CN202770475U - Automatic detection and analysis device for physical indexes of tobacco rod - Google Patents
Automatic detection and analysis device for physical indexes of tobacco rod Download PDFInfo
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- CN202770475U CN202770475U CN2012203867768U CN201220386776U CN202770475U CN 202770475 U CN202770475 U CN 202770475U CN 2012203867768 U CN2012203867768 U CN 2012203867768U CN 201220386776 U CN201220386776 U CN 201220386776U CN 202770475 U CN202770475 U CN 202770475U
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Abstract
The utility model discloses an automatic detection and analysis device for the physical indexes of a tobacco rod, which mainly comprises an instrument adapter and a data acquisition unit. The instrument adapter and the data acquisition unit are connected with each other. The instrument adapter is connected with a physical index detection unit and an instrument registration unit. The data acquisition unit is connected with a data analysis module and a technological standard adaptation module. The data analysis module is connected with the technological standard adaptation module and a process monitoring and analysis module. When in use for the first time, the instrument is registered through the instrument registration unit. Upon a request on detecting tobacco rods, physical indexes are detected by the physical index detection unit. Then the raw data of the detected physical indexes are obtained by the instrument adapter and then are transmitted to the data acquisition module. The data acquisition module carries out data acquisition according to a predetermined acquisition strategy and an exception handling mechanism. Then the data analysis module obtains acquires the data of quality inspection results and the process detection standard respectively from the data acquisition unit and the technological standard adaptation module, and reports the data to the process monitoring and analysis module for process monitoring and process analysis.
Description
Technical field
The utility model relates in the tobacco business, and the technology adaptive with cigarette physical index detecting instrument refers in particular to cigarette physical index acquisition technique, cigarette physical index analytical technology.
Background technology
Development along with tobacco industry, the cigarette manufacture process requires more and more higher to control accuracy and quality stability, cigarette physical index special testing instrument has obtained extensive utilization in quality of production parameter control procedure, different multiple physical detection equipment appear in each equipment vendors, how these data are effectively organized, scientific utilization is a difficulties.In real cigarette manufacture process, cigarette machine and quality inspection equipment have the physical location of putting to have certain distance, (also be the board operating personnel production of cigarettes personnel how, need not timing sampling observation cigarette quality situation) free from repeating numerous and diverse test job, become the significant problem of enhancing productivity in the wraparound workshop.Existing board operating personnel check the physical index testing result by following dual mode:
1, checks printing testing result and manual statistical computation
Be that the physical detection result prints by printer, every mass property needs manual statistical computation, and this comparison in equipment is original, but part cigarette manufacturing plant still has use.
2, check testing result based on host computer
This physical index checkout equipment is with host computer and special data acquisition software, and data acquisition software collects host computer with testing result and shows that operating personnel check testing result by host computer.
3, check testing result from quality management software
According to business demand customized development data acquisition software, the data of collection show for the quality management software analysis, such as the quality management module of MES, SPC etc.
The shortcoming of more than checking the corresponding existence of physical index testing result mode is:
1, checks printing testing result and manual statistical computation
Lack a cover adaptation site operation personnel and check the unified platform of different physical index checkout equipment testing results nearby, operating personnel often need spend the long period to wait for testing result at different Test Fields.
2, check testing result based on host computer
The available data acquisition mode is more original, and different physical examination equipment need to carry out specific interface and data acquisition module exploitation, and the development amount is large.
3, check testing result from quality management software
Lack for quality in site early warning, mass analysis function.
The utility model content
For problems of the prior art, the utility model provides a kind of cigarette physical index robotization to detect analytical equipment.This device is made the site operation personnel for cigarette one cover physical index automatic detection device is provided, and realization physical index testing result is unified displaying, early warning analysis, process analysis procedure analysis platform.
For achieving the above object, technical solutions of the utility model are:
A kind of cigarette physical index robotization detects analytical equipment, and this device mainly connects a data collector by an instrument adaptive device and forms; The instrument adaptive device connects a physical index checkout equipment and a facility registration device, data collector connects a data analysis module and a technological standards adaptation module, described data analysis module connection technological standards adaptation module and a process monitoring, analysis module.
Further, described instrument adaptive device comprises that one connects the equipment interface adaptation module of physical index checkout equipment and the standard metadata modular converter of a connection data harvester, also comprises the device metadata acquisition module of a connection device interface adaptation module and standard metadata modular converter.
Further, described data collector comprises that data acquisition function module and a connection procedure that connects the instrument adaptive device monitored, the data reporting functions module of analysis module, also comprises the data machining functions module of a connection data acquisition function module and data reporting functions module.
Further, described process monitoring, analysis module comprise a process monitoring layer and a process analysis procedure analysis layer.
Further, the process monitoring layer of described data reporting functions module connection procedure monitoring, analysis module.
Further, the data acquisition function module of the standard metadata modular converter connection data harvester of described instrument adaptive device.
The usefulness of technique scheme is:
The robotization of the utility model cigarette physical index detects analytical equipment the instrument adaptive device is applied in the system, can the common physical index inspection machine of initiative recognition, and also this automatic adaptation ability can dynamic-configuration; The instrument adaptive device provides standard data for data acquisition module, and the processing of data acquisition and data is come fully respectively.By data collector, carry out data acquisition in conjunction with pre-data acquisition strategy and the data Processing Strategies of formulating.The robotization of the utility model cigarette physical index detects analytical equipment finishing equipment registration before being used in first the utility model platform; Quality inspection personnel sends the cigarette physical index to quality inspection equipment and detects request, detects data by physical index checkout equipment checkout equipment; The equipment and instrument adaptive device is automatically set up the data acquisition passage with physical detection equipment and is obtained physical index detection raw data by its routing function, and the standard communication channel by the instrument adaptive device is transferred to data acquisition module again; Data acquisition module carries out data acquisition according to predetermined acquisition strategies and exception handling; Obtain quality inspection result data and technique examination criteria from data collector, technological standards adaptation module respectively by data analysis module again, report process monitoring, analysis module to carry out process monitoring and process analysis procedure analysis, provide automation solutions for workshop on-the-spot logistics index robotization detects.Advantage of the present utility model is as follows:
1, this solution need not the site operation personnel and waits for test result in test site, has saved operating personnel's time; Need not to use printer to print the quality inspection receipt, save and print cost;
2, can the automatic adaptation tool interface system, do not need customized development, saved cost of development;
3, many quality inspections devices collect data realizes concentrating processing, processes, and adopts the policing feature optimization process flow in conjunction with the data number, has improved system performance.
Description of drawings
Fig. 1 is that the robotization of the utility model cigarette physical index detects the analytical equipment structural representation.
Fig. 2 is the utility model instrument adaptive device configuration diagram.
Fig. 3 is the utility model data collector system structure synoptic diagram.
Embodiment
The utility model now is described in conjunction with the accompanying drawings and embodiments.
A kind of cigarette physical index robotization as shown in Figure 1 detects analytical equipment, and this device mainly connects a data collector by an instrument adaptive device and forms; The instrument adaptive device connects a physical index checkout equipment and a facility registration device, data collector connects a data analysis module and a technological standards adaptation module, described data analysis module connection technological standards adaptation module and a process monitoring, analysis module.This device is registered by facility registration device finishing equipment when using first; When quality inspection personnel sends cigarette physical index detection request to quality inspection equipment, detect data by physical index checkout equipment checkout equipment; Equipment and instrument adaptive device and physical detection equipment are set up the data acquisition passage and are obtained physical index and detect raw data, and the standard communication channel by the instrument adaptive device is transferred to data acquisition module again; Data acquisition module carries out data acquisition according to predetermined acquisition strategies and exception handling; Obtain quality inspection result data and technique examination criteria from data collector, technological standards adaptation module respectively by data analysis module again, report process monitoring, analysis module to carry out process monitoring and process analysis procedure analysis.
The utility model physical index detects and is finished by the physical index checkout equipment, and the physical index checkout equipment provides basic physical index test data and checkout equipment status data for the utility model comprehensive solution scheme.Be used at present cigarette physical index checkout equipment a great variety, function, model, producer and have nothing in common with each other, but mainly by serial line interface, Ethernet interface, USB interface, the external the transmission of data of parallel interface mode.
The facility registration device is mainly finished the physical index checkout equipment and carry out the registration of equipment essential information when being used in this detection platform first, for the instrument adaptive device provides basic equipment information.Facility registration is had suffered process and is finished by the Extraordinary configuration interface.
Data stream:
Input: input equipment title, device numbering, device interface types;
Different according to device type different pieces of information input item, commonly used have 3 kinds of interfaces
Serial ports: baud rate, data bit, parity checking, position of rest;
By the Socket communication: address, communication type, packet header, inclusion (data start bit), tail, packet length;
Database: type of database, database server address;
Output: successfully whether registration prompting, if successful output device configuration file.
Business Stream:
1, at first user input device title, numbering, interface type Back ground Information, system requires to input different informations parameter automatically according to device type.
The user is after input equipment information, and system is familiar with whether Authentication devices is registered, whether equipment exists, if satisfy registration condition, system preserves register-file, and returns the information of succeeding in registration.
Instrument adaptive device as shown in Figure 2 comprises that one connects the equipment interface adaptation module of physical index checkout equipment and the standard metadata modular converter of a connection data harvester, also comprises the device metadata acquisition module of a connection device interface adaptation module and standard metadata modular converter.This instrument adaptive device comprises that device metadata obtains, changes, sends three partial functions, realization is obtained physical index check raw data from the physical index checkout equipment of different interface standards, set up the data transmission channel of unified standard form, and provide standard consolidation form data to data collector.
Described equipment interface adaptation module has realized the routing mode that the device metadata acquisition module is connected with the physical index checkout equipment.Equipment interface is adaptive to comprise two logic function modules: interface service module, interface management module.
The equipment interface adapter that the instrument adaptive device makes up is connected to each physical index checkout equipment entity, and the interface that provides according to the checkout equipment bottom is different and adopt different adaptive modes, and common adaptable interface mode has: serial ports, TCP, DB etc.Set up the distinct interface adaptation services according to the difference of interface mode, the total interface adaptation services is by the unified management of interface service module.The interface service module is obtained facility registration information, such as device numbering, device type, interface parameters etc., realizes the various physical detection device interface protocol of self-adaptation ability.
Described device metadata acquisition module has been realized obtaining the detection data by the equipment interface adaptation module from the physical detection equipment of different interface types.Device metadata is obtained under communication management logic function module management and is carried out, and implementation step is as follows: driving arrangement interface adaptation module at first, and set up the data acquisition passage by the communication management module; Set up with target device and keep in communication; Obtain device metadata.
Described device metadata modular converter converts different data type unifications to the XML file layout.
Data collector as shown in Figure 3 comprises that data acquisition function module and a connection procedure that connects the instrument adaptive device monitored, the data reporting functions module of analysis module, also comprises the data machining functions module of a connection data acquisition function module and data reporting functions module.This data collector comprises that data acquisition, data processing, data report three large functions.Data collector is mainly realized obtaining data from the instrument adaptive device, carries out data processing by predetermined data acquisition strategy and abnormality processing strategy and processes, and data are reported to the process monitoring layer or are saved in the database by certain way.
Described data acquisition function module realizes and the communication of instrument adaptive device, the data acquisition function module of the standard metadata modular converter connection data harvester by the instrument adaptive device is obtained the data acquisition data of standard format from the instrument adaptive device.
Data acquisition scheme and acquisition strategies are that the data acquisition policy service logic module by the data acquisition function module manages.The data acquisition mode has two kinds of patterns of synchronous and asynchronous, under synchronous mode, sends the data acquisition request by the data acquisition function module, and instrument adaptive device response request also sends to the data acquisition function module with request msg; Under asynchronous mode, once changed by the every generation of data after the format of instrument adaptive device, the data after the variation send to the data acquisition function module.
Described data machining functions module is that to adopt data from the number of data acquisition function module collection generally all be the raw data of physical index checkout equipment, comprise detection data value length, circumference such as data of coming synchronously, the state value that also comprises equipment, and these are original formatted datas with production information (during such as class, trade mark, operating personnel etc.) do not have related, so these data need the data processing module to these data resolve, the processing such as classification.
Described data reporting functions module is that the physical index that will process through processing detects information, a part is offered process monitoring, analysis module with real-time information in form, to user's presentation information, this part information great majority is real-time alerting and cigarette quality test data information in time; Another part information, is used in order to process analysis procedure analysis module and other external systems by data reporting module write into Databasce such as data statistics data, detail etc.
Described process monitoring, analysis module comprise a process monitoring layer and a process analysis procedure analysis layer.The process monitoring layer of above-mentioned data reporting functions module connection procedure monitoring, analysis module.
Described process monitoring layer is that eight by built-in GB GB/T4091-2001 regulation declare Anomaly standard, and support User Defined to declare unusual criterion, and system carries out real-time analysis and monitoring by the different criterion of declaring of setting to the data that gather.When the abnormal situation, by the type of alarm of setting in advance, notify the board quality inspection personnel with abnormal conditions information immediately, thereby reach the purpose of real-time production control procedure quality.The main following mode of process monitoring realizes:
1, automatic alarm
Field data and process exception reason, the correction automatic tracing process abnormality that combines with the improvement measure is sent abnormal alarm automatically.
The user can be for the one or more warning settings of different qualitative characteristics systems, and each warning setting can have one or more alarm rule.Report to the police arranging can be for the unusual diagnostic rule of violating of difference, and according to the unusual condition of different quality characteristics and the rank of unusual condition different type of alarms and different related announcement objects is set freely; System supports the multiple abnormal alarm modes such as visual message pop-up box, enterprises mail, on-the-spot sound and light alarm, can set up with mobile communication carrier in addition the alert notice mode of SMS cooperatively.
Declare different criterion and calculate in real time real-time early warning for eight kinds that wherein stipulate according to the GB GB/T4091-2001 statistical quality of shewhart control chart control handbook.Declaring different criterion particular content for these eight is:
1) 1 point drops on beyond the A district
2) continuous 9 are dropped on center line the same side
3) continuous 6 increasing or decreasings
4) about continuous 14 middle consecutive point replace
5) have drop on beyond the B district, center line the same side at 2 in continuous 3
6) have in continuous 5 beyond 4 C districts that drop on center line the same side
7) in continuous 15 C districts that drop on the center line both sides
8) continuous 8 are dropped on the center line both sides and none is in the C district.
The data that gather are passed on the server in real time, and server is declared different criterion according to eight and calculated in real time, and when certain declared the different alert if that meets prior setting, server can by the type of alarm of prior setting, be issued related personnel or equipment to alarm; Related personnel or equipment are taken measures on customs clearance again, thereby reach the purpose of real-time production control procedure quality.In case produce abnormal conditions, system sends the abnormal conditions alarm immediately automatically in the flow process, notifies the related personnel with information such as the occurrence positions of abnormal conditions, reasons immediately.
2, process status is reminded
Self-defined crucial process monitoring object can freely arrange real-time refreshing frequency, fully uses the easy judgement of color in the visual management, by the greenish-yellow red trichromatism state of calibration process clearly, the variation of reminder process state; Increase the real-time demonstration of process capability, green expression process is normal, and red expression process exception has obtained processing and improving after yellow expression process occurs unusually.Advanced graphics engine function makes checking of data point more directly perceived, automatically shows the relevant information of current some when mouse moves, and newly-increased data can be depicted on the control chart immediately.
3, data mining
By monitoring interface, for the supvr provides the quality status management information platform that can understand in real time enterprises production locale, make the quality status highly transparent of production.Can read all analysis data of control point by clicking warning lamp, system automatically links to pattern analysis and report form statistics module, calls and checks detailed data analysis and control chart.
By data mining, field data can be combined with process exception state, Analysis on Abnormal, correction improvement measure, the attributional analysis personnel are in time pinpointed the problems and will the infosystem information management of processing procedure abnormality processing be associated; Also for the supvr provides the quality status management information platform that can understand in real time enterprises production locale, make the quality status highly transparent of production.
Described process analysis procedure analysis layer is by pattern analysis and the analysis of report form statistics complete process:
1, pattern analysis------application controls figure
Whether whether whether control chart is to have introduced time series or sample sequence than the characteristics of histogram maximum, controlled with deterministic process in the control limit by observing sample point ASSOCIATE STATISTICS value, thereby in time note abnormalities at random by observing the sample point arrangement.Control chart is greatly improving aspect quality prevention and the process control ability than histogram.
System provides and has comprised more than the ten kind of application controls figure such as Xbar-R figure, Xbar-S figure, X-MR figure, Pn figure, P figure, U figure, C figure service chart, histogram, defective Pareto diagram, reason Pareto diagram, measure Pareto diagram, scatter diagram and analysis chart.
Judge by using control chart to analyze whether production run is stable, abnormal conditions and prevent unacceptable product to produce in time finding to produce check whether the precision of production equipment and technological equipment satisfies production requirement, and final realization is carried out grade estimation to product.
1) computing power
System provides nearly 30 kinds statistics and analytical calculation ability, comprise mean value, maximal value, minimum value, extreme difference, standard deviation, symmetry, kurtosis, process capability (Cp, Cpk), operation performance (Pp, Ppk), fraction defective, first-pass yield, western trellis code level (σ) etc., correction and the preventive measure of the evaluation quality problems by computational science.
2) Fluctuation Cause Analysis and measure
System carries out chromatographic analysis by 5M1E to processing procedure and uses, seek out the essential factor of influence process ability and state, and to the process capability analysis, judge the improved validity of comparison procedure, process is analyzed by various problems analysis tools such as defective arrangement, defective and reason arrangement, defective and corrective action Pareto diagrams comprehensively, constantly reduce process variation, select relatively more crucial characteristic to carry out analysis and control, make these key characteristics controlled and reduce fluctuation.
2, report form statistics
After unusual situation appears in the slave mode to product, native system can carry out synchronous statistics to defective, engineering technical personnel find a variation tendency of defective on the basis of this statistics, and find the potential risk of corresponding equipment or technique according to oneself experience, just can get rid of in time this hidden danger, really reach the purpose of " proactive problem generation ".Native system gathers for Information Statistics such as process exception, defective arrangement, personnel checking-up, quality characteristic examination, product quality examination, treatment measures, the time range of user's data-oriented and quality characteristic scope, the automatic statistical summaries many kinds of parameters of system directly generates the Excel form.
Claims (8)
1. a cigarette physical index robotization detects analytical equipment, and it is characterized in that: this device mainly connects a data collector by an instrument adaptive device and forms; The instrument adaptive device connects a physical index checkout equipment and a facility registration device, data collector connects a data analysis module and a technological standards adaptation module, described data analysis module connection technological standards adaptation module and a process monitoring, analysis module.
2. a kind of cigarette physical index robotization as claimed in claim 1 detects analytical equipment, it is characterized in that: described instrument adaptive device comprises that one connects the equipment interface adaptation module of physical index checkout equipment and the standard metadata modular converter of a connection data harvester, also comprises the device metadata acquisition module of a connection device interface adaptation module and standard metadata modular converter.
3. a kind of cigarette physical index robotization as claimed in claim 1 or 2 detects analytical equipment, it is characterized in that: described data collector comprises that data acquisition function module and a connection procedure that connects the instrument adaptive device monitored, the data reporting functions module of analysis module, also comprises the data machining functions module of a connection data acquisition function module and data reporting functions module.
4. a kind of cigarette physical index robotization as claimed in claim 1 or 2 detects analytical equipment, and it is characterized in that: described process monitoring, analysis module comprise a process monitoring layer and a process analysis procedure analysis layer.
5. a kind of cigarette physical index robotization as claimed in claim 3 detects analytical equipment, it is characterized in that: the process monitoring layer of described data reporting functions module connection procedure monitoring, analysis module.
6. a kind of cigarette physical index robotization as claimed in claim 3 detects analytical equipment, it is characterized in that: the data acquisition function module of the standard metadata modular converter connection data harvester of described instrument adaptive device.
7. a kind of cigarette physical index robotization as claimed in claim 4 detects analytical equipment, it is characterized in that: the data acquisition function module of the standard metadata modular converter connection data harvester of described instrument adaptive device.
8. a kind of cigarette physical index robotization as claimed in claim 5 detects analytical equipment, it is characterized in that: the data acquisition function module of the standard metadata modular converter connection data harvester of described instrument adaptive device.
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
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CN2012203867768U CN202770475U (en) | 2012-08-07 | 2012-08-07 | Automatic detection and analysis device for physical indexes of tobacco rod |
CN201210277936.XA CN103575327B (en) | 2012-08-07 | 2012-08-07 | A kind of cigarette physical index Aulomatizeted Detect analytical equipment |
Applications Claiming Priority (2)
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CN2012203867768U CN202770475U (en) | 2012-08-07 | 2012-08-07 | Automatic detection and analysis device for physical indexes of tobacco rod |
CN201210277936.XA CN103575327B (en) | 2012-08-07 | 2012-08-07 | A kind of cigarette physical index Aulomatizeted Detect analytical equipment |
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CN2012203867768U Expired - Fee Related CN202770475U (en) | 2012-08-07 | 2012-08-07 | Automatic detection and analysis device for physical indexes of tobacco rod |
CN201210277936.XA Active CN103575327B (en) | 2012-08-07 | 2012-08-07 | A kind of cigarette physical index Aulomatizeted Detect analytical equipment |
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CN201210277936.XA Active CN103575327B (en) | 2012-08-07 | 2012-08-07 | A kind of cigarette physical index Aulomatizeted Detect analytical equipment |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103488151A (en) * | 2013-10-07 | 2014-01-01 | 红塔烟草(集团)有限责任公司 | Dynamic allocation system capable of improving suitability of cigarette tobacco primary processing quality data analysis system |
CN103575327A (en) * | 2012-08-07 | 2014-02-12 | 厦门烟草工业有限责任公司 | Automatic detection and analysis device for cigarette physical indexes |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106526207A (en) * | 2016-09-05 | 2017-03-22 | 广西中烟工业有限责任公司 | Automatic analysis method, device and system for tobacco rod quality detection |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
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IT1228401B (en) * | 1988-03-29 | 1991-06-14 | Hauni Werke Koerber & Co Kg | PROCEDURE AND DEVICE FOR THE MANUFACTURE OF A TOBACCO LODGING. |
CN100484422C (en) * | 2005-03-16 | 2009-05-06 | 中国科学院沈阳科学仪器研制中心有限公司 | Inspection integrated testing table of cigarette |
CN100422890C (en) * | 2006-11-22 | 2008-10-01 | 山东中烟工业公司 | Test method for cigarette rolling quality stability |
CN201225901Y (en) * | 2008-07-25 | 2009-04-22 | 中国科学院沈阳科学仪器研制中心有限公司 | Multifunctional test bench for checking cigarette filter stick object |
SG166031A1 (en) * | 2009-05-05 | 2010-11-29 | Yokogawa Electric Corp | Apparatus and method for monitoring an industrial process |
CN201716091U (en) * | 2010-06-30 | 2011-01-19 | 中国科学院沈阳科学仪器研制中心有限公司 | Five-physical index detection system for cigarettes |
CN202770475U (en) * | 2012-08-07 | 2013-03-06 | 厦门烟草工业有限责任公司 | Automatic detection and analysis device for physical indexes of tobacco rod |
-
2012
- 2012-08-07 CN CN2012203867768U patent/CN202770475U/en not_active Expired - Fee Related
- 2012-08-07 CN CN201210277936.XA patent/CN103575327B/en active Active
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103575327A (en) * | 2012-08-07 | 2014-02-12 | 厦门烟草工业有限责任公司 | Automatic detection and analysis device for cigarette physical indexes |
CN103575327B (en) * | 2012-08-07 | 2016-01-20 | 厦门烟草工业有限责任公司 | A kind of cigarette physical index Aulomatizeted Detect analytical equipment |
CN103488151A (en) * | 2013-10-07 | 2014-01-01 | 红塔烟草(集团)有限责任公司 | Dynamic allocation system capable of improving suitability of cigarette tobacco primary processing quality data analysis system |
CN103488151B (en) * | 2013-10-07 | 2016-02-24 | 红塔烟草(集团)有限责任公司 | A kind of dynamic configuration system improving cigarette primary processing process quality data analytic system applicability |
Also Published As
Publication number | Publication date |
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CN103575327B (en) | 2016-01-20 |
CN103575327A (en) | 2014-02-12 |
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