CN202205509U - Multi-core cable - Google Patents
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Abstract
本实用新型提供一种多芯电缆,其可以不使绝缘体损坏而进行末端处理,可以确保稳定的传送特性。在将多根同轴电缆(11)捆束并由外皮包覆而形成的多芯电缆(1)中,同轴电缆具有:中心导体(12);绝缘体(13),其在中心导体的周围挤出包覆氟类树脂而形成;绝缘体的周围的外部导体(15);以及外部导体的周围的包覆层(16),绝缘体具有6~9个剖面形成为圆形或者椭圆形状且沿长度方向连续的空隙部(14),6~9个空隙部均等地配置在绝缘体的周向上。所有空隙部合计的空隙率大于或等于43%。在多芯电缆的端部,将多根同轴电缆分为多个组而并列配置,分别与连接器(6)或者PWB(20)的端子进行软钎焊,从而以各组为单位进行连接。
The utility model provides a multi-core cable, which can carry out end treatment without damaging the insulator, and can ensure stable transmission characteristics. In a multi-core cable (1) formed by bundling and sheathing a plurality of coaxial cables (11), the coaxial cable has: a center conductor (12); an insulator (13) surrounding the center conductor Formed by extruding and coating fluorine resin; the outer conductor (15) around the insulator; and the coating layer (16) around the outer conductor, the insulator has 6 to 9 cross-sections formed in a circular or elliptical shape and along the length The gaps (14) with continuous directions, 6 to 9 gaps are evenly arranged in the circumferential direction of the insulator. The total porosity of all voids is greater than or equal to 43%. At the end of the multi-core cable, a plurality of coaxial cables are divided into multiple groups and arranged in parallel, and soldered to the terminals of the connector (6) or PWB (20) respectively to connect each group as a unit. .
Description
技术领域 technical field
本实用新型涉及一种电气设备、医疗设备中用于信号传送等的多芯电缆。The utility model relates to a multi-core cable used for signal transmission and the like in electrical equipment and medical equipment.
背景技术 Background technique
在电子设备及医疗设备的信号传送中使用多芯电缆,已知将多根同轴电缆捆束而成的多芯电缆(例如,参照专利文献1)。A multi-core cable is used for signal transmission of electronic equipment and medical equipment, and a multi-core cable in which a plurality of coaxial cables are bundled is known (for example, refer to Patent Document 1).
构成多芯电缆的同轴电缆,作为一个例子而具有:内部导体,其通过将多根导电线绞合而形成;绝缘体,其形成在该内部导体的外周;外部导体,其配置在该绝缘体的外周;以及外皮,其形成在该外部导体的外周。A coaxial cable constituting a multi-core cable has, as an example, an inner conductor formed by twisting a plurality of conductive wires; an insulator formed on the outer periphery of the inner conductor; an outer conductor arranged on the outer periphery of the insulator. a periphery; and a sheath formed on the periphery of the outer conductor.
已知在同轴电缆中,作为形成在内部导体的外周的绝缘体,具有由多孔质带体形成的低介电常数的发泡绝缘体(例如,参照专利文献2)。It is known that a coaxial cable has a low-permittivity foam insulator formed of a porous tape body as an insulator formed on the outer periphery of an inner conductor (for example, refer to Patent Document 2).
专利文献1:日本特开2007-188738号公报Patent Document 1: Japanese Patent Laid-Open No. 2007-188738
专利文献2:日本特开2003-234026号公报Patent Document 2: Japanese Patent Laid-Open No. 2003-234026
实用新型内容 Utility model content
为了将构成多芯电缆的同轴电缆与连接器连接,而对其端部进行末端处理。在末端处理中,将外皮、外部导体以及绝缘体依次切断,形成外部导体、绝缘体以及中心导体从外皮以阶梯状露出的状态。In order to connect the coaxial cable constituting the multi-core cable to the connector, the end of the coaxial cable is terminated. In terminal processing, the outer sheath, outer conductor, and insulator are sequentially cut, and the outer conductor, insulator, and central conductor are exposed from the outer sheath in a stepwise manner.
在使用多孔质带体形成绝缘体的情况下,由于是多孔质,所以有可能破损而使中心导体和外部导体接近,降低耐电压性,因此,考虑在绝缘体的周围卷绕由聚对苯二甲酸乙二酯(PET)树脂构成的树脂带,以确保耐电压性。但是,PET树脂带在阶梯状剥离处理中利用YAG激光切断外部导体时也被切断。另外,在将外部导体与接地部进行软钎焊时的热量也会使树脂带损坏。In the case of using a porous tape to form the insulator, since it is porous, it may be damaged and the center conductor and the outer conductor may be brought close to reduce the withstand voltage. Resin belt made of ethylene glycol ester (PET) resin to ensure voltage resistance. However, the PET resin tape is also cut when the outer conductor is cut by the YAG laser in the stepwise peeling process. In addition, the heat generated when soldering the outer conductor and the ground portion may damage the resin tape.
由于PET树脂带被切断或损坏,因此无法充分确保中心导体和外部导体之间的耐电压性,机械强度降低,有可能无法确保充分的耐弯折性。Since the PET resin tape is cut or damaged, the voltage resistance between the central conductor and the outer conductor cannot be sufficiently ensured, the mechanical strength is reduced, and sufficient bending resistance may not be ensured.
本实用新型的目的在于,提供一种多芯电缆,其可以不使绝缘体损坏而进行末端处理,可以确保稳定的传送特性。An object of the present invention is to provide a multi-core cable capable of end-processing without damaging an insulator and ensuring stable transmission characteristics.
可以解决上述课题的本实用新型的多芯电缆,其通过将多根同轴电缆捆束并由外皮包覆而形成,The multi-core cable of the present invention that can solve the above-mentioned problems is formed by bundling a plurality of coaxial cables and covering them with a sheath,
其中,in,
所述同轴电缆具有:中心导体;绝缘体,其通过在所述中心导体的周围挤出包覆氟类树脂而形成;外部导体,其由设置在所述绝缘体的周围的金属线构成;以及包覆层,其通过在所述外部导体的周围挤出包覆氟类树脂而形成,The coaxial cable has: a central conductor; an insulator formed by extrusion-coating a fluorine-based resin around the central conductor; an outer conductor composed of a metal wire provided around the insulator; a coating formed by extrusion-coating a fluorine-based resin around the outer conductor,
所述绝缘体具有多个剖面形成为圆形或者椭圆形状并沿长度方向连续的空隙部,多个所述空隙部均等地配置在所述绝缘体的周向上,The insulator has a plurality of voids formed in a circular or elliptical cross-section and continuous along the length direction, and the plurality of voids are equally arranged in the circumferential direction of the insulator,
所述空隙部设置6~9个,在与所述同轴电缆的长度方向垂直的剖面中,在将空隙部相对于所有空隙部的面积和绝缘体面积之和的比例设为空隙率时,所有空隙部合计的空隙率大于或等于43%,There are 6 to 9 voids, and in a section perpendicular to the longitudinal direction of the coaxial cable, when the ratio of the voids to the sum of the areas of all voids and the area of the insulator is defined as the porosity, all The total porosity of the voids is greater than or equal to 43%,
在所述多芯电缆的端部,将多根同轴电缆在从所述外皮露出的状态下分为多个组,以各个组为单位将同轴电缆并列配置,At the end of the multi-core cable, a plurality of coaxial cables are divided into a plurality of groups in a state exposed from the outer sheath, and the coaxial cables are arranged in parallel in units of each group,
以所述各个组为单位将接地棒软钎焊在所述外部导体上,将所述中心导体分别软钎焊在连接部件的端子上,以所述各个组为单位与所述连接部件连接。The ground rods are soldered to the outer conductors in units of the groups, the center conductors are soldered to the terminals of the connecting members, and connected to the connecting members in units of the groups.
在本实用新型的多芯电缆中,优选所述多个组是以所述各个组为单位进行捆束的,在这些线束的周围形成屏蔽层,In the multi-core cable of the present invention, preferably, the plurality of groups are bundled in units of the groups, and a shielding layer is formed around these wire bundles,
在所述屏蔽层的周围形成有外皮。A sheath is formed around the shielding layer.
实用新型的效果The effect of utility model
根据本实用新型的多芯电缆,通过将具有多个剖面形成为圆形或者椭圆形状并沿长度方向连续的空隙部的绝缘体,设置在中心导体的周围,从而可以在各个同轴电缆中,确保空隙部相对于绝缘体的比例,得到低介电常数,并且,不易因外部压力或弯折而损坏,可以确保稳定的传送特性。According to the multi-core cable of the present invention, by arranging the insulator having a plurality of gaps formed in a circular or elliptical cross-section and continuous in the longitudinal direction around the center conductor, it is possible to ensure that each coaxial cable The ratio of the void to the insulator has a low dielectric constant, and is less likely to be damaged by external pressure or bending, ensuring stable transmission characteristics.
另外,由于绝缘体是挤出包覆氟类树脂而形成的,所以可以抑制由于对同轴电缆进行末端处理而与连接部件连接时的激光或软钎焊的热量而使绝缘体损坏。由此,可以消除下述问题,即,如在多孔质绝缘体的周围卷绕由PET树脂构成的树脂带而进行加强的同轴电缆那样,因激光或软钎焊的热量导致树脂带损坏而无法充分确保中心导体和外部导体之间的耐电压性,使机械强度降低而无法确保充分的耐弯折性。In addition, since the insulator is formed by extrusion-coating a fluororesin, damage to the insulator due to laser or soldering heat when the coaxial cable is terminated and connected to a connecting member can be suppressed. This can eliminate the problem that, like a coaxial cable reinforced by winding a resin tape made of PET resin around a porous insulator, the resin tape is damaged by the heat of laser or soldering and cannot be fixed. Sufficient voltage resistance between the center conductor and the outer conductor is ensured, but mechanical strength is reduced, and sufficient bending resistance cannot be ensured.
如上述所示,可以消除在将各个同轴电缆软钎焊在连接部件上时的问题,确保稳定的传送特性,例如,适用于内窥镜等医疗设备中的探测器和设备主体之间的信号传送。As shown above, it is possible to eliminate problems when soldering the individual coaxial cables to the connecting parts, and to ensure stable transmission characteristics. signal transmission.
附图说明 Description of drawings
图1是表示本实用新型的实施方式所涉及的多芯电缆的斜视图。FIG. 1 is a perspective view showing a multi-core cable according to an embodiment of the present invention.
图2是图1的多芯电缆的剖面图。Fig. 2 is a cross-sectional view of the multi-core cable of Fig. 1 .
图3是表示设置在图1的多芯电缆中的同轴电缆的剖面图。Fig. 3 is a cross-sectional view showing a coaxial cable provided in the multi-core cable of Fig. 1 .
图4是在图1的同轴电缆制造中使用的挤出机的概略斜视图。Fig. 4 is a schematic perspective view of an extruder used for manufacturing the coaxial cable of Fig. 1 .
图5是进行末端处理后的同轴电缆的斜视图。Fig. 5 is a perspective view of a coaxial cable after terminal processing.
图6是表示多芯电缆的末端部分中的与PWB连接的连接构造的局部斜视图。Fig. 6 is a partial perspective view showing a connection structure to a PWB at an end portion of a multi-core cable.
图7是表示多芯电缆的末端部分中的与连接器连接的连接构造的局部俯视图。Fig. 7 is a partial plan view showing a connection structure with a connector at an end portion of a multi-core cable.
具体实施方式 Detailed ways
下面,参照附图,说明本实用新型所涉及的多芯电缆的实施方式的例子。Next, an example of embodiment of the multi-core cable according to the present invention will be described with reference to the drawings.
如图1及图2所示,多芯电缆1具有多根(例如192根)同轴电缆11,上述同轴电缆11的中间部分被外皮2包覆而进行捆束。As shown in FIGS. 1 and 2 , the
如图2所示,在多芯电缆1的内部,配置12束例如将16根同轴电缆11捆束而成的电缆束11a。或者也可以将所有同轴电缆11捆束为1束。在它们的周围依次形成有2层按压卷绕层4、5、屏蔽层3、以及外皮2。各电缆束11a也可以分别以束为单位由树脂带等进行按压卷绕。As shown in FIG. 2 , inside the
2层按压卷绕层4、5例如是在12束电缆束11a的周围纵向贴附并卷绕的PET(聚对苯二甲酸乙二酯)带。在外层的按压卷绕层5的内周面具有粘接剂,利用该粘接剂将2层的按压卷绕层4、5粘接而一体化。也可以不设置按压卷绕层4、5。The two press-
屏蔽层3是例如在按压卷绕层5的周围将多根裸铜线横向卷绕或者编织而形成的。屏蔽层3也可以双层地横向卷绕或者编织而形成。The
外皮2例如是PVC(聚氯乙烯)。The
从该多芯电缆1的外皮2露出的同轴电缆11,以多根(例如由2个电缆束11a构成,共32根)为一组并列地配置,分别与多个(例如6个)连接器6连接。在与连接器6连接的部位处,各同轴电缆11并列配置。也可以取代连接器6,而使各同轴电缆11与PWB(Printed Wiring Board)连接。将连接器及PWB等与各同轴电缆连接并与其他基板等连接的部件称为连接部件。The
如图3所示,同轴电缆11具有:中心导体12;绝缘体13,其通过在中心导体12的周围挤出包覆氟类树脂而形成;外部导体15,其由横向卷绕在绝缘体13的周围的金属线构成;以及包覆层16,其通过在外部导体15的周围挤出包覆氟类树脂而形成,绝缘体13具有沿长度方向连续的多个空隙部14。As shown in FIG. 3 , the
中心导体12由单芯线或绞合线形成,该单芯线或绞合线由镀银或镀锡软铜线、或者铜合金线构成。在绞合线的情况下,例如,使用将裸线导体直径为0.025mm的裸线绞合7根而形成的外径0.075mm(相当于AWG(American Wire Gauge)#42)的绞合线,或将裸线导体直径为0.127mm的裸线绞合7根而形成的外径0.38mm(相当于AWG#28)的绞合线。The
另外,外部导体15形成为,将与中心导体12所使用的裸线导体粗细相同的裸铜线(软铜线或者铜合金线)、或者镀银或镀锡软铜线、或者铜合金线,在绝缘体13的外周横向卷绕或以编织构造进行配置。并且,为了提高屏蔽功能,也可以如外部导体15的紧外侧层所示,形成同时设置金属箔带的构造。包覆层16由氟类树脂等树脂材料挤出成型、或者将聚酯带等树脂带进行卷绕而形成的。In addition, the
绝缘体13是使用作为热塑性树脂的氟类树脂通过挤出成型而形成的。作为氟类树脂材料,例如使用PFA(四氟乙烯-全氟烷基乙烯醚共聚物)、FEP(四氟乙烯-六氟丙烯共聚物)、ETFE(四氟乙烯-乙烯共聚物)等。The
优选在使中心导体12的导体直径为D2时,绝缘体13的外径D1成为D2×(2.2~3.0)左右。例如,在上述中心导体12的导体直径为0.38mm(AWG#28)的情况下,使绝缘体13的外径为0.84mm~1.1mm。对于中心导体12的导体直径小于AWG#42的电线,根据用途而有时需要使绝缘体13的电容较低(例如小于或等于60pF/m),在此情况下,优选绝缘体13的外径D1为D2×(2.2~3.6)。例如,在中心导体12的导体直径为0.075mm的情况下,使绝缘体13的外径为0.17mm~0.27mm。Preferably, when the conductor diameter of the
具有该尺寸的同轴电缆11的多芯电缆1大多用作为在超声波诊断装置等医疗设备中连结探测器和设备主体而进行信号传送的电缆,由于设备的小型化,要求同轴电缆11的细径化以及多芯电缆1的细径化。同轴电缆11需要具有规定的阻抗(50Ω、75Ω或者80Ω~90Ω),在实现该阻抗的前提下尽可能细径化。因此,需要使中心导体12和外部导体15之间的绝缘层的介电常数减小。在本实施方式中,通过在绝缘体13中设置空隙部14,使所有空隙部14合计的整体空隙率大于或等于43%,从而以上述范围的尺寸实现细径化。如果要使整体的空隙率小于43%且满足细径化,则难以使同轴电缆的阻抗成为规定的值。The
在本实施方式的同轴电缆11的绝缘体13的外径D1为D2×(2.4~2.7)的情况下,由于细径且绝缘体13的厚度较薄,所以如果空隙部14过大,则有时无法承受对同轴电缆11施加的外部压力或弯折。因此,在作为本实用新型的对象的较细的同轴电缆11中,设置在绝缘体13内的每个空隙部14的尺寸成为问题。这是在比该同轴电缆粗的同轴电缆11中不存在的课题。在本实施方式中,通过将每个空隙部14的空隙率设为小于或等于6.8%,从而在该尺寸的同轴电缆11中实现充分的耐久性。In the case where the outer diameter D1 of the
优选绝缘体13的空隙部14形成为剖面呈圆形(正圆、椭圆),以在中心导体12的周围均等配置6~9个空隙部14的方式设置。如果将该空隙部14形成为例如大致正圆,并使其内径为D3,则优选单个空隙部14相对于绝缘体13的比例落在Preferably, the
“0.068≥({D3/2}2×π)/({D1/2}2×π-{D2/2}2×π)”的范围内。In the range of "0.068≥({D3/2} 2 ×π)/({D1/2} 2 ×π-{D2/2} 2 ×π)".
此外,上述式子的考虑方法对于椭圆的空隙部14也可以同样适用。即,优选使单个空隙部14的空隙率小于或等于6.8%,以满足空隙部14自身的强度。另外,如果单个空隙部14的空隙率过小,则无法得到规定的空隙率,无法确保低介电常数。使空隙部14整体成为大于或等于43%的空隙率。在空隙部14有7个的情况下,每一个的空隙率大于或等于6.1%,在空隙部14有8个的情况下,每一个的空隙率大于或等于5.4%,在空隙部14有9个的情况下,每一个的空隙率大于或等于4.8%。另外,这里所称的椭圆并不限于数学意义上的椭圆,也包含使圆变形而得到的形状。In addition, the consideration method of the above-mentioned formula can be similarly applied to the
在设置于绝缘体13内的空隙部14的数量为7个的情况下,整体的空隙率成为43%~47.6%,在8个的情况下,成为43%~54.4%,在9个的情况下,成为43%~61.2%。由此可以确保用于得到规定阻抗的低介电常数。另外,由于单个的空隙率小于或等于6.8%,所以作为绝缘体13整体可以提高机械强度,针对外部压力或弯折也不易破损,可以确保传送特性的稳定性。When the number of
在空隙部14的数量为8个的情况下,如果将中心导体12的导体直径D2设为0.38mm,将绝缘体13的外径D1设为0.96mm,将空隙部14的内径D3设为0.225mm,则绝缘体13的空隙率成为52%。此外,如果在绝缘体13上卷绕外径为0.127mm的镀层软铜线作为外部导体15,作为包覆层16而挤出包覆厚度为0.04mm左右的氟类树脂(例如PFA),则可以得到外径为1.3mm的同轴电缆。When the number of
此外,优选在设置于绝缘体13内的空隙部14的数量为6个、D1/D2为3.2~4.0,并且将绝缘体13的电容设为小于或等于60pF/m的情况下,所有空隙部合计的空隙率大于或等于54%。在中心导体12使用外径为0.025mm的镀银的银铜合金线绞合7根而形成的绞合线(相当于AWG#42)的情况下,在所有空隙部14合计的空隙率为54%的情况下,可以使该同轴电缆11的电容成为60pF/m。为了实现该空隙率,只要将空隙部14设为6个即可。由于如果D1/D2为3.2~4.0,则相对于中心导体12的直径,绝缘体13略微厚壁,所以为了使电容成为60pF/m,必须提高所有空隙部14合计的空隙率。在此情况下,如果空隙部14的数量多于7个,则空隙部14之间的绝缘体13变薄,在施加来自外部的力的情况下,可能使空隙部14之间断裂,使绝缘体13损坏。如果空隙部14的数量为6个,则可以形成能够实现电容小于或等于60pF/m的空隙率,同时确保空隙部14之间的绝缘体13的厚度。由此,即使在卷绕同轴电缆11时等向同轴电缆11施加力,绝缘体13也不会损坏。In addition, when the number of
本实施方式的同轴电缆11可以使用由图4所示的模具31和浇口41组合而成的挤出机30进行制造。The
在浇口41上设置与空隙部14的数量对应的外形为圆柱状的部件45,与具有圆形出口33的模具31组合,从浇口41和模具31之间(流路51、52)挤出树脂。从浇口41的圆筒部43的中心孔44将中心导体12拉出。将挤出的树脂包覆在中心导体12上。也可以利用拉拽方法包覆树脂,该拉拽方法是将从模具31的出口挤出的树脂进行拉伸,使直径缩小而进行包覆。在圆柱状的部件45中没有流过树脂,该部分形成空隙部14。如果在该部件45中设置通气孔46,则可以在从模具31挤出的树脂中确保没有流过树脂的空隙部14,其剖面为圆或椭圆。A
在具有上述同轴电缆11的多芯电缆1中,为了与连接器6或PWB等连接部件进行连接,而使用YAG激光器或者CO2激光器等激光加工机,将包覆层16、外部导体15以及绝缘体13依次切断,如图5所示,成为外部导体15、绝缘体13以及中心导体12从包覆层16以阶梯状露出的状态。In the
具体地说,首先,将与连接器6或PWB等连接部件连接的数量的同轴电缆11并列配置,并利用粘接带等固定以维持该状态。将各同轴电缆11的间隔设为规定的间隔。也可以以使包覆层16接触的方式并列配置。Specifically, first, as many
向并列的同轴电缆11上,将CO2激光沿并列方向进行扫描而照射。对CO2激光的波长及强度进行调整,将包覆层16在相距端部规定距离的位置处切断,拔出而去除端部侧。然后,使YAG激光相同地进行扫描而向露出的外部导体15照射。对YAG激光的波长及强度进行调整,将外部导体15在与包覆层16的切断位置相比以规定长度靠近端部的位置处切断,拔出而去除端部侧的外部导体15。然后,使CO2激光相同地进行扫描而向露出的绝缘体13照射。对CO2激光的波长及强度进行调整,将绝缘体13在更靠近端部的位置处切断,拔出而去除端部侧的绝缘体13。On the parallel
在如上述所示进行末端处理后,在接地棒17上利用脉冲加热(pulse heat)等将外部导体15进行软钎焊。在连接器6或PWB 20等连接部件的端子7、22(参照图6、图7)上通过软钎焊而连接中心导体12,将接地棒17利用软钎焊或压接等与连接器6或PWB 20的接地焊盘21连接。由于绝缘体13是挤出包覆氟类树脂而形成的,所以如上述所示,可以抑制由于对同轴电缆11进行末端处理而与连接器6或PWB 20等连接部件连接时的激光或软钎焊的热量导致损坏。After the end treatment is performed as described above, the
根据上述实施方式所涉及的多芯电缆1,通过将具有剖面形成为圆形或者椭圆形状并沿长度方向连续的多个空隙部14的绝缘体13,设置在中心导体12的周围,从而可以在各个同轴电缆11中确保空隙部14相对于绝缘体13的比例,得到低介电常数。并且,即使没有PET带等保护层,也不易因外部压力或弯折而使绝缘体破损,在耐电压性及电容方面稳定。According to the
另外,可以抑制由于对同轴电缆11进行末端处理而与连接器6或PWB等连接部件连接时的激光或软钎焊的热量导致绝缘体损坏。由此,可以消除下述问题,即,如在多孔质绝缘体的周围卷绕PET树脂带而进行加强的同轴电缆那样,因为激光或软钎焊的热量导致树脂带损坏而无法充分确保中心导体和外部导体之间的耐电压性,使机械强度降低而无法确保充分的耐弯折性。In addition, it is possible to suppress damage to the insulator due to the heat of laser or soldering when the
此外,多芯电缆1的同轴电缆11既可以在两端侧与连接器6或PWB等连接部件连接,另外,也可以仅在一端侧与连接部件连接,另一端侧利用软钎焊与基板等连接。In addition, the
〔实施例〕[Example]
(实施例1)(Example 1)
如图6所示,使多芯电缆的同轴电缆11与PWB 20连接。As shown in FIG. 6, the
多芯电缆是将160根同轴电缆11捆束而形成的超声波探测器用电缆,各同轴电缆11的中心导体12相当于AWG 42。同轴电缆11具有:中心导体12;绝缘体13,其通过在中心导体12的周围挤出包覆PFA而形成;外部导体15,其由横向卷绕在绝缘体13周围的铜合金线构成;以及包覆层16,其通过在外部导体15的周围挤出包覆PFA而形成,绝缘体13具有6个沿长度方向连续的空隙部14。在各同轴电缆11中,绝缘体13的外径为0.29mm,每一个空隙部14的空隙率为9.0%,所有空隙部合计的空隙率为54%。将16根上述同轴电缆11集中捆束而形成1个单元(图2的电缆束11a),集中10个单元并捆束,在周围整体地设置屏蔽层3,然后在屏蔽层3的周围形成外皮2(参照图2),得到多芯电缆。The multi-core cable is a cable for an ultrasonic probe formed by bundling 160
在上述多芯电缆的端部去除外皮2,将屏蔽层3集中与PWB 20的整体屏蔽接地端子连接。Remove the
在各单元的端部,如图6所示,将各同轴电缆11以平面状并列配置,并进行末端处理(参照图5)。然后,针对各个单元,从并列面的上下利用接地棒17夹持外部导体15,并利用焊剂23进行固定。然后,在PWB 20的各端子(信号焊盘)22上将各同轴电缆11的中心导体12进行软钎焊。然后将一侧的接地棒17软钎焊在PWB 20的接地焊盘21上。At the end of each unit, as shown in FIG. 6 , the
(实施例2)(Example 2)
如图7所示,将多芯电缆的同轴电缆11与连接器6连接。As shown in FIG. 7 , the
多芯电缆是将120根同轴电缆11捆束而形成的超声波探测器用电缆,各同轴电缆11的中心导体12相当于AWG 42。同轴电缆11的构造与上述实施例相同。将20根同轴电缆11集中捆束而形成1个单元(图2的电缆束11a),集中6个单元并捆束,在周围整体地设置屏蔽层3,然后在屏蔽层3的周围形成外皮2(参照图2),得到多芯电缆。The multi-core cable is a cable for an ultrasonic probe formed by bundling 120
在上述多芯电缆的端部,去除外皮2,将屏蔽层3集中。在各单元的端部,如图7所示使各同轴电缆11以平面状并列配置,并进行末端处理(参照图5)。然后,针对各个单元,从并列面的上下利用接地棒17夹持外部导体15,并利用焊剂进行固定。然后,在连接器6的各端子(信号焊盘)7上软钎焊各同轴电缆11的中心导体12。然后在接地棒17上叠放连接器6的壳体(省略图示),并对接地棒17和壳体进行软钎焊。At the end of the above-mentioned multi-core cable, the
在上述实施例1、2中,在同轴电缆11的末端利用YAG激光器切断外部导体15时,不会使绝缘体13损坏。另外,即使利用脉冲加热对接地棒17进行软钎焊,也不会使绝缘体13产生损坏。In the first and second embodiments described above, when the
另外,对于实施例1、2所使用的同轴电缆11,调查绝缘体的外径变化和电容的变化。另一方面,作为与实施例相对的对比例,准备同轴电缆的绝缘体使用多孔质带体的同轴电缆(卷绕发泡绝缘带:电容与实施例相同),同样调查绝缘体的外径变化和电容的变化。此外,在对使用对比例的同轴电缆而构成的多芯电缆进行末端处理时,YAG激光使绝缘体损坏。In addition, regarding the
在同轴电缆11的绝缘体13是挤出包覆PFA而形成的实施例1、2中,绝缘体13的外径变化相对于设计值落在±1.5%以内。在绝缘体使用多孔质带体的对比例1、2中,绝缘体的外径变化相对于设计值为±5.2%。另外,实施例1、2的电容的变化相对于设计值落在±1.7%以内,与此相对,在对比例1、2中,相对于设计值为±3.3%。如上述所示,通过将中心导体周围的绝缘体从发泡绝缘带卷绕层(对比例1、2)变更为挤出包覆氟类树脂而形成的层(实施例1、2),从而可以使同轴电缆的电容稳定化,抑制绝缘体直径的波动及绝缘体破损。另外,由于各同轴电缆的电容的波动较小,所以在将它们捆束而作为多芯电缆时,各同轴电缆之间的电容的波动较小。如果将该多芯电缆用于超声波诊断装置的用途,则图像变得更清晰。In Examples 1 and 2 in which the
针对耐弯折性,使利用PTFE带卷绕40根实施例1、2所使用的同轴电缆而形成的线束弯折,调查其中任意1根断线为止的弯折次数。弯折条件为,在上述线束的端部安装500g的砝码并将线束悬挂,利用2根直径为4mm的心轴(mandrel)夹持线束,以30次/分钟的频率施加±90°角度的弯折。Regarding bending resistance, a wire harness formed by winding 40 coaxial cables used in Examples 1 and 2 with a PTFE tape was bent, and the number of times of bending until any one of them was broken was investigated. The bending condition is to install a weight of 500g at the end of the above wire harness and hang the wire harness, use two mandrels (mandrel) with a diameter of 4mm to clamp the wire harness, and apply ±90° angle at a frequency of 30 times/min. bent.
作为3个试样的平均值,使用实施例的同轴电缆的线束承受26000次弯折,使用对比例的同轴电缆的线束承受23000次弯折,可以确认实施例的同轴电缆的耐弯折性优良。As an average value of three samples, the harness of the coaxial cable of the example was subjected to 26,000 times of bending, and the harness of the coaxial cable of the comparative example was subjected to 23,000 times of bending, and the bending resistance of the coaxial cable of the example was confirmed. Excellent foldability.
针对相同线束实施扭转试验。试验条件为,以10mm的间隔对线束的2个部位进行保持,以60次/分钟的频率绕线束的轴向施加±180°角度的扭转。Perform a torsion test on the same harness. The test conditions were to hold two parts of the wire harness at intervals of 10 mm, and to apply a twist of ±180° around the axial direction of the wire harness at a frequency of 60 times/min.
对于使用实施例的同轴电缆的线束,即使扭转15万次,同轴电缆也没有断线。对于使用对比例的同轴电缆的线束,在扭转8万次后,出现最初的断线(40根同轴电缆中1根断线)。可以确认实施例的同轴电缆的耐扭转性优良。In the wire harness using the coaxial cable of the embodiment, even if it was twisted 150,000 times, the coaxial cable did not break. For the wire harness using the coaxial cables of the comparative example, after twisting 80,000 times, the initial disconnection occurred (1 disconnection in 40 coaxial cables). It was confirmed that the coaxial cables of Examples are excellent in torsion resistance.
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