CN202292096U - Automatic production line for side plates or front wall plate of container - Google Patents
Automatic production line for side plates or front wall plate of container Download PDFInfo
- Publication number
- CN202292096U CN202292096U CN2011204484871U CN201120448487U CN202292096U CN 202292096 U CN202292096 U CN 202292096U CN 2011204484871 U CN2011204484871 U CN 2011204484871U CN 201120448487 U CN201120448487 U CN 201120448487U CN 202292096 U CN202292096 U CN 202292096U
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- lateral transfer
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- production line
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 21
- 239000000463 material Substances 0.000 claims abstract description 47
- 238000007599 discharging Methods 0.000 claims description 10
- 230000007704 transition Effects 0.000 claims description 8
- 238000007790 scraping Methods 0.000 claims description 7
- 239000002994 raw material Substances 0.000 claims description 5
- 208000037805 labour Diseases 0.000 abstract 2
- 230000032258 transport Effects 0.000 description 8
- 238000005516 engineering process Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 5
- 239000012237 artificial material Substances 0.000 description 3
- 238000013138 pruning Methods 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 238000010008 shearing Methods 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 238000007634 remodeling Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Abstract
The utility model relates to an automatic production line for side plates or a front wall plate of a container. The technical scheme that: according to the automatic production line, an automatic material feeding device, an automatic material conveying device, a plate material pressing and positioning device, a swing-type plate shear and a stacking device are arranged sequentially along a plate material flow line direction. The automatic production line has the advantages of saving labors, reducing labor intensity of workers, improving the production efficiency, saving materials and guaranteeing that the processing quality is high and stable.
Description
Technical field
The utility model relates to the automatic production line of a kind of container side plate or front wallboard.
Background technology
The processing technology of existing side plate of container industry or front wallboard generally is made up of artificial die mould and both sides two process routes of pruning the good steel plate of preliminary treatment.These two lines are separate; Interconnect through the running operation; Artificial die mould stacking is transported to the pruning operation through the workshop travelling bogie from the good steel plate of preliminary treatment to hydraulic press, then through the artificial pruning of swing-type plate shears (shear respectively on both sides); Produce container side plate or front wallboard part, that is:
Die mould technology: artificial material loading → scale die mould → stacking;
Prune operation: artificial material loading → shearing blanking → stacking;
Can know that by above technology in the process of container side plate or front wallboard, need carry out processes such as artificial material loading, stacking, handling, discharging repeatedly, production efficiency is low, human cost is higher.
Summary of the invention
The utility model is in order to overcome the deficiency of above-mentioned prior art; Provide a kind of and can save the labour, reduced working strength of workers, enhance productivity, can save the high and stable container side plate of material and crudy or the automatic production line of front wallboard.
The utility model is realized through following technical measures: the automatic production line of a kind of container side plate or front wallboard is disposed with automatic charging device, automatic feeding, sheet material pressure shape positioner, swing-type plate shears, bunching device according to sheet material streamline direction;
Said automatic charging device comprises the lateral transfer roller-way of getting the raw materials ready, vacuum cup group, and said vacuum cup group comprises support body, and said support body is provided with some vacuum cups, reach cylinder and lift cylinder;
Said automatic feeding comprises the feeding frame, and horizontal feeding feed roller, lateral transfer roller-way are installed on the said feeding frame, and lateral transfer roller-way one side is provided with vertical material-pulling device;
The other sheet material of planer-type hydraulic press, planer-type hydraulic press that said sheet material is pressed the shape positioner to comprise and is positioned at lateral transfer roller-way opposite side is located and transport, and mould and the sheet material first ripple baffle plate piecemeal are installed on the workbench of said planer-type hydraulic press; Said sheet material location and transport comprise fixed frame and elevator platform; The manipulator clamp that can vertically move is installed on the said fixed frame; Said manipulator clamp is connected with servo drive; The longitudinal belt transport is installed on the said elevator platform, and said elevator platform is connected with lift cylinder; Said fixed frame is provided with horizontal adjustment deflector roll, the other lateral transfer roller-way that is provided with of said horizontal adjustment deflector roll, and said lateral transfer roller-way can be with sheet material along laterally delivering to swing-type plate shears;
Lateral transfer roller-way before the said swing-type plate shears is provided with the guide-localization edger roll, and said swing-type plate shears is provided with pusher cylinder and shear knife, the other discharging deburring roller-way that is provided with of said lateral transfer roller-way.
The concrete characteristics of the utility model also have, and above-mentioned bunching device comprises the transition apparatus of the inclination that cooperates with discharging deburring roller-way, and the lower end of said transition apparatus is provided with the material all in one piece device, and said material all in one piece device is provided with piling bed.
Above-mentioned vertical material-pulling device comprises scraping wings and the drive unit that is connected with scraping wings.
The beneficial effect of the utility model is:
(1) since this container side plate or all manufacturing procedures of front wallboard on same production line, carry out automatically; Saved in the former technology transhipment man-hour that material loading, stacking operation operating time and each line that each line exists are connected each other; Saved the time, productivity ratio greatly improves;
(2) because this production line adds man-hour to side plate or front wallboard; Do not need to circulate in the different working zone; A lot of unnecessary duplications of labour have been reduced, such as side plate or front wallboard are carried out material loading, stacking, handling, discharging etc., relatively with existing processing method; It has production efficiency height, technology simple, reduced labour intensity, and reduced advantage such as production cost;
(3) the utility model enhance productivity about 40%, saving personnel 60%; So owing to adopt SERVO CONTROL to increase this product quality stability.
Description of drawings
Fig. 1 is the structural representation of the utility model.
Fig. 2 is the expanded view of the utility model according to production line.
Wherein, the lateral transfer of 1. getting the raw materials ready roller-way, 2. vacuum cup, 3. support body, 4. reach cylinder, 5. lift cylinder; 6. frame, 7. horizontal feeding feed roller, 8. lateral transfer roller-way, 9. vertically material-pulling device, 10. planer-type hydraulic press; 11. mould piecemeal, 12. sheet materials, the first ripple baffle plate, 13. fixed frames, 14. elevator platforms, 15. manipulator clamps; 16. servo drive, 17. longitudinal belt transports, 18. lift cylinders, 19. lateral transfer roller-ways, 20. swing-type plate shears; 21. the guide-localization edger roll, 22. pusher cylinders, 23. shear knives, 24. discharging deburring roller-ways, 25. transition apparatus; 26. the material all in one piece device, 27. piling beds, 28. scraping wings, 29. adjustment deflector rolls, 30, the material all in one piece cylinder.
The specific embodiment
For clearly demonstrating the technical characterstic of this programme, through a specific embodiment, this programme is set forth below.
Shown in accompanying drawing; The automatic production line of a kind of container side plate or front wallboard; The automatic production line of a kind of container side plate or front wallboard; It is characterized in that, be disposed with automatic charging device, automatic feeding, sheet material pressure shape positioner, swing-type plate shears, bunching device according to sheet material streamline direction;
Wherein, automatic charging device comprises the lateral transfer roller-way of getting the raw materials ready, vacuum cup group, and said vacuum cup group comprises support body, and said support body is provided with some vacuum cups, reach cylinder and lift cylinder;
Automatic feeding comprises the feeding frame, and horizontal feeding feed roller, lateral transfer roller-way are installed on the said feeding frame, and lateral transfer roller-way one side is provided with vertical material-pulling device;
The other sheet material of planer-type hydraulic press, planer-type hydraulic press that sheet material is pressed the shape positioner to comprise and is positioned at lateral transfer roller-way opposite side is located and transport, and mould and the sheet material first ripple baffle plate piecemeal are installed on the workbench of said planer-type hydraulic press; Said sheet material location and transport comprise fixed frame and elevator platform; The manipulator clamp that can vertically move is installed on the said fixed frame; Said manipulator clamp is connected with servo drive; The longitudinal belt transport is installed on the said elevator platform, and said elevator platform is connected with lift cylinder; Said fixed frame is provided with horizontal adjustment deflector roll, the other lateral transfer roller-way that is provided with of said horizontal adjustment deflector roll, and said lateral transfer roller-way can be with sheet material along laterally delivering to swing-type plate shears; Lateral transfer roller-way before the swing-type plate shears is provided with the guide-localization edger roll; Said swing-type plate shears is provided with pusher cylinder and shear knife; The other discharging deburring roller-way that is provided with of said lateral transfer roller-way; The other transition apparatus that is provided with the inclination that is mated of discharging deburring roller-way, the lower end of said transition apparatus is provided with the material all in one piece device, and said material all in one piece device is provided with piling bed.
Wherein, vertically material-pulling device comprises scraping wings and the drive unit that is connected with scraping wings.This can pass through existing techniques in realizing, and drive unit can adopt air pressure to drive.
The course of work of the utility model is following:
The good sheet material of preliminary treatment is delivered to sheet material under the vacuum cup group by the lateral transfer roller-way of getting the raw materials ready; Through vacuum cup sheet material is picked up; And be transferred to horizontal feeding feed roller place before with sheet material through reach cylinder and lift cylinder, deliver to planer-type hydraulic press place by the lateral transfer roller-way after the feeding; Sheet material vertically is delivered under the planer-type hydraulic press and through behind the sheet material first ripple baffle plate location through vertical material-pulling device; Form first waveform through punching press under the mould piecemeal, location through the servo drive realization waveform subsequent that is connected with the manipulator clamp behind first Waveform shaping; After treating that sheet material machines; Elevator platform rises; Elevator platform landed after the longitudinal belt transport was delivered to horizontal adjustment deflector roll with sheet forming; Laterally the adjustment deflector roll cooperates with the lateral transfer roller-way sheet forming is delivered to the swing-type plate shears place, after sheet forming is located through pusher cylinder and guide-localization edger roll, and the Fixed width shearing of the width through the realization of the shear knife on swing-type plate shears sheet material; When delivering to piling bed by discharging deburring roller-way and transition apparatus the waste material that shear to produce in Fixed width is collected, dropping down onto on the piling bed fully, sheet forming stretches out blanking wallboard or side plate stacking neat through the material all in one piece cylinder.
The utility model can pass through or adopt existing techniques in realizing without the technical characterictic of describing; Repeat no more at this; Certainly, above-mentioned explanation is not to be the restriction to the utility model, and the utility model also is not limited in above-mentioned giving an example; Variation, remodeling, interpolation or replacement that those skilled in the art are made in the essential scope of the utility model also should belong to the protection domain of the utility model.
Claims (3)
1. the automatic production line of container side plate or front wallboard is characterized in that, is disposed with automatic charging device, automatic feeding, sheet material according to sheet material streamline direction and presses shape positioner, swing-type plate shears, bunching device;
Said automatic charging device comprises the lateral transfer roller-way of getting the raw materials ready, vacuum cup group, and said vacuum cup group comprises support body, and said support body is provided with some vacuum cups, reach cylinder and lift cylinder;
Said automatic feeding comprises the feeding frame, and horizontal feeding feed roller, lateral transfer roller-way are installed on the said feeding frame, and lateral transfer roller-way one side is provided with vertical material-pulling device;
The other sheet material of planer-type hydraulic press, planer-type hydraulic press that said sheet material is pressed the shape positioner to comprise and is positioned at lateral transfer roller-way opposite side is located and transport, and mould and the sheet material first ripple baffle plate piecemeal are installed on the workbench of said planer-type hydraulic press; Said sheet material location and transport comprise fixed frame and elevator platform; The manipulator clamp that can vertically move is installed on the said fixed frame; Said manipulator clamp is connected with servo drive; The longitudinal belt transport is installed on the said elevator platform, and said elevator platform is connected with lift cylinder; Said fixed frame is provided with horizontal adjustment deflector roll, the other lateral transfer roller-way that is provided with of said horizontal adjustment deflector roll, and said lateral transfer roller-way can be with sheet material along laterally delivering to swing-type plate shears;
Lateral transfer roller-way before the said swing-type plate shears is provided with the guide-localization edger roll, and said swing-type plate shears is provided with pusher cylinder and shear knife, the other discharging deburring roller-way that is provided with of said lateral transfer roller-way.
2. according to the automatic production line of right 1 described container side plate or front wallboard; It is characterized in that; Said bunching device comprises the transition apparatus of the inclination that cooperates with discharging deburring roller-way, and the lower end of said transition apparatus is provided with the material all in one piece device, and said material all in one piece device is provided with piling bed.
3. according to the automatic production line of right 1 or 2 described container side plates or front wallboard, it is characterized in that said vertical material-pulling device comprises scraping wings and the drive unit that is connected with scraping wings.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011204484871U CN202292096U (en) | 2011-11-14 | 2011-11-14 | Automatic production line for side plates or front wall plate of container |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011204484871U CN202292096U (en) | 2011-11-14 | 2011-11-14 | Automatic production line for side plates or front wall plate of container |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202292096U true CN202292096U (en) | 2012-07-04 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011204484871U Withdrawn - After Issue CN202292096U (en) | 2011-11-14 | 2011-11-14 | Automatic production line for side plates or front wall plate of container |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202292096U (en) |
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102490013A (en) * | 2011-11-14 | 2012-06-13 | 山东力丰自动化成套设备有限公司 | Automatic production line for side plate or front wall plate of container |
| CN102963666A (en) * | 2012-11-29 | 2013-03-13 | 江苏爱动力自动化设备有限公司 | Charging device of automatic molding machine for long frame of solar cell module |
| CN103878642A (en) * | 2014-03-31 | 2014-06-25 | 神龙汽车有限公司 | Method for preventing repeated machining and leaked machining of workpieces |
| CN104117837A (en) * | 2014-08-08 | 2014-10-29 | 杭州沃镭科技有限公司 | Material conveying device applied to steering knuckle bearing material press-fit production line |
| CN104647115A (en) * | 2013-11-25 | 2015-05-27 | 浙江跃岭股份有限公司 | Accessory arranging and distributing facility and implementation method thereof |
| CN104801600A (en) * | 2014-06-04 | 2015-07-29 | 中集集团集装箱控股有限公司 | Production line of large door sill parts of container |
| CN105436895A (en) * | 2015-12-03 | 2016-03-30 | 成都环龙智能系统设备有限公司 | Full-automatic intelligent welding production line for aluminum templates |
| CN105500119A (en) * | 2016-01-15 | 2016-04-20 | 重庆长安汽车股份有限公司 | System for preventing repeated machining and missed machining |
| CN110130624A (en) * | 2019-03-27 | 2019-08-16 | 中山市新和电子设备制造有限公司 | Automatic production line for wallboard |
| CN110616558A (en) * | 2019-09-30 | 2019-12-27 | 安徽百盛源包装材料有限公司 | Active trimming cutter device of laminating machine |
-
2011
- 2011-11-14 CN CN2011204484871U patent/CN202292096U/en not_active Withdrawn - After Issue
Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102490013A (en) * | 2011-11-14 | 2012-06-13 | 山东力丰自动化成套设备有限公司 | Automatic production line for side plate or front wall plate of container |
| CN102490013B (en) * | 2011-11-14 | 2015-03-11 | 山东奥宇精密机械有限公司 | Automatic production line for side plate or front wall plate of container |
| CN102963666A (en) * | 2012-11-29 | 2013-03-13 | 江苏爱动力自动化设备有限公司 | Charging device of automatic molding machine for long frame of solar cell module |
| CN104647115A (en) * | 2013-11-25 | 2015-05-27 | 浙江跃岭股份有限公司 | Accessory arranging and distributing facility and implementation method thereof |
| CN103878642A (en) * | 2014-03-31 | 2014-06-25 | 神龙汽车有限公司 | Method for preventing repeated machining and leaked machining of workpieces |
| CN103878642B (en) * | 2014-03-31 | 2016-06-29 | 神龙汽车有限公司 | A kind of method preventing workpiece from repeating processing, leakage processing |
| CN104801600A (en) * | 2014-06-04 | 2015-07-29 | 中集集团集装箱控股有限公司 | Production line of large door sill parts of container |
| CN104117837A (en) * | 2014-08-08 | 2014-10-29 | 杭州沃镭科技有限公司 | Material conveying device applied to steering knuckle bearing material press-fit production line |
| CN105436895A (en) * | 2015-12-03 | 2016-03-30 | 成都环龙智能系统设备有限公司 | Full-automatic intelligent welding production line for aluminum templates |
| CN105436895B (en) * | 2015-12-03 | 2017-12-08 | 成都环龙智能系统设备有限公司 | A kind of Full-automatic aluminum template Intelligent welding production line |
| CN105500119A (en) * | 2016-01-15 | 2016-04-20 | 重庆长安汽车股份有限公司 | System for preventing repeated machining and missed machining |
| CN110130624A (en) * | 2019-03-27 | 2019-08-16 | 中山市新和电子设备制造有限公司 | Automatic production line for wallboard |
| CN110616558A (en) * | 2019-09-30 | 2019-12-27 | 安徽百盛源包装材料有限公司 | Active trimming cutter device of laminating machine |
| CN110616558B (en) * | 2019-09-30 | 2021-06-18 | 安徽百盛源包装材料有限公司 | Active trimming cutter device of laminating machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20120704 Effective date of abandoning: 20150311 |
|
| RGAV | Abandon patent right to avoid regrant |