CN103575327A - Automatic detection and analysis device for cigarette physical indexes - Google Patents
Automatic detection and analysis device for cigarette physical indexes Download PDFInfo
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- CN103575327A CN103575327A CN201210277936.XA CN201210277936A CN103575327A CN 103575327 A CN103575327 A CN 103575327A CN 201210277936 A CN201210277936 A CN 201210277936A CN 103575327 A CN103575327 A CN 103575327A
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- 238000004458 analytical method Methods 0.000 title claims abstract description 49
- 235000019504 cigarettes Nutrition 0.000 title claims abstract description 32
- 238000001514 detection method Methods 0.000 title abstract description 22
- 238000000034 method Methods 0.000 claims abstract description 83
- 230000008569 process Effects 0.000 claims abstract description 58
- 230000006978 adaptation Effects 0.000 claims abstract description 30
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- 235000002637 Nicotiana tabacum Nutrition 0.000 description 2
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- 230000000007 visual effect Effects 0.000 description 2
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- 238000002872 Statistical quality control Methods 0.000 description 1
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Abstract
An automatic detection and analysis device for cigarette physical indexes is mainly formed by connecting an instrument adaptation device and a data acquisition device. The instrument adaptation device is connected with physical index detection equipment and an equipment registration device, the data acquisition device is connected with a data analysis module and a technological standard adaptation module, and the data analysis module is connected with the technological standard adaptation module and a process monitoring and analysis module. When being applied for the first time, the automatic detection and analysis device completes equipment registration through the equipment registration device. When a cigarette detection request is issued, the physical index detection equipment detects equipment detection data, the instrument adaptation device of the equipment obtains physical index detection original data and transmits the physical index detection original data to a data acquisition module, the data acquisition module carries out data acquisition according to preset acquisition strategies and an exception handling mechanism, then the data analysis module obtains quality control result data and technological detection standards from the data acquisition device and the technological standard adaptation module respectively, the quality control result data and technological detection standards are reported to the process monitoring and analysis module, and process monitoring and process analysis are carried out.
Description
Technical field
The present invention relates in tobacco business, with the technology of cigarette physical index detecting instrument adaptation, refer in particular to cigarette physical index acquisition technique, cigarette physical index analytical technology.
Background technology
Development along with tobacco industry, cigarette manufacture process requires more and more higher to control accuracy and quality stability, cigarette physical index special testing instrument has obtained extensive utilization in quality of production parameter control procedure, there is different multiple physical detection equipment in each equipment vendors, how these data is effectively organized, scientific utilization is a difficulties.In real cigarette manufacture process, cigarette machine and quality inspection equipment have the physical location of putting to have certain distance, how board operating personnel, (to be also production of cigarettes personnel, need not timing sampling observation cigarette quality situation) from repeating numerous and diverse test job, free, become the significant problem of enhancing productivity in wraparound workshop.Existing board operating personnel check physical index testing result by following two kinds of modes:
1, check and print testing result manual statistical computation
Be that physical detection result prints by printer, every mass property needs manual statistical computation, and this comparison in equipment is original, but part cigarette manufacturing plant still has use.
2, based on host computer, check testing result
This physical index checkout equipment is with host computer and special data acquisition software, and data acquisition software collects host computer by testing result to be shown, operating personnel check testing result by host computer.
3, from quality management software, check testing result
According to business demand customized development data acquisition software, the data of collection are shown for quality management software analysis, as the quality management module of MES, SPC etc.
The shortcoming of more than checking the corresponding existence of physical index testing result mode is:
1, check and print testing result manual statistical computation
Lack a set of adaptation site operation personnel and check the unified platform of different physical index checkout equipment testing results nearby, operating personnel often need to spend the long period to wait for testing result at different Test Fields.
2, based on host computer, check testing result
Available data acquisition mode is more original, and different physical examination equipment need to carry out specific interface and data acquisition module exploitation, and development amount is large.
3, from quality management software, check testing result
Lack for quality in site early warning, mass analysis function.
Summary of the invention
For problems of the prior art, the invention provides a kind of cigarette physical index robotization and detect analytical equipment.This device is manufactured site operation personnel for cigarette a set of physical index automatic detection device is provided, and realizes physical index testing result and unifies displaying, early warning analysis, process analysis procedure analysis platform.
For achieving the above object, technical solution of the present invention is:
Physical index robotization detects an analytical equipment, and this device mainly connects a data collector by an instrument adaptive device and forms; Instrument adaptive device connects a physical index checkout equipment and a facility registration device, data collector connects a data analysis module and a technological standards adaptation module, described data analysis module connection technological standards adaptation module and a process monitoring, analysis module.
Further, described instrument adaptive device comprises the equipment interface adaptation module of a connection physical index checkout equipment and the standard metadata modular converter of a connection data harvester, also comprises the device metadata acquisition module of a connection device interface adaptation module and standard metadata modular converter.
Further, described data collector comprises that the data acquisition function module of a connection instrument adaptive device and a connection procedure are monitored, the data reporting functions module of analysis module, also comprises the data machining functions module of a connection data acquisition function module and data reporting functions module.
Further, described process monitoring, analysis module comprise a process monitoring layer and a process analysis procedure analysis layer.
Further, the process monitoring layer of described data reporting functions module connection procedure monitoring, analysis module.
Further, the data acquisition function module of the standard metadata modular converter connection data harvester of described instrument adaptive device.
The usefulness of technique scheme is:
Cigarette physical index robotization of the present invention detects analytical equipment instrument adaptive device is applied in system, can the common physical index inspection machine of initiative recognition, and also this automatic adaptation ability can dynamic-configuration; Instrument adaptive device, for data acquisition module provides standard data, comes completely respectively data acquisition and data processing.By data collector, in conjunction with pre-data acquisition strategy and the data Processing Strategies of formulating, carry out data acquisition.Cigarette physical index robotization of the present invention detects analytical equipment finishing equipment registration before being used in first platform of the present invention; Quality inspection personnel sends cigarette physical index to quality inspection equipment and detects request, by physical index checkout equipment checkout equipment, detects data; Equipment and instrument adaptive device is automatically set up data acquisition passage with physical detection equipment and is obtained physical index detection raw data by its routing function, then is transferred to data acquisition module by the standard communication channel of instrument adaptive device; Data acquisition module carries out data acquisition according to predetermined acquisition strategies and exception handling; By data analysis module, from data collector, technological standards adaptation module, obtain quality inspection result data and technique examination criteria respectively again, report process monitoring, analysis module to carry out process monitoring and process analysis procedure analysis, for workshop on-the-spot logistics index robotization detects, provide automation solutions.Advantage of the present invention is as follows:
1, this solution is waited for test result without site operation personnel in test site, has saved operating personnel's time; Without using printer to print quality inspection receipt, save printing cost;
2, can automatic adaptation tool interface system, do not need customized development, saved cost of development;
3, many quality inspections devices collect data realizes and concentrates processing, processes, and in conjunction with data number, adopts policing feature optimization process flow, has improved system performance.
Accompanying drawing explanation
Fig. 1 is that cigarette physical index robotization of the present invention detects analytical equipment structural representation.
Fig. 2 is instrument adaptive device configuration diagram of the present invention.
Fig. 3 is data collector system structure schematic diagram of the present invention.
Embodiment
The present invention is now described in conjunction with the accompanying drawings and embodiments.
A kind of cigarette physical index robotization as shown in Figure 1 detects analytical equipment, and this device mainly connects a data collector by an instrument adaptive device and forms; Instrument adaptive device connects a physical index checkout equipment and a facility registration device, data collector connects a data analysis module and a technological standards adaptation module, described data analysis module connection technological standards adaptation module and a process monitoring, analysis module.This device is registered by facility registration device finishing equipment when using first; When quality inspection personnel sends cigarette physical index detection request to quality inspection equipment, by physical index checkout equipment checkout equipment, detect data; Equipment and instrument adaptive device and physical detection equipment are set up data acquisition passage and are obtained physical index and detect raw data, then are transferred to data acquisition module by the standard communication channel of instrument adaptive device; Data acquisition module carries out data acquisition according to predetermined acquisition strategies and exception handling; By data analysis module, from data collector, technological standards adaptation module, obtain quality inspection result data and technique examination criteria respectively again, report process monitoring, analysis module to carry out process monitoring and process analysis procedure analysis.
Physical index of the present invention detects and is completed by physical index checkout equipment, and physical index checkout equipment provides basic physical index test data and checkout equipment status data for comprehensive solution scheme of the present invention.Being used at present cigarette physical index checkout equipment a great variety, function, model, producer has nothing in common with each other, but mainly by serial line interface, Ethernet interface, USB interface, parallel interface mode, externally transmits data.
Facility registration device mainly completes physical index checkout equipment and when being used in this detection platform first, carries out the registration of equipment essential information, for instrument adaptive device provides basic equipment information.The facility registration process of haveing suffered is to complete by personalized configuration interface.
Data stream:
Input: input equipment title, device numbering, device interface types;
Different according to device type different pieces of information input item, conventional have 3 kinds of interfaces
Serial ports: baud rate, data bit, parity checking, position of rest;
By Socket communication: address, communication type, packet header, inclusion (data start bit), tail, packet length;
Database: type of database, database server address;
Output: successfully whether registration prompting, if successful output device configuration file.
Business Stream:
1, first user input device title, numbering, interface type Back ground Information, system requires to input different informations parameter automatically according to device type.
User is after input equipment information, and system is familiar with whether Authentication devices is registered, whether equipment exists, if meet registration condition, system is preserved register-file, and returns to the information of succeeding in registration.
Instrument adaptive device as shown in Figure 2 comprises the equipment interface adaptation module of a connection physical index checkout equipment and the standard metadata modular converter of a connection data harvester, also comprises the device metadata acquisition module of a connection device interface adaptation module and standard metadata modular converter.This instrument adaptive device comprises that device metadata obtains, changes, sends three partial functions, realization is obtained physical index check raw data from the physical index checkout equipment of different interface standards, set up the data transmission channel of unified standard form, and provide standard consolidation form data to data collector.
Described equipment interface adaptation module has realized the routing mode that device metadata acquisition module is connected with physical index checkout equipment.Equipment interface adaptation comprises two logic function modules: interface service module, interface management module.
The equipment interface adapter that instrument adaptive device builds is connected to each physical index checkout equipment entity, and the interface providing according to checkout equipment bottom is different and adopt different adaptive modes, and common adaptable interface mode has: serial ports, TCP, DB etc.According to the difference of interface mode, set up distinct interface adaptation services, total interface adaptation services is by the unified management of interface service module.Interface service module is obtained facility registration information, as device numbering, device type, interface parameters etc., realizes the various physical detection device interface protocol of self-adaptation ability.
Described device metadata acquisition module has been realized by equipment interface adaptation module and obtained detection data from the physical detection equipment of different interface type.Device metadata is obtained under communication management logic function module management and is carried out, and implementation step is as follows: driving arrangement interface adaptation module first, and set up data acquisition passage by communication management module; Set up with target device and keep in communication; Obtain device metadata.
Described device metadata modular converter converts different data type unifications to XML file layout.
Data collector as shown in Figure 3 comprises that the data acquisition function module of a connection instrument adaptive device and a connection procedure are monitored, the data reporting functions module of analysis module, also comprises the data machining functions module of a connection data acquisition function module and data reporting functions module.This data collector comprises that data acquisition, data processing, data report three large functions.Data collector is mainly realized from instrument adaptive device and is obtained data, carries out data processing and processes, and by certain way, data are reported to process monitoring layer or are saved in database by predetermined data acquisition strategy and abnormality processing strategy.
Described data acquisition function module realizes and the communication of instrument adaptive device, the data acquisition function module of the standard metadata modular converter connection data harvester by instrument adaptive device is obtained the data acquisition data of standard format from instrument adaptive device.
Data acquisition scheme and acquisition strategies are that the data acquisition policy service logic module by data acquisition function module manages.Data acquisition mode has two kinds of patterns of synchronous and asynchronous, under synchronous mode, by data acquisition function module, sends data acquisition request, and instrument adaptive device response request also sends to data acquisition function module by request msg; Under asynchronous mode, by the every generation of data after the format of instrument adaptive device, once changed, the data after variation send to data acquisition function module.
Described data machining functions module is that from the number of data acquisition function module collection, to adopt data be all generally the raw data of physical index checkout equipment, such as comprising, data of synchronously coming detect data value length, circumference, also the state value that comprises equipment, and these are original formatted datas with production information (during as class, trade mark, operating personnel etc.) do not have associated, so these data need data processing module to these data resolve, the processing such as classification.
Described data reporting functions module is that the physical index of processing through processing is detected to information, a part is offered process monitoring, analysis module with real-time information in form, to user's presentation information, this part information great majority is real-time alerting and cigarette quality test data information in time; Another part information, if data statistics data, detail etc. are by data reporting module write into Databasce, is used in order to process analysis procedure analysis module and other external systems.
Described process monitoring, analysis module comprise a process monitoring layer and a process analysis procedure analysis layer.The process monitoring layer of above-mentioned data reporting functions module connection procedure monitoring, analysis module.
Described process monitoring layer is that eight by built-in GB GB/T4091-2001 regulation sentence Anomaly standard, and support User Defined to sentence abnormal criterion, and system is carried out real-time analysis and monitoring by the different criterion of sentencing of setting to the data that gather.When there are abnormal conditions, by the type of alarm of setting in advance, by abnormal conditions information, notify board quality inspection personnel immediately, thereby reach the object of real-time production control procedure quality.The main following mode of process monitoring realizes:
1, automatic alarm
Field data and process exception reason, the correction automatic tracing process abnormality that combines with improvement measure, sends abnormal alarm automatically.
User can one or more warning settings for different qualitative characteristics systems, and each warning setting can have one or more alarm rule.Report to the police arranging can be for abnormal the violated diagnostic rule of difference, and according to the rank of the unusual condition of different quality characteristics and unusual condition, different type of alarms and different related announcement objects is freely set; System supports the multiple abnormal alarm mode ，Ling Kehe such as visual message pop-up box, enterprises mail, on-the-spot sound and light alarm mobile communication carrier to set up the alert notice mode of SMS cooperatively.
Sentence different criterion for eight kinds that according to the GB GB/T4091-2001 statistical quality control handbook of shewhart control chart, wherein stipulate and calculate in real time, real-time early warning.Sentencing different criterion particular content for these eight is:
1) 1 point drops on beyond A district
2) continuous 9 are dropped on center line the same side
3) continuous 6 increasing or decreasings
4) continuous 14 middle consecutive point are alternately upper and lower
5) have drop on beyond B district, center line the same side at 2 in continuous 3
6) have in continuous 5 beyond 4 C districts that drop on center line the same side
7) in continuous 15 C districts that drop on center line both sides
8) continuous 8 are dropped on center line both sides and none is in C district.
The data that gather are passed on server in real time, and server is sentenced different criterion according to eight and calculated in real time, and when certain sentences the different alert if that meets prior setting, server can, by the type of alarm of prior setting, be issued related personnel or equipment alarm; Related personnel or equipment are taken measures on customs clearance again, thereby reach the object of real-time production control procedure quality.Once produce abnormal conditions in flow process, system is sent abnormal conditions alarm immediately automatically, notifies related personnel immediately by information such as the occurrence positions of abnormal conditions, reasons.
2, process status is reminded
Self-defined crucial process monitoring object, can freely arrange real-time refreshing frequency, fully applies the easy judgement of color in visual management, by the greenish-yellow red trichromatism state of calibration process clearly, the variation of reminder process state; Increase the real-time demonstration of process capability, green expression process is normal, the red process exception that represents, and yellow expression process has obtained after occurring extremely processing and improving.Advanced graphics engine function makes checking of data point more directly perceived, automatically shows the relevant information of current some when mouse moves, and newly-increased data can be depicted on control chart immediately.
3, data mining
By monitoring interface, for supvr provides the quality status management information platform that can understand in real time enterprises production locale, make the quality status highly transparent of producing.All analysis data that can read control point by clicking warning lamp, system automatically links to pattern analysis and report form statistics module, calls and checks detailed data analysis and control chart.
By data mining, field data can be combined with process exception state, Analysis on Abnormal, correction improvement measure, attributional analysis personnel are pinpointed the problems in time and the infosystem information management to processing procedure abnormality processing is associated; Also for supvr provides the quality status management information platform that can understand in real time enterprises production locale, make the quality status highly transparent of producing.
Described process analysis procedure analysis layer is to analyze by pattern analysis and report form statistics complete process:
1, pattern analysis------application controls figure
Whether whether whether control chart is to have introduced time series or sample sequence compared with the feature of histogram maximum, controlled with deterministic process in controlling limit by observing sample point ASSOCIATE STATISTICS value, thereby note abnormalities in time at random by observing sample point arrangement.Control chart is greatly improving aspect quality prevention and process control ability compared with histogram.
System provides and has comprised more than the ten kind of application controls figure such as Xbar-R figure, Xbar-S figure, X-MR figure, Pn figure, P figure, U figure, C figure service chart, histogram, defect Pareto diagram, reason Pareto diagram, measure Pareto diagram, scatter diagram and analysis chart.
By using control chart to analyze, judge that whether production run is stable, abnormal conditions prevent unacceptable product to produce in finding in time to produce, check whether the precision of production equipment and technological equipment meets production requirement, and final realization is carried out grade estimation to product.
1) computing power
System provides nearly statistics and the analytical calculation ability of 30 kinds, comprise mean value, maximal value, minimum value, extreme difference, standard deviation, symmetry, kurtosis, process capability (Cp, Cpk), operation performance (Pp, Ppk), fraction defective, first-pass yield, western trellis code level (σ) etc., correction and the preventive measure of the evaluation quality problems by computational science.
2) Fluctuation Cause Analysis and measure
System is carried out chromatographic analysis application by 5M1E to processing procedure, find out the essential factor of influence process ability and state, and to process capability analysis, the improved validity of judgement comparison procedure, by various problems analysis tools such as defect arrangement, defect and reason arrangement, defect and corrective action Pareto diagrams, process is analyzed comprehensively, constantly reduce process variation, select more crucial characteristic relatively to carry out analysis and control, make these key characteristics controlled and reduce fluctuation.
2, report form statistics
The slave mode of product is being occurred after abnormal situation, native system can carry out synchronous statistics to defect, engineering technical personnel find a variation tendency of defect on the basis of this statistics, and according to the experience of oneself, find the potential risk of corresponding equipment or technique, just can get rid of in time this hidden danger, really reach the object of " proactive problem generation ".Native system gathers for Information Statistics such as process exception, defect arrangement, personnel checking-up, quality characteristic examination, product quality examination, treatment measures, the time range of user's data-oriented and quality characteristic scope, the automatic statistical summaries many kinds of parameters of system, directly generates Excel form.
Claims (8)
1. the robotization of cigarette physical index detects an analytical equipment, it is characterized in that: this device mainly connects a data collector by an instrument adaptive device and forms; Instrument adaptive device connects a physical index checkout equipment and a facility registration device, data collector connects a data analysis module and a technological standards adaptation module, described data analysis module connection technological standards adaptation module and a process monitoring, analysis module.
2. a kind of cigarette physical index robotization as claimed in claim 1 detects analytical equipment, it is characterized in that: described instrument adaptive device comprises the equipment interface adaptation module of a connection physical index checkout equipment and the standard metadata modular converter of a connection data harvester, also comprise the device metadata acquisition module of a connection device interface adaptation module and standard metadata modular converter.
3. a kind of cigarette physical index robotization as claimed in claim 1 or 2 detects analytical equipment, it is characterized in that: described data collector comprises that the data acquisition function module of a connection instrument adaptive device and a connection procedure are monitored, the data reporting functions module of analysis module, also comprises the data machining functions module of a connection data acquisition function module and data reporting functions module.
4. a kind of cigarette physical index robotization as claimed in claim 1 or 2 detects analytical equipment, it is characterized in that: described process monitoring, analysis module comprise a process monitoring layer and a process analysis procedure analysis layer.
5. a kind of cigarette physical index robotization as claimed in claim 3 detects analytical equipment, it is characterized in that: the process monitoring layer of described data reporting functions module connection procedure monitoring, analysis module.
6. a kind of cigarette physical index robotization as claimed in claim 3 detects analytical equipment, it is characterized in that: the data acquisition function module of the standard metadata modular converter connection data harvester of described instrument adaptive device.
7. a kind of cigarette physical index robotization as claimed in claim 4 detects analytical equipment, it is characterized in that: the data acquisition function module of the standard metadata modular converter connection data harvester of described instrument adaptive device.
8. a kind of cigarette physical index robotization as claimed in claim 5 detects analytical equipment, it is characterized in that: the data acquisition function module of the standard metadata modular converter connection data harvester of described instrument adaptive device.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012203867768U CN202770475U (en) | 2012-08-07 | 2012-08-07 | Automatic detection and analysis device for physical indexes of tobacco rod |
| CN201210277936.XA CN103575327B (en) | 2012-08-07 | 2012-08-07 | A kind of cigarette physical index Aulomatizeted Detect analytical equipment |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012203867768U CN202770475U (en) | 2012-08-07 | 2012-08-07 | Automatic detection and analysis device for physical indexes of tobacco rod |
| CN201210277936.XA CN103575327B (en) | 2012-08-07 | 2012-08-07 | A kind of cigarette physical index Aulomatizeted Detect analytical equipment |
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| Publication Number | Publication Date |
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| CN103575327A true CN103575327A (en) | 2014-02-12 |
| CN103575327B CN103575327B (en) | 2016-01-20 |
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| CN2012203867768U Expired - Fee Related CN202770475U (en) | 2012-08-07 | 2012-08-07 | Automatic detection and analysis device for physical indexes of tobacco rod |
| CN201210277936.XA Active CN103575327B (en) | 2012-08-07 | 2012-08-07 | A kind of cigarette physical index Aulomatizeted Detect analytical equipment |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2012203867768U Expired - Fee Related CN202770475U (en) | 2012-08-07 | 2012-08-07 | Automatic detection and analysis device for physical indexes of tobacco rod |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106526207A (en) * | 2016-09-05 | 2017-03-22 | 广西中烟工业有限责任公司 | Automatic analysis method, device and system for tobacco rod quality detection |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202770475U (en) * | 2012-08-07 | 2013-03-06 | 厦门烟草工业有限责任公司 | Automatic detection and analysis device for physical indexes of tobacco rod |
| CN103488151B (en) * | 2013-10-07 | 2016-02-24 | 红塔烟草(集团)有限责任公司 | A kind of dynamic configuration system improving cigarette primary processing process quality data analytic system applicability |
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- 2012-08-07 CN CN2012203867768U patent/CN202770475U/en not_active Expired - Fee Related
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| US4998540A (en) * | 1988-03-29 | 1991-03-12 | Korber Ag | Method of and apparatus for eliminating irregularities from a stream of fibrous material |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106526207A (en) * | 2016-09-05 | 2017-03-22 | 广西中烟工业有限责任公司 | Automatic analysis method, device and system for tobacco rod quality detection |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103575327B (en) | 2016-01-20 |
| CN202770475U (en) | 2013-03-06 |
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