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CN202091018U - cooling device for explosion-proof diesel engine - Google Patents

cooling device for explosion-proof diesel engine Download PDF

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Publication number
CN202091018U
CN202091018U CN2011201930052U CN201120193005U CN202091018U CN 202091018 U CN202091018 U CN 202091018U CN 2011201930052 U CN2011201930052 U CN 2011201930052U CN 201120193005 U CN201120193005 U CN 201120193005U CN 202091018 U CN202091018 U CN 202091018U
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engine
radiator
exhaust
cooling
communicated
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CN2011201930052U
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吴杰民
王建东
刘晓谦
肖军
杨建伟
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Dongfeng Automobile Co Ltd
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Dongfeng Automobile Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/12Improving ICE efficiencies

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Abstract

本实用新型公开了一种防爆柴油机冷却装置,解决了现有柴油机冷却装置冷却负荷重,柴油机表面温度高、排气温度难以降低,降低幅度很小、冷却效果差等问题。技术方案包括发动机和发动机风扇,以及与发动机的排气口依次连接的排气岐管、涡轮增压器、第一排气总管、冷凝器、第二排气总管和废气处理箱,和为发动机冷却的内循环水管路,其特征在于,还包括外循环管路,所述外循环管路包括位于发动机风扇前方的外循环散热器,所述外循环散热器出水口经外循环水泵、排气岐管的冷却水管套与外循环散热器进水口连通。本实用新型结构简单、热交换效率高、能有效降低防爆柴油机表面温度、排气温度、冷却效果好。

The utility model discloses an explosion-proof diesel engine cooling device, which solves the problems that the existing diesel engine cooling device has heavy cooling load, high surface temperature of the diesel engine, difficult reduction of exhaust gas temperature, small reduction range, poor cooling effect and the like. The technical scheme includes an engine and an engine fan, and an exhaust manifold, a turbocharger, a first exhaust main pipe, a condenser, a second exhaust main pipe and an exhaust gas treatment box connected in sequence with the exhaust port of the engine, and an exhaust gas treatment box for the engine The cooling internal circulation water pipeline is characterized in that it also includes an external circulation pipeline, the external circulation pipeline includes an external circulation radiator located in front of the engine fan, and the water outlet of the external circulation radiator passes through the external circulation water pump, exhaust The cooling water pipe sleeve of the manifold communicates with the water inlet of the outer circulation radiator. The utility model has simple structure, high heat exchange efficiency, can effectively reduce the surface temperature and exhaust temperature of the explosion-proof diesel engine, and has good cooling effect.

Description

防爆柴油机冷却装置Explosion-proof diesel engine cooling device

技术领域 technical field

本实用新型涉及一种车用部件,具体的说是一种防爆柴油机冷却装置。The utility model relates to a vehicle component, in particular to an explosion-proof diesel engine cooling device.

背景技术 Background technique

目前的矿用防爆柴油机冷却系统或者仅使用内循环管路仅对发动机进行降温,或者采用原柴油机主机的自带水泵,将所有管路串联进行冷却,它打破原柴油机自身冷却系统,从而增加柴油机自身冷却负荷,造成防爆柴油机表面温度、排气温度难以降低,降低幅度很小、冷却效果差等问题的发生。正是由于以上原因,使得矿用防爆柴油机在实验室进行台架试验时,冷却液容易沸腾,废气温度难以降低。The current mining explosion-proof diesel engine cooling system either only uses the internal circulation pipeline to cool down the engine, or uses the original diesel engine host’s own water pump to connect all the pipelines in series for cooling, which breaks the original diesel engine’s own cooling system, thereby increasing the diesel engine The self-cooling load makes it difficult to reduce the surface temperature and exhaust temperature of the explosion-proof diesel engine, the reduction range is very small, and the cooling effect is poor. It is precisely because of the above reasons that when the mine explosion-proof diesel engine is tested on the bench in the laboratory, the coolant is easy to boil and the temperature of the exhaust gas is difficult to reduce.

发明内容 Contents of the invention

本实用新型的目的是为了解决上述技术问题,提供一种结构简单、热交换效率高、能有效降低防爆柴油机表面温度、排气温度、冷却效果好的防爆柴油机冷却装置。The purpose of this utility model is to solve the above technical problems and provide an explosion-proof diesel engine cooling device with simple structure, high heat exchange efficiency, effective reduction of surface temperature and exhaust temperature of explosion-proof diesel engine, and good cooling effect.

技术方案包括发动机和发动机风扇,以及与发动机的排气口依次连接的排气岐管、涡轮增压器、第一排气总管、冷凝器、第二排气总管和废气处理箱,和为发动机冷却的内循环水管路,还包括外循环管路,所述外循环管路包括位于发动机风扇前方的外循环散热器,所述外循环散热器出水口经外循环水泵、排气岐管的冷却水管套与外循环散热器进水口连通。The technical scheme includes an engine and an engine fan, and an exhaust manifold, a turbocharger, a first exhaust main pipe, a condenser, a second exhaust main pipe and an exhaust gas treatment box connected in sequence with the exhaust port of the engine, and an exhaust gas treatment box for the engine The cooled internal circulation water pipeline also includes an external circulation pipeline, and the external circulation pipeline includes an external circulation radiator located in front of the engine fan, and the water outlet of the external circulation radiator is cooled by the external circulation water pump and the exhaust manifold. The water pipe sleeve communicates with the water inlet of the outer circulation radiator.

所述外循环水泵与排气岐管的冷却水管套连通的管路上设有第一三通管,所述第一三通管的进口与外循环水泵连通,第一三通管的第一出口与排气岐管的冷却水管套连通,第二出口依次与涡轮增压器的冷却水管套、冷凝器的冷却水管套、第二排气总管的冷却水管套及排管散热器连通;所述排气岐管的冷却水管套与外循环散热器出进口连通的管路上设有第二三通管,所述第二三通管的第一进口与排管散热器连通,第二进口与排气岐管的冷却水管套连通,第二三通管的出口与外循环散热器进水口连通。A first three-way pipe is provided on the pipeline connecting the outer circulation water pump and the cooling water pipe sleeve of the exhaust manifold, the inlet of the first three-way pipe is connected with the outer circulation water pump, and the first outlet of the first three-way pipe is It communicates with the cooling water pipe sleeve of the exhaust manifold, and the second outlet communicates with the cooling water pipe sleeve of the turbocharger, the cooling water pipe sleeve of the condenser, the cooling water pipe sleeve of the second exhaust manifold and the exhaust pipe radiator in turn; A second three-way pipe is provided on the pipeline where the cooling water pipe sleeve of the exhaust manifold communicates with the inlet and outlet of the external circulation radiator. The first inlet of the second three-way pipe communicates with the exhaust pipe radiator, and the second inlet communicates with the exhaust The cooling water pipe sleeve of the gas manifold is connected, and the outlet of the second three-way pipe is connected with the water inlet of the outer circulation radiator.

所述内循环管路包括发动机风扇前方的内循环散热器,所述内循环散热器出水口经发动机冷却水管套、内循环水泵与内循环散热器进水口连通。The internal circulation pipeline includes an internal circulation radiator in front of the engine fan, and the water outlet of the internal circulation radiator communicates with the water inlet of the internal circulation radiator through the engine cooling water pipe sleeve and the internal circulation water pump.

由于所述防爆柴油机用于在矿下作业,因此本实用新型的各部件均需遵照业内标准进行常规隔爆处理。Since the explosion-proof diesel engine is used for underground operations, each component of the utility model must be subjected to conventional explosion-proof treatment in accordance with industry standards.

有效效果:Effective effect:

内循环管路用于为发动机冷却,外循环管路用于为发动机的连接部件冷却,两套循环管管路各独立循环,互不影响,大大提高了热交换效率,使发动机及其附属部件均能保证好的冷却效果,避免冷却液容易沸腾,废气温度高的问题的发生。The inner circulation pipeline is used to cool the engine, and the outer circulation pipeline is used to cool the connecting parts of the engine. The two sets of circulation pipelines circulate independently and do not affect each other, which greatly improves the heat exchange efficiency and makes the engine and its accessories Both can ensure a good cooling effect, and avoid the problems that the coolant is easy to boil and the temperature of the exhaust gas is high.

附图说明 Description of drawings

图1为本实用新型安装示意图。Figure 1 is a schematic diagram of the installation of the utility model.

其中:1-外循环散热器、2-内循环散热器、3-发动机风扇、4-外循环水泵、5-发动机、6-排气歧管的冷却水管套、7-第一三通管、8-涡轮增压器的冷却水管套、9-第一排气总管的冷却水管套、10-冷凝器的冷却水管套、11-内循环水泵、12-第二排气总管的冷却水管套、13-第二三通管、14-排管散热器、15-废气处理箱。Among them: 1-external circulation radiator, 2-internal circulation radiator, 3-engine fan, 4-external circulation water pump, 5-engine, 6-cooling water pipe sleeve of exhaust manifold, 7-first three-way pipe, 8-Cooling water pipe sleeve of turbocharger, 9-Cooling water pipe sleeve of first exhaust main pipe, 10-Cooling water pipe sleeve of condenser, 11-Internal circulating water pump, 12-Cooling water pipe sleeve of second exhaust main pipe, 13-the second tee pipe, 14-pipe radiator, 15-exhaust gas treatment box.

具体实施方式 Detailed ways

参照图1,本实用新型包括发动机5和发动机风扇3,以及与发动机5的排气口依次连接排气岐管、涡轮增压器、第一排气总管、冷凝器、第二排气总管和废气处理箱15,和为发动机5冷却的内循环水管路,并且还包括外循环管路,所述外循环管路包括位于发动机风扇3前方的外循环散热器1,所述外循环散热器1的出水口经外循环水泵4与第一三通进口7连通,第一三通管7的第一出口与排气岐管的冷却水管套6连通,第二出口依次与涡轮增压器的冷却水管套8、冷凝器的冷却水管套10、第二排气总管的冷却水管套12及排管散热器14连通;所述排气岐管的冷却水管套6与外循环散热器1进水口连通的管路上设有第二三通管13,所述第二三通管13的第一进口与排管散热器14连通,第二进口与排气岐管的冷却水管套6连通,第二三通管13的出口与外循环散热器1进水口连通。所述内循环管路包括发动机风扇3前方的内循环散热器2,所述内循环散热器2出水口经发动机1的冷却水管套、内循环水泵11与内循环散热器2进水口连通。With reference to Fig. 1, the utility model comprises engine 5 and engine fan 3, and is connected with exhaust manifold, turbocharger, the first exhaust manifold, condenser, the second exhaust manifold and exhaust port successively with engine 5 Exhaust gas treatment box 15, and the internal circulation water pipeline for cooling the engine 5, and also includes an external circulation pipeline, the external circulation pipeline includes an external circulation radiator 1 located in front of the engine fan 3, and the external circulation radiator 1 The water outlet of the outlet is connected with the first three-way inlet 7 through the outer circulation water pump 4, the first outlet of the first three-way pipe 7 is connected with the cooling water pipe sleeve 6 of the exhaust manifold, and the second outlet is connected with the cooling water of the turbocharger in turn. The water pipe sleeve 8, the cooling water pipe sleeve 10 of the condenser, the cooling water pipe sleeve 12 of the second exhaust main pipe and the exhaust pipe radiator 14 are connected; the cooling water pipe sleeve 6 of the exhaust manifold is connected with the water inlet of the outer circulation radiator 1 A second three-way pipe 13 is arranged on the pipeline, the first inlet of the second three-way pipe 13 communicates with the exhaust pipe radiator 14, the second inlet communicates with the cooling water pipe sleeve 6 of the exhaust manifold, the second three The outlet of the through pipe 13 communicates with the water inlet of the outer circulation radiator 1 . The internal circulation pipeline includes the internal circulation radiator 2 in front of the engine fan 3 , and the water outlet of the internal circulation radiator 2 communicates with the water inlet of the internal circulation radiator 2 through the cooling water pipe sleeve of the engine 1 and the internal circulation water pump 11 .

Claims (3)

1. anti-explosion diesel engine cooling unit, comprise motor and engine blower, and the discharge manifold, turbosupercharger, first exhaust manifold, condenser, second exhaust manifold and the waste gas treatment case that are connected successively with exhaust opening of engine, with the interior circulating water line that is engine cooling, it is characterized in that, also comprise external circulation line, described external circulation line comprises the outer circulation radiator that is positioned at engine blower the place ahead, and described outer circulation radiator outlet is communicated with the outer circulation water inlet of radiator through the cooling water pipe box of outer circulation water pump, discharge manifold.
2. anti-explosion diesel engine cooling unit as claimed in claim 1, it is characterized in that, described outer circulation water pump is provided with first three-way pipe with the pipeline that the water-cooling tube cover of discharge manifold is communicated with, the import of described first three-way pipe is communicated with the outer circulation water pump, first outlet of first three-way pipe is communicated with the water-cooling tube cover of discharge manifold, and second outlet is communicated with the cooling water pipe box of turbosupercharger, the cooling water pipe box of condenser, the cooling water pipe box and the comb radiator of second exhaust manifold successively; The cooling water pipe box of described discharge manifold is provided with second three-way pipe with the pipeline that outer circulation radiator exit port is communicated with, first import of described second three-way pipe is communicated with the comb radiator, second import is communicated with the water-cooling tube cover of discharge manifold, and the outlet of second three-way pipe is communicated with the outer circulation water inlet of radiator.
3. anti-explosion diesel engine cooling unit as claimed in claim 1 or 2, it is characterized in that, described inner loop pipeline comprises the interior circulation radiator in engine blower the place ahead, and described interior circulation radiator outlet is communicated with interior circulation water inlet of radiator through engine cooling water pipe sleeve, interior circulating water pump.
CN2011201930052U 2011-06-09 2011-06-09 cooling device for explosion-proof diesel engine Expired - Lifetime CN202091018U (en)

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CN2011201930052U CN202091018U (en) 2011-06-09 2011-06-09 cooling device for explosion-proof diesel engine

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103603717A (en) * 2013-12-11 2014-02-26 湖北康晨安宝矿业设备有限责任公司 High-power explosion-proof diesel engine of inner and outer bicirculating water cooling system
CN103758624A (en) * 2013-12-16 2014-04-30 中国煤炭科工集团太原研究院有限公司 Cooling circulatory system of explosion-proof diesel engine for coal mine
CN106930806A (en) * 2017-04-28 2017-07-07 徐工集团工程机械股份有限公司科技分公司 A kind of anti-explosion diesel engine exhaust cooling system
CN108818142A (en) * 2018-08-20 2018-11-16 林元甲 A kind of numerical controlled machinery processing coolant liquid radiator
CN109538344A (en) * 2018-10-22 2019-03-29 襄阳全系康动力机械有限责任公司 A kind of internal-external double circulation water cooling system high-power diesel engine

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103603717A (en) * 2013-12-11 2014-02-26 湖北康晨安宝矿业设备有限责任公司 High-power explosion-proof diesel engine of inner and outer bicirculating water cooling system
CN103758624A (en) * 2013-12-16 2014-04-30 中国煤炭科工集团太原研究院有限公司 Cooling circulatory system of explosion-proof diesel engine for coal mine
CN106930806A (en) * 2017-04-28 2017-07-07 徐工集团工程机械股份有限公司科技分公司 A kind of anti-explosion diesel engine exhaust cooling system
CN106930806B (en) * 2017-04-28 2023-10-03 徐工集团工程机械股份有限公司科技分公司 Exhaust cooling system of explosion-proof diesel engine
CN108818142A (en) * 2018-08-20 2018-11-16 林元甲 A kind of numerical controlled machinery processing coolant liquid radiator
CN109538344A (en) * 2018-10-22 2019-03-29 襄阳全系康动力机械有限责任公司 A kind of internal-external double circulation water cooling system high-power diesel engine

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