CN202299239U - Thermal-insulation decorative composite board for buildings - Google Patents
Thermal-insulation decorative composite board for buildings Download PDFInfo
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- CN202299239U CN202299239U CN2011204370512U CN201120437051U CN202299239U CN 202299239 U CN202299239 U CN 202299239U CN 2011204370512 U CN2011204370512 U CN 2011204370512U CN 201120437051 U CN201120437051 U CN 201120437051U CN 202299239 U CN202299239 U CN 202299239U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02A30/24—Structural elements or technologies for improving thermal insulation
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Abstract
本实用新型公开一种建筑用保温装饰复合板,其以聚氨酯硬泡为夹芯材,两面覆以石材装饰面材或硅钙板和水泥纤维板或氧化镁水泥纤维板,装饰面材在专业生产线上经过高温烘干后进入带有温控的300吨大型层压机,直接发泡熟化、热压成型、脱模,天然石材背面安有背栓件或镶嵌螺母,并且有专制的不锈钢预埋件,热压成型发泡后有双层加固的作用,温控下聚氨酯特有的粘接性使石材与聚氨酯有效结合在一起,无需任何粘接层。本实用新型解决了现有建筑用保温复合板生产效率低、受施工现场环境影响大、施工工期长、结构强度和安全性低的问题,具有生产效率高、受施工现场环境影响小、施工便捷、结构强度和安全性高、使用寿命长,保温、防水性能好等优点。
The utility model discloses a heat-preserving and decorative composite board for building, which uses hard polyurethane foam as a sandwich material, and is covered with stone decorative surface materials or silicon-calcium boards and cement fiber boards or magnesium oxide cement fiber boards on both sides, and the decorative surface materials are produced on a professional production line. After high-temperature drying, it enters a 300-ton large-scale laminator with temperature control, directly foams and matures, hot-presses, and demoulds. The back of the natural stone is equipped with back bolts or inlaid nuts, and there are custom-made stainless steel embedded parts. , After hot-press forming and foaming, it has the effect of double-layer reinforcement. The unique adhesiveness of polyurethane under temperature control makes the stone and polyurethane effectively combined without any adhesive layer. The utility model solves the problems of low production efficiency, large influence by construction site environment, long construction period, low structural strength and safety of the existing thermal insulation composite boards used in buildings, and has the advantages of high production efficiency, little influence by construction site environment and convenient construction , high structural strength and safety, long service life, good heat preservation and waterproof performance, etc.
Description
技术领域 technical field
本实用新型涉及一种建筑材料,特别是涉及一种建筑用保温装饰复合板。The utility model relates to a building material, in particular to a thermal insulation and decoration composite board for building.
背景技术 Background technique
建筑节能最关键的环节是设置建筑外墙体保温系统。目前使用的建筑外墙体保温系统弊端和缺欠众多,给建筑施工带来了许多无法弥补的后果。The most critical part of building energy saving is to set up the building exterior wall insulation system. There are many disadvantages and deficiencies in the thermal insulation system of the external wall of the building currently used, which has brought many irreparable consequences to the construction.
近年来开发研制外墙建筑用保温装饰一体化复合板系列产品和系统工程,正成为一项重要的最基本的建筑节能技术。In recent years, the development and development of thermal insulation and decoration integrated composite board series products and system engineering for exterior wall buildings is becoming an important and basic building energy-saving technology.
目前国内大多数建筑用保温复合板都不适合在生产线上一次成型连续生产的,大部分甚至采用手工生产,效率低下成本高,产品性能满足不了建筑市场的需要,且难以大批量生产,无法满足大型工程工期的需要。At present, most thermal insulation composite panels for construction in China are not suitable for one-time molding and continuous production on the production line. Most of them are even produced by hand, which is low in efficiency and high in cost. The needs of large-scale project duration.
在传统的外墙保温装饰系统施工中,一直延续着工期长,施工复杂,受现场环境气候,安装工人素质,材料相容性等内外因素影响突出的现状。长期以来所使用的外墙保温装饰复合板材料结构强度和安全性低,有脱落、开裂等事故的发生,而且达不到防火、防水国家规范要求。In the construction of the traditional exterior wall insulation and decoration system, the current situation of long construction period, complex construction, and outstanding influence of internal and external factors such as site environment and climate, quality of installation workers, and material compatibility has continued. For a long time, the thermal insulation and decorative composite panels for exterior walls have low structural strength and safety, and accidents such as falling off and cracking have occurred, and they do not meet the requirements of national standards for fire protection and waterproofing.
现常用的几种保温材料的特性如下:The characteristics of several commonly used insulation materials are as follows:
1、膨胀聚苯板(EPS)1. Expanded polystyrene board (EPS)
导热系数0.038-0.041,施工工艺程序多,干挂灰过厚,易脱落,质量不易控制,易出现裂缝、透湿和返水现象。The thermal conductivity is 0.038-0.041, and there are many construction procedures, the dry-hanging ash is too thick, easy to fall off, the quality is not easy to control, and cracks, moisture penetration and water return are prone to occur.
2、挤塑聚苯板(XPS)2. Extruded polystyrene board (XPS)
导热系数(0.028-0.03),保温层有界面粘接处理,熟化时间长,界面易脱落、空鼓,面层易开裂。Thermal conductivity (0.028-0.03), the insulation layer has interface bonding treatment, the aging time is long, the interface is easy to fall off, hollow, and the surface layer is easy to crack.
3、岩棉3. Rock wool
导热系数0.041-0.045,吸水性大,保温效果差,强度差,不易直接做在内外墙上。The thermal conductivity is 0.041-0.045, the water absorption is high, the heat preservation effect is poor, and the strength is poor, so it is not easy to directly make it on the inner and outer walls.
4、硬质聚氨酯泡沫塑料(简称聚氨酯硬泡)4. Rigid polyurethane foam (referred to as rigid polyurethane foam)
现场发泡导热系数0.025-0.028,防水性好,保温效果好,但对外界气候要求高,不能发挥聚氨酯的全部优点,发泡不均,缩泡,使墙面不平整。In-situ foaming has a thermal conductivity of 0.025-0.028, good water resistance, and good heat preservation effect, but it has high requirements for the external climate and cannot give full play to the advantages of polyurethane, resulting in uneven foaming and shrinkage, making the wall surface uneven.
实用新型内容 Utility model content
本实用新型的目的是提供一种建筑用保温装饰复合板,以解决现有建筑用保温复合板生产效率低、受施工现场环境影响大、施工工期长、结构强度和安全性低的问题。The purpose of this utility model is to provide a thermal insulation and decorative composite board for buildings to solve the problems of low production efficiency, great influence of the construction site environment, long construction period, low structural strength and low safety of the existing thermal insulation composite boards for buildings.
本实用新型的目的是通过以下技术方案来实现的:The purpose of this utility model is achieved through the following technical solutions:
一种建筑用保温装饰复合板,包括依次复合在一起的水泥基背衬层、聚氨酯硬泡层和石材饰面层或硅钙板层。The utility model relates to an insulating and decorative composite board for building, which comprises a cement-based backing layer, a polyurethane hard foam layer and a stone veneer layer or a silicon-calcium board layer which are sequentially composited together.
优选地,所述建筑用保温装饰复合板还包括用于加固聚氨酯硬泡层与石材饰面层或硅钙板层连接的连接件。Preferably, the thermal insulation and decorative composite board for building also includes a connecting piece for reinforcing the connection between the hard polyurethane foam layer and the stone veneer layer or the silicon-calcium board layer.
优选地,所述连接件包括螺栓和螺母,所述螺栓或螺母镶嵌在石材饰面层或硅钙板层内,所述螺母或螺栓埋设在聚氨酯硬泡层内。Preferably, the connecting piece includes bolts and nuts, the bolts or nuts are embedded in the stone veneer layer or the calcium silicate board layer, and the nuts or bolts are embedded in the hard polyurethane foam layer.
优选地,所述连接件还包括预埋在聚氨酯硬泡层内的预埋件,所述预埋件包括两个相互垂直的连接面,其中一个连接面通过所述螺栓和螺母与所述石材饰面层或硅钙板层连接,另一个连接面可通过螺栓和预埋在聚氨酯硬泡层内的螺母与聚氨酯硬泡层加固连接。Preferably, the connecting piece also includes an embedded part embedded in the hard polyurethane foam layer, and the embedded part includes two mutually perpendicular connecting surfaces, one of which is connected to the stone material through the bolt and the nut. The facing layer or the silicon-calcium board layer is connected, and the other connection surface can be reinforced and connected with the polyurethane rigid foam layer through bolts and nuts embedded in the polyurethane rigid foam layer.
优选地,所述水泥基背衬层为水泥纤维板。Preferably, the cement-based backing layer is cement fiberboard.
本实用新型的工作原理为:利用聚氨酯硬泡优良的保温性能及温控下的粘结性等,在工厂化生产的条件下,将水泥纤维板和石材饰面层或硅钙板层复合在一起,并在石材饰面层或硅钙板层的背面安设用于增强各层间连接的背栓件或镶嵌螺母,设置专制的不锈钢预埋件,从而制成了热压成型发泡后有双层加固作用、质轻、保温效果好、施工便捷等优良性能的复合板。The working principle of the utility model is: using the excellent thermal insulation performance of rigid polyurethane foam and the cohesiveness under temperature control, etc., under the conditions of factory production, the cement fiber board and the stone veneer layer or the silicon-calcium board layer are combined together. , and on the back of the stone veneer layer or calcium-silicon board layer, install back bolts or inlaid nuts to strengthen the connection between layers, and set up special stainless steel embedded parts, thus making it hot-pressed and foamed. Composite panels with excellent properties such as double-layer reinforcement, light weight, good thermal insulation effect, and convenient construction.
本实用新型的有益效果为:(1)适于工厂化生产、生产效率高,受施工现场环境影响小、施工工期短;(2)结构强度和安全性高;(3)防水性和保温效果更好,完全可以达到65%建筑节能标准的要求。The beneficial effects of the utility model are: (1) suitable for factory production, high production efficiency, less affected by the environment of the construction site, and short construction period; (2) high structural strength and safety; (3) waterproof and thermal insulation effects Even better, it can fully meet the requirements of the 65% building energy-saving standard.
附图说明 Description of drawings
下面根据附图和实施例对本实用新型作进一步详细说明。The utility model will be described in further detail below according to the accompanying drawings and embodiments.
图1是本实用新型的建筑用保温装饰复合板的截面示意图。Fig. 1 is a schematic cross-sectional view of a thermal insulation and decorative composite panel for buildings of the present invention.
图中:1、水泥基背衬层;2、聚氨酯硬泡层;3、石材饰面层或硅钙板层;4、螺栓;5、螺母;6、预埋件;7、螺母。In the figure: 1. Cement-based backing layer; 2. Polyurethane hard foam layer; 3. Stone veneer layer or silicon-calcium board layer; 4. Bolts; 5. Nuts; 6. Embedded parts; 7. Nuts.
具体实施方式 Detailed ways
如图1所示,本实用新型的建筑用保温装饰复合板,包括依次复合在一起的水泥基背衬层1、聚氨酯硬泡层2和石材饰面层或硅钙板层3。As shown in Figure 1, the thermal insulation and decorative composite board for buildings of the present invention includes a cement-based backing layer 1, a hard
优选地,所述建筑用保温装饰复合板还包括用于加固聚氨酯硬泡层2与石材饰面层或硅钙板层3连接的连接件。Preferably, the thermal insulation and decorative composite board for building also includes a connecting piece for strengthening the polyurethane
优选地,所述连接件包括螺栓4和螺母5,所述螺母5镶嵌在石材饰面层或硅钙板层3内,所述螺栓5埋设在聚氨酯硬泡层2内。Preferably, the connector includes bolts 4 and
优选地,所述连接件还包括预埋在聚氨酯硬泡层2内的预埋件6,所述预埋件6包括两个相互垂直的连接面,其中一个连接面通过所述螺栓4和螺母5与所述石材饰面层或硅钙板层3连接,另一个连接面可通过螺栓和预埋在聚氨酯硬泡层内的螺母7与聚氨酯硬泡层2加固连接。Preferably, the connector also includes an embedded
优选地,所述水泥基背衬层1为水泥纤维板。Preferably, the cement-based backing layer 1 is cement fiberboard.
本实用新型的建筑用保温装饰复合板的制造方法为:The manufacture method of the thermal insulation and decoration composite board for building of the present utility model is:
(1)选材、除尘。选6mm-15mm厚石材薄板,2.5mm厚的水泥纤维板压强板或氧化镁水泥板。(1) Material selection and dust removal. Choose 6mm-15mm thick stone sheet, 2.5mm thick cement fiberboard pressure board or magnesium oxide cement board.
(2)经过水洗后,红外线高温烘干,在天然石材背面安装背栓件或镶嵌螺母,并设置不锈钢预埋件,加热到60-80°之间,然后温控台上保温。(2) After washing with water, dry with infrared rays at high temperature, install back bolts or inlaid nuts on the back of the natural stone, and set stainless steel embedded parts, heat to 60-80°, and then keep warm on the temperature control table.
(3)放在300吨层压机台上,(层压机台为30m×1.8m二加二层压,可生产850cm×150cm×20cm任意尺寸),层聚氨酯容重可在20-200kg/m2之间,上面覆盖纤维增强低碱水泥板。(3) Put it on a 300-ton lamination machine (the lamination machine is 30m×1.8m two plus two laminations, and can produce any size of 850cm×150cm×20cm), and the density of polyurethane layer can be 20-200kg/m 2 , covered with fiber-reinforced low-alkali cement boards.
(4)采用发泡机对聚氨酯硬泡进行发泡,并用混合枪头喷射在两层之间,在带有温控装置的300吨压力机之间层压而成,直接发泡熟化、热压成型、脱模(最大规格可生产150cm×850cm×20cm厚的大板)。导热系数可在0.017-0.025w/mk之间(可根据国家对保温板的规范或超过规范以上的要求生产)。温控下聚氨酯特有的粘接性使石材与聚氨酯有效结合在一起,无需任何粘接层。(4) Use a foaming machine to foam polyurethane rigid foam, spray it between the two layers with a mixing gun head, and laminate it between a 300-ton press with a temperature control device, directly foaming, curing, and heating Compression molding and demoulding (the largest size can produce large plates with a thickness of 150cm×850cm×20cm). The thermal conductivity can be between 0.017-0.025w/mk (it can be produced according to the national specifications for insulation boards or exceed the requirements above the specifications). The unique adhesion of polyurethane under temperature control makes the stone and polyurethane effectively combined without any adhesive layer.
天然石材背面安有背栓件或镶嵌螺母,并且有专制的不锈钢预埋件,热压成型发泡后有双层加固的作用。There are back bolts or inlaid nuts on the back of the natural stone, and there are special stainless steel embedded parts, which have double-layer reinforcement after hot-pressing and foaming.
本实用新型可采用干挂法或粘挂法施工,并优选粘挂法。所谓粘挂法是指将建筑用保温装饰复合板与墙基层表面用胶泥粘接后,再把预埋好的挂件锚固在墙上。因本实用新型的建筑用保温装饰复合板采用的是水泥基背衬,因此与墙体可以直接采用水泥砂浆来连接,实现水泥连结水泥,这样最简单、最廉价、也最可靠,再把预埋好的挂件锚固在墙上,用耐候胶处理缝隙即可完成施工,这样就形成了具有良好节能、保温、阻燃、降噪并且能满足各种高标准建筑要求的外墙装饰保温体系。The utility model can be constructed by a dry-hanging method or a sticking-hanging method, and the sticking-hanging method is preferred. The so-called sticking method refers to bonding the pre-embedded pendant to the wall after bonding the thermal insulation and decorative composite board with the base surface of the wall with cement. Because the thermal insulation and decoration composite board for building of the present utility model adopts a cement-based backing, it can be directly connected with the wall with cement mortar to realize the connection of cement with cement, which is the simplest, cheapest and most reliable. The buried pendants are anchored to the wall, and the construction can be completed by treating the gaps with weather-resistant adhesives. In this way, an exterior wall decoration and heat preservation system with good energy saving, heat preservation, flame retardancy, noise reduction and meeting various high-standard building requirements has been formed.
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN103086677A (en) * | 2013-02-04 | 2013-05-08 | 青岛中镁建材有限公司 | Novel cement fiberboard structure |
CN105804346A (en) * | 2016-02-23 | 2016-07-27 | 张泰� | Functional thermal insulation marble and construction method thereof |
CN112624721A (en) * | 2020-12-16 | 2021-04-09 | 山东鲁阳节能材料股份有限公司 | High-density ceramic fiber board with built-in embedded part and integrated forming method thereof |
-
2011
- 2011-11-07 CN CN2011204370512U patent/CN202299239U/en not_active Expired - Lifetime
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103086677A (en) * | 2013-02-04 | 2013-05-08 | 青岛中镁建材有限公司 | Novel cement fiberboard structure |
CN105804346A (en) * | 2016-02-23 | 2016-07-27 | 张泰� | Functional thermal insulation marble and construction method thereof |
CN112624721A (en) * | 2020-12-16 | 2021-04-09 | 山东鲁阳节能材料股份有限公司 | High-density ceramic fiber board with built-in embedded part and integrated forming method thereof |
CN112624721B (en) * | 2020-12-16 | 2022-07-08 | 山东鲁阳节能材料股份有限公司 | High-density ceramic fiber board with built-in embedded part and integrated forming method thereof |
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