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CN202388058U - A bimetallic saw blade - Google Patents

A bimetallic saw blade Download PDF

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Publication number
CN202388058U
CN202388058U CN2011205091738U CN201120509173U CN202388058U CN 202388058 U CN202388058 U CN 202388058U CN 2011205091738 U CN2011205091738 U CN 2011205091738U CN 201120509173 U CN201120509173 U CN 201120509173U CN 202388058 U CN202388058 U CN 202388058U
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China
Prior art keywords
saw blade
blade body
saw
hardness
tooth
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Expired - Fee Related
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CN2011205091738U
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Chinese (zh)
Inventor
张德华
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Dongguan Changsheng Knife Saw Co ltd
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Dongguan Changsheng Knife Saw Co ltd
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Abstract

The utility model relates to the technical field of machining tools, in particular to a bimetal saw blade, which comprises a saw blade body, wherein the saw blade body is provided with saw teeth, two ends of the saw blade body are welded together to form an annular structure, the saw teeth comprise a tooth tip part and a tooth root part, the tooth root part and the saw blade body are of an integrated structure, the tooth tip part is fixedly connected on the tooth root part through laser welding, the tooth tip part and the saw blade body are made of different metal materials, the hardness of the tooth tip part is more than that of the saw blade body and the tooth root part, the utility model utilizes the two metal combined welding modes to ensure that the tooth tip part of the saw teeth has higher hardness, improve the cutting performance and the service life, greatly improve the cutting efficiency, have good cutting quality, can cut metal and other materials, have wide application range, and simultaneously the hardness of the saw blade body and the saw teeth is different, thereby not only ensuring, and the processing is convenient and the cost is low.

Description

一种双金属锯条A bimetallic saw blade

技术领域:Technical field:

本实用新型涉及机械加工刀具技术领域,特指一种双金属锯条。The utility model relates to the technical field of machining tools, in particular to a bimetallic saw blade.

背景技术:Background technique:

锯条广泛应用于机械制造、木材加工、冶金、化工、军工等多个行业。锯条又分框锯条和带锯条,框锯条是既薄又长,锯背的对称一边制有若干个锯齿的锯,这种锯安装在框锯机床上进行锯切工件;带锯条是既薄又长,锯背对称的一边制有若干个锯齿的环形锯,安装在带锯机床上进行锯切工作。Saw blades are widely used in machinery manufacturing, wood processing, metallurgy, chemical industry, military industry and other industries. The saw blade is divided into frame saw blade and band saw blade. The frame saw blade is thin and long, and the symmetrical side of the saw back is made with several saw teeth. This kind of saw is installed on the frame saw machine tool for sawing workpieces; Long, circular saw with several serrated teeth on one side of the saw back symmetrical, installed on the band saw machine for sawing work.

现有的锯条由锯条本体的锯齿构成,为了实现更好的加工性能,锯条本体要求有较高的韧性,锯齿要求有较高的硬度,由于受到成本和韧性要求的限制,锯条一般都由高碳钢制成,通过锯条整体淬火来提高硬度,这样锯条整体的硬度都一样,所以现有这种锯条的锯齿硬度有限,切削效率低,影响切削质量,使用寿命短,难以用于切削金属材料,适用范围有限。The existing saw blade is composed of the saw teeth of the saw blade body. In order to achieve better processing performance, the saw blade body requires higher toughness, and the saw teeth require higher hardness. Due to the limitation of cost and toughness requirements, saw blades are generally made of high Made of carbon steel, the hardness of the saw blade is increased by overall quenching, so that the overall hardness of the saw blade is the same, so the existing saw blades have limited sawtooth hardness, low cutting efficiency, affecting cutting quality, short service life, and difficult to use for cutting metal materials , the scope of application is limited.

实用新型内容:Utility model content:

本实用新型的目的就是针对现有技术存在的不足而提供锯齿硬度高的一种双金属锯条。The purpose of the utility model is to provide a bimetallic saw blade with high sawtooth hardness aiming at the deficiencies in the prior art.

为了实现上述目的,本实用新型采用的技术方案是:一种双金属锯条,它包括有锯条本体,锯条本体的一侧边缘连续排列有锯齿,锯条本体的两端焊接在一起形成环状结构,锯齿包括有齿尖部和齿根部,齿根部与锯条本体为一体成型结构,齿尖部通过激光焊接固定连接在齿根部上,齿尖部与锯条本体为不同的金属材料,齿尖部的硬度大于锯条本体和齿根部的硬度,齿尖部的高度为锯齿高度的1/3~2/3。In order to achieve the above purpose, the technical solution adopted by the utility model is: a bimetallic saw blade, which includes a saw blade body, one side edge of the saw blade body is continuously arranged with sawtooth, and the two ends of the saw blade body are welded together to form a ring structure, The sawtooth includes a tooth tip and a tooth root. The tooth root and the saw blade body are integrally formed. The tooth tip is fixedly connected to the tooth root by laser welding. The tooth tip and the saw blade body are made of different metal materials. The hardness of the tooth tip It is greater than the hardness of the saw blade body and tooth root, and the height of the tooth tip is 1/3 to 2/3 of the tooth height.

所述锯齿的高度为锯条本体宽度的1/10~1/3。The height of the saw teeth is 1/10-1/3 of the width of the saw blade body.

所述锯齿间的距离成不等距离状的变齿距。The distance between the saw teeth is a variable pitch of unequal distances.

所述齿尖部的硬度为HRC 68~79度,锯条本体和齿根部的硬度为HRC 42~43度。The hardness of the tooth tips is HRC 68-79 degrees, and the hardness of the saw blade body and tooth roots is HRC 42-43 degrees.

所述锯齿左右交错布置。The saw teeth are arranged staggered left and right.

所述锯条本体、齿根部的材料均为弹簧钢或高碳工具钢。The materials of the saw blade body and tooth root are both spring steel or high carbon tool steel.

所述齿尖部的材料为硬质合金。The material of the tooth tips is cemented carbide.

本实用新型有益效果在于:本实用新型包括有锯条本体,锯条本体的一侧边缘连续排列有锯齿,锯条本体的两端焊接在一起形成环状结构,锯齿包括有齿尖部和齿根部,齿根部与锯条本体为一体成型结构,齿尖部通过激光焊接固定连接在齿根部上,齿尖部与锯条本体为不同的金属材料,齿尖部的硬度大于锯条本体和齿根部的硬度,本实用新型利用两种金属组合焊接的方式,使得锯齿的齿尖部具有较高的硬度,提升切削性能和使用寿命,大幅度提高切削效率,切削质量好,能够切削金属及其它材料,适用范围广,同时锯条本体和锯齿的硬度不相同,在制造过程中增加灵活性,既保证锯条本体的韧性又保证锯齿有足够高的硬度,且加工方便,成本低;另外,齿尖部的高度为锯齿高度的1/3~2/3,使得锯齿具有较好的力学性能和切削性能。The beneficial effect of the utility model is that: the utility model includes a saw blade body, one side edge of the saw blade body is continuously arranged with sawtooth, the two ends of the saw blade body are welded together to form a ring structure, the sawtooth includes a tooth tip and a tooth root, the teeth The root part and the saw blade body are integrally formed. The tooth tip is fixedly connected to the tooth root by laser welding. The tooth tip and the saw blade body are made of different metal materials. The hardness of the tooth tip is greater than that of the saw blade body and tooth root. The new method of combining two kinds of metal welding makes the tooth tip of the sawtooth have higher hardness, improves cutting performance and service life, greatly improves cutting efficiency, good cutting quality, can cut metal and other materials, and has a wide range of applications. At the same time, the hardness of the saw blade body and the saw teeth are different, and the flexibility is increased in the manufacturing process, which not only ensures the toughness of the saw blade body but also ensures that the saw teeth have high enough hardness, and is easy to process and low in cost; in addition, the height of the tooth tip is the height of the saw tooth 1/3 to 2/3 of the sawtooth has better mechanical properties and cutting performance.

附图说明:Description of drawings:

图1是本实用新型的结构示意图。Fig. 1 is a structural representation of the utility model.

图2是本实用新型锯齿的结构示意图。Fig. 2 is a structural schematic diagram of the sawtooth of the present invention.

具体实施方式:Detailed ways:

下面结合附图对本实用新型作进一步的说明,见图1~2所示,本实用新型包括有锯条本体1,锯条本体1的一侧边缘连续排列有锯齿2,锯条本体1的两端焊接在一起形成环状结构,锯齿2包括有齿尖部21和齿根部22,齿根部22与锯条本体1为一体成型结构,齿尖部21通过激光焊接固定连接在齿根部22上,齿尖部21与锯条本体1为不同的金属材料,齿尖部21的硬度大于锯条本体1和齿根部22的硬度,齿尖部21的高度为锯齿2高度的1/3~2/3,锯齿2的高度为锯条本体1宽度的1/10~1/3,使得锯齿2具有较好的力学性能和切削性能。在本实施方式中,齿尖部21的高度为1.5mm,齿根部22的高度为1.5mm,锯条本体1的宽度为27mm。The utility model will be further described below in conjunction with the accompanying drawings, as shown in Figures 1 to 2, the utility model includes a saw blade body 1, the side edge of the saw blade body 1 is continuously arranged with sawtooth 2, and the two ends of the saw blade body 1 are welded on Form a ring structure together. The sawtooth 2 includes a tooth tip 21 and a tooth root 22. The tooth root 22 is integrally formed with the saw blade body 1. The tooth tip 21 is fixedly connected to the tooth root 22 by laser welding. The tooth tip 21 The metal material is different from the saw blade body 1, the hardness of the tooth tip 21 is greater than that of the saw blade body 1 and the tooth root 22, the height of the tooth tip 21 is 1/3~2/3 of the height of the saw tooth 2, and the height of the saw tooth 2 It is 1/10-1/3 of the width of the saw blade body 1, so that the saw tooth 2 has better mechanical properties and cutting performance. In this embodiment, the height of the tip portion 21 is 1.5 mm, the height of the root portion 22 is 1.5 mm, and the width of the saw blade body 1 is 27 mm.

锯齿2间的距离成不等距离状的变齿距,方便排屑。The distance between the saw teeth 2 is unequal distance variable tooth pitch, which is convenient for chip removal.

齿尖部21的硬度为HRC 68~79度,锯条本体1和齿根部22的硬度为HRC 42~43度。在本实施方式中,齿尖部21的硬度为HRC 72度,锯条本体1和齿根部22的硬度为HRC 43度,既保证锯条本体1的韧性又保证锯齿2有足够高的硬度。The hardness of the tooth tip 21 is HRC 68-79 degrees, and the hardness of the saw blade body 1 and the tooth root 22 is HRC 42-43 degrees. In this embodiment, the hardness of the tooth tip 21 is HRC 72 degrees, and the hardness of the saw blade body 1 and tooth root 22 is HRC 43 degrees, which not only ensures the toughness of the saw blade body 1 but also ensures that the saw teeth 2 have a sufficiently high hardness.

锯齿2左右交错布置,各齿上部相互向左右倾斜,使得锯齿2在锯条本体1上呈波浪形排列,这样可获得比锯身厚度稍大的锯缝,使得锯条不被锯割的材料夹住。The saw teeth 2 are arranged staggered left and right, and the upper parts of each tooth are inclined to the left and right, so that the saw teeth 2 are arranged in a wave shape on the saw blade body 1, so that a saw kerf slightly larger than the thickness of the saw body can be obtained, so that the saw blade is not caught by the sawing material .

锯条本体1、齿根部22的材料均为弹簧钢或高碳工具钢,具有合适的硬度和韧性。齿尖部21的材料为硬质合金,具有较高的硬度,可用于切削金属。The saw blade body 1 and tooth root 22 are made of spring steel or high-carbon tool steel, with suitable hardness and toughness. The material of the tip portion 21 is cemented carbide, which has relatively high hardness and can be used for cutting metal.

本实用新型利用两种金属组合焊接的方式,使得锯齿2的齿尖部21具有较高的硬度,提升切削性能和使用寿命,大幅度提高切削效率,切削质量好,能够切削金属及其它材料,适用范围广,同时锯条本体1和锯齿2的硬度不相同,在制造过程中增加灵活性,既保证锯条本体1的韧性又保证锯齿2有足够高的硬度,且加工方便,成本低。The utility model uses two kinds of metal combined welding, so that the tooth tip 21 of the sawtooth 2 has higher hardness, improves the cutting performance and service life, greatly improves the cutting efficiency, has good cutting quality, and can cut metal and other materials. The scope of application is wide, and at the same time, the hardness of the saw blade body 1 and the saw teeth 2 are different, increasing flexibility in the manufacturing process, which not only ensures the toughness of the saw blade body 1 but also ensures that the saw teeth 2 have high enough hardness, and is easy to process and low in cost.

当然,以上所述仅是本实用新型的较佳实施方式,故凡依本实用新型专利申请范围所述的构造、特征及原理所做的等效变化或修饰,均包括于本实用新型专利申请范围内。Of course, the above is only a preferred embodiment of the utility model, so all equivalent changes or modifications made according to the structure, features and principles described in the scope of the utility model patent application are included in the utility model patent application within range.

Claims (7)

1. bimetal saw blade; It includes saw blade body (1), and a lateral edges of saw blade body (1) is arranged with sawtooth (2) continuously, it is characterized in that: the two ends of said saw blade body (1) are welded together to form circulus; Sawtooth (2) includes crown portion (21) and tooth root portion (22); Tooth root portion (22) and saw blade body (1) structure that is formed in one, crown portion (21) is fixedly connected in the tooth root portion (22) through laser weld, and crown portion (21) is the different metallic material with saw blade body (1); The hardness of crown portion (21) is greater than the hardness of saw blade body (1) and tooth root portion (22), and the height of crown portion (21) is 1/3~2/3 of sawtooth (a 2) height.
2. a kind of bimetal saw blade according to claim 1 is characterized in that: the height of said sawtooth (2) is 1/10~1/3 of saw blade body (a 1) width.
3. a kind of bimetal saw blade according to claim 1 is characterized in that: the distance between said sawtooth (2) becomes the not change tooth pitch of equidistant shape.
4. a kind of bimetal saw blade according to claim 1 is characterized in that: the hardness of said crown portion (21) is HRC 68~79 degree, and the hardness of saw blade body (1) and tooth root portion (22) is HRC 42~43 degree.
5. a kind of bimetal saw blade according to claim 1 is characterized in that: said sawtooth (2) left and right sides interlaced arrangement.
6. a kind of bimetal saw blade according to claim 1 is characterized in that: the material of said saw blade body (1), tooth root portion (22) is spring steel or high carbon tool steel.
7. according to any described a kind of bimetal saw blade of claim 1-6, it is characterized in that: the material of said crown portion (21) is a carbide alloy.
CN2011205091738U 2011-12-09 2011-12-09 A bimetallic saw blade Expired - Fee Related CN202388058U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2011205091738U CN202388058U (en) 2011-12-09 2011-12-09 A bimetallic saw blade

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Application Number Priority Date Filing Date Title
CN2011205091738U CN202388058U (en) 2011-12-09 2011-12-09 A bimetallic saw blade

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114192884A (en) * 2021-11-08 2022-03-18 江苏天硕合金材料有限公司 Multifunctional bimetal multi-form variable-pitch saw blade and ultralow temperature treatment process thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114192884A (en) * 2021-11-08 2022-03-18 江苏天硕合金材料有限公司 Multifunctional bimetal multi-form variable-pitch saw blade and ultralow temperature treatment process thereof

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20120822

Termination date: 20151209

EXPY Termination of patent right or utility model