that the reduction motor 7 can drive the rotating body formed by the multi-element filter element 4 , the tray 12 and the filter element support frame 2 to rotate through the transmission shaft 11 .
托盘12位于筒体13和下壳体10之间,排污管6焊接在下壳体10上,向内伸出的一端形成内开口端,该内开口端与托盘12下表面相贴合,形成密封面,以防止液体从排污管6的内开口端与托盘12之间的配合面泄露;排污管6外管口处接有自动控制阀5,该自动控制阀5在排污管6内的压力达到预定值时,会自动打开,以让液体从排污管6排出。同时,还可以将减速电机7的控制电路与自动控制阀5相联,以在自动控制阀5自动打开时,使减速电机7自动启动。同时,托盘12具有至少一个回流口120,在托盘12旋转时,该回流口能够与排污管6的内开口端的开口相通;也可以具有多个回流口120时,能够顺序地与排污管6的内开口端相通。The tray 12 is located between the cylinder body 13 and the lower casing 10, the sewage pipe 6 is welded on the lower casing 10, and the end protruding inward forms an inner opening end, and the inner opening end fits with the lower surface of the tray 12 to form a seal. surface, to prevent liquid from leaking from the mating surface between the inner opening end of the sewage pipe 6 and the tray 12; the outer mouth of the sewage pipe 6 is connected with an automatic control valve 5, and the pressure of the automatic control valve 5 in the sewage pipe 6 reaches When the preset value is reached, it will be automatically opened to allow the liquid to be discharged from the drain pipe 6. At the same time, the control circuit of the reduction motor 7 can also be connected with the automatic control valve 5, so that the reduction motor 7 can be started automatically when the automatic control valve 5 is automatically opened. At the same time, the tray 12 has at least one return port 120. When the tray 12 rotates, the return port can communicate with the opening of the inner opening end of the sewage pipe 6; The inner opening ends communicate with each other.
下壳体10下部具有进液口90,进液口90旁边安装压力表9,以检测进液口90内液体的压力;筒体13上部装有出液口30,出液口30上安装出检测压力的压力表3,The lower part of the lower housing 10 has a liquid inlet 90, and a pressure gauge 9 is installed next to the liquid inlet 90 to detect the pressure of the liquid in the liquid inlet 90; Pressure gauge 3 for detecting pressure,
过滤过程如附图所示,浊液由进液口90进入过滤器下壳体10中,经过托盘12进入多元滤芯4进行过滤,过滤后的净液由出液口30流出过滤器,浊液中的杂质被隔离在多元滤芯4中。此时,自动控制阀6保持关闭,液体不能从排污管6排出。The filtration process is shown in the accompanying drawings. The turbid liquid enters the filter lower housing 10 from the liquid inlet 90, enters the multi-component filter element 4 through the tray 12 for filtration, and the filtered clean liquid flows out of the filter through the liquid outlet 30. The turbid liquid The impurities in are isolated in the multi-component filter element 4. At this time, the automatic control valve 6 remains closed, and the liquid cannot be discharged from the sewage pipe 6.
在过滤适当的时间后,多元滤芯4内杂质的逐渐增多,多元滤芯4的流通率逐渐降低,进液口90与出液口30之间的压力差逐渐增大,当两者之间的压力差达到设定值时;排污管6内的压力达到预定值,自动控制阀5打开,同时减速电机7启动,减速电机7通过传动轴11带动托盘12转动;在托盘12旋转过程中,多元滤芯4也开始旋转,托盘12上的多全回流口逐个对准排污管6内开口,筒体13内过滤后的净液流向排污管6,再加上减速电机7旋转造成的较大的反冲力,能够将多元滤芯4上的杂质冲洗掉;且使杂质由排污管6排出过滤器;托盘12转动一周,使多元滤芯4的各个小滤芯完成一次反冲洗;待多元滤芯4的杂质较少时,流通率增加,此时出液口30与进液口30压力差降低;降低到一定值时,作用在排污管6内开口的压力减小到预定值时,自动控制阀5关闭,排污管6关闭,减速电机7随之停止运转,处于待机状态,这样一次排污冲洗过程结束。After filtering for an appropriate time, the impurities in the multi-component filter element 4 gradually increase, the flow rate of the multi-component filter element 4 gradually decreases, and the pressure difference between the liquid inlet 90 and the liquid outlet 30 increases gradually. When the pressure between the two When the difference reaches the set value; the pressure in the sewage pipe 6 reaches the predetermined value, the automatic control valve 5 is opened, and the deceleration motor 7 starts at the same time, and the deceleration motor 7 drives the tray 12 to rotate through the transmission shaft 11; during the rotation of the tray 12, the multi-element filter element 4 also starts to rotate, and the multi-full return ports on the tray 12 are aligned with the opening of the sewage pipe 6 one by one, and the filtered net liquid in the cylinder 13 flows to the sewage pipe 6, coupled with the relatively large recoil force caused by the rotation of the reduction motor 7 , the impurities on the multi-element filter element 4 can be washed away; and the impurities are discharged from the filter by the sewage pipe 6; the tray 12 rotates one week to make each small filter element of the multi-element filter element 4 complete a backwash; when the impurities of the multi-element filter element 4 are less , the flow rate increases, and the pressure difference between the liquid outlet 30 and the liquid inlet 30 decreases at this time; 6 is closed, and the deceleration motor 7 stops running thereupon, and is in a standby state, and such a blowdown flushing process ends.
在整个反冲洗过程中,进液口90继续流入浊液,排污过程中过滤工作不停止,不必停机,从而能够提高过滤器的工作效率。During the entire backwashing process, the liquid inlet 90 continues to flow into the turbid liquid, and the filtering work does not stop during the sewage discharge process, so there is no need to stop the machine, thereby improving the working efficiency of the filter.
Claims (9)
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CN2009201559385U CN201404725Y (en) | 2009-05-21 | 2009-05-21 | Automatic backwash filter |
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CN2009201559385U CN201404725Y (en) | 2009-05-21 | 2009-05-21 | Automatic backwash filter |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2014086109A1 (en) * | 2012-12-04 | 2014-06-12 | 南通海利源船舶设备工程有限公司 | Automatic backwash type filtering device |
CN105536323A (en) * | 2016-02-26 | 2016-05-04 | 江苏大学 | Automatic back-flush mesh filter |
CN105848749A (en) * | 2013-11-29 | 2016-08-10 | 现代重工业株式会社 | Filter device |
CN111530142A (en) * | 2020-05-08 | 2020-08-14 | 于国飞 | Automatically cleaning purifier |
CN113019627A (en) * | 2021-03-26 | 2021-06-25 | 重庆电力高等专科学校 | Filtration liquid smashing and filtering device |
-
2009
- 2009-05-21 CN CN2009201559385U patent/CN201404725Y/en not_active Expired - Fee Related
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2014086109A1 (en) * | 2012-12-04 | 2014-06-12 | 南通海利源船舶设备工程有限公司 | Automatic backwash type filtering device |
CN105848749A (en) * | 2013-11-29 | 2016-08-10 | 现代重工业株式会社 | Filter device |
CN105536323A (en) * | 2016-02-26 | 2016-05-04 | 江苏大学 | Automatic back-flush mesh filter |
CN111530142A (en) * | 2020-05-08 | 2020-08-14 | 于国飞 | Automatically cleaning purifier |
CN113019627A (en) * | 2021-03-26 | 2021-06-25 | 重庆电力高等专科学校 | Filtration liquid smashing and filtering device |
CN113019627B (en) * | 2021-03-26 | 2023-06-27 | 重庆电力高等专科学校 | Percolate crushing and filtering device |
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Owner name: QINGDAO HEADWAY TECHNOLOGY CO., LTD. Free format text: FORMER NAME: QINGDAO HEADWAY MARINE TECHNOLOGY CO., LTD. |
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Address after: Zhuzhou Road, Laoshan District 266101 Shandong city of Qingdao province No. 177 Whitby industrial city A District 5 Building 4 layer Co-patentee after: Harbin Engineering Univ. Patentee after: Qingdao Headway Technology Co., Ltd. Address before: Zhuzhou Road, Laoshan District 266101 Shandong city of Qingdao province No. 177 Whitby industrial city A District 5 Building 4 layer Co-patentee before: Harbin Engineering Univ. Patentee before: Harbin Engineering University |
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