CN201801806U - Externally-prestressed continuous beam bridge with first simple supporting and second continuation - Google Patents
Externally-prestressed continuous beam bridge with first simple supporting and second continuation Download PDFInfo
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Abstract
一种先简支后连续的体外预应力连续梁桥,包括混凝土梁,所述混凝土梁采用先简支后连续的体外预应力梁,所述混凝土梁的两侧对称安装有起承载作用的体外预应力束,所述混凝土梁包括翼板、腹板、马蹄和横隔板,所述翼板、腹板和马蹄为一整体并且横截面为T形,所述混凝土梁上设置有多块所述横隔板,所述横隔板上设有体外预应力孔道,所述混凝土梁的两侧每跨跨间设置有多个跨间转向块,本实用新型采用上述施工工艺具有预应力束更换方便、摩阻损失小,梁体起吊重量轻、易于装配化施工,桥面铺装层厚度薄的特点。
An externally prestressed continuous girder bridge that is simply supported first and then continuous, comprising a concrete beam, the concrete beam adopts an externally prestressed beam that is simply supported first and then continuous, and the two sides of the concrete beam are symmetrically installed with in vitro Prestressed bundle, the concrete beam includes a wing plate, a web, a horseshoe and a diaphragm, the wing plate, the web and a horseshoe are integrated and have a T-shaped cross section, and multiple pieces of the beam are arranged on the concrete beam Said diaphragm, said diaphragm is provided with external prestressed tunnels, and each span on both sides of said concrete beam is provided with a plurality of inter-span steering blocks, the utility model adopts the above-mentioned construction technology to replace Convenience, low frictional loss, light beam lifting weight, easy assembly construction, and thin bridge deck pavement.
Description
技术领域technical field
本实用新型涉及一种梁桥施工工艺,特别是一种先简支后连续的体外预应力连续梁桥。The utility model relates to a beam bridge construction technology, in particular to an external prestressed continuous beam bridge which is simply supported first and then continuous.
背景技术Background technique
随着我国高等级公路的快速发展,对连接高速公路的桥梁质量要求相应提升,桥梁施工技术极为关键。目前的现状是:对于小跨径的高等级公路桥梁多采用装配式钢筋混凝土板梁的形式,中等跨径的桥梁则采用装配式预应力混凝土T(箱)梁的形式,对于大跨径预应力混凝土连续梁桥,目前的施工方法主要采用平衡悬臂浇筑法或拼装法。但由于现浇连续梁的施工复杂繁琐、费工费时,人们一直希望将简支梁的批量预制生产和连续梁的优越性能结合起来,实现用梁或板批量预制生产的方式来加快连续梁的建设这是我们常说的“先简支后连续施工”方法。先简支后连续桥梁结构具有以下特点:(1)刚度大、变形小、伸缩缝少和行车舒适;(2)简支梁的预应力钢束在工厂进行张拉,而负弯矩区的预应力钢束布置及张拉均在混凝土梁上进行,仅需吊装设备起吊混凝土梁,减少了施工设备,又能避免张拉预应力钢束造成地面上的障碍;(3)预制梁能采用标准构件,进行工厂化统一生产和管理,有利于技术操作,节省了施工时间,缩短工期,提高经济效益。 With the rapid development of high-grade highways in my country, the quality requirements of bridges connecting expressways have been increased accordingly, and bridge construction technology is extremely critical. The current status is that for high-grade highway bridges with small spans, prefabricated reinforced concrete slab girders are mostly used, and bridges with medium spans are in the form of prestressed concrete T (box) girders. For stressed concrete continuous girder bridges, the current construction method mainly adopts balanced cantilever pouring method or assembly method. However, because the construction of cast-in-place continuous beams is complicated, labor-intensive and time-consuming, people have always hoped to combine the mass prefabrication of simply supported beams with the superior performance of continuous beams, and realize the mass prefabrication of beams or slabs to speed up the continuous beams. Construction This is the method we often say "simply supported first and then continuous construction". The simply supported and then continuous bridge structure has the following characteristics: (1) high rigidity, small deformation, less expansion joints and comfortable driving; (2) the prestressed steel tendons of the simply supported Prestressed steel tendons are arranged and stretched on concrete beams, and only lifting equipment is needed to lift concrete beams, which reduces construction equipment and avoids obstacles on the ground caused by tensioning prestressed steel tendons; (3) prefabricated beams can be used Standard components, factory unified production and management, is conducive to technical operations, saves construction time, shortens the construction period, and improves economic benefits. the
调查分析现有公路桥梁,存在两大方面的问题:一方面,相当一部分桥梁服务期限已有20年~30年,梁体已出现混凝土破损、剥落、钢筋锈蚀、裂缝等现象,桥梁承载能力受到影响;另一方面,由于交通量增多,车辆载重加大,部分桥梁承载力明显不足,急需进行加固,这已为世界所关注。随着60年代以来斜拉索的防护问题不断得以解决和完善,也使与斜拉索属同一范畴的体外预应力的防腐问题得到了很好的解决;且由于体内预应力结构在腹板内往往布置大量的钢筋,而且弯道也多,拥挤的弯道使灌浆质量也无法保证,造成钢束的腐蚀,影响结构的耐久性,近20年来国际上的普遍看法已倾向于体外预应力钢束较体内配束的结构耐久性更好。Investigation and analysis of existing highway bridges reveals two major problems: on the one hand, quite a number of bridges have been in service for 20 to 30 years, and concrete damage, spalling, steel bar corrosion, cracks, etc. On the other hand, due to the increase in traffic volume and vehicle load, the bearing capacity of some bridges is obviously insufficient and urgently needs to be reinforced, which has attracted the attention of the world. Since the 1960s, the protection problems of the stay cables have been continuously solved and improved, and the anti-corrosion problems of the external prestressing that belong to the same category as the stay cables have been well solved; A large number of steel bars are often arranged, and there are many curves. The crowded curves make the quality of grouting unable to be guaranteed, causing corrosion of the steel beams and affecting the durability of the structure. In the past 20 years, the general opinion in the world has tended to favor external prestressed steel. The structural durability of the harness is better than that of the inner harness.
实用新型内容Utility model content
本实用新型的目的在于克服现有技术的不足,提供一种预应力束更换方便、摩阻损失小,梁体起吊重量轻、易于装配化施工,桥面铺装层厚度薄的先简支后连续的体外预应力连续梁桥。The purpose of the utility model is to overcome the deficiencies of the prior art, to provide a prestressed beam that is easy to replace, has small friction loss, light beam lifting weight, and is easy to assemble and construct. Continuous external prestressed continuous girder bridge.
本实用新型的目的通过下述技术方案予以实现:The purpose of this utility model is achieved through the following technical solutions:
一种先简支后连续的体外预应力连续梁桥,包括混凝土梁,所述混凝土梁采用先简支后连续的体外预应力梁,所述混凝土梁的两侧对称安装有起承载作用的体外预应力束。An externally prestressed continuous girder bridge that is simply supported first and then continuous, comprising a concrete beam, the concrete beam adopts an externally prestressed beam that is simply supported first and then continuous, and the two sides of the concrete beam are symmetrically installed with in vitro prestressed beams.
本实用新型中,所述混凝土梁包括翼板、腹板、马蹄和横隔板,所述翼板、腹板和马蹄为一整体并且横截面为T形,所述混凝土梁上设置有多块所述横隔板,所述横隔板上设有体外预应力孔道,所述混凝土梁的两侧每跨跨间设置有多个跨间转向块,所述混凝土梁的每跨中间墩顶位置设置有墩顶转向块,所述体外预应力束安装在横隔板的体外预应力孔道、跨间转向块的转向装置和墩顶转向块的转向装置内,所述体外预应力束的两端锚固在锚固块上。In the utility model, the concrete beam includes a wing plate, a web, a horseshoe and a diaphragm, and the wing plate, the web and the horseshoe are integrated and have a T-shaped cross section. The diaphragm, the diaphragm is provided with external prestressed channels, each span on both sides of the concrete beam is provided with a plurality of inter-span turning blocks, and the position of the middle pier top of each span of the concrete beam is The pier top steering block is provided, and the external prestressing beam is installed in the external prestressing channel of the diaphragm, the steering device of the inter-span steering block and the steering device of the pier top steering block, and the two ends of the external prestressing beam Anchor on the anchor block.
本实用新型中,所述跨间转向块对称设置在混凝土梁第二道内横隔板位置,使所述体外预应力束从该位置向上弯起,所述墩顶转向块设置在混凝土梁梁端位置,使所述体外预应力束从该位置向下弯起。In the utility model, the inter-span steering block is arranged symmetrically at the position of the inner diaphragm of the second concrete beam, so that the external prestressed beam is bent upward from this position, and the pier top steering block is arranged at the end of the concrete beam position from which the external prestressing beam is bent downward.
本实用新型中,所述跨间转向块和墩顶转向块由标准横隔板加大、加厚截面尺寸构成。In the utility model, the inter-span steering block and the pier top steering block are formed by enlarging and thickening the cross-sectional size of the standard diaphragm.
本实用新型中,所述混凝土梁为T型截面梁。In the utility model, the concrete beam is a T-shaped cross-section beam.
由于采用上述方案,体外预应力结构将预应力筋布置于梁的主体结构之外,通过两端锚固块、跨间转向块、墩顶转向块与梁体相连,基本设计思想是,在施工阶段,最低限度地利用体内预应力束实现整体结构在施工阶段的受力,再利用二期的体外预应力束来承担二期恒载和使用荷载。Due to the adoption of the above scheme, the external prestressed structure arranges the prestressed tendons outside the main structure of the beam, and is connected to the beam body through the anchor blocks at both ends, the turning blocks between the spans, and the turning blocks at the top of the pier. The basic design idea is that in the construction stage , using the internal prestressed beams to a minimum to realize the stress of the overall structure in the construction stage, and then use the second-stage external prestressed beams to bear the second-stage dead load and service load.
由于采用上述方案,具有如下显著优点:Due to the adoption of the above scheme, it has the following significant advantages:
(1)体外预应力束布置在腹板外,便于维护及更换,同时减轻了梁体自重,增大了桥梁的跨越能力,避免了波纹管较密、腹板不易振实的缺点,梁体自重减轻,便于运输和安装。(1) The external prestressed beams are arranged outside the web, which is convenient for maintenance and replacement. At the same time, the self-weight of the beam is reduced, the spanning capacity of the bridge is increased, and the shortcomings of dense bellows and difficult vibration of the web are avoided. Light weight, easy to transport and install.
(2)体外预应力束采用通长布置,节省了墩顶位置负弯矩束和锚具,减薄了桥面因锚固需要而设置的铺装层厚度。(2) The external prestressed beams are arranged in full length, which saves the negative moment beams and anchors at the top of the pier, and reduces the thickness of the pavement layer required for anchorage on the bridge deck.
(3)体外预应力束通过跨间转向块和墩顶转向块改变方向,且只在跨间转向块、墩顶转向块和锚固处与混凝土接触,从而预应力摩擦损失减小,提高预应力效益。(3) The direction of the external prestressed beam changes through the steering block between the spans and the top of the pier, and only contacts with the concrete at the steering block between the spans, the top of the pier and the anchorage, so that the friction loss of the prestress is reduced and the prestress is improved. benefit.
附图说明Description of drawings
图1为 本实用新型的混凝土T梁架设及其体外预应力束、跨间转向块、墩顶转向块、锚固块布置的结构示意图。 Fig. 1 is the structural representation of the erection of the concrete T beam of the present invention and its external prestressed bundle, inter-span steering block, pier top steering block, and anchor block arrangement. the
图2为 图1 A处的放大图。Figure 2 is an enlarged view of Figure 1 A.
图3为 本实用新型混凝土T梁结构示意图。Fig. 3 is the utility model concrete T-beam structure schematic diagram.
图4为 本实用新型体外预应力束的截面图。Fig. 4 is the sectional view of the external prestressing beam of the utility model.
图5为 本实用新型混凝土T梁的截面图。Fig. 5 is the sectional view of the utility model concrete T beam.
附图1-5中:1---锚固块、2---跨间转向块、3---体外预应力束、4---墩顶转向块、5---减震器、6---转向装置、7---预埋管、8---锚具、9---环氧涂钢绞线、10---预埋钢板、11---PE套管、12---油脂、13---体外预应力道孔、14---马蹄、15---翼板、16---横隔板、17---腹板。In the accompanying drawings 1-5: 1---anchor block, 2---span steering block, 3---external prestressed beam, 4---pier top steering block, 5---shock absorber, 6 ---Steering device, 7---Embedded pipe, 8---Anchor, 9---Epoxy coated steel strand, 10---Embedded steel plate, 11---PE casing, 12- --Grease, 13---external prestressing hole, 14---horseshoe, 15---wing plate, 16---diaphragm, 17---web.
具体实施方式Detailed ways
下面结合附图,来详细说明先简支后连续的体外预应力连续梁桥的具体实施方式。The specific implementation of the simply supported and then continuous externally prestressed continuous girder bridge will be described in detail below in conjunction with the accompanying drawings.
如图1、2、3、4、5所示,一种先简支后连续的体外预应力连续梁桥,包括混凝土梁,所述混凝土梁采用先简支后连续的体外预应力梁,所述混凝土梁的两侧对称安装有起承载作用的体外预应力束3。As shown in Figures 1, 2, 3, 4, and 5, a simply-supported and then continuous externally prestressed continuous girder bridge includes concrete beams, and the concrete beams are simple-supported and then continuous externally prestressed beams. The two sides of the concrete beam are symmetrically installed with external
本实用新型中,所述混凝土梁包括翼板15、腹板17、马蹄14和横隔板16,所述翼板15、腹板17和马蹄14为一整体并且横截面为T形,所述腹板17上混凝土设置有多块所述横隔板16,所述横隔板16上设有体外预应力孔道13,所述混凝土梁每跨跨间的腹板两侧设置有多个跨间转向块2,所述混凝土梁的每联中间墩顶位置设置有墩顶转向块4,所述体外预应力束3安装在横隔板16的体外预应力孔道13、跨间转向块2的转向装置6和墩顶转向块4的转向装置内,所述体外预应力束3的两端锚固在锚固块1上。In the utility model, the concrete beam includes a
本实用新型中,所述跨间转向块2对称设置在混凝土梁第二道内横隔板位置,使所述体外预应力束3从该位置向上弯起,所述墩顶转向块4设置在混凝土梁梁端位置,使所述体外预应力束从该位置向下弯起。In the utility model, the
本实用新型中,所述跨间转向块2和墩顶转向块4由标准横隔板加大、加厚截面尺寸构成。In the utility model, the inter-span turning
本实用新型中,所述混凝土梁为T型截面梁。In the utility model, the concrete beam is a T-shaped cross-section beam.
本实用新型中,所述体外预应力束3包括环氧喷涂钢绞线9、PE套管11、油脂12,所述PE套管11套装在所述环氧喷涂钢绞线9外,所述PE套管11和所述环氧喷涂钢绞线9之间填充有油脂12。In the present utility model, the
本实用新型中,所述体外预应力束3上每隔8-10m设置有减振装置5,所述减震装置5通过预埋钢板10固定在混凝土梁上。In the utility model, the external
本实用新型的施工方法:浇注完混凝土T梁后,待混凝土强度达到设计强度的95%,张拉体内预应力束,体内预应力束采用低松弛预应力钢绞线;然后安装各桥墩永久支座,逐孔架设混凝土T梁,在混凝土T梁每跨跨间设置跨间转向块2,在混凝土T梁每联中间墩顶位置设置墩顶转向块4,梁端设置湿接头60cm;架设好混凝土T梁后,体外预应力束3穿过锚固块1的预埋管7、横隔板16的体外预应力道孔13、跨间转向块2的转向装置6、墩顶转向块4再连接到另一跨混凝土T梁,连续形成通长布置的体外预应力束,体外预应力束3的两端通过锚具8固定在锚固块1上;浇注墩顶处梁端湿接头使得混凝土T梁在纵向形成结构连续,横向通过翼板及横隔板之间的现浇湿接缝在横向连成整体,第一次张拉体外预应力束;桥面系施工后(桥面系施工包括:浇筑防撞栏杆或安装波型护栏,浇筑桥面水泥混凝土和沥青混凝土,安装排水设施等),第二次张拉体外预应力束。The construction method of the utility model: after pouring the concrete T-beam, wait until the concrete strength reaches 95% of the design strength, stretch the internal prestressed bundle, and the internal prestressed bundle adopts low-relaxation prestressed steel strands; then install the permanent supports of each bridge pier Set up concrete T beams hole by hole, set inter-span
实施例:如图1所示,为三跨混凝土T梁,采用先简支预制后结构连续的体外预应力连续T梁桥,桥跨布置左幅为(40m +41m +35m),右幅为(24m +41m +35m)的梁桥,荷载等级为汽车—超20级,挂车—120,混凝土T梁采用C50混凝土。如图5所示,为保持与前后联梁高相协调,减少梁高类型,混凝土T梁梁高采用2.3 m,混凝土T梁采用T形截面,所述混凝土T梁包括翼板15、腹板17、马蹄14、横隔板16和布置在腹板17之外的体外预应力束3、转向装置6及锚固体系,将体外预应力束3布置在腹板17外,使跨中附近的梁肋宽度由原来的22cm减少为18cm,马蹄14的宽度由原来的54cm减少为42 cm;采用体外预应力束3通长布置,节省墩顶位置负弯矩束和锚具,减薄桥面因锚固需要而设置的铺装层厚度,桥面铺装层的厚度由15 cm减少为10 cm。全联在支点处和跨中分别设置横隔板,桥面横坡由混凝土T梁翼板顺坡预制、盖梁斜置等共同组合形成。Example: As shown in Figure 1, it is a three-span concrete T-beam bridge, which adopts an externally prestressed continuous T-beam bridge that is simply supported and prefabricated first, and then the structure is continuous. (24m + 41m + 35m) girder bridge, the load class is automobile-super class 20, trailer-120, and the concrete T-beam is made of C50 concrete. As shown in Figure 5, in order to maintain coordination with the height of the front and rear beams and reduce the type of beam height, the beam height of the concrete T beam is 2.3 m, and the concrete T beam adopts a T-shaped section. The concrete T beam includes a
预应力体系:该桥采用体内预应力和体外预应力混合配筋的方式。Prestressing system: The bridge adopts the method of internal prestressing and external prestressing mixed reinforcement.
体内预应力束3采用公称直径 低松弛预应力钢绞线,其抗拉标准强度,弹性模量,张拉控制应力,锚具8采用HVM群锚体系。The
如图1、4所示,体外预应力束3采用公称直径无粘结低松弛环氧喷涂钢绞线9,其抗拉标准强度,弹性模量。全桥采用2—6体外预应力束3沿混凝土T梁腹板17两侧通长布置。体外预应力束3外套装高密度聚乙烯PE套管11,张拉体外预应力束3后在PE套管11内灌入油脂12,使用OVM锚具8,沿PE套管11每隔8~10m设置一道减振装置5,减震装置5通过预埋钢板10固定在混凝土T梁上。As shown in Figures 1 and 4, the
转向及锚固体系:Steering and anchoring system:
转向块是体外预应力束在跨径内保持设计的弯曲形状并且牢靠地传递索力的重要部件。该联在每跨跨间、中间墩顶位置分别设置跨间转向块和墩顶转向块。根据体外预应力束的弯曲半径、弯曲角度及张拉力的大小等,所述跨间转向块对称设置在混凝土T梁第二道内横隔板位置,跨间转向块的厚度设为60 cm,墩顶转向块设置在混凝土T梁梁端位置,墩顶转向块的厚度为75 cm,构造布置见图1。采用ANSYS软件对跨间转向块和墩顶转向块局部受力进行空间分析,得到体外预应力束转向时产生的拉应力和剪应力分布,据此在跨间转向块和墩顶转向块内设置围住单根转向力筋的环筋和沿着跨间转向块和墩顶转向块周边围住块内所有力筋的闭口箍筋,并将环筋和箍筋与梁内的纵向钢筋相箍结。The steering block is an important part for the external prestressed beam to maintain the designed bending shape within the span and transmit the cable force firmly. The joint is respectively provided with inter-span steering blocks and pier top steering blocks at the positions of each span and the middle pier top. According to the bending radius, bending angle and tension force of the external prestressed beam, the inter-span steering block is symmetrically arranged at the position of the second internal diaphragm of the concrete T beam, and the thickness of the inter-span steering block is set to 60 cm. The top turning block is set at the end of the concrete T beam, and the thickness of the turning block on the top of the pier is 75 cm. The structural layout is shown in Figure 1. The ANSYS software is used to analyze the local force of the inter-span steering block and the pier top steering block, and the distribution of tensile stress and shear stress generated when the external prestressed beam is turned is obtained. Based on this, the inter-span steering block and the pier top steering block Ring bars enclosing a single turning bar and closed hoops enclosing all bars in the block along the perimeter of the turning block between spans and the turning block at the top of the pier, and connecting the ring bars and stirrups with the longitudinal reinforcement in the beam Knot.
本实用新型并不局限于上述实施方式,通过上述实施方式可推广到多跨的先简支后连续的体外预应力连续梁桥,凡是与本实用新型具有相同或相近的技术方案,均落入本实用新型的保护范围之内。The utility model is not limited to the above-mentioned embodiment, but can be extended to a multi-span externally prestressed continuous girder bridge that is simply supported first and then continuous. Within the protection scope of the present utility model.
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CN107794813A (en) * | 2017-11-21 | 2018-03-13 | 中铁第四勘察设计院集团有限公司 | A kind of suspension type bottom plate opening combinations box prestressed rail beam system |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN107794813A (en) * | 2017-11-21 | 2018-03-13 | 中铁第四勘察设计院集团有限公司 | A kind of suspension type bottom plate opening combinations box prestressed rail beam system |
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CN111254797A (en) * | 2020-02-21 | 2020-06-09 | 西南交通大学 | Continuous beam bridge and method for determining section area of inhaul cable and rigidity of elastic body of continuous beam bridge |
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CN114016387A (en) * | 2021-10-20 | 2022-02-08 | 长安大学 | An anti-explosion device for bridges to prevent collapse |
CN114991026A (en) * | 2022-06-02 | 2022-09-02 | 广州大学 | Simply-supported-to-continuous reinforcement structure and reinforcement method for old bridge |
CN114991026B (en) * | 2022-06-02 | 2023-09-22 | 广州大学 | Old bridge simply supported variable continuous reinforcement structure and reinforcement method |
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