CN202498626U - Transport device used in ceramsite board production equipment - Google Patents
Transport device used in ceramsite board production equipment Download PDFInfo
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- CN202498626U CN202498626U CN2012201105172U CN201220110517U CN202498626U CN 202498626 U CN202498626 U CN 202498626U CN 2012201105172 U CN2012201105172 U CN 2012201105172U CN 201220110517 U CN201220110517 U CN 201220110517U CN 202498626 U CN202498626 U CN 202498626U
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 36
- 239000002002 slurry Substances 0.000 claims abstract description 32
- 238000012856 packing Methods 0.000 claims description 2
- 238000005538 encapsulation Methods 0.000 claims 1
- 230000010412 perfusion Effects 0.000 claims 1
- 239000007788 liquid Substances 0.000 abstract 3
- 238000001704 evaporation Methods 0.000 abstract 2
- 238000000605 extraction Methods 0.000 abstract 1
- 230000032258 transport Effects 0.000 description 9
- 238000010025 steaming Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 5
- 238000004806 packaging method and process Methods 0.000 description 5
- 239000000919 ceramic Substances 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 239000011449 brick Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 238000003958 fumigation Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 230000009897 systematic effect Effects 0.000 description 1
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Abstract
Description
【技术领域】 【Technical field】
本实用新型涉及一种陶粒板生产辅助设备,尤其涉及一种在陶粒板生产设备中使用的运输装置。The utility model relates to auxiliary equipment for the production of ceramsite boards, in particular to a transport device used in the production equipment for ceramsite boards.
【背景技术】 【Background technique】
在建筑行业,已经广泛采用了陶粒板来代替砖块,因为陶粒板的强度更大、成本更低、适用范围更广并且施工快速。In the construction industry, ceramsite boards have been widely used to replace bricks because of their greater strength, lower cost, wider application range and quick construction.
陶粒板的整个生产过程涉及模具装料、浆料蒸养、模具拆除、陶粒板毛坯切割等流程。相应地,一套陶粒板生产设备大致包括浆料输出部分、浆料蒸养部分、模具拆除部分、陶粒板毛坯切割部分等。The whole production process of ceramsite board involves mold loading, slurry steaming, mold removal, ceramsite board blank cutting and other processes. Correspondingly, a set of ceramsite board production equipment generally includes a slurry output part, a slurry steaming part, a mold removal part, and a ceramsite board blank cutting part.
设计一套系统、高效的运输装置,以便在这些不同流程或设备之间按照一定顺序传递模具或陶粒板毛坯一直是业界需要解决的难题。Designing a systematic and efficient transportation device to transfer molds or ceramsite blanks in a certain order between these different processes or equipment has always been a problem that the industry needs to solve.
【实用新型内容】 【Content of utility model】
本实用新型的目的在于提供一种在陶粒板生产设备中使用的运输装置,其高效、便捷地实现了模具车和/或陶粒板毛坯在陶粒板生产设备的相应部件之间的传递,从而大大提高了陶粒板的生产能力。The purpose of this utility model is to provide a transport device used in the ceramsite board production equipment, which efficiently and conveniently realizes the transfer of the mold car and/or the ceramsite board blank between the corresponding parts of the ceramsite board production equipment , thus greatly improving the production capacity of ceramsite board.
为此,本实用新型提供的在陶粒板生产设备中使用的运输装置具有如下结构:For this reason, the transportation device used in the ceramsite board production equipment provided by the utility model has the following structure:
一种在陶粒板生产设备中使用的运输装置,陶粒板生产设备包括模具车、用于将陶粒板浆料灌注到所述模具车内的浆料输出装置、用于对盛放在模具车内的浆料蒸养的浆料蒸养装置、用于将蒸养后形成的陶粒板毛坯从模具车取出的毛坯取出装置、用于切割陶粒板毛坯的毛坯切割装置。运输装置包括:用于让模具车运输到浆料输出装置的进料轨道、横截于进料轨道并且其上设置有摆渡车的摆渡轨道、横截于摆渡轨道并且用于将模具车从摆渡轨道运输到蒸养装置的蒸养轨道、将模具车从蒸养轨道运输至毛坯取出装置的毛坯取出轨道及用于将毛坯从毛坯取出装置运输至毛坯切割装置的毛坯切割轨道。A transportation device used in ceramsite board production equipment, the ceramsite board production equipment includes a mold car, a slurry output device for pouring ceramsite board slurry into the mold car, and a A slurry steaming device for steaming the slurry in the mold car, a blank removal device for taking out the steamed ceramsite board blank from the mold car, and a blank cutting device for cutting the ceramsite board blank. The transport device includes: a feed track for transporting the mold car to the slurry output device, a ferry track that is transverse to the feed track and provided with a ferry car, and a ferry track that is transverse to the ferry track and used to ferry the mold car from the The rail transports the steam curing track to the steam curing device, the blank take-off track transports the mold car from the steam curing track to the blank take-off device, and the blank cutting track for transporting the blank from the blank take-off device to the blank cutting device.
相对于现有技术,本实用新型具有如下优点:Compared with the prior art, the utility model has the following advantages:
由于在陶粒板生产设备的相应部件之间设置了轨道及摆渡车,通过模具车在相应轨道上的运行及摆渡车在特定轨道上对模具车的摆渡作用,实现了模具车和/或陶粒板毛坯在相应部件之间的快速高效的传递,从而大大提高了陶粒板的生产能力。Since the rails and ferry cars are set up between the corresponding parts of the ceramsite board production equipment, the mold cars and/or ceramics are realized through the operation of the mold cars on the corresponding rails and the ferrying effect of the ferry cars on the specific tracks for the mold cars. The rapid and efficient transfer of the slab blanks between the corresponding parts greatly improves the production capacity of the ceramsite slab.
【附图说明】 【Description of drawings】
图1为本实用新型提供的在陶粒板生产设备中使用的运输装置的结构图,该图同时展示了陶粒板生产设备的详细结构;Fig. 1 is the structural diagram of the transportation device used in the ceramsite board production equipment provided by the utility model, and this figure shows the detailed structure of the ceramsite board production equipment at the same time;
图2为图1所示的在陶粒板生产设备中使用的运输装置的右半部分的局部放大图;及Figure 2 is a partially enlarged view of the right half of the transport device used in the ceramsite board production equipment shown in Figure 1; and
图3为图1所示的在陶粒板生产设备中使用的运输装置的左半部分的局部放大图。Fig. 3 is a partially enlarged view of the left half of the transport device used in the ceramsite board production equipment shown in Fig. 1 .
【具体实施方式】 【Detailed ways】
本实用新型提供一种在陶粒板生产设备中使用的运输装置,其主要包括设置在陶粒板生产设备的相应部件之间的轨道及摆渡车。模具车可以在相应轨道上运行,而摆渡车可以在模具车无法在其上运行的特定轨道上对模具车横向摆渡,因此实现了模具车和/或陶粒板毛坯在相应部件之间快速高效的传递,大大缩短了模具车和/或陶粒板毛坯在陶粒板生产设备的相应部件之间运行时间,进而显著提高了陶粒板的生产速度,最终增强了陶粒板生产的产率,降低了陶粒板的生产成本,继而提高了产品的市场竞争力。The utility model provides a transportation device used in ceramsite board production equipment, which mainly includes a track and a ferry car arranged between corresponding parts of the ceramsite board production equipment. The mold car can run on the corresponding track, and the shuttle car can ferry the mold car laterally on the specific track that the mold car cannot run on, thus realizing the fast and efficient transfer of the mold car and/or the ceramsite board blank between the corresponding parts The transmission of the mold car and/or the ceramsite board blanks greatly shortens the running time between the corresponding parts of the ceramsite board production equipment, thereby significantly improving the production speed of the ceramsite board, and finally enhancing the productivity of the ceramsite board production , which reduces the production cost of the ceramsite board, and then improves the market competitiveness of the product.
下面结合附图详细描述本实用新型的优选实施例。Describe preferred embodiment of the present utility model in detail below in conjunction with accompanying drawing.
参考图1-3,根据本实用新型的一个实施例,一种陶粒板生产设备包括模具车70、用于将陶粒板浆料灌注到所述模具车70内的浆料输出装置10、用于对盛放在模具车70内的浆料蒸养的浆料蒸养装置20、用于将蒸养后形成的陶粒板毛坯80从模具车70取出的毛坯取出装置30、用于切割陶粒板毛坯80的毛坯切割装置40。Referring to Figures 1-3, according to an embodiment of the present invention, a ceramsite board production equipment includes a
相应地,一种在陶粒板生产设备中使用的运输装置100包括用于让模具车70运输到浆料输出装置10的进料轨道200、横截于进料轨道200并且其上设置有摆渡车60的摆渡轨道300、横截于摆渡轨道300并且用于将模具车70从摆渡轨道300运输到蒸养装置20的蒸养轨道400、用于将模具车70从蒸养轨道400运输至毛坯取出装置30的毛坯取出轨道500及用于将毛坯80从毛坯取出装置30运输至毛坯切割装置40的毛坯切割轨道600。Correspondingly, a
所述浆料输出装置10优选地包括多个比如3个浆料供应罐12及与所述浆料供应罐12连通的搅拌器16。同时,所述搅拌器16安装在台架14上。从浆料供应罐12流出的用于制成陶粒板的浆料流入搅拌器16内。通过搅拌器16的搅拌作用,浆料的各个组成成分被充分搅拌均匀。当模具车70经由进料轨道200而移动到所述浆料输出装置10时,比如移动到所述台架14底部时,所述搅拌器16将搅拌均匀的浆料注入所述模具车70内。The
所述进料轨道200位于台架14下方的部分的底部安装有震动装置800。灌满浆料的模具车70经由震动装置800的充分震动后,浆料被震动均匀。然后,所述摆渡车60将装有陶粒板浆料的模具车70经由摆渡轨道300从浆料输出装置10移动到蒸养轨道400上。设置摆渡轨道300及摆渡车60的目的是为了快速横向移动模具车70,让其尽快到达蒸养轨道400,以便进行下一步的流程处理(蒸养流程)。如果没有摆渡轨道300及摆渡车60,则模具车70可能无法马上移动到蒸养轨道400,而是必须绕很大的弯路才可以到达蒸养轨道400,这样就浪费了时间,降低了生产效率。A
通过蒸养装置20内一定温度及一定时间的熏蒸,模具车70内的浆料充分反应和凝固,从而形成了陶粒板毛坯80。随后,模具车70通过毛坯取出轨道500从蒸养装置20移动到毛坯取出装置30。在此位置,由比如龙门架32及滑动设置在龙门架32上的吊车34组成的毛坯取出装置30进行毛坯取出作业。具体地,当模具车70移动到龙门架32下方时,通过人工将模具车70拆解,并且通过吊车34将构成模具车70的部件吊开,从而剩下了完整的陶粒板毛坯80。Through fumigation at a certain temperature and a certain period of time in the
接下来,经由毛坯切割轨道600,所述陶粒板毛坯80从装置30运输至毛坯切割装置40。在此,毛坯80被分割为单独的多个陶粒板成品90。Next, the ceramsite board blank 80 is transported from the
优选地,所述陶粒板生产设备可以进一步包括用于对切割后形成的成品陶粒板封装打包的装置50。相应地,所述运输装置100可以进一步包括用于将成品陶粒板从装置40运输到陶粒板封装打包装置50的成品输出轨道700。Preferably, the ceramsite board production equipment may further include a
优选地,所述陶粒板封装打包装置50包括吊架52及滑动设置在吊架52上的吊车54。成品陶粒板90通过吊车54的吊装作业而被装载到比如车辆(图未示)上,从而运输到其他地方。Preferably, the ceramsite board packaging and
优选地,所述毛坯切割轨道600为由多个互相间隔设置的传动辊和自由辊(未标号)组成的轨道。Preferably, the
进一步优选地,所述成品输出轨道700也是由多个互相间隔设置的传动辊和自由辊(未标号)组成的轨道。Further preferably, the finished
由于在陶粒板生产设备的相应部件之间设置了轨道及摆渡车,通过模具车在相应轨道上的运行及摆渡车在特定轨道上对模具车的摆渡作用,实现了模具车和/或陶粒板毛坯在相应部件之间的快速高效的传递,从而大大提高了陶粒板的生产能力。Since the rails and ferry cars are set up between the corresponding parts of the ceramsite board production equipment, the mold cars and/or ceramics are realized through the operation of the mold cars on the corresponding rails and the ferrying effect of the ferry cars on the specific tracks for the mold cars. The rapid and efficient transfer of the slab blanks between the corresponding parts greatly improves the production capacity of the ceramsite slab.
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CN2012201105172U CN202498626U (en) | 2012-03-22 | 2012-03-22 | Transport device used in ceramsite board production equipment |
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CN2012201105172U CN202498626U (en) | 2012-03-22 | 2012-03-22 | Transport device used in ceramsite board production equipment |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102601859A (en) * | 2012-03-22 | 2012-07-25 | 东莞市利鹏建材有限公司 | Transport device used in ceramsite board production equipment |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102601859A (en) * | 2012-03-22 | 2012-07-25 | 东莞市利鹏建材有限公司 | Transport device used in ceramsite board production equipment |
CN102601859B (en) * | 2012-03-22 | 2014-07-23 | 东莞市利鹏建材有限公司 | Conveyer who uses in haydite board production facility |
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C14 | Grant of patent or utility model | ||
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AV01 | Patent right actively abandoned |
Granted publication date: 20121024 Effective date of abandoning: 20140723 |
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AV01 | Patent right actively abandoned |
Granted publication date: 20121024 Effective date of abandoning: 20140723 |
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