CN202639844U - A hoop plate welding device - Google Patents

Abstract

The utility model discloses a staple bolt board welding set, including the frame, its characterized in that: the welding machine is characterized in that a feeding mechanism capable of feeding a steel strip for manufacturing the hoop plate into the rack is arranged at one end of the rack, a butt welding device is arranged on one side of the rack, and a manipulator mechanism capable of clamping the steel strip and rolling the steel strip into a round shape to be fed into the butt welding device for welding is arranged on the other side of the rack. The utility model discloses the purpose has overcome not enough among the prior art and has provided a simple structure, can the automation mechanized operation, effectively reduces intensity of labour and manufacturing cost, effectively improves production efficiency's staple bolt board welding set.

Description

A hoop plate welding device

【Technical field】

The utility model relates to a hoop plate welding device.

【Background technique】

At present, the forming and welding of the hoop plates of pipe piles are all done manually, and are completed in separate processes, including developed countries such as Japan and South Korea, which are all manual operations and have not reached mechanical automation. In this way, not only the labor intensity is high, but the product quality is unstable, and it is also harmful to the human body.

【Content of utility model】

The purpose of the utility model is to overcome the deficiencies in the prior art and provide a hoop plate welding device with simple structure, automatic operation, effective reduction of labor intensity and production cost, and effective improvement of production efficiency.

In order to solve the above-mentioned technical problems, the utility model adopts the following technical solutions:

A hoop plate welding device, including a frame, is characterized in that: one end of the frame is provided with a feeding mechanism that can send the steel belt for making the hoop plate into the frame, and one end of the frame A butt welding device is provided on one side, and a manipulator mechanism that can clamp the steel strip and roll the steel strip into a circle and send it to the butt welding device for welding is provided on the other side of the frame.

The hoop plate welding device as described above is characterized in that a forming machine capable of forming the welded steel strip is provided on the other end of the frame.

A hoop plate welding device as described above is characterized in that the manipulator mechanism includes a base, and two turning devices that can be turned over relatively are arranged on the base, and the turning device includes a rotating Cylinder, a turning arm is connected to the rotating cylinder shaft of the rotating cylinder, a manipulator that can clamp the steel belt is provided on the turning arm, and a manipulator that can clamp the steel belt is arranged on the described machine base to make the turning Traversing mechanism for the device to move to the butt welding device.

A hoop plate welding device as described above is characterized in that the traversing mechanism includes a guide slide bar fixed on the machine base, and a movable seat is arranged on the guide slide bar, so The overturning device is fixedly connected to the movable base, and a driving device capable of driving the movable base to move is provided on the base.

A hoop plate welding device as described above is characterized in that the feeding mechanism includes a material rack, and a flattening machine that can flatten the steel strip is provided on the discharge end of the material rack. A servo feeder is provided at the outlet end of the machine, and a conveying device is provided on the discharge end of the servo feeder, and a shearing machine capable of cutting the steel strip is provided on the conveying device.

A hoop plate welding device as described above is characterized in that the conveying device includes a conveying frame, and a first conveying roller set and a second conveying roller set are respectively arranged on the conveying frame, and the first The feed end of a conveying roller set is set corresponding to the discharge end of the servo feeder, and the discharge end of the second conveying roller set is set corresponding to the feed end of the frame. The conveying frame is provided with a pushing mechanism that can push the cut steel strip to the second conveying roller group, and the pushing mechanism includes a cylinder fixedly connected to the conveying frame, and the cylinder shaft of the cylinder There is a push head on it.

Any hoop plate welding device as described above is characterized in that a guide wheel set is provided between the conveying device and the frame, and the guide wheel set includes left and right opposite guide wheel brackets. The guide wheel bracket is provided with guide wheels.

A hoop plate welding device as described above is characterized in that the flattening machine includes a fixed seat, and upper and lower rows of pressure rollers are arranged on the fixed seat, and the shearing machine includes a machine A head, the head is connected to the drive motor, and a shear head is arranged on the head.

A hoop plate welding device as described above is characterized in that the forming machine includes a forming machine base, and upper and lower forming rollers are arranged on the forming machine base, and the welded steel strip is welded from the butt After the device is sent out, it enters between the upper and lower forming rollers, and the upper and lower forming rollers are respectively connected to the rotating shaft.

A hoop plate welding device as described above is characterized in that the butt welding device includes a butt welding device base, and a movable welding head is arranged on the butt welding device base, and the butt welding A motor that drives the welding head to move is provided on the device frame, and a material return device that can push the welded steel strip out of the welding head is provided on the butt welding device frame, and the material return device includes a fixed The cylinder connected to the base of the butt welding device is provided with a push plate on the cylinder shaft of the cylinder.

Compared with the prior art, the utility model has the following advantages:

The utility model has a simple structure, each process can be operated automatically, effectively reduces labor intensity and production cost, and effectively improves production efficiency.

【Description of drawings】

Fig. 1 is the schematic diagram of the utility model;

Fig. 2 is the enlarged view of place A in Fig. 1;

Fig. 3 is the enlarged view of place B in Fig. 1;

Fig. 4 is the enlarged view of place C in Fig. 1;

Figure 5 is an enlarged view at D in Figure 1;

Figure 6 is an enlarged view of point E in Figure 1.

【Detailed ways】

The utility model is described in detail below in conjunction with accompanying drawing:

As shown in Figures 1 to 6, a hoop plate welding device includes a frame 1, and one end of the frame 1 is provided with a feeding mechanism that can send the steel belt 2 for making the hoop plate into the frame 1 3. A butt welding device 4 is provided on one side of the frame 1, and a butt welding device 4 is provided on the other side of the frame 1 to clamp the steel strip 2 and roll the steel strip 2 into a circle and send it into the A manipulator mechanism 5 for welding the welding device 4 . In the utility model, the other end of the frame 1 is also provided with a molding machine 6 that can shape the steel strip 2 after welding.

As shown in Figures 1 and 2, the feeding mechanism 3 described in the utility model includes a material rack 31, and a flattening machine 32 that can flatten the steel strip 2 is provided on the discharge end of the material rack 31. The outlet end of the flattening machine 32 is provided with a servo feeder 33, and a delivery device 34 is provided on the discharge end of the servo feeder 33, and a shearing device that can cut the steel strip 2 is provided on the delivery device 34. Machine 35.

Wherein the conveying device 34 includes a conveying frame 341, on which a first conveying roller group 342 and a second conveying roller group 343 are respectively arranged, and the feeding end of the first conveying roller group 341 Corresponding to the discharge end of the servo feeder 33, the discharge end of the second conveyor roller set 343 is set corresponding to the feed end of the frame 1, on the conveyor frame 341 There is a pushing mechanism 344 that can push the cut steel strip 2 into the second delivery roller set 343, and the pushing mechanism 344 includes a cylinder 3441 fixedly connected to the delivery frame 341, and the cylinder 3441 Push head 3442 is provided on the cylinder shaft. The first set of conveying rollers 342 and the second set of conveying rollers 343 described in the present invention are respectively composed of a plurality of rollers arranged on the conveying frame 341 .

In the utility model, a guide wheel set 7 is provided between the conveying device 34 and the frame 1, and the guide wheel set 7 includes a guide wheel bracket 71 oppositely arranged on the left and right sides. Guide wheel 72 is provided on.

As shown in Figure 1, the flattening machine 32 described in the utility model includes a fixed seat 321, and the upper and lower rows of pressure rollers 322 are arranged on the fixed seat 321, and the shearing machine 35 includes a machine The head 351, the head 351 is connected to the driving motor 352, and the head 351 is provided with a shear head 353. The steel strip 2 is sent into the conveyor frame 341 of the conveying device 34 by the servo feeder 33. When the length of the steel strip 2 reaches a predetermined length, the servo feeder 33 stops feeding, and the drive motor 352 of the leveling machine 32 works to drive the shear head 353 press down, thereby cut off steel band 2. This effectively ensures that the lengths of the steel strips 2 for each hoop plate are consistent.

Butt welding device 4 among the utility model comprises butt welding device support 41, is provided with movable welding head 42 on described butt welding device support 41, is provided with on described butt welding device support 41 There is a cylinder 43 that drives the welding head 42 to move, and a material return device 44 that can push the welded steel strip 2 out of the welding head 42 is provided on the butt welding device support 41. The material return device 44 includes There is a cylinder 441 fixedly connected to the support of the butt welding device, and a push plate 442 is arranged on the cylinder shaft of the cylinder 441 . After the manipulator 523 sends the circular steel strip 2 into the butt welding device 4, the motor 43 works to drive the welding head 42 to move, and the welding head 42 is welded at the butt joint of the steel strip 2. After the welding is completed, the material return device 44 The cylinder 441 works, and the cylinder shaft drives the push plate 442 to move forward, thereby driving the welded steel strip away from the welding device.

As shown in Figures 1 and 4, the manipulator mechanism 5 described in the utility model includes a base 51, and two turning devices 52 that can be turned over relatively are arranged on the base 51, and the turning device 52 includes There is a rotating cylinder 521, and a turning arm 522 is connected to the cylinder shaft of the turning cylinder 521. A manipulator 523 capable of clamping the steel strip 2 is provided on the turning arm 522. A traverse mechanism 53 that can move the turning device 52 to the butt welding device 4 is provided on it.

The traversing mechanism 53 includes a guide slide bar 531 fixedly arranged on the base 51, a movable seat 532 is arranged on the guide slide bar 531, and the turning device 52 is fixedly connected to the On the movable base 532, a driving device 533 that can drive the movable base 532 to move is provided on the base 51.

As shown in Figures 1 and 6, the forming machine 6 described in the utility model includes a forming frame 61, on which the forming frame 61 is provided with upper and lower forming rollers 62, 63, and the steel strip after welding 2. After being sent out from the butt welding device 4, it enters between the upper and lower forming rollers 62, 63, and the upper and lower forming rollers 62, 63 are respectively connected to the rotating shaft 64. The welded steel strip 2 enters the forming machine 6 for forming processing, so that the roundness of the steel strip 2 is higher.

Working principle of the utility model:

In the utility model, the steel strip roll is placed on the material rack 31, and the steel strip 2 is sent to the delivery device 34 by the servo feeder 33 after being flattened by the leveling machine 32. After reaching a predetermined length, the servo feeder 33 stops feeding. The shearing machine 35 cuts off the steel strip 2, and then the pushing mechanism 344 pushes the cut steel strip 2 from the first conveying roller set 342 into the second conveying roller set 343, and then is conveyed by the second conveying roller set 343, and enters the guide Wheel 72 is then fed into Rack 1. The two manipulators 523 of the manipulator mechanism 5 clamp the two ends of the steel strip 2, the rotating cylinder 521 works, the turning arm 522 drives the manipulator 523 to turn over relatively, so that the steel strip 2 is rolled into a circle, and the traversing mechanism 53 works to roll it into a circle. The circular steel strip 2 is sent into the butt welding device 4 for welding, and the welded steel strip 2 is sent out by the stripping device 44, and then enters the forming machine 6 through the slide rail of the side plate of the frame 1 for forming processing.

Claims (10)

1. anchor ear plate welder, include frame (1), it is characterized in that: be provided with the feed mechanism (3) that making anchor ear plate can be sent into frame (1) with steel band (2) at described frame (1) one end, be provided with opposite soldering device (4) in described frame (1) one side, in described frame (1) but opposite side is provided with the described steel band of clamping (2) and steel band (2) is rolled into circle sends into the manipulator mechanism (5) that opposite soldering device (4) welds.

2. a kind of anchor ear plate welder according to claim 1 is characterized in that also being provided with steel band (2) after can finishing welding on described frame (1) other end and carrying out the forming machine (6) of processing and forming.

3. a kind of anchor ear plate welder according to claim 1, it is characterized in that described manipulator mechanism (5) comprises support (51), be provided with two turning devices that can relatively overturn (52) at described support (51), described turning device (52) includes rotary cylinder (521), rotary cylinder axle at described rotary cylinder (521) is connected with a flip-arm (522), at described flip-arm (522) but be provided with the manipulator (523) of the described steel band of a clamping (2), be provided with at described support (51) and can make described turning device (52) to the mobile transverse-moving mechanism (53) of opposite soldering device (4).

4. a kind of anchor ear plate welder according to claim 3, it is characterized in that described transverse-moving mechanism (53) includes the guiding slide bar (531) that is fixedly installed on the described support (51), be provided with sliding seat (532) at described guiding slide bar (531), described turning device (52) is fixedly connected on the described sliding seat (532), is provided with at described support (51) and can orders about the mobile drive unit (533) of described sliding seat (532).

5. a kind of anchor ear plate welder according to claim 1, it is characterized in that described feed mechanism (3) includes bin (31), described bin (31) discharge end be provided with one steel band (2) can be flattened drive flat-bed machine (32), be provided with a servo feeder (33) at described flat-bed machine (32) port of export of opening, be provided with conveying device (34) at described servo feeder (33) discharge end, be provided with the cutter (35) that steel band (2) can be cut off in described conveying device (34).

6. a kind of anchor ear plate welder according to claim 5, it is characterized in that described conveying device (34) includes carriage (341), be respectively equipped with the first conveying roller group (342) and the second conveying roller group (343) at described carriage (341), the corresponding setting of discharge end of the feed end of described the first conveying roller group (341) and described servo feeder (33), the corresponding setting of feed end of the discharge end of described the second conveying roller group (343) and described frame (1), be provided with the delivery device (344) that the steel band after cutting off (2) can be pushed in the second conveying roller group (343) at described carriage (341), described delivery device (344) includes the cylinder (3441) that is fixedly connected on the described carriage (341), is provided with at the cylinder axis of described cylinder (3441) and pushes head (3442).

7. according to claim 5 or 6 described a kind of anchor ear plate welders, it is characterized in that between described conveying device (34) and frame (1), being provided with guiding wheels (7), described guiding wheels (7) comprise the left and right guide wheel bracket that is oppositely arranged (71), are provided with directive wheel (72) at described guide wheel bracket (71).

8. a kind of anchor ear plate welder according to claim 5, it is characterized in that the described flat-bed machine (32) of opening includes holder (321), be provided with upper and lower two row pressure rollers (322) at described holder (321), described cutter (35) comprises head (351), described head (351) is connected on the drive motors (352), is provided with shearing cutter head (353) at described head (351).

9. a kind of anchor ear plate welder according to claim 2, it is characterized in that described forming machine (6) includes moulding support (61), be provided with upper and lower shaping roller (62 at described moulding support (61), 63), steel band after the welding (2) enters at described upper and lower shaping roller (62 after opposite soldering device (4) is sent, 63) between, described upper and lower shaping roller (62,63) is connected on the turning cylinder (64).

10. according to claim 1 or 9 described a kind of anchor ear plate welders, it is characterized in that opposite soldering device (4) includes opposite soldering device support (41), be provided with movably plumb joint (42) at described opposite soldering device support (41), be provided with the mobile motor (43) of the described plumb joint of driving (42) at described opposite soldering device support (41), be provided with the discharging device (44) that the rear steel band (2) of welding can be released plumb joint (42) at described opposite soldering device support (41), described discharging device (44) includes the cylinder (441) that is fixedly connected on the described opposite soldering device support, is provided with push pedal (442) at the cylinder axis of described cylinder (441).

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