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CN201974536U - Station detection device on automobile production line - Google Patents

Station detection device on automobile production line Download PDF

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Publication number
CN201974536U
CN201974536U CN2011200375362U CN201120037536U CN201974536U CN 201974536 U CN201974536 U CN 201974536U CN 2011200375362 U CN2011200375362 U CN 2011200375362U CN 201120037536 U CN201120037536 U CN 201120037536U CN 201974536 U CN201974536 U CN 201974536U
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fixed
production line
sleeve
travel switch
push rod
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Expired - Fee Related
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CN2011200375362U
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Inventor
杨强斌
顾伟明
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Zhejiang Geely Holding Group Co Ltd
Zhejiang Jingang Automobile Co Ltd
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Zhejiang Geely Holding Group Co Ltd
Zhejiang Jingang Automobile Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

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Abstract

本实用新型公开了一种汽车生产线工位检测装置,包括行程开关以及固定行程开关的固定板,所述的固定板上部固定有套筒,所述的套筒内设有顶杆,顶杆上套有弹簧,所述的弹簧的下端与套筒内下部的凸台相抵;所述的顶杆下端穿出套筒,端部固定一撞块,顶杆带动撞块往复运动控制行程开关的开闭。本实用新型所述的汽车生产线工位检测装置,通过在套筒中设置弹簧和顶杆,下压顶杆使顶杆与行程开关相撞,行程开关将信号传给电控系统,结构简单,成本低,测量精度高,耐用性强,便于检修和更换,使用寿命长,适用范围广。

Figure 201120037536

The utility model discloses a station detection device for an automobile production line, which comprises a travel switch and a fixed plate for fixing the travel switch. There is a spring, and the lower end of the spring is against the boss at the lower part of the sleeve; the lower end of the ejector rod passes through the sleeve, and a collision block is fixed at the end, and the ejector rod drives the collision block to reciprocate to control the opening and closing of the travel switch. close. The position detection device of the automobile production line described in the utility model, by setting a spring and a push rod in the sleeve, pressing down the push rod makes the push rod collide with the travel switch, and the travel switch transmits the signal to the electric control system, the structure is simple and the cost is low. Low, high measurement accuracy, strong durability, easy maintenance and replacement, long service life, wide application range.

Figure 201120037536

Description

一种汽车生产线工位检测装置A station detection device for an automobile production line

技术领域technical field

本实用新型涉及一种检测装置,尤其涉及一种汽车生产线工位检测装置。The utility model relates to a detection device, in particular to a detection device for a station in an automobile production line.

背景技术Background technique

在汽车焊接工艺过程中,一般的车身焊接主线有11个工位,在主线满载的情况下是10台车身,而且车身搬运都是同步向下一个工位搬运,在不同的工位有不同的工艺要求,如有的工位是机器人自动焊接;有的工位是焊接顶盖;有的工位是焊接后围;在主线的最后一个工位一般是搬运工位,将车身使用吊具搬运的工位,因此,在自动化程度越来越高的生产线上,工位有没有车身,需要自动感知,并将感知信号传递给电控系统,电控系统再将信号传递给各个工位设备的执行命令,即有车的话按工艺要求执行;没有车的话按等待执行。因此汽车工位检测装置在车身生产线上的应用越来越广泛。In the automobile welding process, the general body welding main line has 11 stations. When the main line is fully loaded, there are 10 car bodies, and the car bodies are transported to the next station synchronously. Different stations have different Process requirements, for example, some stations are robot automatic welding; some stations are welding roof; Therefore, in the increasingly automated production line, whether there is a car body at the station needs to be automatically sensed, and the sensed signal is transmitted to the electronic control system, and the electronic control system transmits the signal to the equipment of each station. Execute the order, that is, if there is a car, it will be executed according to the process requirements; if there is no car, it will be executed according to waiting. Therefore, the application of the automobile station detection device in the body production line is more and more extensive.

在现有技术中,汽车工位检测装置分为两类,一类是接触式,另一类是非接触式。非接触式的一般通过光、电、磁等方法检测生产线工位上是否有车,但是由于光、电、磁传感器容易因为焊渣、飞尘等异物的影响造成传感器失灵或敏感性降低,二是价格比接触式检测装置高,所以一般生产线采用接触式检测装置。In the prior art, the automobile station detection devices are divided into two types, one is contact type, and the other is non-contact type. The non-contact type generally detects whether there is a car on the production line station by means of light, electricity, and magnetism. However, due to the influence of foreign objects such as welding slag and flying dust, the light, electricity, and magnetic sensors are prone to sensor failure or reduced sensitivity. The price is higher than the contact detection device, so the general production line uses the contact detection device.

接触式检测装置包括检测开关、传感器和回位部件,回位部件直接连接在传感器上,而传感器单独固定在支座上,一旦确定就不能调整位置,应用范围狭窄。回位部件强度较低,经多次使用后,易失效,不易更换。The contact detection device includes a detection switch, a sensor and a return component. The return component is directly connected to the sensor, and the sensor is fixed on the support separately. Once the position is determined, the position cannot be adjusted, and the application range is narrow. The returning part has low strength, and after repeated use, it is easy to fail and difficult to replace.

发明内容Contents of the invention

本实用新型提供了一种能够根据需要调整位置,适用范围广,强度高,使用寿命长的汽车生产线工位检测装置。The utility model provides a position detection device for an automobile production line which can adjust the position according to needs, has wide application range, high strength and long service life.

一种汽车生产线工位检测装置,包括行程开关以及固定行程开关的固定板,所述的固定板上部固定有套筒,所述的套筒内设有顶杆,顶杆上套有弹簧;所述的弹簧的下端与套筒内下部的凸台相抵,上端与顶杆上端凸台相抵;所述的顶杆下端穿出套筒,端部固定一撞块,顶杆带动撞块往复运动控制行程开关的开闭。A station detection device for an automobile production line, comprising a travel switch and a fixed plate for fixing the travel switch, a sleeve is fixed on the top of the fixed plate, a push rod is arranged inside the sleeve, and a spring is covered on the push rod; The lower end of the above-mentioned spring is in contact with the boss at the lower part of the sleeve, and the upper end is in contact with the boss at the upper end of the ejector rod; the lower end of the ejector rod passes through the sleeve, and a collision block is fixed at the end, and the ejector rod drives the collision block to control the reciprocating motion. The opening and closing of the travel switch.

套筒上设有连接板,连接板一侧与固定板固定,另一侧与套筒固定,连接板可以选择焊接方式与套筒和固定板固定连接,以便顶杆更加顺畅的工作。There is a connection plate on the sleeve, one side of the connection plate is fixed with the fixed plate, and the other side is fixed with the sleeve. The connection plate can be fixedly connected with the sleeve and the fixed plate by welding, so that the ejector rod can work more smoothly.

连接板和行程开关固定在一调整板的一侧,调整板的另一侧与固定板固定;固定板上设有定位孔;调整板上设有与定位孔相对正的条形孔,定位孔与条形孔之间穿有调节螺栓,可以按照实际需要通过调整调整板的位置,用调节螺栓将调整板和固定板固定,使顶杆正常工作。The connection plate and the travel switch are fixed on one side of an adjustment plate, and the other side of the adjustment plate is fixed to the fixed plate; there are positioning holes on the fixed plate; there are strip holes opposite to the positioning holes on the adjustment plate, and the positioning holes There is an adjusting bolt between the strip hole and the position of the adjusting plate can be adjusted according to the actual needs, and the adjusting plate and the fixing plate can be fixed with the adjusting bolt to make the ejector rod work normally.

顶杆下端连接有固定螺母,端部再与撞块通过螺纹配合固定,顶杆下端也可以选择与撞块焊接固定,可以使撞块与顶杆更加紧固。The lower end of the ejector rod is connected with a fixing nut, and the end is fixed with the striker through threads. The lower end of the ejector rod can also be welded and fixed with the striker, which can make the striker and the ejector more tightly.

撞块上设有若干个与撞块内孔相垂直的固定孔,撞块的内孔可以选择内壁光滑的竖直孔,也可以选择螺纹孔,用与固定孔相配合的螺钉穿过固定孔与顶杆相抵,可以将撞块和顶杆固定的更加牢固。There are several fixing holes perpendicular to the inner hole of the collision block on the collision block. The inner hole of the collision block can be a vertical hole with a smooth inner wall, or a threaded hole, and the screw matching the fixing hole can pass through the fixing hole The impact block and the ejector rod can be fixed more firmly by being offset against the ejector rod.

本实用新型所述的汽车生产线工位检测装置,通过在套筒中设置弹簧和顶杆,下压顶杆使顶杆与行程开关相撞,行程开关将信号传给电控系统,结构简单,成本低,测量精度高,耐用性强,便于检修和更换,使用寿命长,适用范围广。The position detection device of the automobile production line described in the utility model, by setting a spring and a push rod in the sleeve, pressing down the push rod makes the push rod collide with the travel switch, and the travel switch transmits the signal to the electric control system, the structure is simple and the cost is low. Low, high measurement accuracy, strong durability, easy maintenance and replacement, long service life, wide application range.

附图说明Description of drawings

图1是本实用新型汽车生产线工位检测装置的结构示意图;Fig. 1 is the structural representation of the station detection device of the automobile production line of the utility model;

图2是本实用新型汽车生产线工位检测装置的爆炸结构示意图。Fig. 2 is a schematic diagram of the exploded structure of the station detection device of the automobile production line of the present invention.

具体实施方式Detailed ways

如图1、图2所示,一种汽车生产线工位检测装置,包括行程开关1以及固定行程开关1的固定板2,固定板2上部固定有竖直的套筒6,套筒6内设有顶杆4,顶杆4上套有弹簧5,弹簧5的下端与套筒6内下部的凸台相抵,上端与顶杆上端的凸台相抵;顶杆4下端穿出套筒6,先连接有固定螺母7,端部再固定一撞块8,顶杆4带动撞块8往复运动控制行程开关1的开闭,使行程开关产生信号传给电控系统。As shown in Figures 1 and 2, a station detection device for an automobile production line includes a travel switch 1 and a fixed plate 2 for fixing the travel switch 1. A vertical sleeve 6 is fixed on the upper part of the fixed plate 2, and a vertical sleeve 6 is fixed inside the sleeve 6. There is a push rod 4, and a spring 5 is sheathed on the push rod 4. The lower end of the spring 5 is in contact with the boss at the inner lower part of the sleeve 6, and the upper end is in contact with the boss at the upper end of the push rod; the lower end of the push rod 4 passes through the sleeve 6, first A fixed nut 7 is connected, and a collision block 8 is fixed at the end. The push rod 4 drives the collision block 8 to reciprocate to control the opening and closing of the travel switch 1, so that the travel switch generates a signal and transmits it to the electric control system.

套筒6上设有连接板9,连接板9的一侧与固定板2固定,另一侧与套筒6固定,连接板9和套筒6、固定板2均是通过焊接固定。Sleeve 6 is provided with connection plate 9, and one side of connection plate 9 is fixed with fixed plate 2, and the other side is fixed with sleeve 6, and connection plate 9 and sleeve 6, fixed plate 2 all are fixed by welding.

连接板9和行程开关1焊接在一调整板3的一侧,调整板3的另一侧与固定板2固定;固定板2上设有定位孔11;调整板3上设有与定位孔11相对正的条形孔12,定位孔11与条形孔12之间穿有调节螺栓10。按照实际需要调整调整板3的位置,再用调节螺栓10穿过调整板3上的条形孔12和固定板2上的定位孔11,将调整板3、固定板2固定在生产线的支座上,使顶杆4正常工作。这样也便于适合不同车型的生产线。The connection plate 9 and the travel switch 1 are welded on one side of an adjustment plate 3, and the other side of the adjustment plate 3 is fixed to the fixed plate 2; the fixed plate 2 is provided with a positioning hole 11; the adjustment plate 3 is provided with a positioning hole 11 Relative to the positive bar-shaped hole 12 , an adjusting bolt 10 is passed between the positioning hole 11 and the bar-shaped hole 12 . Adjust the position of the adjustment plate 3 according to actual needs, and then use the adjustment bolt 10 to pass through the strip hole 12 on the adjustment plate 3 and the positioning hole 11 on the fixing plate 2, and fix the adjustment plate 3 and the fixing plate 2 on the support of the production line to make the ejector pin 4 work normally. This is also convenient for production lines suitable for different models.

顶杆4的下端设有与固定螺母7相配合的螺纹,端部与撞块8通过螺纹配合固定连接。The lower end of the push rod 4 is provided with a screw thread matched with the fixed nut 7 , and the end is fixedly connected with the bumper 8 through thread fit.

撞块8上设有与撞块8螺纹孔相垂直的两个固定孔13,固定孔13内设有螺纹,分别用与固定孔13相配合的螺钉穿过撞块8上的两个固定孔13与撞块8螺纹孔内的顶杆4相抵,将撞块8和顶杆4固定的更加牢固。The collision block 8 is provided with two fixing holes 13 perpendicular to the threaded holes of the collision block 8, and the fixing holes 13 are provided with threads, and the screws matched with the fixing holes 13 pass through the two fixing holes on the collision block 8 respectively. 13 offsets against the push rod 4 in the threaded hole of the bump block 8, and the bump block 8 and the push rod 4 are fixed more firmly.

本实用新型的的使用过程如下:根据实际需要,通过螺栓将调整板3与固定板2固定,当工位有车时,汽车将顶杆4下压,顶杆4带动撞块8向行程开关1摆臂运动,撞块8将行程开关1摆臂下压,行程开关1接通发出信号给电控系统。当工位没车时,弹簧5将顶杆4往上顶,使撞块8与行程开关1摆臂脱离,行程开关1摆臂在自身弹力下恢复正常,停止发出信号。The use process of the utility model is as follows: according to the actual needs, the adjustment plate 3 and the fixed plate 2 are fixed by bolts. When there is a car at the station, the car presses down the ejector rod 4, and the ejector rod 4 drives the impact block 8 to the travel switch. 1. The swing arm moves, and the bumper 8 presses down the travel switch 1. The travel switch 1 is connected to send a signal to the electric control system. When the station did not have a car, the spring 5 pushes the push rod 4 upwards, so that the bumper 8 and the travel switch 1 swing arm are disengaged, and the travel switch 1 swing arm returns to normal under its own elastic force, and stops sending signals.

Claims (5)

1. auto production line station pick-up unit, the fixed head (2) that comprises travel switch (1) and fixed journey system switch (1), it is characterized in that: described fixed head (2) top is fixed with sleeve (6), be provided with push rod (4) in the described sleeve (6), be with spring (5) on the push rod (4), the boss of the lower end of described spring (5) and the interior bottom of sleeve (6) offsets; Described push rod (4) lower end passes sleeve (6), and a collision block (8) is fixed in the end, and push rod (4) drives the switching of collision block (8) to-and-fro movement control travel switch (1).
2. auto production line station pick-up unit according to claim 1 is characterized in that: described sleeve (6) is provided with web joint (9), and web joint (9) is fixing with fixed head (2).
3. auto production line station pick-up unit according to claim 2 is characterized in that: described web joint (9) and travel switch (1) are fixed on a side of an adjustment plate (3), and the opposite side of described adjustment plate (3) and fixed head (2) are fixing; Described fixed head (2) is provided with pilot hole (11); Described adjustment plate (3) is provided with the bar hole (12) that aligns mutually with pilot hole (11), is installed with between pilot hole (11) and the bar hole (12) to regulate bolt (10).
4. auto production line station pick-up unit according to claim 1 is characterized in that: described push rod (4) lower end is connected with hold-down nut (7), and the end is fixed by threaded engagement with collision block (8) again.
5. according to claim 1 or 4 described auto production line station pick-up units, it is characterized in that: described collision block (8) is provided with and the perpendicular fixed orifice (13) of collision block (8) endoporus.
CN2011200375362U 2011-02-14 2011-02-14 Station detection device on automobile production line Expired - Fee Related CN201974536U (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103412349A (en) * 2013-08-14 2013-11-27 济南二机床集团有限公司 In-place detection device
CN103753059A (en) * 2013-12-16 2014-04-30 柳州恒耀汽车零部件有限公司 Manual mistake proofing workpiece
CN104460448B (en) * 2014-11-19 2017-05-17 柳州航盛科技有限公司 Mechanical welding device for automatic recording and assembling of automobile
CN113118365A (en) * 2021-05-10 2021-07-16 北京机电研究所有限公司 Transfer material platform design capable of realizing incoming material detection in full-automatic forging line
CN113118372A (en) * 2021-05-10 2021-07-16 北京机电研究所有限公司 Compound full automatization hot die forging production line of accurate front axle bent axle

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103412349A (en) * 2013-08-14 2013-11-27 济南二机床集团有限公司 In-place detection device
CN103753059A (en) * 2013-12-16 2014-04-30 柳州恒耀汽车零部件有限公司 Manual mistake proofing workpiece
CN104460448B (en) * 2014-11-19 2017-05-17 柳州航盛科技有限公司 Mechanical welding device for automatic recording and assembling of automobile
CN113118365A (en) * 2021-05-10 2021-07-16 北京机电研究所有限公司 Transfer material platform design capable of realizing incoming material detection in full-automatic forging line
CN113118372A (en) * 2021-05-10 2021-07-16 北京机电研究所有限公司 Compound full automatization hot die forging production line of accurate front axle bent axle
CN113118365B (en) * 2021-05-10 2025-05-06 中国机械总院集团北京机电研究所有限公司 A transfer table design for a fully automated forging line that can realize incoming material detection

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