CN201943805U - Double row piston rotary engine - Google Patents
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- CN201943805U CN201943805U CN2010206983494U CN201020698349U CN201943805U CN 201943805 U CN201943805 U CN 201943805U CN 2010206983494 U CN2010206983494 U CN 2010206983494U CN 201020698349 U CN201020698349 U CN 201020698349U CN 201943805 U CN201943805 U CN 201943805U
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Abstract
双列活塞式旋转发动机属于动力机械领域。由主轴(1)、两个对称相向的椭圆轨道槽盘体(2)、两个对称的排气双层套筒(3)、双T形滚动连杆(4)、双向圆筒形转缸体(5)、变向齿轮(6)、齿轮轴(7)、曲柄连杆活塞式单缸发动机机头(8)、活塞(9)、活塞杆齿条(10)、圆筒形机壳(11)等组成;在机头托盘(12)的两个侧面上分别以中心对称安装2个或4个或多个偶数机头(8)构成双列活塞式旋转发动机机头总成;两个滚动连杆轴承(18)插入两个对称相向的椭圆轨道槽(19)中;两个活塞杆齿条(9)和两根竖杆齿条(20)分别与两个变向齿轮相啮合。结构简单紧凑、高效节能减排、寿命长、运转平稳、振动小、噪音低,既可制成汽油机,也可制成柴油机,适用多种燃料。
A double-row piston rotary engine belongs to the field of power machinery. It consists of a main shaft (1), two symmetrically facing elliptical orbit groove discs (2), two symmetrical exhaust double-layer sleeves (3), double T-shaped rolling connecting rods (4), and two-way cylindrical rotary cylinders. Body (5), reversing gear (6), gear shaft (7), crank connecting rod piston type single-cylinder engine head (8), piston (9), piston rod rack (10), cylindrical casing (11) etc. are formed; 2 or 4 or more even-numbered heads (8) are installed symmetrically with the center on two sides of the head tray (12) respectively to form a double-row piston type rotary engine head assembly; A rolling connecting rod bearing (18) is inserted into two symmetrically facing elliptical track grooves (19); two piston rod racks (9) and two vertical bar racks (20) are respectively meshed with two direction changing gears . Simple and compact structure, high efficiency, energy saving and emission reduction, long service life, stable operation, low vibration, low noise, can be made into gasoline engine or diesel engine, suitable for various fuels.
Description
技术领域:属于动力机械领域。Technical field: belongs to the field of power machinery.
背景技术:Background technique:
当今世界广泛大量使用的内燃发动机,其技术要点就是必备一个变容机构,能产生足够的压缩比完成热功循环,对外输出扭矩做功。关键核心技术是在基元容积内活塞与气缸壁之间的密封问题,以及动力性、经济性和排放性等技术性能指标问题。一百多年来,一直占据发动机领域统治地位的曲柄连杆活塞式内燃发动机已经非常成熟,近年来发动机又进入了“电子时代”,其发展进步几乎到了“尽善尽美”的程度,但是由于曲柄连杆活塞式这种机构却带来了以下难以克服的结构性弊病:(一)是结构复杂、笨重、零部件加工精度要求高;(二)是产生往复惯性冲击振动大和曲轴轴系的扭转振动大、噪音大,对机体危害大,影响使用寿命;(三)是热效率低,汽油机是25%-30%,柴油机达到30%-40%,增压的柴油机最高也只有40%-50%,也就是说只有25%-50%的热量变成了有用功,而50%-75%的热量以各种形式损失掉了,其中损失最大的是废气带走的热量,它占总热量的比例竟高达25%-50%,十分惊人,造成如此大量热能被带走的主要原因是曲柄连杆活塞式这种机构本身的消化吸收能力差造成的,主要表现在将活塞的直线运动转化成曲轴的旋转运动的过程中,其转化效率远远低于50%,而50%以上的热量转化不了,无奈之下不得不变成废气被排出带走;(四)动力性差,输出扭矩较小。其主要原因是:曲柄连杆在将活塞接受的燃烧膨胀压力转化成曲轴的旋转动力时,有50%以上的膨胀压力不能转化成曲轴的旋转动力,所以旋转动力较小,其次是为了减少惯性振动,曲柄回转半径要尽可能设计短一些,这样较小的旋转动力乘以较小的旋转力臂,就只能得出较小的乘积,这个较小的乘积就是输出的扭矩;(五)曲轴加工技术条件要求高,加工难度大,加工成本高。特别是大功率或超大功率多缸的内燃发动机,为了平衡惯性力,除了增加平衡质量外,还要将气缸的排列设计成V型、星型、X型、王字型等多种型式,这样功率越大,气缸数越多,机型结构就越复杂,曲柄数越多,曲轴就越长,曲柄排列也越复杂,其加工难度就越大,难度之大使其成为内燃机制造业的瓶颈技术难关。The technical point of the internal combustion engine that is widely used in the world today is a variable capacity mechanism, which can generate enough compression ratio to complete the heat cycle and output torque to do work. The key core technology is the sealing problem between the piston and the cylinder wall in the unit volume, as well as the technical performance indicators such as power, economy and emission. For more than 100 years, the crank-connecting rod piston internal combustion engine, which has been dominant in the engine field, has been very mature. In recent years, the engine has entered the "electronic age", and its development and progress have almost reached the level of "perfect". The mechanism of the rod-piston type has brought the following structural disadvantages that are difficult to overcome: (1) the structure is complex, heavy, and the machining accuracy of the parts is high; (2) the reciprocating inertial shock vibration and the torsional vibration of the crankshaft shaft Large, loud noise, great harm to the body, affecting service life; (3) low thermal efficiency, 25%-30% for gasoline engines, 30%-40% for diesel engines, and only 40%-50% for supercharged diesel engines, That is to say, only 25%-50% of the heat is turned into useful work, while 50%-75% of the heat is lost in various forms, and the biggest loss is the heat taken away by the exhaust gas, which accounts for the proportion of the total heat It is as high as 25%-50%, which is amazing. The main reason why such a large amount of heat energy is taken away is the poor digestion and absorption capacity of the crank-connecting-rod-piston mechanism itself, which is mainly manifested in the conversion of the linear motion of the piston into the crankshaft. In the process of rotating motion, its conversion efficiency is far lower than 50%, and more than 50% of the heat can not be converted, and has to become waste gas to be discharged and taken away; (4) power is poor, and the output torque is small. The main reason is that when the crank connecting rod converts the combustion expansion pressure received by the piston into the rotational power of the crankshaft, more than 50% of the expansion pressure cannot be converted into the rotational power of the crankshaft, so the rotational power is small, and the second is to reduce the inertia Vibration, the radius of gyration of the crank should be designed as short as possible, so that the smaller rotational power is multiplied by the smaller rotational arm, and only a small product can be obtained, and this small product is the output torque; (5) Crankshaft processing requires high technical conditions, high processing difficulty and high processing cost. Especially for high-power or super-high-power multi-cylinder internal combustion engines, in order to balance the inertial force, in addition to increasing the balance mass, the arrangement of the cylinders should also be designed in various types such as V-shaped, star-shaped, X-shaped, and king-shaped, so that The greater the power, the greater the number of cylinders, the more complex the structure of the model, the more the number of cranks, the longer the crankshaft, and the more complex the arrangement of the cranks, the more difficult it is to process, which makes it a bottleneck technology in the internal combustion engine manufacturing industry. difficulties.
以上所述的这些弊病,都是曲柄连杆活塞式发动机自身结构造成的,长期难以克服,这些都是世人皆知的老问题,因此全世界许多科研机构、大专院校、军事装备机构、成千上万的专家学者都想突破传统发动机的结构,但是,一百多年一直未能成功。The disadvantages mentioned above are all caused by the structure of the crank-connecting rod piston engine itself, and it is difficult to overcome for a long time. These are old problems known to the world. Thousands of experts and scholars all want to break through the structure of traditional engines, but they have not been successful for more than one hundred years.
逐渐成熟起来的“汪克尔”三角活塞旋转式发动机,相对传统的曲柄连杆活塞式发动机而言,是省去了曲轴连杆笨重的传动机构,也省去了复杂的配气机构等,做到了结构简单、重量轻、革掉了传统曲柄连杆活塞机产生的两种振动,将燃烧膨胀力直接转化为主轴的旋转动力,因此它运转比较平稳,振动小、噪音低,这些性能特点是比传统的曲柄连杆活塞机有很大进步。但是它却一直不能取代传统的曲柄连杆活塞机,这是由于它自身结构带来的严重缺陷造成的。首先是它加工技术要求高,制造成本高。其次是油耗大,热效率低,动力性差,第三是密封性差,压比小,燃烧不充分,排放性能差,污染严重。第四是,只适宜轻型小功率赛车、摩托车等高速场合,慢速、怠速时,气室之间密封性下降,漏气窜烟严重;第五是只能做压比小的汽油机,不能做压燃式的柴油机。当前,全世界对发动机的排放性能要求越来越来严,加上石油危机一浪接一浪,油价居高不下,也就从根本上限制了它的发展。The "Wankel" triangular piston rotary engine that has gradually matured, compared with the traditional crank-connecting rod piston engine, saves the heavy transmission mechanism of the crankshaft and connecting rod, and also saves the complicated gas distribution mechanism, etc. The structure is simple, the weight is light, and the two vibrations produced by the traditional crank-connecting-rod-piston machine are eliminated, and the combustion expansion force is directly converted into the rotational power of the main shaft, so it runs relatively smoothly, with small vibration and low noise. These performance characteristics It is a great improvement over the traditional crank-connecting-rod-piston machine. But it has been unable to replace the traditional crank-connecting rod-piston machine, which is caused by serious defects caused by its own structure. First of all, it requires high processing technology and high manufacturing cost. The second is high fuel consumption, low thermal efficiency, and poor power performance. The third is poor sealing, small pressure ratio, insufficient combustion, poor emission performance, and serious pollution. The fourth is that it is only suitable for high-speed occasions such as light-duty and low-power racing cars and motorcycles. When the speed is slow and idling, the sealing between the air chambers will decrease, and the air leakage and smoke will be serious; the fifth is that it can only be used as a gasoline engine with a small pressure ratio. Make a compression ignition diesel engine. At present, the world's requirements for engine emission performance are becoming more and more stringent. In addition, the oil crisis has been wave after wave, and the oil price has remained high, which fundamentally limits its development.
发明内容:Invention content:
针对上述现行发动机的弊病、缺陷和不足,我研究出一种结构简单、运转平稳、高效节能的新机型——“双列活塞式旋转发动机”进行更新换代,此目的是通过以下方式来实现的:“双列活塞式旋转发动机”由主轴、左右两个对称相向的椭圆轨道槽盘体、左右两个对称的排气双层套筒、双T形滚动连杆、双向圆筒形转缸体、变向齿轮、变向齿轮轴,传统曲柄连杆活塞式单缸发动机机头、活塞、活塞杆齿条、圆筒形机壳等组成;主轴从左向右依次穿过左椭圆轨道槽盘体的圆心,左排气双层套筒筒底圆心,双向圆筒形转缸体中间机头托盘的圆心,右排气双层套筒筒底圆心,右椭圆轨道槽盘体的圆心,实现5心同轴;主轴依次与左右两个对称相向的椭圆轨道槽盘体用两个主轴轴承定心联接,与左右两个对称的排气双层套筒用两对平键对称固定联接,与双向圆筒形转缸体的中间机头托盘用花键固定联接;圆筒形机壳套装在左右两个对称的排气双层套筒和双向圆筒形转缸体的外面,其两端分别固定在左右两个对称相向的椭圆轨道槽盘体的内侧端面上;左右两个对称相向的椭圆轨道槽盘体的底部固定在机底座上,机底座为发动机的支撑固定构件。In view of the disadvantages, defects and deficiencies of the above-mentioned current engines, I have developed a new model with simple structure, stable operation, high efficiency and energy saving - "double-row piston rotary engine" for replacement. This purpose is achieved through the following methods "Double-row piston rotary engine" consists of a main shaft, two elliptical orbital grooves facing each other symmetrically on the left and right, two symmetrical exhaust double-layer sleeves on the left and right, double T-shaped rolling connecting rods, and a two-way cylindrical rotary cylinder. Body, reversing gear, reversing gear shaft, traditional crank-connecting rod piston type single-cylinder engine head, piston, piston rod rack, cylindrical casing, etc.; the main shaft passes through the left elliptical track groove from left to right The center of the disc body, the center of the bottom of the left exhaust double-layer sleeve, the center of the center of the head tray in the middle of the two-way cylindrical rotary cylinder, the center of the bottom of the right exhaust double-layer sleeve, the center of the disc of the right elliptical track groove, Realize 5-center coaxial; the main shaft is connected to the left and right two symmetrically facing elliptical orbit grooves in turn with two main shaft bearings, and the left and right two symmetrical exhaust double-layer sleeves are symmetrically fixed and connected with two pairs of flat keys. The middle head tray of the two-way cylindrical rotary cylinder is fixedly connected with the spline; The ends are respectively fixed on the inner side faces of the left and right two symmetrically facing elliptical orbital groove discs; the bottoms of the left and right two symmetrically opposite oval orbital grooved discs are fixed on the machine base, which is the supporting and fixing member of the engine.
所述双T形滚动连杆由一根横杆和两根竖杆组成,两根竖杆相互平行垂直地焊接在横杆上,三杆在同一个平面上,横杆两端分别各安装一个连杆轴承,并分别插入两个对称相向的椭圆轨道槽中;两根竖杆分别穿过机头托盘两侧双向圆筒形转缸体的筒壁与两根竖杆齿条联接,竖杆中心线和竖杆齿条中心线保持在一条直线上,并能通过托盘的圆心;竖杆齿条的背面与定位滚针排紧靠,滚针排由排架垂直固定在机头托盘的侧面上;竖杆齿条和活塞杆齿条同时都与变向齿轮啮合,竖杆齿条和活塞杆齿条在空中上下交叉互不干扰,变向齿轮由变向齿轮轴垂直固定在机头托架的侧面上;机头托架两个侧面上同时安装的竖杆齿条,齿条定位滚针排、排架、变向齿轮彼此一一对应背靠背。The double T-shaped rolling link is composed of a horizontal bar and two vertical bars. The two vertical bars are welded on the horizontal bar parallel to each other and vertically. The three bars are on the same plane. The connecting rod bearings are respectively inserted into two symmetrically facing elliptical track grooves; the two vertical rods respectively pass through the wall of the two-way cylindrical rotary cylinder on both sides of the head tray to connect with the two vertical rod racks, and the vertical rods The center line and the center line of the vertical bar rack are kept in a straight line and can pass through the center of the tray; the back of the vertical bar rack is close to the positioning needle roller row, and the needle roller row is vertically fixed on the side of the head tray by the rack Above; both the vertical rod rack and the piston rod rack are meshed with the direction changing gear at the same time, the vertical rod rack and the piston rod rack cross up and down in the air without interfering with each other, and the direction changing gear is vertically fixed on the head support by the direction changing gear shaft On the side of the frame; the vertical bar rack installed on the two sides of the head bracket at the same time, the rack positioning needle roller row, rack rack, and direction changing gear correspond to each other one by one back to back.
所述主轴的前端设可燃混合气中心通孔,在机头托盘两侧对应机头所在方位,分别钻两个主轴径向通孔,这两个径向通孔都与中心通孔相通,供油气歧管一端与径向通孔联接,另一端与机头上的进气簧片阀联接。The front end of the main shaft is provided with a central through hole for combustible gas mixture. Two radial through holes of the main shaft are respectively drilled on both sides of the head tray corresponding to the position of the machine head. These two radial through holes communicate with the central through hole for supplying One end of the oil-gas manifold is connected with the radial through hole, and the other end is connected with the intake reed valve on the machine head.
在所述主轴的前端安装一个内旋转密封管接头,在管接头内安装一个单点电子连续喷油器和一个供气涡旋喷气头,喷油器和喷气头分别与油缸、油泵、气缸、气泵相连通,并由电控单元ECU控制。An internal rotary sealing pipe joint is installed at the front end of the main shaft, and a single-point electronic continuous fuel injector and an air-supply swirl air jet head are installed in the pipe joint. The air pump is connected and controlled by the electronic control unit ECU.
在所述左右两个对称相向的椭圆轨道槽盘体的内侧端面上靠近轨道槽内壁处各开一个排气锥体环形腔室,腔室开口处内外端面上分别都开设三道同心矩形圆环槽,在圆环槽内都安装一个X型橡胶密封圈;在左右两个对称的排气套筒的筒口附近的内外筒壁上,各设一个垂直内外壁的密封圆环形盖板,在左右两个对称的排气双层套筒的内外层筒壁间设轴向排气叶片;左右两个对称的排气双层套筒的筒口部分别插入左右两个对称相向的排气锥体环形腔室的开口内,并与之滑动接触,同时密封圆环形盖板压在X形橡胶密封圈上并滑动接触;在左右两个对称相向的排气锥体环形腔室的侧下部各开一个外排气孔,接外排气消音管。An exhaust cone annular chamber is respectively opened on the inner side surface of the left and right two symmetrically facing elliptical orbital groove disks close to the inner wall of the orbital groove, and three concentric rectangular rings are respectively set on the inner and outer end surfaces of the opening of the chamber. An X-shaped rubber sealing ring is installed in the circular groove; on the inner and outer cylinder walls near the mouth of the left and right two symmetrical exhaust sleeves, a sealing circular ring cover plate vertical to the inner and outer walls is respectively set. The left and right two symmetrical exhaust double-layer sleeves are provided with axial exhaust vanes between the inner and outer walls of the cylinder; the mouths of the left and right two symmetrical exhaust double-layer sleeves are respectively inserted into the left and right symmetrical exhaust cones In the opening of the annular chamber, and sliding contact with it, at the same time, the sealing annular cover plate is pressed on the X-shaped rubber sealing ring and sliding contact; at the lower side of the left and right two symmetrically facing exhaust cone annular chambers Open an outer exhaust hole and connect the outer exhaust muffler pipe.
在所述机头的缸盖上分别安装进气簧片阀、火花塞、排气旋转阀;排气歧管一端与排气旋转阀联接,另一端与排气双层套筒联接。An intake reed valve, a spark plug and an exhaust rotary valve are respectively installed on the cylinder head of the machine head; one end of the exhaust manifold is connected with the exhaust rotary valve, and the other end is connected with the exhaust double-layer sleeve.
在所述双向圆筒形转缸体中间机头托盘的两个侧面上,分别以中心对称固定安装2个或4个或多个偶数传统曲柄连杆活塞式单缸发动机机头,其中心线处在机头托盘的切线方向上,机头机尾按顺时针方向依次排列;机头托盘两个侧面上安装的机头彼此一一对应,背靠背构成双列多缸活塞式旋转发动机机头总成;每个机头对应配套一个活塞、一个活塞杆齿条、一个活塞杆齿条定位滚针排、一个排架、一个变向齿轮,一个变向齿轮轴,一个竖杆齿条,一个竖杆齿条定位滚针排,一个竖杆齿条定位滚针排架,一根供油气歧管,一个进气簧片阀,一个火花塞,一个排气旋转阀,一根排气歧管,半个双T形滚动连杆,一个连杆轴承,多个连杆轴承同一侧的共用一个椭圆轨道槽,多个排气歧管,同一侧的共用一个排气双层套筒。Two or four or more even-numbered traditional crank-connecting-rod piston-type single-cylinder engine heads are fixed symmetrically to the center on both sides of the middle head tray of the two-way cylindrical rotating cylinder body. In the tangential direction of the head tray, the heads and tails are arranged clockwise; the heads installed on the two sides of the head tray correspond to each other one by one, forming a double-row multi-cylinder piston rotary engine head assembly back to back. Each machine head is equipped with a piston, a piston rod rack, a piston rod rack positioning needle roller row, a rack, a direction changing gear, a direction changing gear shaft, a vertical rod rack, a vertical Rod rack positioning needle roller rack, a vertical rod rack positioning needle roller rack, an oil supply manifold, an intake reed valve, a spark plug, an exhaust rotary valve, an exhaust manifold, half Two double T-shaped rolling connecting rods, one connecting rod bearing, multiple connecting rod bearings share an elliptical track groove on the same side, multiple exhaust manifolds, and one exhaust double-layer sleeve on the same side.
在所述圆筒形机壳内装冷却润滑油,在其外圆柱面上设风冷冷却结构,在其两个侧面分别设一个进油阀,一个排油阀,两阀与油缸油泵相连,并受电控单元ECU控制。Cooling lubricating oil is installed in the cylindrical casing, an air-cooled cooling structure is set on the outer cylindrical surface, an oil inlet valve and an oil discharge valve are respectively arranged on two sides of the cylinder, the two valves are connected with the oil cylinder pump, and Controlled by the electronic control unit ECU.
本机型与现行传统发动机相比有以下明显优点:Compared with the current traditional engine, this model has the following obvious advantages:
(一)在整体结构上有创新和突破,对现行发动机的心脏进行了脱胎换骨的更新改造,不仅突破了曲柄连杆活塞式发动机的结构,更突破了“汪克尔”的三角活塞旋转式发动机的结构,自主创新出一个新机型。因此现行发动机自身结构造成的一切弊病都得到了有效缓解或根治。首先是本机型的转缸体结构和中心对称设计及双列对称设计,便于实现发动机自身的动静平衡,其回转中心就是其自身的几何中心和质量中心,不存在偏心问题,本机型四冲程界限既分明又过渡圆滑平稳,所以极易消除机械振动,也就根治了曲柄连杆活塞式发动机高速往复惯性撞击振动和曲轴轴系的扭转振动这两个大祸害;本机型的转缸体的质量相对较大,其转动惯量足可起到飞轮的作用,故可省掉笨重的专职飞轮;又本机型结构简单,既去掉了笨重的曲柄连杆机构,又去掉了复杂的配气机构,零部件的大量减少,重量大量减轻,加之零部件简单适宜大批量生产,这样对大幅度降低制造成本、减少故障、增加工作可靠性、维修方便性都将带来极大的好处,本机型的零部件数量、重量、加工成本都均为同功率曲柄连杆活塞式四冲程发动机的40%-50%。(1) There are innovations and breakthroughs in the overall structure, and the heart of the current engine has been reborn, which not only breaks through the structure of the crank-connecting rod piston engine, but also breaks through the "Wankel" triangular piston rotary engine The structure, independently innovated a new model. Therefore, all the disadvantages caused by the existing engine self structure have been effectively alleviated or eradicated. First of all, the rotary cylinder structure, central symmetric design and double-row symmetric design of this model are convenient to realize the dynamic and static balance of the engine itself. The center of rotation is its own geometric center and mass center, and there is no eccentricity problem. The stroke boundary is clear and the transition is smooth and stable, so it is very easy to eliminate the mechanical vibration, and it also completely eliminates the two major disasters of the high-speed reciprocating inertial impact vibration of the crank-connecting rod piston engine and the torsional vibration of the crankshaft shaft system; The mass of the body is relatively large, and its moment of inertia is sufficient to play the role of a flywheel, so the heavy full-time flywheel can be saved; and the structure of this model is simple, which not only removes the heavy crank-link mechanism, but also removes the complicated assembly. Pneumatic mechanism, a large number of parts and components are greatly reduced, and the weight is greatly reduced. In addition, the parts are simple and suitable for mass production, which will greatly reduce manufacturing costs, reduce failures, increase work reliability, and facilitate maintenance. Great benefits, The parts quantity, weight and processing cost of this model are all 40%-50% of the crank-connecting rod piston type four-stroke engine with the same power.
(二)在发动机主要技术性能指标热效率、动力性、经济性和排放性诸方面都有较大的提升和改善,特别是突破了曲柄连杆活塞式发动机热效率一直低于50%的限值,本机型的传动机构只承担变容工作完成热功循环任务,不再承担力的传递转换任务,本机型转缸体结构,机头安装在转缸体机头托盘的切线方向上,除了少量热传递散热损失外,能将燃烧膨胀力几乎全部都直接转化成主轴的旋转动力,省却了曲柄连杆中间转换环节,依理推断本机型的热效率比曲柄连杆活塞式发动机要提高50%以上,由此推断本机型比曲柄连杆活塞式发动机节能效果也应在50%以上,这是顺理成章的;节能也就是降低了油耗,发动机在降低油耗的同时也就实现了低排放;本机型与基元容积相同的曲柄连杆活塞式发动机相比,其动力性和输出扭矩都应能提高一倍以上也在情理之中。若与德国天才发明家汪克尔博士的三角活塞旋转式发动机相比,其节能效果会更好,动力性,经济性,排放性都会有更大的提高和改善。(2) The thermal efficiency, power, economy and emission of the main technical performance indicators of the engine have been greatly improved and improved, especially breaking through the limit value of the crank-connecting rod piston engine thermal efficiency which has always been lower than 50%, The transmission mechanism of this model only undertakes the task of changing capacity to complete the thermal power cycle, and no longer undertakes the task of force transmission and conversion. In addition to a small amount of heat transfer and heat loss, almost all the combustion expansion force can be directly converted into the rotational power of the main shaft, saving the intermediate conversion link of the crank connecting rod. It is reasonable to infer that the thermal efficiency of this model is 50% higher than that of the crank connecting rod piston engine. From the above, it is inferred that the energy saving effect of this model should be more than 50% compared with the crank-connecting rod piston engine, which is logical; energy saving means reducing fuel consumption, and the engine also realizes low emission while reducing fuel consumption; Compared with the crank-connecting rod piston engine with the same basic unit volume, it is reasonable that its power and output torque should be more than doubled. Compared with the triangular piston rotary engine of the German genius inventor Dr. Wankel, its energy-saving effect will be better, and its power, economy and emission will be greatly improved and improved.
(三)本机型主轴旋转一圈就能完成四冲程热功循环一次,比曲柄连杆活塞式四冲程发动机,曲轴需转两圈才能完成四冲程热功循环一次,其工作效率整整提高一倍,高效名符其实。(3) The four-stroke thermal power cycle can be completed once the main shaft of this model rotates one revolution. Compared with the crank-connecting rod piston four-stroke engine, the crankshaft needs to rotate two revolutions to complete one four-stroke thermal power cycle, and its working efficiency is improved by a whole. times, the high efficiency lives up to its name.
(四)本机型①是转缸体结构,工作运转过程中不存在高速往复惯性冲击振动和曲轴轴系产生的扭转振动及其产生的噪音;②活塞不受侧向推力作用,故活塞环与气缸壁的接触不会出现偏重,周围受力均匀;③工作效率高出一倍;④燃烧膨胀力直接转化为主轴的旋转动力且高出一倍;⑤本机型用进气簧片阀,排气旋转阀取代曲柄连杆活塞式四冲程发动机菌状气门,不仅解决了菌状气门惯性阻碍气流的问题,及高速时气阀的密封问题,而且解决了菌状排气门容易过热,并避免菌状气门的回火现象及由此带来的密封、润滑、机油消耗等一系列的问题,综合以上诸项有利条件,使提高发动机转速的限值得以突破,依理推断本机型在理论上的安全极限转速应比曲柄连杆活塞式四冲程发动机提高一倍是合情合理的,完全可能的,转速提高对提高单机功率十分有利,对交通运输、军事装备的提速都极为有利。(4) This
(五)本机型体积和重量都为同功率曲柄连杆活塞式四冲程发动机的40%-50%,特别是本机型的主轴为普通圆柱形,其加工制造远比曲轴容易多了,从而从根本上解决了多缸四冲程内燃机曲轴加工的“瓶颈”技术难题,单从比重和曲轴加工这两个条件看,本机型可以突破现行曲轴连杆活塞式内燃机单机最大功率48000PS的极限。(5) The volume and weight of this model are 40%-50% of the same power crank-connecting rod piston four-stroke engine, especially the main shaft of this model is a common cylindrical shape, and its processing and manufacturing is much easier than that of a crankshaft. Thus fundamentally solved the "bottleneck" technical problem of multi-cylinder four-stroke internal combustion engine crankshaft processing. From the two conditions of specific gravity and crankshaft processing alone, this model can break through the limit of the current crankshaft connecting rod piston internal combustion engine with a single maximum power of 48000PS .
(六)本机型的噪音的综合指数低微,对环保有利。(1)由于振动轻微,所以由振动源发出的噪音相应也就低微;(2)本机型进排气多缸共用一个进排气总管,而且工作频率高出一倍,所以进排气气流在管内流动,压力和流速比较均匀平稳,可以有效阻止进排气过程中气流脉动的产生,从而也就消除或明显减轻进排气噪音的产生。(6) The comprehensive index of noise of this model is low, which is beneficial to environmental protection. (1) Due to the slight vibration, the noise emitted by the vibration source is relatively low; (2) The intake and exhaust cylinders of this model share one intake and exhaust manifold, and the working frequency is doubled, so the intake and exhaust airflow Flowing in the pipe, the pressure and flow rate are relatively uniform and stable, which can effectively prevent the generation of air pulsation during the intake and exhaust process, thereby eliminating or significantly reducing the generation of intake and exhaust noise.
(七)应用范围广,既可制成汽油机,也可制成柴油机,可以适用多种燃料。(7) It has a wide range of applications. It can be made into a gasoline engine or a diesel engine, and can be applied to various fuels.
附图说明:Description of drawings:
图1是本机型的整体结构示意图;Figure 1 is a schematic diagram of the overall structure of the model;
图2是本机型传统曲柄连杆活塞式单缸发动机机头(8)在双向圆筒形转缸体(5)的中间机头托盘(12)两个侧面上的布局方位示意图;Fig. 2 is the layout orientation schematic diagram of the traditional crank-connecting rod piston type single-cylinder engine head (8) of this model on the two sides of the middle head tray (12) of the bidirectional cylinder (5);
图3是左右两个对称相向的椭圆轨道槽盘体(2)的结构示意图;Fig. 3 is the structural representation of two elliptical track groove disc bodies (2) facing opposite each other symmetrically;
图4是左右两个对称的排气双层套筒(3)的结构示意图;Fig. 4 is the structural representation of two symmetrical exhaust double-layer sleeves (3) on the left and right;
图5是双T形滚动连杆3的结构示意图;Fig. 5 is a schematic structural view of a double T-shaped
图6是双向圆筒形转缸体5的结构示意图。FIG. 6 is a schematic structural view of the bidirectional cylindrical
图中主轴(1),左右两个对称相向的椭圆轨道槽盘体(2),左右两个对称的排气双层套筒(3),双T形滚动连杆(4),双向圆筒形转缸体(5),变向齿轮(6),变向齿轮轴(7),传统曲柄连杆活塞式单缸发动机机头(8),活塞(9),活塞杆齿条(10),圆筒形机壳(11),双向圆筒形转缸体(5)的中间机头托盘(12),主轴轴承(13),双平键(14),花键(15),双T形滚动连杆(4)的横杆(16),双T形滚动连杆(4)的竖杆(17),连杆轴承(18),椭圆轨道槽(19),竖杆齿条(20),竖杆齿条定位滚针排(21),竖杆齿条定位滚针排排架(22),主轴可燃混合气中心通孔(23),主轴径向通孔(24),供油气歧管(25),进气簧片阀(26),内旋转密封管接头(27),单点电子连续喷油器(28),供气涡旋喷气头(29),排气锥体环形腔室(30),矩形密封圆环槽(31),X形橡胶密封圈(32),密封圆环形盖板(33),轴向排气叶片(34),外排气孔(35),外排气消音管(36),火花塞(37),排气旋转阀(38),排气歧管(39),活塞杆齿条定位滚针排(40),活塞杆齿条定位滚针排排架(41),进油阀(42),排油阀(43)。In the figure, the main shaft (1), the left and right two elliptical orbital grooves facing each other symmetrically (2), the left and right two symmetrical exhaust double-layer sleeves (3), the double T-shaped rolling connecting rods (4), and the two-way cylinder Transformation cylinder (5), direction change gear (6), direction change gear shaft (7), traditional crank connecting rod piston type single cylinder engine head (8), piston (9), piston rod rack (10) , cylindrical casing (11), middle head tray (12) of bidirectional cylindrical rotary cylinder body (5), main shaft bearing (13), double flat key (14), spline (15), double T Crossbar (16) of T-shaped rolling link (4), vertical bar (17) of double T-shaped rolling link (4), connecting rod bearing (18), elliptical track groove (19), vertical bar rack (20 ), vertical bar rack positioning needle roller row (21), vertical bar rack positioning needle roller rack (22), main shaft combustible mixture center through hole (23), main shaft radial through hole (24), oil gas supply Manifold (25), Inlet Reed Valve (26), Internal Rotary Seal Fitting (27), Single Point Electronic Continuous Injector (28), Air Supply Scroll Jet (29), Exhaust Cone Ring Chamber (30), rectangular sealing annular groove (31), X-shaped rubber sealing ring (32), sealing annular cover plate (33), axial exhaust vane (34), outer exhaust hole (35) , outer exhaust muffler pipe (36), spark plug (37), exhaust rotary valve (38), exhaust manifold (39), piston rod rack positioning needle roller row (40), piston rod rack positioning needle roller Row rack (41), oil inlet valve (42), oil discharge valve (43).
具体实施方式:Detailed ways:
由于本机型是双列对称结构,曲柄连杆活塞式单缸发动机机头(8)以及与其对应配套的各零部件在机头托盘(12)两个侧面固定安装都是彼此一一对应,背靠背的,双T形滚动连杆(3)的两根相互平行的竖杆(17)分别同时与两侧的传动部件联接,两根竖杆(17)在双T形滚动连杆(3)的带动下,其运动是同步的,方向也是完全一致的。为了叙述方便,简单明了,下面只对托盘(12)一个侧面单列机头运动做功过程进行描述,以下结合附图说明和具体实施方式对本机型作进一步详细描述:设计椭圆轨道槽(长轴-短轴)÷2=活塞行程S;设椭圆轨道槽长轴处在上下垂直位置,下顶点为0°,按顺时针方向旋转作业,从主轴(1)的输出端向前看:当起动机带动主轴(1)顺时针方向旋转时,双向圆筒形转缸体(5)一起同步转动,转缸体(5)带动双T形滚动连杆(4)转动,就带动滚动连杆轴承(18)依次通过椭圆轨道槽长短轴的方位,受椭圆轨道槽内壁推力,外壁拉力的交替作用,轴承(18)在与转缸体一起同步旋转的同时,还要作向心的往复直线运动,也就带动竖杆齿条(20)同时也作向心的往复直线运动,就带动变向齿轮(6)作正反转转动,就带动活塞杆齿条(10)作机头中心线方向往复直线运动,就带动活塞(9)在气缸内作往复直线运动,主轴(1)转一圈带动双T形滚动连杆(3)作两次向心往复运动,也就带动活塞(9)在气缸中作两次往复直线运动,从而完成一次四冲程热功循环做功一次。具体工作过程,细述如下:当起动机带动主轴(1)旋转时,连杆轴承(18)从椭圆轨道槽(19)长轴下顶点0°开始受椭圆轨道槽(19)外壁拉力作用向椭圆轨道槽(19)的短轴顶点方位滚动滑移,带动竖杆齿条(20)作向心直线运动,带动变向齿轮(6)作逆时针方向转动,带动活塞杆齿条(10)向机头尾部运动,同时就把活塞(9)拉向气缸尾部,气缸中出现直空度,进气簧片阀(26)自动打开,进气冲程开始,油气混合体迅速挤进气缸,当轴承(18)经过90°椭圆轨道槽短轴顶点时,活塞(9)被活塞杆齿条(10)拉到气缸最远点,进气簧片阀(26)关闭进气冲程工作完成;从90°-180°,轴承(18)受椭圆轨道槽(19)内壁推力作用,向椭圆轨道槽(19)的长轴上顶点滚动滑移,带动竖杆齿条(20)作离心直线运动,带动变向齿轮(6)作顺时针方向转动,带动活塞杆齿条(10)向机头顶部运动,将活塞(9)推向机头气缸的顶部,对缸内气体进行压缩,当轴承(18)到达180°椭圆轨道槽(19)的长轴上顶点时,活塞(9)被推到气缸的顶部,压缩冲程工作完成,从180°-270°在连杆轴承(18)滚动到点火提前角的方位时,火花塞(37)准时点火,油气混合体燃烧膨胀做功推动双向圆筒形转缸体(5)顺时针方向旋转,带动主轴(1)一起顺时针方向旋转,对外输出扭矩旋转动力,双T形滚动连杆轴承(18)受椭圆轨道槽(19)外壁拉力作用向椭圆轨道槽(19)的短轴顶点方位滚动滑移,带动竖杆齿条(20)作向心直线运动,带动变向齿轮(6)作逆时针方向转动,带动活塞杆齿条(10)向机尾方向运动,当轴承(18)滚动到270°椭圆轨道槽(19)的短轴顶点时,活塞(9)被活塞杆齿条(1 0)拉到气缸尾部最远点,膨胀做功冲程工作完成。从270°-360°排气旋转阀(38)打开,双T形滚动连杆轴承(18)受椭圆轨道槽(19)内壁的推力作用,从椭圆轨道槽(19)的短轴顶点向长轴下顶点方位滚动滑移,带动竖杆齿条(20)作离心直线运动,带动变向齿轮(6)作顺时针方向转动,带动活塞杆齿条(10)向机头顶部方向运动,将活塞(9)推向气缸顶部,当轴承(18)滚动到360°椭圆轨道槽(19)的长轴下顶点时,活塞(9)被活塞杆齿条(10)推回到气缸的上顶点,排气冲程工作完成,排气旋转阀(38)关闭,完成一个热功循环,做功一次,发动机点火发动以后依靠自身储存的转动惯量,完全有能力完成四步冲程热功循环,不再需要外力,起动机脱离,停止工作,发动机开始新一轮循环,周而复始。Because this model is a double-row symmetrical structure, the crank-connecting rod piston type single-cylinder engine head (8) and its corresponding supporting parts are fixedly installed on the two sides of the head tray (12) and are in one-to-one correspondence with each other. Back-to-back, the two parallel vertical bars (17) of the double T-shaped rolling link (3) are respectively connected with the transmission parts on both sides at the same time, and the two vertical bars (17) are connected to the double T-shaped rolling link (3). Driven by it, its movement is synchronous and its direction is exactly the same. For ease of description, simple and clear, only one side of the pallet (12) is described below for the single-row head movement and work process, and the model is further described in detail below in conjunction with the description of the drawings and specific implementation methods: design elliptical track groove (major axis- Minor axis)÷2=piston stroke S; suppose the major axis of the elliptical track groove is in the vertical position up and down, the lower apex is 0°, rotate clockwise, and look forward from the output end of the main shaft (1): when the starter When driving the main shaft (1) to rotate clockwise, the two-way cylindrical rotating cylinder body (5) rotates synchronously together, and the rotating cylinder body (5) drives the double T-shaped rolling connecting rod (4) to rotate, which drives the rolling connecting rod bearing ( 18) Through the orientation of the long and short axes of the elliptical orbital groove in turn, under the alternating action of the thrust of the inner wall of the elliptical orbital groove and the pulling force of the outer wall, the bearing (18) will also perform centripetal reciprocating linear motion while synchronously rotating with the rotating cylinder. Just drive the vertical bar rack (20) and also do centripetal reciprocating linear motion at the same time, just drive the direction changing gear (6) to do positive and negative rotation, just drive the piston rod rack (10) to make the centerline direction of the machine head The reciprocating linear motion will drive the piston (9) to reciprocate linear motion in the cylinder, and the main shaft (1) will drive the double T-shaped rolling connecting rod (3) to make two centripetal reciprocating motions, which will also drive the piston (9) Do two reciprocating linear motions in the cylinder, thereby completing a four-stroke thermal power cycle and doing work once. The specific working process is described in detail as follows: when the starter drives the main shaft (1) to rotate, the connecting rod bearing (18) starts to be subjected to the pulling force of the outer wall of the elliptical orbital groove (19) from 0° at the lower apex of the long axis of the elliptical orbital groove (19) to The apex of the minor axis of the elliptical track groove (19) rolls and slides, drives the vertical bar rack (20) to move in a centripetal line, drives the direction changing gear (6) to rotate counterclockwise, and drives the piston rod rack (10) Move toward the tail of the machine head, and at the same time pull the piston (9) toward the tail of the cylinder, a straight space appears in the cylinder, the intake reed valve (26) automatically opens, the intake stroke starts, and the oil-air mixture is quickly squeezed into the cylinder, when When the bearing (18) passes through the apex of the minor axis of the 90° elliptical track groove, the piston (9) is pulled to the farthest point of the cylinder by the piston rod rack (10), and the intake reed valve (26) closes the intake stroke and the work is completed; 90°-180°, the bearing (18) is subjected to the thrust of the inner wall of the elliptical orbital groove (19), and rolls and slides to the apex on the long axis of the elliptical orbital groove (19), driving the vertical bar rack (20) to perform centrifugal linear motion, Drive the direction-changing gear (6) to rotate clockwise, drive the piston rod rack (10) to move to the top of the machine head, push the piston (9) to the top of the machine head cylinder, and compress the gas in the cylinder, when the bearing ( 18) When reaching the apex on the long axis of the 180° elliptical orbital groove (19), the piston (9) is pushed to the top of the cylinder, and the compression stroke is completed, rolling on the connecting rod bearing (18) from 180°-270° to ignition When the orientation of the advance angle is reached, the spark plug (37) ignites on time, and the oil-gas mixture burns and expands to do work to push the two-way cylindrical rotating cylinder (5) to rotate clockwise, driving the main shaft (1) to rotate clockwise together, and the external output torque to rotate Power, the double T-shaped rolling link bearing (18) rolls and slides towards the apex of the minor axis of the elliptical orbital groove (19) under the pulling force of the outer wall of the elliptical orbital groove (19), driving the vertical rod rack (20) to make a centripetal straight line movement, drive the reversing gear (6) to rotate counterclockwise, and drive the piston rod rack (10) to move towards the tail direction. Piston (9) is pulled to the farthest point of cylinder tail end by piston rod rack (10), and the work of expansion power stroke is completed. Open the exhaust rotary valve (38) from 270°-360°, the double T-shaped rolling connecting rod bearing (18) is subjected to the thrust of the inner wall of the elliptical orbital groove (19), and moves from the apex of the short axis of the elliptical orbital groove (19) to the long Rolling and slipping in the direction of the apex under the shaft drives the vertical bar rack (20) to move in a centrifugal linear motion, drives the direction changing gear (6) to rotate clockwise, and drives the piston rod rack (10) to move toward the top of the machine head. The piston (9) is pushed to the top of the cylinder, and when the bearing (18) rolls to the lower apex of the major axis of the 360° elliptical orbit groove (19), the piston (9) is pushed back to the upper apex of the cylinder by the piston rod rack (10) , the exhaust stroke work is completed, the exhaust rotary valve (38) is closed, completes a thermal power cycle, and does work once. After the engine is ignited and started, it is fully capable of completing the four-step thermal power cycle by relying on the moment of inertia stored by itself. External force, the starter is disengaged, stops working, and the engine starts a new cycle, repeating itself.
Claims (8)
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN102536446A (en) * | 2010-12-26 | 2012-07-04 | 方保林 | Rotary engine with double rows of pistons |
CN107269487A (en) * | 2016-04-08 | 2017-10-20 | 方保林 | Double-elliptic-orbit-groove double reciprocal transmission piston type, membrane compressor |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN102536446A (en) * | 2010-12-26 | 2012-07-04 | 方保林 | Rotary engine with double rows of pistons |
CN102536446B (en) * | 2010-12-26 | 2014-04-16 | 方保林 | Rotary engine with double rows of pistons |
CN107269487A (en) * | 2016-04-08 | 2017-10-20 | 方保林 | Double-elliptic-orbit-groove double reciprocal transmission piston type, membrane compressor |
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