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CN203361380U - Ultra-thin efficient composite heat preservation template of permanent cast-in-place concrete - Google Patents

Ultra-thin efficient composite heat preservation template of permanent cast-in-place concrete Download PDF

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CN203361380U
CN203361380U CN2013204239277U CN201320423927U CN203361380U CN 203361380 U CN203361380 U CN 203361380U CN 2013204239277 U CN2013204239277 U CN 2013204239277U CN 201320423927 U CN201320423927 U CN 201320423927U CN 203361380 U CN203361380 U CN 203361380U
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thermal insulation
heat insulation
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insulation formwork
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卢庆延
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A30/00Adapting or protecting infrastructure or their operation
    • Y02A30/24Structural elements or technologies for improving thermal insulation
    • Y02A30/242Slab shaped vacuum insulation
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B80/00Architectural or constructional elements improving the thermal performance of buildings
    • Y02B80/10Insulation, e.g. vacuum or aerogel insulation

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Abstract

本实用新型公开了一种超薄高效的永久性现浇砼复合保温模板,由真空绝热板内侧设置内粘结加强层,真空绝热板外侧设置粘结加强层,粘结加强层外设置保温过渡层,保温过渡层外设置外粘结加强层;由以上结构构成的保温模板设置若干羊角锚栓连接件。内粘结加强层和外粘结加强层由水泥基砂浆料和增强材料制作;增强材料为带孔的无纺布、玻纤网格布或钢丝网。本实用新型具有以下有益效果:把保温工程与现浇砼工程有机的结合起来,比传统的保温系统施工工序更简单。施工方便,大大缩短了工期、节约了成本。保温材料为无机保温材料,防火不燃,而现有常规保温材料均可燃烧。无毒、绿色环保,施工后,不易脱落,安全性高。

Figure 201320423927

The utility model discloses an ultra-thin and high-efficiency permanent cast-in-place concrete composite thermal insulation formwork. An inner bonding reinforcement layer is arranged on the inner side of a vacuum heat insulation board, an adhesive reinforcement layer is arranged on the outer side of the vacuum insulation board, and an insulation transition is arranged outside the bonding reinforcement layer. layer, and an external bonding reinforcement layer is provided outside the thermal insulation transition layer; the thermal insulation formwork composed of the above structure is provided with a number of claw anchor bolt connectors. The inner bonding reinforcement layer and the outer bonding reinforcement layer are made of cement-based mortar and reinforcement materials; the reinforcement materials are non-woven fabrics with holes, glass fiber grid cloth or steel wire mesh. The utility model has the following beneficial effects: the thermal insulation project is organically combined with the cast-in-place concrete project, and the construction process is simpler than that of the traditional thermal insulation system. The construction is convenient, the construction period is greatly shortened, and the cost is saved. The thermal insulation material is an inorganic thermal insulation material, which is fireproof and non-combustible, while existing conventional thermal insulation materials can be combustible. Non-toxic, green and environmentally friendly, after construction, it is not easy to fall off and has high safety.

Figure 201320423927

Description

一种超薄高效的永久性现浇砼复合保温模板An ultra-thin and efficient permanent cast-in-place concrete composite thermal insulation formwork

技术领域technical field

本实用新型涉及建筑结构体系装置技术领域,更具体的讲是一种超薄高效的永久性现浇砼复合保温模板。The utility model relates to the technical field of building structure system devices, in particular to an ultra-thin and high-efficiency permanent cast-in-situ concrete composite thermal insulation template.

背景技术Background technique

近几年,我国节能建筑和墙体保温技术也得到了快速发展,普遍采用建筑外墙上粘贴聚苯板的方式进行了保温,也采取了一些将聚苯板或钢丝网架聚苯板置于外模板内侧进行现浇混凝土的做法,简称大模内置现浇混凝土保温墙体,这些保温墙体都存在着施工复杂和保温层易开裂、渗水、脱落等质量安全问题,难以实现保温与建筑结构同寿命的目的。因此,目前已设计发明了一种质量轻、保温效果好、施工方便、防火性能好、无安全隐患,与建筑物同寿命的永久性现浇混凝土复合保温模板,但美中不足的是,所采用的保温材料导热系数较高,造成保温层过厚,减少了建筑的使用面积,造成能源、材料、土地资源的浪费。In recent years, my country's energy-saving building and wall insulation technology has also developed rapidly. The method of pasting polystyrene boards on the exterior walls of buildings is generally used for insulation, and some polystyrene boards or steel wire grid polystyrene boards are also adopted. The practice of pouring in-situ concrete on the inside of the outer formwork, referred to as large-scale built-in cast-in-place concrete insulation walls, these insulation walls have complex construction and quality and safety problems such as easy cracking, water seepage, and falling off of the insulation layer, and it is difficult to achieve thermal insulation and construction. Structure with life purpose. Therefore, at present, a permanent cast-in-place concrete composite thermal insulation formwork has been designed and invented, which is light in weight, good in thermal insulation effect, convenient in construction, good in fire resistance, free of potential safety hazards, and has the same service life as the building. The thermal conductivity of thermal insulation materials is high, resulting in too thick thermal insulation layer, reducing the use area of the building, resulting in waste of energy, materials, and land resources.

实用新型内容Utility model content

为克服现有技术的不足,本实用新型提供了一种超薄高效的永久性现浇砼复合保温模板。In order to overcome the deficiencies of the prior art, the utility model provides an ultra-thin and high-efficiency permanent cast-in-place concrete composite thermal insulation template.

本实用新型采用以下技术方案实现的:一种超薄高效的永久性现浇砼复合保温模板,由真空绝热板内侧设置内粘结加强层,真空绝热板外侧设置粘结加强层,粘结加强层外设置保温过渡层,保温过渡层外设置外粘结加强层;由以上结构构成的保温模板设置若干羊角锚栓连接件。内粘结加强层和外粘结加强层由水泥基砂浆料和增强材料制作;增强材料为带孔的无纺布、玻纤网格布或钢丝网;保温过渡层由轻骨料砂浆或发泡水泥制作。The utility model is realized by adopting the following technical solutions: an ultra-thin and high-efficiency permanent cast-in-place concrete composite thermal insulation template, an inner bonding strengthening layer is arranged on the inner side of the vacuum insulation board, and a bonding strengthening layer is arranged on the outer side of the vacuum insulation board, and the bonding is strengthened. A thermal insulation transition layer is provided outside the thermal insulation transition layer, and an external bonding reinforcement layer is provided outside the thermal insulation transition layer; the thermal insulation formwork composed of the above structure is provided with several claw anchor bolt connectors. The inner bonding reinforcement layer and the outer bonding reinforcement layer are made of cement-based mortar and reinforcement materials; the reinforcement materials are non-woven fabrics with holes, glass fiber mesh cloth or steel wire mesh; the thermal insulation transition layer is made of lightweight aggregate mortar or hair Made of cement.

本实用新型具有以下有益效果:1、采用当今世界上最先进的保温板真空绝热板,保温效果优异。真空绝热板简称为VIP板,是英文“Vacuum Insulation Panel”的缩写,是真空保温材料中的一种,在国内建筑保温工程应用中又称为STP保温板。VIP板能有效地避免空气对流引起的热传递,因此导热系数可大幅度降低,并且不含有任何OD材料,具有环保和高效节能的特性,随着真空绝热板的技术发展,该产品的性能、价格、性价比可以满足较多客户的需求,综合性价比超过传统的保温材料,是目前世界上最先进的高效保温材料。保温效果相当于常规聚苯板的5倍,挤塑板的4倍,聚氨酯的2.8倍,山东大部分地区的建筑一般用1.5厘米厚就能达到65%的节能要求。因此,可以减少保温层厚度3-5厘米,提高得房率,节约了能源、材料及土地资源。The utility model has the following beneficial effects: 1. The most advanced vacuum heat insulation board in the world is adopted, and the heat preservation effect is excellent. Vacuum insulation panels are referred to as VIP panels for short, which is the abbreviation of "Vacuum Insulation Panel" in English. VIP board can effectively avoid the heat transfer caused by air convection, so the thermal conductivity can be greatly reduced, and it does not contain any OD materials, which has the characteristics of environmental protection, high efficiency and energy saving. With the development of vacuum insulation board technology, the performance of the product, The price and cost performance can meet the needs of many customers, and the comprehensive cost performance exceeds traditional thermal insulation materials. It is currently the most advanced high-efficiency thermal insulation material in the world. The thermal insulation effect is equivalent to 5 times that of conventional polystyrene boards, 4 times that of extruded boards, and 2.8 times that of polyurethane. Generally, buildings in most parts of Shandong can achieve 65% energy-saving requirements with a thickness of 1.5 cm. Therefore, the thickness of the insulation layer can be reduced by 3-5 cm, the housing rate can be increased, and energy, materials and land resources can be saved.

2、把保温工程与现浇砼工程有机的结合起来,比传统的保温系统施工工序更简单。施工方便,大大缩短了工期、节约了成本。保温材料为无机保温材料,防火不燃,而现有常规保温材料均可燃烧。无毒、绿色环保,施工后,不易脱落,安全性高。使用寿命长。吸水率小,防水效果好、性价比高。2. The organic combination of thermal insulation engineering and cast-in-place concrete engineering is simpler than the traditional thermal insulation system construction process. The construction is convenient, the construction period is greatly shortened, and the cost is saved. The thermal insulation material is an inorganic thermal insulation material, which is fireproof and non-combustible, while existing conventional thermal insulation materials can be combustible. Non-toxic, green and environmentally friendly, after construction, it is not easy to fall off and has high safety. long lasting. Small water absorption, good waterproof effect, high cost performance.

3、该模板设计合理,构思巧妙新颖,设置了保温过渡层,缓冲了外部高温造成的热胀力,确保建筑质量,可实现结构保温一体化,与建筑同寿命的目的。3. The template design is reasonable, the concept is ingenious and novel, a thermal insulation transition layer is set, which buffers the thermal expansion force caused by the external high temperature, ensures the quality of the building, and can realize the integration of structural insulation and the purpose of the same life as the building.

4、适用范围广,该模板适用于框架、框架抗震墙及抗震墙结构的梁柱,抗震墙的外墙,分割采暖与非采暖空间的楼板保温工程。4. It has a wide range of applications. The template is suitable for beams and columns of frame, frame seismic wall and seismic wall structure, the outer wall of seismic wall, and floor insulation projects that divide heating and non-heating spaces.

5、真空绝热板为A1级防火保温材料,具有卓越的防火性能,使用范围不受限制。5. The vacuum insulation board is an A1 grade fireproof and thermal insulation material, which has excellent fireproof performance and is not limited in scope of use.

6、采用工程化预制形式,杜绝了外墙外保温现场施工偷工减料现象的发生,可确保产品工程质量。6. Adopt the form of engineering prefabrication, which eliminates the phenomenon of cutting corners and cutting materials in the construction of external wall external insulation, and can ensure the quality of product engineering.

附图说明Description of drawings

下面结合附图和具体实施方式进行详细说明:Describe in detail below in conjunction with accompanying drawing and specific embodiment:

如图所示为本实用新型结构示意图。As shown in the figure is a structural schematic diagram of the utility model.

图中:1、内粘结加强层,2、真空绝热板,3、粘结加强层,4、保温过渡层,5、外粘结加强层,6、羊角锚栓连接件。In the figure: 1. Inner adhesive reinforcement layer, 2. Vacuum insulation panel, 3. Adhesive reinforcement layer, 4. Thermal insulation transition layer, 5. External adhesive reinforcement layer, 6. Claw anchor bolt connector.

具体实施方式Detailed ways

如图所示,一种超薄高效的永久性现浇砼复合保温模板,由真空绝热板2内侧设置内粘结加强层1,真空绝热板2外侧设置粘结加强层3,粘结加强层3外设置保温过渡层4,保温过渡层4外设置外粘结加强层5;由以上构成的保温模板设置若干羊角锚栓连接件6与现浇砼墙体连接。现浇砼墙体浇注完成后,外粘结加强层5外侧再做砂浆抹面层,能实现结构保温一体化,达到与建筑同寿命的目的,可广泛用于工业与民用建筑,现浇砼部位代替外侧模板用。As shown in the figure, an ultra-thin and high-efficiency permanent cast-in-place concrete composite thermal insulation template is provided with an inner bonding reinforcement layer 1 on the inner side of the vacuum insulation panel 2, and an adhesive reinforcement layer 3 on the outer side of the vacuum insulation panel 2, and the bonding reinforcement layer 3, a thermal insulation transition layer 4 is provided outside the thermal insulation transition layer 4, and an external bonding reinforcement layer 5 is provided outside the thermal insulation transition layer 4; the thermal insulation formwork composed of the above is provided with a number of claw anchor bolt connectors 6 to connect with the cast-in-situ concrete wall. After the pouring of the cast-in-place concrete wall is completed, a mortar plastering layer is made on the outside of the outer bonding reinforcement layer 5, which can realize the integration of structural insulation and achieve the purpose of the same life as the building, and can be widely used in industrial and civil buildings. The part is used instead of the outer template.

内粘结加强层1、粘结加强层3和外粘结加强层5由水泥基砂浆料和增强材料制作;增强材料为带孔的无纺布、玻纤网格布或钢丝网;保温过渡层4由轻骨料砂浆或发泡水泥制作。The inner bonding strengthening layer 1, the bonding strengthening layer 3 and the outer bonding strengthening layer 5 are made of cement-based mortar and reinforcing materials; the reinforcing materials are non-woven fabrics with holes, glass fiber mesh cloth or steel wire mesh; thermal insulation transition Layer 4 is made of lightweight aggregate mortar or foamed cement.

所述的真空绝热板2为使用铝箔、玻纤布、尼龙、PE、PVC、PET中的一种或多种复合制作的阻气膜,芯板使用微细硅粉类、无机超细纤维或玻璃棉中的一种或多种为主要成分制作而成,通过抽真空封口复合制成的。The vacuum insulation panel 2 is a gas barrier film made of one or more of aluminum foil, glass fiber cloth, nylon, PE, PVC, PET, and the core board is made of fine silica powder, inorganic ultrafine fiber or glass It is made of one or more kinds of cotton as the main component, and it is made by vacuum sealing and compounding.

所述的羊角锚栓连接件6由一个固定在基层墙体内的羊角螺母、紧固螺母及一个与其配套的设置在多层聚合物砂浆复合两个主立面的保温板上的锚栓构成。The croissant anchor bolt connector 6 is composed of a croissant nut fixed in the base wall, a fastening nut and a matching anchor bolt arranged on the insulation board of the two main facades compounded with multi-layer polymer mortar .

所述的羊角锚栓连接件6为工程塑料螺栓,塑料螺栓圆盘直径不小于30mm,单个螺栓抗拉承载力标准值不应小于0.50KN,端头螺母采用羊角金属螺母、三角金属螺母、吊环金属螺母或蝶形金属螺母。The croissant anchor bolt connector 6 is an engineering plastic bolt, the diameter of the plastic bolt disc is not less than 30mm, the standard value of the tensile bearing capacity of a single bolt should not be less than 0.50KN, and the end nuts are croissant metal nuts, triangular metal nuts, lifting rings Metal nut or wing metal nut.

所述的羊角锚栓连接件6与保温模板的连接方式为将锚栓直接插入保温模板的预留孔内,再用紧固螺母在现浇砼一侧紧固,然后安装端头羊角金属螺母,端头羊角螺母与紧固螺母之间应保留间距。The connection method of the horn anchor bolt connector 6 and the heat preservation formwork is to insert the anchor bolt directly into the reserved hole of the heat preservation formwork, then fasten it on one side of the cast-in-place concrete with fastening nuts, and then install the horn horn metal nuts at the ends , There should be a distance between the claw nut at the end and the fastening nut.

所述的保温模板的预留孔为保温模板在生产时根据锚固需要预留的锚固孔,在对应的位置真空绝热板也预留有相应的锚固孔。The reserved holes of the thermal insulation formwork are the anchor holes reserved according to the anchoring requirements during the production of the thermal insulation formwork, and corresponding anchor holes are also reserved in the corresponding positions of the vacuum insulation panels.

本实用新型不局限于上述实施方式,任何人应得知在本实用新型的启示下作出的结构变化,凡是与本实用新型具有相同或相近的技术方案,均落入本实用新型的保护范围之内。The utility model is not limited to the above-mentioned embodiment, and anyone should know that the structural changes made under the enlightenment of the utility model, all technical solutions that are the same as or similar to the utility model, all fall within the scope of protection of the utility model Inside.

本实用新型未详细描述的技术、形状、构造部分均为公知技术。The technologies, shapes and construction parts not described in detail in the utility model are all known technologies.

Claims (7)

1. the permanent composite heat-insulating template for cast-in-place concrete of a super-thin high efficient, it is characterized in that, by the vacuum heat-insulating plate inboard, interior bonding enhancement Layer is set, vacuum heat-insulating plate arranged outside bonding enhancement Layer, the bonding enhancement Layer arranges the insulation transition zone outward, and the insulation transition zone arranges outer bonding enhancement Layer outward; The heat insulation formwork consisted of above structure arranges some goat's horn crab-bolt connectors.
2. heat insulation formwork as claimed in claim 1, is characterized in that, interior bonding enhancement Layer, bonding enhancement Layer and outer bonding enhancement Layer are made by cement-based mortar material and reinforcing material; Reinforcing material is nonwoven, glass fiber reticular cloth or gauze wire cloth with holes; The insulation transition zone is made by lightweight aggregate mortar or foam cement.
3. heat insulation formwork as claimed in claim 1, is characterized in that, described vacuum heat-insulating plate is for being used the gas barrier film of one or more produced with combination in aluminium foil, glass-fiber-fabric, nylon, PE, PVC, PET.
4. heat insulation formwork as claimed in claim 1, it is characterized in that, described goat's horn crab-bolt connector consists of a crab-bolt be fixed on goat's horn nut in base course wall, clamp nut and the warming plate that is arranged on compound two the main facades of multiple layer polymer mortar supporting with it.
5. heat insulation formwork as claimed in claim 1, it is characterized in that, described goat's horn crab-bolt connector is the engineering plastics bolt, the plastic bolt disk diameter is not less than 30mm, single bolt tension standard value of bearing capacity should not be less than 0.50KN, and end nut adopts goat's horn metal nuts, triangle metal nuts, suspension ring metal nuts or butterfly metal nuts.
6. heat insulation formwork as claimed in claim 1, it is characterized in that, the connected mode of described goat's horn crab-bolt connector and heat insulation formwork is for directly to insert the goat's horn crab-bolt in the preformed hole of heat insulation formwork, use again clamp nut fastening in Cast-in-place concrete one side, then installation end bellwether angle metal nuts, should retain spacing between termination goat's horn nut and clamp nut.
7. heat insulation formwork as claimed in claim 1, is characterized in that, the preformed hole of described heat insulation formwork is the anchor hole that heat insulation formwork need to be reserved according to anchoring when producing, and at corresponding position vacuum heat-insulating plate, also is reserved with corresponding anchor hole.
CN2013204239277U 2013-07-17 2013-07-17 Ultra-thin efficient composite heat preservation template of permanent cast-in-place concrete Expired - Fee Related CN203361380U (en)

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104294960A (en) * 2014-10-30 2015-01-21 曹秀玲 Novel fireproof and waterproof composite heat preservation wall structure
CN104863295A (en) * 2015-03-30 2015-08-26 盐城申兴实业有限公司 Special non-dismantling compound heat-insulating sound board for household floor slabs and construction method thereof
CN106121068A (en) * 2016-07-15 2016-11-16 北京奥克森节能环保科技有限公司 A kind of manufacture method of composite building thermal insulation template
CN106223499A (en) * 2016-07-15 2016-12-14 北京奥克森节能环保科技有限公司 A kind of manufacture method of composite building thermal insulation template
CN106545119A (en) * 2015-09-16 2017-03-29 大连普乐士低碳节能科技有限公司 Heat preservation of refrigeration storage wallboard and its manufacture method
CN106869348A (en) * 2017-03-28 2017-06-20 李明 Warming plate, warming plate system and warming plate system casting method
CN108708466A (en) * 2018-07-05 2018-10-26 沈阳建筑大学 A kind of no cavity complex heat-preservation breaks heat bridge structure body and construction method
CN108951884A (en) * 2018-07-24 2018-12-07 It fastens complex heat-preservation and realizes the integrated anchoring piece of insulation construction and its mounting structure
CN112459291A (en) * 2020-11-28 2021-03-09 青岛科瑞新型环保材料集团有限公司 Prefabricated heat insulation structure integrated wall structure and construction process thereof

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104294960A (en) * 2014-10-30 2015-01-21 曹秀玲 Novel fireproof and waterproof composite heat preservation wall structure
CN104863295A (en) * 2015-03-30 2015-08-26 盐城申兴实业有限公司 Special non-dismantling compound heat-insulating sound board for household floor slabs and construction method thereof
CN106545119A (en) * 2015-09-16 2017-03-29 大连普乐士低碳节能科技有限公司 Heat preservation of refrigeration storage wallboard and its manufacture method
CN106545119B (en) * 2015-09-16 2020-02-07 大连普乐士低碳节能科技有限公司 Heat-insulating wall board for cold storage and manufacturing method thereof
CN106121068A (en) * 2016-07-15 2016-11-16 北京奥克森节能环保科技有限公司 A kind of manufacture method of composite building thermal insulation template
CN106223499A (en) * 2016-07-15 2016-12-14 北京奥克森节能环保科技有限公司 A kind of manufacture method of composite building thermal insulation template
CN106869348A (en) * 2017-03-28 2017-06-20 李明 Warming plate, warming plate system and warming plate system casting method
CN108708466A (en) * 2018-07-05 2018-10-26 沈阳建筑大学 A kind of no cavity complex heat-preservation breaks heat bridge structure body and construction method
CN108951884A (en) * 2018-07-24 2018-12-07 It fastens complex heat-preservation and realizes the integrated anchoring piece of insulation construction and its mounting structure
CN112459291A (en) * 2020-11-28 2021-03-09 青岛科瑞新型环保材料集团有限公司 Prefabricated heat insulation structure integrated wall structure and construction process thereof

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